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Contents

Preface .................................................................................
1.

2.

xv

Petroleum Analysis .....................................................

1.1

Introduction ..................................................................

1.2

Definitions ....................................................................

1.3

Historical Perspectives .................................................

10

1.4

Modern Perspectives ...................................................

12

1.5

Analysis and Specifications ..........................................

13

1.6

Sampling ......................................................................

17

1.7

Measurement ...............................................................

20

1.8

Accuracy ......................................................................

22

1.9

Precision ......................................................................

23

1.10 Method Validation ........................................................

24

References .............................................................................

26

Petroleum and Petroleum Products ...........................

29

2.1

Petroleum .....................................................................

29

2.1.1

Definitions ......................................................

30

2.1.2

Composition ..................................................

33

Petroleum Assay ..........................................................

34

2.2.1

Carbon Residue, Asphaltene Content ...........

35

2.2.2

Density (Specific Gravity) ..............................

37

2.2.3

Distillation ......................................................

39

2.2

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vi

Contents

2.3

Light Hydrocarbons .......................................

41

2.2.5

Metallic Constituents .....................................

41

2.2.6

Salt Content ...................................................

42

2.2.7

Sulfur Content ...............................................

43

2.2.8

Viscosity and Pour Point ...............................

45

2.2.9

Water and Sediment ......................................

47

2.2.10

Wax Content ..................................................

48

2.2.11

Other Tests ..................................................... 49

Petroleum Refining .......................................................

51

2.3.1

Visbreaking ....................................................

53

2.3.2

Coking ...........................................................

54

2.3.3

Hydroprocessing ...........................................

56

Natural Gas ..................................................................

57

2.4.1

Definition .......................................................

57

2.4.2

Composition ..................................................

58

2.4.3

Properties and Test Methods ........................

61

2.5

Natural Gas Liquids and Natural Gasoline ...................

62

2.6

Petroleum Character and Behavior ..............................

63

References .............................................................................

66

Gases ............................................................................

69

3.1

Introduction ..................................................................

69

3.1.1

Liquefied Petroleum Gas ...............................

69

3.1.2

Natural Gas ...................................................

71

3.1.3

Refinery Gas .................................................

74

3.2

Sampling ......................................................................

75

3.3

Properties and Test Methods .......................................

76

3.3.1

Calorific Value (Heat of Combustion) ............

76

3.3.2

Composition ..................................................

77

3.3.3

Density ..........................................................

82

2.4

3.

2.2.4

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Contents

4.

vii

3.3.4

Sulfur .............................................................

82

3.3.5

Volatility and Vapor Pressure ........................

83

3.3.6

Water .............................................................

83

References .............................................................................

83

Naphtha ........................................................................

85

4.1

Introduction ..................................................................

85

4.2

Production and Properties ............................................

86

4.3

Test Methods ...............................................................

88

4.3.1

Aniline Point and Mixed Aniline Point ............

90

4.3.2

Composition ..................................................

90

4.3.3

Correlative Methods ......................................

96

4.3.4

Density (Specific Gravity) ..............................

97

4.3.5

Evaporation Rate ...........................................

98

4.3.6

Flash Point ....................................................

99

4.3.7

Kauri-Butanol Value ...................................... 100

4.3.8

Odor and Color .............................................. 100

4.3.9

Volatility ......................................................... 101

References ............................................................................. 103

5.

Gasoline ....................................................................... 105


5.1

Introduction .................................................................. 105

5.2

Production and Properties ............................................ 105

5.3

Test Methods ............................................................... 109


5.3.1

Additives ........................................................ 109

5.3.2

Combustion Characteristics ........................... 112

5.3.3

Composition .................................................. 114

5.3.4

Corrosiveness ............................................... 118

5.3.5

Density (Specific Gravity) .............................. 120

5.3.6

Flash Point and Fire Point ............................. 121

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Contents
5.3.7

Oxygenates ................................................... 123

5.3.8

Stability and Instability ................................... 123

5.3.9

Volatility ......................................................... 127

5.3.10

Water and Sediment ...................................... 132

References ............................................................................. 134

6.

Aviation Fuel ................................................................ 137


6.1

Introduction .................................................................. 137

6.2

Production and Properties ............................................ 138

6.3

Test Methods ............................................................... 139


6.3.1

Acidity ............................................................ 139

6.3.2

Additives ........................................................ 140

6.3.3

Calorific Value (Heat of Combustion) ............ 141

6.3.4

Composition .................................................. 143

6.3.5

Density (Specific Gravity) .............................. 147

6.3.6

Flash Point .................................................... 147

6.3.7

Freezing Point ............................................... 148

6.3.8

Knock and Antiknock Properties .................... 149

6.3.9

Pour Point ...................................................... 150

6.3.10

Storage Stability ............................................ 150

6.3.11

Thermal Stability ............................................ 151

6.3.12

Viscosity ........................................................ 152

6.3.13

Volatility ......................................................... 152

6.3.14

Water ............................................................. 154

References ............................................................................. 155

7.

Kerosene ...................................................................... 157


7.1

Introduction .................................................................. 157

7.2

Production and Properties ............................................ 157

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Contents
7.3

ix

Test Methods ............................................................... 160


7.3.1

Acidity ............................................................ 161

7.3.2

Burning Characteristics ................................. 161

7.3.3

Calorific Value (Heat of Combustion) ............ 163

7.3.4

Composition .................................................. 164

7.3.5

Density (Specific Gravity) .............................. 169

7.3.6

Flash Point .................................................... 170

7.3.7

Freezing Point ............................................... 170

7.3.8

Pour Point ...................................................... 171

7.3.9

Smoke Point .................................................. 172

7.3.10

Viscosity ........................................................ 172

7.3.11

Volatility ......................................................... 173

7.3.12

Water and Sediment ...................................... 174

References ............................................................................. 175

8.

Diesel Fuel .................................................................... 177


8.1

Introduction .................................................................. 177

8.2

Production and Properties ............................................ 177

8.3

Test Methods ............................................................... 178


8.3.1

Acidity ............................................................ 179

8.3.2

Appearance and Odor ................................... 179

8.3.3

Ash ................................................................ 179

8.3.4

Calorific Value (Heat of Combustion) ............ 180

8.3.5

Carbon Residue ............................................ 181

8.3.6

Cetane Number and Cetane Index ................ 182

8.3.7

Cloud Point .................................................... 184

8.3.8

Composition .................................................. 184

8.3.9

Density (Specific Gravity) .............................. 188

8.3.10

Diesel Index ................................................... 189

8.3.11

Flash Point .................................................... 189

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Contents
8.3.12

Freezing Point ............................................... 190

8.3.13

Neutralization Number ................................... 191

8.3.14

Pour Point ...................................................... 191

8.3.15

Stability .......................................................... 192

8.3.16

Viscosity ........................................................ 193

8.3.17

Volatility ......................................................... 194

8.3.18

Water and Sediment ...................................... 195

References ............................................................................. 196

9.

Distillate Fuel Oil .......................................................... 197


9.1

Introduction .................................................................. 197

9.2

Production and Properties ............................................ 199

9.3

Test Methods ............................................................... 200


9.3.1

Acidity ............................................................ 200

9.3.2

Ash Content ................................................... 201

9.3.3

Calorific Value (Heat of Combustion) ............ 202

9.3.4

Carbon Residue ............................................ 203

9.3.5

Cloud Point .................................................... 204

9.3.6

Composition .................................................. 204

9.3.7

Density (Specific Gravity) .............................. 207

9.3.8

Flash Point .................................................... 207

9.3.9

Metallic Constituents ..................................... 207

9.3.10

Pour Point ...................................................... 208

9.3.11

Stability .......................................................... 210

9.3.12

Viscosity ........................................................ 212

9.3.13

Volatility ......................................................... 213

9.3.14

Water and Sediment ...................................... 215

References ............................................................................. 215

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Contents

xi

10. Residual Fuel Oil .......................................................... 217


10.1 Introduction .................................................................. 217
10.2 Production and Properties ............................................ 218
10.3 Test Methods ............................................................... 219
10.3.1

Ash ................................................................ 219

10.3.2

Asphaltene Content ....................................... 220

10.3.3

Calorific Value (Heat of Combustion) ............ 221

10.3.4

Carbon Residue ............................................ 222

10.3.5

Composition .................................................. 224

10.3.6

Density (Specific Gravity) .............................. 230

10.3.7

Elemental Analysis ........................................ 231

10.3.8

Flash Point .................................................... 234

10.3.9

Metals Content .............................................. 234

10.3.10 Molecular Weight ........................................... 236


10.3.11 Pour Point ...................................................... 237
10.3.12 Refractive Index ............................................ 237
10.3.13 Stability .......................................................... 238
10.3.14 Viscosity ........................................................ 239
10.3.15 Volatility ......................................................... 240
10.3.16 Water ............................................................. 243
References ............................................................................. 244

11. Mineral Oil (White Oil) ................................................. 247


11.1 Introduction .................................................................. 247
11.2 Production and Properties ............................................ 247
11.3 Test Methods ............................................................... 249
11.3.1

Acidity or Alkalinity ........................................ 250

11.3.2

Aniline Point .................................................. 252

11.3.3

Asphaltene Content (Insoluble


Constituents) ................................................. 252

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Contents
11.3.4

Carbonizable Substances (Acid Test) ........... 253

11.3.5

Carbon Residue ............................................ 254

11.3.6

Cloud Point .................................................... 255

11.3.7

Color and Taste ............................................. 256

11.3.8

Composition .................................................. 257

11.3.9

Density (Specific Gravity) .............................. 259

11.3.10 Electrical Properties ...................................... 260


11.3.11 Flash Point and Fire Point ............................. 260
11.3.12 Interfacial Tension ......................................... 261
11.3.13 Iodine Value .................................................. 262
11.3.14 Oxidation Stability .......................................... 262
11.3.15 Pour Point ...................................................... 263
11.3.16 Refractive Index ............................................ 264
11.3.17 Smoke Point .................................................. 264
11.3.18 Specific Optical Dispersion ............................ 264
11.3.19 Ultraviolet Absorption .................................... 265
11.3.20 Viscosity ........................................................ 265
11.3.21 Volatility ......................................................... 266
11.3.22 Water ............................................................. 266
11.3.23 Wax Appearance Point .................................. 266
References ............................................................................. 267

12. Lubricating Oil ............................................................. 269


12.1 Introduction .................................................................. 269
12.2 Production and Properties ............................................ 269
12.3 Test Methods ............................................................... 273
12.3.1

Acidity and Alkalinity ...................................... 273

12.3.2

Ash ................................................................ 274

12.3.3

Asphaltene Content (Insoluble


Constituents) ................................................. 274

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12.3.4

Carbonizable Substances (Acid Test) ........... 276

12.3.5

Carbon Residue ............................................ 277

12.3.6

Cloud Point .................................................... 278

12.3.7

Color .............................................................. 278

12.3.8

Composition .................................................. 279

12.3.9

Density (Specific Gravity) .............................. 282

12.3.10 Flash Point and Fire Point ............................. 283


12.3.11 Oxidation Stability .......................................... 283
12.3.12 Pour Point ...................................................... 284
12.3.13 Thermal Stability ............................................ 284
12.3.14 Viscosity ........................................................ 285
12.3.15 Volatility ......................................................... 286
12.3.16 Water and Sediment ...................................... 287
References ............................................................................. 288

13. Grease .......................................................................... 291


13.1 Introduction .................................................................. 291
13.2 Production and Properties ............................................ 291
13.3 Test Methods ............................................................... 295
13.3.1

Acidity and Alkalinity ...................................... 295

13.3.2

Anticorrosion Properties ................................ 296

13.3.3

Composition .................................................. 296

13.3.4

Dropping Point ............................................... 297

13.3.5

Flow Properties ............................................. 298

13.3.6

Low-Temperature Torque .............................. 299

13.3.7

Mechanical Stability ....................................... 299

13.3.8

Oil Separation ................................................ 300

13.3.9

Oxidation Stability .......................................... 301

13.3.10 Penetration .................................................... 302


13.3.11 Thermal Stability ............................................ 302
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Contents
13.3.12 Viscosity ........................................................ 303
13.3.13 Volatility ......................................................... 303
13.3.14 Water Resistance .......................................... 304
References ............................................................................. 304

14. Wax ............................................................................... 307


14.1 Introduction .................................................................. 307
14.2 Production and Properties ............................................ 308
14.3 Test Methods ............................................................... 309
14.3.1

Appearance ................................................... 309

14.3.2

Barrier Properties .......................................... 310

14.3.3

Carbonizable Substances ............................. 311

14.3.4

Color .............................................................. 311

14.3.5

Composition .................................................. 312

14.3.6

Density (Specific Gravity) .............................. 313

14.3.7

Hardness ....................................................... 314

14.3.8

Melting Point .................................................. 314

14.3.9

Molecular Weight ........................................... 316

14.3.10 Odor and Taste ............................................. 317


14.3.11 Oil Content .................................................... 317
14.3.12 Peroxide Content ........................................... 318
14.3.13 Slip Properties ............................................... 318
14.3.14 Storage Stability ............................................ 319
14.3.15 Strength ......................................................... 319
14.3.16 Ultraviolet Absorptivity ................................... 320
14.3.17 Viscosity ........................................................ 320
14.3.18 Volatility ......................................................... 321
References ............................................................................. 321

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Contents

xv

15. Asphalt ......................................................................... 323


15.1 Introduction .................................................................. 323
15.2 Production and Properties ............................................ 323
15.3 Test Methods ............................................................... 328
15.3.1

Acid Number .................................................. 328

15.3.2

Asphaltene Content ....................................... 331

15.3.3

Bonding and Adhesion .................................. 333

15.3.4

Breaking Point (Fraas) .................................. 333

15.3.5

Carbon Disulfide-Insoluble Constituents ....... 333

15.3.6

Carbon Residue ............................................ 334

15.3.7

Compatibility .................................................. 336

15.3.8

Composition .................................................. 336

15.3.9

Density (Specific Gravity) .............................. 338

15.3.10 Distillation ...................................................... 340


15.3.11 Ductility .......................................................... 341
15.3.12 Durability ....................................................... 341
15.3.13 Elemental Analysis ........................................ 341
15.3.14 Emulsified Asphalt ......................................... 342
15.3.15 Flash Point .................................................... 342
15.3.16 Float Test ...................................................... 343
15.3.17 Molecular Weight ........................................... 343
15.3.18 Penetration .................................................... 344
15.3.19 Rheology ....................................................... 345
15.3.20 Softening Point .............................................. 346
15.3.21 Stain .............................................................. 346
15.3.22 Temperature-Volume Correction ................... 347
15.3.23 Thin Film Oven Test ...................................... 347
15.3.24 Viscosity ........................................................ 347
15.3.25 Water Content ............................................... 347

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Contents
15.3.26 Weathering .................................................... 348
References ............................................................................. 348

16. Coke .............................................................................. 351


16.1 Introduction .................................................................. 351
16.2 Production and Properties ............................................ 351
16.3 Test Methods ............................................................... 353
16.3.1

Ash ................................................................ 353

16.3.2

Calorific Value (Heat of Combustion) ............ 354

16.3.3

Composition .................................................. 355

16.3.4

Density .......................................................... 357

16.3.5

Dust Control Material ..................................... 357

16.3.6

Hardness ....................................................... 358

16.3.7

Metals ............................................................ 358

16.3.8

Proximate Analysis ........................................ 359

16.3.9

Sulfur ............................................................. 360

16.3.10 Volatile Matter ............................................... 361


16.3.11 Water ............................................................. 361
References ............................................................................. 362

Conversion Factors ............................................................ 363


Glossary .............................................................................. 365
Index .................................................................................... 389

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