Professional Documents
Culture Documents
Drying Tumblers
30 Pound Capacity (28" Wide)
Refer to Page 5 for Model Numbers
www.comlaundry.com
Table of Contents
Section 1 Safety Information
Locating An Authorized Service Person .................4
Section 2 Introduction
Model Identification ................................................5
Safety Warnings and Decals ...................................6
Safety Precautions for Servicing Tumblers ............6
Customer Service ....................................................7
Nameplate Location ................................................7
How Your Drying Tumbler Works .........................8
Section 3 Troubleshooting
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
Nonmicroprocessor Models
16. Tumbler will not start (metered models) .......18
17. Tumbler will not start (nonmetered models) .19
18. Cylinder and fan turn but no heat
(metered models) ............................................20
19. Cylinder and fan turn but no heat
(non-metered models) ....................................21
20. Operating thermostat calling for heat no
main burner Glowbar Ignition ...................22
21. Operating thermostat calling for heat no
main burner Instant Electronic Ignition ....22
Section 4 Grounding
Grounding Instructions .........................................49
Section 6 Adjustments
85.
86.
87.
88.
89.
90.
91.
92.
M413440
Section 1
Safety Information
Throughout this manual and on machine decals, you will find precautionary statements (CAUTION,
WARNING, and DANGER) followed by specific instructions. These precautions are intended for the personal
safety of the operator, user, servicer, and those maintaining the machine.
a DANGER
Danger indicates the presence of a hazard that will cause severe personal injury, death, or substantial property
damage if the danger is ignored.
a WARNING
Warning indicates the presence of a hazard that can cause severe personal injury, death, or substantial property
damage if the warning is ignored.
a CAUTION
Caution indicates the presence of a hazard that will or can cause minor personal injury or property damage if the
caution is ignored.
Additional precautionary statements (IMPORTANT and NOTE) are followed by specific instructions.
IMPORTANT
The word IMPORTANT is used to inform the reader of specific procedures where minor machine damage will
occur if the procedure is not followed.
NOTE
The word NOTE is used to communicate installation, operation, maintenance or servicing information that is
important but not hazard related.
In the interest of safety, some general precautions relating to the operation of this machine follow.
WARNING
Failure to install, maintain, and/or operate this product according to the manufacturers
instructions may result in conditions which can produce serious injury, death and/or property
damage.
Do not repair or replace any part of the product or attempt any servicing unless specifically
recommended or published in this Service Manual and that you understand and have the
skills to carry out.
Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the product is properly grounded and to reduce the risk of fire,
electric shock, serious injury, or death.
W006R1
M413440
IMPORTANT INFORMATION: During the lifetime of your tumbler, it may require service. The information
contained in this manual was written and is intended for use by qualified service technicians who are familiar
with the safety procedures required in the repair of your tumbler, and who are equipped with the proper tools
and testing equipment.
WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
Disconnect electric power to the tumbler before servicing.
Never start the tumbler with any guards/panels removed.
Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the tumbler is properly grounded.
W240
WARNING
Repairs that are made to your products by unqualified persons can result in hazards due to
improper assembly or adjustments subjecting you, or the inexperienced person making such
repairs, to the risk of serious injury, electrical shock, or death.
W007
CAUTION
If you or an unqualified person perform service on your product, you must assume the
responsibility for any personal injury or property damage which may result. The manufacturer
will not be responsible for any injury or property damage arising from improper service and/or
service procedures.
W008
NOTE: The WARNING and IMPORTANT instructions appearing in this manual are not meant to cover all
possible conditions and situations that may occur. It must be understood that common sense, caution and
carefulness are factors which CANNOT be built into this tumbler. These factors MUST BE supplied by the
person(s) installing, maintaining or operating the tumbler.
Always contact your dealer, distributor, service agent or the manufacturer on any problems or conditions you do not
understand.
M413440
Section 2
Introduction
Model Identification
Information in this manual is applicable to these tumbler models:
DCB30XG
JCB30WE
SCB30WE
DTB30XG
JCB30XG
SCB30XG
DTB30WE
JT30WE
ST30WE
DTB30WG
JT30XG
ST30WG
JTB30XG
ST30XG
STB30XG
M413440
Section 2 Introduction
M413440
Section 2 Introduction
Customer Service
If literature or replacement parts are required, contact
the source from whom the machine was purchased or
contact Alliance Laundry Systems at (920) 748-3950
for the name and address of the nearest authorized
parts distributor.
For technical assistance, call (920) 748-3121.
Nameplate Location
When calling or writing about your product, be sure to
mention model and serial numbers. Model and serial
numbers are located on nameplate(s) as shown.
T419IE3B
M413440
Section 2 Introduction
Fresh Air
Combustion Air
Mixed Air
Recirculating Air
Exhaust Air
T007CE1A
The drying tumbler uses heat, air and movement to dry loads of laundry.
When the motor is started, the exhaust fan pulls fresh air in through the air intake and over the heat source
(burner flame for gas and heating element for electric).
The heated air moves into the cylinder, where it is circulated through the laundry by the tumbling action
of the cylinder.
The air then passes through the lint filter, exhaust fan, and is vented to the outdoors.
NOTE: In Energy Saver Models, some of the exhaust air is recirculated. Refer to illustration above.
M413440
Section 3
Troubleshooting
WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
Disconnect electric power to the tumbler before servicing.
Close gas shut-off valve to gas tumbler before servicing.
Close steam valve to steam tumbler before servicing.
Never start the tumbler with any guards/panels removed.
Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the tumbler is properly grounded.
W002
IMPORTANT: Refer to appropriate wiring diagram for aid in testing tumbler components.
1. MOTOR DOES NOT START
POSSIBLE CAUSE
TO CORRECT
M413440
Section 3 Troubleshooting
WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
Disconnect electric power to the tumbler before servicing.
Close gas shut-off valve to gas tumbler before servicing.
Close steam valve to steam tumbler before servicing.
Never start the tumbler with any guards/panels removed.
Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the tumbler is properly grounded.
W002
TO CORRECT
Incorrect voltage.
TO CORRECT
Tighten setscrews.
Tighten setscrews.
Replace or adjust belt.
Replace or adjust chain.
Check cylinder for binding. Refer to Adjustment Section
in this manual for proper cylinder adjustment.
TO CORRECT
10
M413440
Section 3 Troubleshooting
WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
Disconnect electric power to the tumbler before servicing.
Close gas shut-off valve to gas tumbler before servicing.
Close steam valve to steam tumbler before servicing.
Never start the tumbler with any guards/panels removed.
Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the tumbler is properly grounded.
W002
TO CORRECT
Gas Models:
Incorrect orifices.
Gas Models:
(Glow Bar Ignition and Spark Ignition)
Inoperative gas valve coils.
Gas Models: (Glow Bar Ignition)
Inoperative igniter
Gas Models: (Glow Bar Ignition)
Inoperative flame sensor.
Gas and Electric Models:
Inoperative high limit thermostat.
Timer improperly set or inoperative.
Centrifugal switch in motor inoperative.
M413440
11
Section 3 Troubleshooting
WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
Disconnect electric power to the tumbler before servicing.
Close gas shut-off valve to gas tumbler before servicing.
Close steam valve to steam tumbler before servicing.
Never start the tumbler with any guards/panels removed.
Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the tumbler is properly grounded.
W002
5. HEATING ELEMENT DOES NOT HEAT OR BURNER DOES NOT IGNITE (continued)
POSSIBLE CAUSE
TO CORRECT
TO CORRECT
12
M413440
Section 3 Troubleshooting
WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
Disconnect electric power to the tumbler before servicing.
Close gas shut-off valve to gas tumbler before servicing.
Close steam valve to steam tumbler before servicing.
Never start the tumbler with any guards/panels removed.
Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the tumbler is properly grounded.
W002
TO CORRECT
NOTE: Use a volt-ohm meter to check gas valve coils. Disconnect electrical power to tumbler. Remove control
panel assembly. Disconnect gas valve wires at disconnect block and remove wires from igniter and flame
sensor. BE SURE THAT NONE OF THE WIRE ENDS ARE TOUCHING ONE ANOTHER. Set test meter
to read Ohms. Place meter probes on location A (black and white, 120 Volt supply wires). If reading is 567
to 694 Ohms, all of the coils are okay. If reading is 1100 to 1430 Ohms, then move meter probes to location
B (two black wires to sensor). If reading is 1640 to 2010 Ohms, the secondary coil is open and coil must be
replaced. If reading is 630 to 770 Ohms, then move meter probes to location C (2 red wires to igniter). If
reading is 540 to 660 Ohms, holding coil is open and coil must be replaced. If reading is 1730 to 2120 Ohms,
booster coil is open and coil must be replaced.
HOLDING COIL
1100 TO 1350 OHMS
TO SENSOR
SECONDARY COIL
630 TO 770 OHMS
TO IGNITER
BOOSTER COIL
540 TO 660 OHMS
LOCATION C
LOCATION A
TO SENSOR
LOCATION B
TO IGNITER
M413440
13
Section 3 Troubleshooting
WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
Disconnect electric power to the tumbler before servicing.
Close gas shut-off valve to gas tumbler before servicing.
Close steam valve to steam tumbler before servicing.
Never start the tumbler with any guards/panels removed.
Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the tumbler is properly grounded.
W002
TO CORRECT
Improper orifices.
TO CORRECT
Gas Models:
Insufficient gas supply.
Gas Models:
Tumbler not properly equipped for type of gas
used.
Gas Models:
Improperly adjusted burner flame.
Gas Models: (Glow-Bar Ignition)
Flame sensor contacts opening prematurely.
Cycling off on limit thermostat.
Broken, loose or incorrect wiring.
14
M413440
Section 3 Troubleshooting
WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
Disconnect electric power to the tumbler before servicing.
Close gas shut-off valve to gas tumbler before servicing.
Close steam valve to steam tumbler before servicing.
Never start the tumbler with any guards/panels removed.
Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the tumbler is properly grounded.
W002
TO CORRECT
TO CORRECT
Refer to Paragraph 4.
Replace gas valve.
M413440
Replace timer.
Refer to wiring diagram located on back of tumbler.
15
Section 3 Troubleshooting
WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
Disconnect electric power to the tumbler before servicing.
Close gas shut-off valve to gas tumbler before servicing.
Close steam valve to steam tumbler before servicing.
Never start the tumbler with any guards/panels removed.
Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the tumbler is properly grounded.
W002
TO CORRECT
Refer to Paragraph 5.
TO CORRECT
Gas Models:
Incorrect main burner orifices.
Gas Models:
Gas pressure too high.
Inadequate make-up air.
Replace orifices.
Lint accumulation.
Restricted or inadequate exhaust system.
Inoperative thermostat.
16
M413440
Section 3 Troubleshooting
WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
Disconnect electric power to the tumbler before servicing.
Close gas shut-off valve to gas tumbler before servicing.
Close steam valve to steam tumbler before servicing.
Never start the tumbler with any guards/panels removed.
Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the tumbler is properly grounded.
W002
TO CORRECT
Dirt in burners.
Gas pressure too high.
Incorrect orifices.
TO CORRECT
M413440
17
Section 3 Troubleshooting
Nonmicroprocessor Models
16. TUMBLER WILL NOT START (METERED MODELS)
PROPER COIN
INSERTED AND
COIN METER KNOB
TURNED CLOCKWISE
YES
NO
YES
NO
NO
YES
YES
NO
LOADING YES
DOOR
CLOSED
NO
CLOSE
LOADING
DOOR
YES
208/240 VOLT MODELS
120 VOLT PRESENT
TO OR OUT OF
DOOR SWITCH
YES
YES
NO
YES
IS DOOR SWITCH
TAB
MECHANICALLY
ACTIVATING
SWITCH
NO
BROKEN WIRE
FROM DOOR
SWITCH
NO
REPLACE
DOOR SWITCH
NO
ADJUST TAB
YES
NO
YES
REPLACE
CONTROL RELAY
YES
YES
NO
NO
REPLACE
PUSH-TO-START
SWITCH
18
REPLACE
MOTOR
M413440
Section 3 Troubleshooting
NO
NO
NO
NO
TURN
DRY TIMER
KNOB
CLOCKWISE
PAST ZERO
CLOSE LOADING
DOOR
REPLACE DOOR
SWITCH
120 VOLT PRESENT YES 120 VOLT PRESENT YES 120 VOLT PRESENT YES 120 VOLT PRESENT YES 120 VOLT PRESENT
BETWEEN 3 OR B
ACROSS CONTROL
AT CONTROL
AT CONTROL
INTO PUSH-TOON DRY TIMER
RELAY COIL
RELAY TERMINAL 3
RELAY TERMINAL 1
START SWITCH
NO
REPLACE TIMER
NO
BROKEN WIRES
FROM TIMER
YES
YES
NO
NO
REPLACE
WIRE
NO
BROKEN WIRES
FROM TIMER
BROKEN WIRE
FROM CONTROL
RELAY
NO
YES
BROKEN WIRE
FROM TIMER
REPLACE
CONTROL RELAY
REPLACE
WIRE
NO
REPLACE
CONTROL RELAY
YES
YES
120 VOLT PRESENT YES 120 VOLT PRESENT YES 120 VOLT PRESENT
OUT OF PUSH-TOTO MOTOR ON
TO MOTOR ON
YES
START SWITCH
BROWN WIRE
YELLOW WIRES
REPLACE
MOTOR
NO
BROKEN WIRE
FROM PUSH-TOSTART SWITCH
NO
BROKEN WIRE
FROM PUSH-TOSTART SWITCH
BROKEN BLACK
L2 WIRE FROM
JUNCTION BOX
M413440
YES
REPLACE
MOTOR
19
Section 3 Troubleshooting
NO
NO
YES
YES
REFER TO
PARAGRAPH 21
NO
YES
REPLACE
THERMOSTAT
BROKEN WIRE TO
THERMOSTAT
NO
NO
120 VOLT PRESENT
TO COIN METER
SWITCH B
NO
YES
CHECK THAT
COIN METER
SWITCH B IS BEING
ACTUATED. IF IT IS,
REPLACE THE SWITCH
BROKEN WIRE TO
COIN METER
SWITCH B
YES
NO
YES
REPLACE CABINET
HIGH LIMIT
THERMOSTAT
NO
NO
NO
YES
YES
CHECK:
AIRFLOW SWITCH
ADJUSTMENT, MAKEUP AIR, FREE MOVING
DAMPER VANES,
CLOGGED LINT
SCREEN, RESTRICTED
EXHAUST SYSTEM
REPLACE
MOTOR
NO
REPLACE AIRFLOW
SWITCH
20
M413440
Section 3 Troubleshooting
NO
YES
YES
REFER TO
PARAGRAPH 21
NO
REPLACE
BLUE WIRE FROM
THERMOSTAT
NO
YES
REPLACE
THERMOSTAT
YES
REPLACE
CONTROL RELAY
NO
YES
NO
YES
NO
YES
NO
NO
120 VOLT PRESENT
OUT OF AIRFLOW
SWITCH
NO
YES
NO
NO
YES
YES
REPLACE WIRE TO
STOVE HIGH LIMIT
THERMOSTAT
CHECK:
AIRFLOW SWITCH
ADJUSTMENT, MAKE-UP
AIR, FREE MOVING
DAMPER VANES,
CLOGGED LINT
SCREEN, RESTRICTED
EXHAUST SYSTEM
BROKEN WIRE TO
AIRFLOW SWITCH
NO
NO
YES
REPLACE
CABINET HIGH LIMIT
THERMOSTAT
REPLACE AIRFLOW
SWITCH
NO
NO
120 VOLT PRESENT
ON RED WIRE FROM
MOTOR
NO
REPLACE
MOTOR
YES
BROKEN WIRE TO
CABINET HIGH LIMIT
THERMOSTAT
M413440
21
Section 3 Troubleshooting
IGNITER HEATING UP
TO ORANGE COLOR
NO
BROKEN WIRE
TO FLAME
SENSOR
NO
YES
YES
IS FLAME
SENSOR OPENING
NO
YES
YES
REPLACE
WIRE
REPLACE FLAME
SENSOR
YES
CHECK GAS
VALVE COILS (REFER TO
NOTE IN PARAGRAPH 7)
REPLACE
IGNITER
REPLACE FLAME
SENSOR
NO
IEI CONTROL IN
SAFETY LOCKOUT
RESET BY OPENING
AND CLOSING DOOR
NO
RESISTANCE OF
HIGH VOLTAGE LEAD
GREATER THAN 25,0000
OHMS OR LESS THAN
5,000 OHMS
YES
NO
IGNITER GAP IS
NOT 5/32
NO
(.397 CM)
OR CERAMIC
CRACKED
YES
OPEN AND
CLOSE DOOR
REPLACE
IEI
CONTROL
YES
REPLACE HIGH
VOLTAGE LEAD
RE-GAP OR
REPLACE IGNITER
YES
NO
CONNECT
GREEN WIRE TO
GROUND TERMINAL
YES
GAS SHUT-OFF
VALVE TURNED ON?
NO
TURN ON GAS
SHUT-OFF VALVE
YES
120 VOLTS PRESENT ON
BLACK WIRE FROM IEI
CONTROL
NO
REPLACE
IEI CONTROL
WARNING
The Instant Electronic Ignition
control (M406789) is not field
serviceable. Attempted repair of or
tampering with the control will
void its warranty.
W294
YES
CHECK GAS
VALVE COILS (REFER TO
NOTE IN PARAGRAPH 7)
REPLACE COILS AS
REQUIRED
22
M413440
Section 3 Troubleshooting
FUNCTION OPERATING
PROPERLY?
NO
REPLACE
MICROPROCESSOR
PART WORKING
PROPERLY?
NO
REPLACE
PART
M413440
23
Section 3 Troubleshooting
24. COIN DROP ACCEPTS COINS BUT DOES NOT IMPULSE THE MICROPROCESSOR ON
RECEIPT OF PROGRAMMED COINS. AVAILABLE LED STAYS ON, UNIT WILL NOT START
NOTE: Use Programming and Operating Instructions, Part No. M405499R1, to insure the unit is properly
programmed.
During operation, all eight program switches on the left hand switch bank must be in the down position. Right hand
switch bank switch 3 may be up for 15 minute cool down; switch 4 may be up for beeper; switch 5 may be up to
display alternating time and temperature; switch 8 may be up for 50 Hertz (overseas operation only). Switches 1, 2,
6 and 7 must be down.
WARNING
Some diagnostic tests require that the tumbler have electrical service. To reduce the risk of
electric shock, disconnect the electrical service before beginning any service procedure.
W332
NO
NO
NO
REPLACE
SWITCH(ES)
YES
CHECK ELECTRICAL
CONNECTIONS
CONNECTIONS
ARE OK?
NO
REPAIR
CONNECTIONS
NO
YES
CHECK COIN SWITCH TRIP
WIRES FOR FREE UP AND
DOWN MOVEMENT INTO THE
HALF-MOON CUT OUT IN THE
REJECTOR ASSEMBLIES
REPLACE
MICROPROCESSOR
YES
CAREFULLY
BEND TRIP
WIRES FOR
PROPER
OPERATION
YES
REROUTE COIN
DROP HARNESS
WIRES TO
PROVIDE FREE
TRIP SWITCH
MOVEMENT
NO
24
M413440
Section 3 Troubleshooting
25. COIN DROP ACCEPTS COINS AND IMPULSES MICROPROCESSOR, BUT COIN DO NOT DROP
INTO COIN VAULT. AVAILABLE LED OFF, START LED ON, TUMBLER STARTS
DO HARNESS WIRES
LAY OVER COIN CHUTE
RABBIT EARS?
YES
REROUTE
HARNESS WIRES
NO
BEND COIN CHUTE RABBIT EARS
OUTWARD TO PROVIDE PROPER
CLEARANCE FOR COIN TO DROP
INTO COIN VAULT
M413440
25
Section 3 Troubleshooting
26. COINS ACCEPTED, BUT DOOR OPEN LIGHT REMAINS ON, UNIT WILL NOT START
ELECTRICALLY CHECK
DOOR SWITCH
DOOR SWITCH
OPEN?
YES
REPLACE
SWITCH
NO
CHECK ADJUSTMENT OF THE DOOR
SWITCH ACTIVATING TAB ON LOADING
DOOR HINGE
NO
26
M413440
Section 3 Troubleshooting
WARNING
Some diagnostic tests require that the tumbler have electrical service. To reduce the risk of
electric shock, disconnect the electrical service before beginning any service procedure.
W332
27. COINS ACCEPTED; START LED ON; PUSH-TO-START BUTTON PUSHES AND RELEASES, BUT
UNIT DOES NOT START
ELECTRICALLY CHECK DOOR SWITCH.
(THIS IS A DOUBLE POLE, SINGLE THROW SWITCH.
FIRST POLE POWERS THE MICROPROCESSOR;
DISPLAY SHOULD SHOW AMOUNT OF TIME
PURCHASED AND COUNT DOWN. SECOND POLE
POWERS MOTOR RELAY, WHICH ENERGIZES AND
STARTS MOTOR.)
DOOR SWITCH
OPEN?
NO
REPLACE
DOOR SWITCH
YES
CHECK ADJUSTMENT OF THE DOOR
SWITCH ACTIVATING TAB ON LOADING
DOOR HINGE
NO
M413440
27
Section 3 Troubleshooting
28. TUMBLER WILL NOT START ON PUSH-TO-START BUTTON, OR WILL START ONLY IF PUSHTO-START BUTTON IS WIGGLED
IF POSSIBLE, EXCHANGE
MICROPROCESSOR FROM AN
EXISTING OPERATING TUMBLER
DOES TUMBLER
START PROPERLY?
NO
WITH TUMBLER ON, CHECK MOTOR
ACROSS MOTOR LEADS
(120 V - YELLOW AND WHITE LEADS
208 V OR 240 V - YELLOW AND BLACK LEADS)
YES
REPLACE ORIGINAL
MICROPROCESSOR
(MICROPROCESSOR SWITCH BANK
IMPROVEMENTS HAVE BEEN MADE TO
CORRECT THIS PROBLEM)
IS CORRECT
VOLTAGE PRESENT?
YES
REPLACE
MOTOR
NO
REPLACE ORIGINAL
MICROPROCESSOR
(MICROPROCESSOR SWITCH BANK
IMPROVEMENTS HAVE BEEN MADE
TO CORRECT THIS PROBLEM)
28
M413440
Section 3 Troubleshooting
WARNING
Some diagnostic tests require that the tumbler have electrical service. To reduce the risk of
electric shock, disconnect the electrical service before beginning any service procedure.
W332
REPLACE
SWITCH
NO
CHECK ADJUSTMENT OF THE
DOOR SWITCH ACTIVATING TAB ON
LOADING DOOR HINGE
YES
M413440
29
Section 3 Troubleshooting
TUMBLER VENDS
SELECTED TIME?
NO
REPLACE
MICROPROCESSOR
30
M413440
Section 3 Troubleshooting
WARNING
Some diagnostic tests require that the tumbler have electrical service. To reduce the risk of
electric shock, disconnect the electrical service before beginning any service procedure.
W332
PC01
APPEARS ON DISPLAY,
PERMANENT PRESS
LED COMES ON,
START LED
COMES ON?
NO
REPLACE
MICROPROCESSOR
YES
PUSH START BUTTON
TO PUT INTO
ACCELERATED TEST CYCLE
IS PC01
DISPLAY
REPLACED BY THE
AMBIENT ROOM OR
TUMBLER TEMPERATURE
DISPLAY?
YES
REPLACE
MICROPROCESSOR
NO
M413440
31
Section 3 Troubleshooting
WARNING
Some diagnostic tests require that the tumbler have electrical service. To reduce the risk of
electric shock, disconnect the electrical service before beginning any service procedure.
W332
33. TEMPERATURE SENSOR CHECKS OUT, BUT NO IGNITION SYSTEM (GLOWBAR MODELS)
MAKE THE FOLLOWING LIVE
ELECTRICAL CHECKS WITH
POWER SUPPLIED TO THE
TUMBLER
NO
IS 120V PRESENT?
YES
IS 120V
PRESENT ACROSS
BLACK AND WHITE WIRES
FEEDING TO
GAS VALVE?
YES
REFER TO
PARAGRAPH
21
NO
NO
MAKE THE FOLLOWING
ELECTRICAL CHECKS IN THE
BURNER SAFETY CIRCUIT IN
REAR JUNCTION BOX
CHECK FUSE
HOLDER AND
CONNECTIONS.
REPLACE IF
NECESSARY
REPLACE
FUSE
NO
CHECK FOR 120V BETWEEN
ORANGE WIRE (RUNNING
BETWEEN FUSE HOLDER AND
MICROPROCESSOR) AND
NEUTRAL OR GROUND
NO
REPLACE
MICROPROCESSOR
IS 120V
PRESENT BETWEEN
TWO RED WIRES
(TIED TOGETHER) AND
NEUTRAL OR
GROUND?
NO
NO
GO TO CABINET
HIGH LIMIT CHECKOUT
32
YES
YES
GO TO AIRFLOW
SWITCH CHECKOUT
(continued)
M413440
Section 3 Troubleshooting
IS 120V PRESENT
BETWEEN BLUE WIRE
ON SWITCH N.O. TERMINAL
AND NEUTRAL OR
GROUND?
YES
NO
CHECK SWITCH
ELECTRICALLY AND
REPLACE IF NECESSARY
ADJUST AIRFLOW
SWITCH PER
ADJUSTMENTS
IS 120V PRESENT
BETWEEN BLUE WIRE
ON SWITCH N.O. TERMINAL
AND NEUTRAL OR
GROUND?
NO
IS 120V
PRESENT BETWEEN
BLUE AND ORANGE WIRES
(TIED TOGETHER) IN AIRFLOW
SWITCH BOX AND NEUTRAL
OR GROUND?
NO
REPLACE STOVE
HIGH LIMIT
YES
CHECK FOR OPEN WIRE
OR POOR ELECTRICAL
CONNECTION TO
MICROPROCESSOR
M413440
33
Section 3 Troubleshooting
PC01
APPEARS ON DISPLAY,
PERMA-PRESS LED
COMES ON, START
LED COMES
ON?
NO
REPLACE
MICROPROCESSOR
YES
PUSH START BUTTON
TO PUT INTO
ACCELERATED TEST CYCLE
IS PC01
REPLACED BY THE
AMBIENT ROOM OR
TUMBLER TEMPERATURE
READING ON
DISPLAY?
NO
REPLACE
MICROPROCESSOR
YES
DOES 40
OR 50 APPEAR
ON THE DISPLAY
AND DOES NOT CHANGE
ONCE THE BURNER
COMES ON?
NO
YES
REPLACE TEMPERATURE
SENSOR WITH A M4449P3
TEMPERATURE SENSOR KIT
34
M413440
Section 3 Troubleshooting
FUNCTION OPERATING
PROPERLY?
NO
REPLACE
MICROPROCESSOR
PART WORKING
PROPERLY?
NO
REPLACE
COIN DROP
M413440
35
Section 3 Troubleshooting
37. COIN DROP ACCEPTS COINS BUT DOES NOT IMPULSE THE MICROPROCESSOR ON
RECEIPT OF PROGRAMMED COINS. AVAILABLE LED STAYS ON, UNIT WILL NOT START
NOTE: Use Programming and Operating Instructions, Part No. M406243, to insure the unit is properly
programmed.
During operation, all eight program switches on the left hand switch bank must be in the down position. Right hand
switch bank switch 3 may be up for 15 minute cool down; switch 4 may be up for beeper; switch 5 may be up to
display alternating time and temperature; switch 8 may be up for 50 Hertz. Switches 1, 2, 6 and 7 must be down.
ELECTRICALLY CHECK THE
COIN SWITCH(ES)
NO
NO
NO
REPLACE
SWITCH(ES)
YES
CHECK ELECTRICAL
CONNECTIONS
CONNECTIONS
ARE OK?
NO
REPAIR
CONNECTIONS
NO
YES
CHECK COIN SWITCH TRIP
WIRES FOR FREE UP AND
DOWN MOVEMENT INTO THE
HALF-MOON CUT OUT IN THE
REJECTOR ASSEMBLIES
REPLACE
MICROPROCESSOR
YES
CAREFULLY
BEND TRIP
WIRES FOR
PROPER
OPERATION
YES
REROUTE COIN
DROP HARNESS
WIRES TO
PROVIDE FREE
TRIP SWITCH
MOVEMENT
NO
36
M413440
Section 3 Troubleshooting
38. COIN DROP ACCEPTS COINS AND IMPULSES MICROPROCESSOR, BUT COIN DO NOT DROP
INTO COIN VAULT. AVAILABLE LED OFF, START LED ON, TUMBLER STARTS
DO HARNESS WIRES
LAY OVER COIN CHUTE
RABBIT EARS?
YES
REROUTE
HARNESS WIRES
NO
BEND COIN CHUTE RABBIT EARS
OUTWARD TO PROVIDE PROPER
CLEARANCE FOR COIN TO DROP
INTO COIN VAULT
M413440
37
Section 3 Troubleshooting
39. COINS ACCEPTED, BUT DOOR OPEN LIGHT REMAINS ON, UNIT WILL NOT START
ELECTRICALLY CHECK
DOOR SWITCH
DOOR SWITCH
OPEN?
YES
REPLACE
SWITCH
NO
CHECK ADJUSTMENT OF THE DOOR
SWITCH ACTIVATING TAB ON LOADING
DOOR HINGE
NO
38
M413440
Section 3 Troubleshooting
40. COINS ACCEPTED; START LED ON; PUSH-TO-START BUTTON PUSHES AND RELEASES, BUT
UNIT DOES NOT START
ELECTRICALLY CHECK DOOR SWITCH.
(THIS IS A DOUBLE POLE, SINGLE THROW SWITCH.
FIRST POLE POWERS THE MICROPROCESSOR;
DISPLAY SHOULD SHOW AMOUNT OF TIME
PURCHASED AND COUNT DOWN. SECOND POLE
POWERS MOTOR RELAY, WHICH ENERGIZES AND
STARTS MOTOR.)
DOOR SWITCH
OPEN?
NO
REPLACE
DOOR SWITCH
YES
CHECK ADJUSTMENT OF THE DOOR
SWITCH ACTIVATING TAB ON LOADING
DOOR HINGE
NO
M413440
39
Section 3 Troubleshooting
41. TUMBLER WILL NOT START ON PUSH-TO-START BUTTON, OR WILL START ONLY IF PUSHTO-START BUTTON IS WIGGLED
IF POSSIBLE, EXCHANGE
MICROPROCESSOR FROM AN
EXISTING OPERATING TUMBLER
DOES TUMBLER
START PROPERLY?
NO
WITH POWER SUPPLIED TO TUMBLER,
CHECK MOTOR BY MEASURING VOLTAGE
ACROSS THE YELLOW AND WHITE DRIVE MOTOR
LEADS
YES
REPLACE ORIGINAL
MICROPROCESSOR
(MICROPROCESSOR SWITCH BANK
IMPROVEMENTS HAVE BEEN MADE TO
CORRECT THIS PROBLEM)
IS CORRECT
VOLTAGE PRESENT?
YES
REPLACE
MOTOR
NO
REPLACE ORIGINAL
MICROPROCESSOR
(MICROPROCESSOR SWITCH BANK
IMPROVEMENTS HAVE BEEN MADE
TO CORRECT THIS PROBLEM)
40
M413440
Section 3 Troubleshooting
CHECK
LOADING DOOR
IS DOOR OPEN?
YES
CLOSE
DOOR
NO
ELECTRICALLY CHECK DOOR SWITCH.
(THIS IS A DOUBLE POLE, SINGLE THROW SWITCH.
FIRST POLE POWERS THE MICROPROCESSOR;
DISPLAY SHOULD SHOW AMOUNT OF TIME
PURCHASED AND COUNT DOWN. SECOND POLE
POWERS MOTOR RELAY, WHICH ENERGIZES AND
STARTS MOTOR.)
YES
REPLACE
SWITCH
YES
NO
REPLACE
MICROPROCESSOR
M413440
41
Section 3 Troubleshooting
TUMBLER VENDS
SELECTED TIME?
YES
NO
REPLACE
MICROPROCESSOR
42
M413440
Section 3 Troubleshooting
PC02
APPEARS ON DISPLAY,
PERMA-PRESS LED
COMES ON,
START LED
COMES ON?
NO
REPLACE
MICROPROCESSOR
YES
PUSH START BUTTON
TO PUT INTO
ACCELERATED TEST CYCLE
IS PC02
DISPLAY
REPLACED BY THE
AMBIENT ROOM OR
TUMBLER TEMPERATURE
DISPLAY?
YES
REPLACE
MICROPROCESSOR
NO
M413440
43
Section 3 Troubleshooting
48. TEMPERATURE SENSOR CHECKS OUT, BUT NO IGNITION SYSTEM (GLOWBAR AND
INSTANT ELECTRONIC IGNITION [I.E.I.] SYSTEM MODELS)
MAKE THE FOLLOWING LIVE
ELECTRICAL CHECKS WITH
POWER SUPPLIED TO THE
TUMBLER
IS 120V
PRESENT ACROSS
BLACK AND WHITE WIRES
FEEDING TO
GAS VALVE?
NO
REFER TO
PARAGRAPH b.
YES
GO TO
PARAGRAPH a.
a. Check control fuse located on left side wall of front control compartment
IS FUSE OPEN?
YES
REPLACE
FUSE
NO
IS 120V PRESENT
BETWEEN BLACK WIRE
(MICROPROCESSOR TO
FUSE) AND NEUTRAL
OR GROUND?
NO
MAKE THE FOLLOWING
ELECTRICAL CHECKS IN THE
BURNER SAFETY CIRCUIT IN
REAR JUNCTION BOX
IS 120V
PRESENT BETWEEN
THE TWO ORANGE WIRES
(TIED TOGETHER) AND
NEUTRAL OR
GROUND?
YES
CHECK FUSE
HOLDER AND
CONNECTIONS.
REPLACE IF
NECESSARY
IS 120V
PRESENT BETWEEN
TWO RED WIRES
(TIED TOGETHER) AND
NEUTRAL OR
GROUND?
YES
REPLACE
MICROPROCESSOR
44
NO
NO
YES
GO TO AIRFLOW
SWITCH CHECKOUT
GO TO CABINET
HIGH LIMIT CHECKOUT
M413440
Section 3 Troubleshooting
IS 120V PRESENT
BETWEEN BLUE WIRE
ON SWITCH N.O. TERMINAL
AND NEUTRAL OR
GROUND?
YES
NO
CHECK SWITCH
ELECTRICALLY AND
REPLACE IF NECESSARY
ADJUST AIRFLOW
SWITCH PER
ADJUSTMENTS
IS 120V PRESENT
BETWEEN BLUE WIRE
ON SWITCH N.O. TERMINAL
AND NEUTRAL OR
GROUND?
NO
IS 120V
PRESENT BETWEEN
BLUE AND ORANGE WIRES
(TIED TOGETHER) IN AIRFLOW
SWITCH BOX AND NEUTRAL
OR GROUND?
NO
REPLACE STOVE
HIGH LIMIT
YES
CHECK FOR OPEN WIRE
OR POOR ELECTRICAL
CONNECTION TO
MICROPROCESSOR
M413440
45
Section 3 Troubleshooting
b. Go to rear junction box and make the following electrical checks in the burner safety circuit
CHECK
FUSE
IS 120V
AVAILABLE
FROM FUSE?
NO
REPLACE FUSE
IF OPEN
YES
CHECK TEMPERATURE
SENSOR
TEMPERATURE SENSOR
CHECKS OUT
ELECTRICALLY?
YES
NO
REPLACE
TEMPERATURE
SENSOR
46
M413440
Section 3 Troubleshooting
PC02
APPEARS ON DISPLAY,
PERMA-PRESS LED
COMES ON, START
LED COMES
ON?
NO
REPLACE
MICROPROCESSOR
YES
PUSH START BUTTON
TO PUT INTO
ACCELERATED TEST CYCLE
IS PC02
REPLACED BY THE
AMBIENT ROOM OR
TUMBLER TEMPERATURE
READING ON
DISPLAY?
NO
REPLACE
MICROPROCESSOR
YES
DOES 40
OR 50 APPEAR
ON THE DISPLAY
AND DOES NOT CHANGE
ONCE THE BURNER
COMES ON?
NO
YES
REPLACE TEMPERATURE
SENSOR WITH A M4449P3
TEMPERATURE SENSOR KIT
CHECK
BURNER SYSTEM
M413440
47
Section 4
Grounding
WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
Disconnect electric power to the tumbler before servicing.
Close gas shut-off valve to gas tumbler before servicing.
Close steam valve to steam tumbler before servicing.
Never start the tumbler with any guards/panels removed.
Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the tumbler is properly grounded.
W002
WARNING
To reduce the risk of fire and electric shock, check with a qualified serviceperson for proper
grounding procedures. Improper connection of the equipment grounding conductor may result
in a risk of electric shock.
W313
WARNING
To reduce the risk of fire and electric shock, if electrical supply is coming from a three phase
service, DO NOT connect a High Leg or Stinger Leg to a single phase machine. On a three
phase machine, if there is a High Leg or Stinger Leg it should be connected to L3.
W069
Grounding Instructions
This drying tumbler must be grounded. In the event of
malfunction or breakdown, grounding will reduce the
risk of electric shock by providing the path of least
resistance for electric current. This tumbler must be
connected to a grounded metal, permanent wiring
system; or an equipment grounding conductor must be
run with the circuit conductors and connected to the
appropriate ground location.
WARNING
All electrical connections should be made
by a qualified electrician.
To reduce the risk of electrical shock, deenergize the electrical circuit being
connected to the tumbler before making any
electrical connections. Never attempt to
connect a live circuit.
W070
M413440
49
Section 5
Service Procedures
WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
Disconnect electric power to the tumbler before servicing.
Close gas shut-off valve to gas tumbler before servicing.
Close steam valve to steam tumbler before servicing.
Never start the tumbler with any guards/panels removed.
Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the tumbler is properly grounded.
W002
ACCESS
DOOR
TEMPERATURE
HIGH
COTTON
LOW
PERMA
PRESS
MED
MIXED
PUSH TO START
T051IE3D
Figure 1
M413440
51
WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
Disconnect electric power to the tumbler before servicing.
Close gas shut-off valve to gas tumbler before servicing.
Close steam valve to steam tumbler before servicing.
Never start the tumbler with any guards/panels removed.
Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the tumbler is properly grounded.
W002
TERMINAL
BLOCK
WIRE HARNESS
MOLEX PLUG
T057SE3D
CONTROL
PANEL BRACKET
CONTROL PANEL
BRACKETS
Figure 2
52
M413440
WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
Disconnect electric power to the tumbler before servicing.
Close gas shut-off valve to gas tumbler before servicing.
Close steam valve to steam tumbler before servicing.
Never start the tumbler with any guards/panels removed.
Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the tumbler is properly grounded.
W002
M413440
53
WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
Disconnect electric power to the tumbler before servicing.
Close gas shut-off valve to gas tumbler before servicing.
Close steam valve to steam tumbler before servicing.
Never start the tumbler with any guards/panels removed.
Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the tumbler is properly grounded.
W002
54. MICROPROCESSOR
IMPORTANT: Due to the sensitivity of the
microprocessor, careful handling is required. As a
precautionary measure, we recommend using a
ground wrist strap when handling the electronic
control. Wrist strap, cord and alligator clip are
designed to carry away any electrostatic charge
from your body and to direct charge to an available
ground. By using this static protection device,
potential electrostatic discharge problems
associated with handling of microprocessor will be
minimized. Always handle electronic control by its
metal edges. If a wrist strap is not available, touch
tumbler while it is plugged in before handling
control to dissipate any charge.
MICROPROCESSOR
SUPPORT
ROD
PUSH-TO-START
SWITCH
ASSEMBLY
NOTE: New control is supplied in a special antistatic wrapping, and protected by anti-static foam.
While holding control by its metal edges, remove
control from foam and wrapping.
a. Unlock and open access panel. To hold panel
open, swing support rod under panel.
b. Remove two screws holding control panel to
cabinet. Refer to Figure 1. Lift control panel
brackets off front panel. Refer to Figure 2.
c. Lift control panel brackets off front panel,
Figure 2.
d. Remove three screws holding microprocessor
to cabinet.
BACKUP
NUT
SENSOR
PLUG
NUT
TU067-IN
Figure 3
54
M413440
WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
Disconnect electric power to the tumbler before servicing.
Close gas shut-off valve to gas tumbler before servicing.
Close steam valve to steam tumbler before servicing.
Never start the tumbler with any guards/panels removed.
Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the tumbler is properly grounded.
W002
FUSE
(First Generation
Models)
FUSE
CAP
RETAINING
NUT
HOLDER
FUSE
CAP
TU065-PT
Figure 5
TU055-IN
Figure 4
M413440
55
WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
Disconnect electric power to the tumbler before servicing.
Close gas shut-off valve to gas tumbler before servicing.
Close steam valve to steam tumbler before servicing.
Never start the tumbler with any guards/panels removed.
Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the tumbler is properly grounded.
W002
RUN
SWITCH
HEAT SWITCH
SPEED
NUTS
TU067-IN
Figure 7
TIMER
MOTOR
SPEED
NUT
COIN METER
(Non-Microprocessor
Models)
TU060-SV
Figure 6
M413440
WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
Disconnect electric power to the tumbler before servicing.
Close gas shut-off valve to gas tumbler before servicing.
Close steam valve to steam tumbler before servicing.
Never start the tumbler with any guards/panels removed.
Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the tumbler is properly grounded.
W002
CAM
TIMING
MOTOR
TIMING
MOTOR
SCREW
DRIVE
FORK
RUN
SWITCH
HEAT
SWITCH
TU070-PT
Figure 8
M413440
57
WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
Disconnect electric power to the tumbler before servicing.
Close gas shut-off valve to gas tumbler before servicing.
Close steam valve to steam tumbler before servicing.
Never start the tumbler with any guards/panels removed.
Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the tumbler is properly grounded.
W002
ESCUTCHEON
SCREW AND
LOCKWASHER
SLIDE
EXTENSION
METER
CASE
COIN
SLIDE
HINGE
PHILLIPS HEAD
SCREW
TU066-PT
Figure 9
58
M413440
WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
Disconnect electric power to the tumbler before servicing.
Close gas shut-off valve to gas tumbler before servicing.
Close steam valve to steam tumbler before servicing.
Never start the tumbler with any guards/panels removed.
Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the tumbler is properly grounded.
W002
58. ACCUMULATOR
(Refer to Figure 10)
a. Unlock and open access panel. To hold panel
open, swing support rod under panel.
b. Unlock service door on meter case.
c. Lift service door with accumulator and
mounting bracket attached to meter case.
d. Disconnect wires from accumulator terminals.
SERVICE
DOOR
KEY
MOUNTING
BRACKET
PHILLIPS HD.
SCREW
HEX HD.
SCREW
LOCKWASHER
ACCUMULATOR
METER CASE
TU056-PT
Figure 10
M413440
59
WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
Disconnect electric power to the tumbler before servicing.
Close gas shut-off valve to gas tumbler before servicing.
Close steam valve to steam tumbler before servicing.
Never start the tumbler with any guards/panels removed.
Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the tumbler is properly grounded.
W002
COOL DOWN
TIMER
DRYING TIMER
(60 Minutes)
BARRIER
SCREW
RELAY
BRACKET
b. Relay
(1) Unlock and open access panel. To hold
panel open, swing support rod under panel.
(2) Remove two screws attaching control
panel to cabinet. Refer to Figure 1.
(3) Lift control panel brackets off front panel.
Refer to Figure 2.
(4) Remove two screws holding relay to timer
bracket.
(5) Remove wires and remove relay.
TU076-PT
Figure 11
60
M413440
WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
Disconnect electric power to the tumbler before servicing.
Close gas shut-off valve to gas tumbler before servicing.
Close steam valve to steam tumbler before servicing.
Never start the tumbler with any guards/panels removed.
Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the tumbler is properly grounded.
W002
WARNING
To reduce risk of fire or explosion, check
pipe connections for gas leaks with a noncorrosive leak detection fluid. Do not use an
open flame to check for gas leaks!
IGNITER AND
BRACKET
PHILLIPS HEAD
SCREW
W310
GAS
VALVE
ATTACHING
SCREW
FLAME
SENSOR
MANUAL GAS
SUPPLY VALVE
(Shown in the
ON position)
FRAME
MOLEX
PLUG
BURNER
TUBE
SPUD
HOLDER
MANIFOLD
PIPE UNIONS
PLUG
TU059-SV
Figure 12
M413440
61
WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
Disconnect electric power to the tumbler before servicing.
Close gas shut-off valve to gas tumbler before servicing.
Close steam valve to steam tumbler before servicing.
Never start the tumbler with any guards/panels removed.
Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the tumbler is properly grounded.
W002
WARNING
When reinstalling spudholder, use noncorrosive leak detection fluid to check all
pipe connections for gas leaks. DO NOT
USE AN OPEN FLAME TO CHECK FOR GAS
LEAKS! Make sure that spudholder and
orifices are positioned such that gas will be
injected directly down the center of the
burner.
W269R1
M413440
WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
Disconnect electric power to the tumbler before servicing.
Close gas shut-off valve to gas tumbler before servicing.
Close steam valve to steam tumbler before servicing.
Never start the tumbler with any guards/panels removed.
Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the tumbler is properly grounded.
W002
HIGH VOLTAGE
LEAD
WIRE
HARNESS
SCREWS
IGNITION
CONTROL UNIT
IGNITER AND
BRACKET
TU050-SV
Figure 13
M413440
63
WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
Disconnect electric power to the tumbler before servicing.
Close gas shut-off valve to gas tumbler before servicing.
Close steam valve to steam tumbler before servicing.
Never start the tumbler with any guards/panels removed.
Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the tumbler is properly grounded.
W002
64
M413440
DISCONNECT
WIRES
(2 per element)
NUTS
(4 per
element)
ATTACHING
SCREWS
(2 per element)
BUSS
BARS
(2 per element)
TU023-SV
Figure 14
M413440
65
WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
Disconnect electric power to the tumbler before servicing.
Close gas shut-off valve to gas tumbler before servicing.
Close steam valve to steam tumbler before servicing.
Never start the tumbler with any guards/panels removed.
Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the tumbler is properly grounded.
W002
WARNING
TERMINAL
BLOCK
CONTACTOR
ATTACHING
SCREWS
Figure 15
66
M413440
WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
Disconnect electric power to the tumbler before servicing.
Close gas shut-off valve to gas tumbler before servicing.
Close steam valve to steam tumbler before servicing.
Never start the tumbler with any guards/panels removed.
Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the tumbler is properly grounded.
W002
THERMOSTAT
THERMOSTAT
KNOB
SENSING
TUBE
SCREWS
AND
WIRE TIES
BRACKET
CHAIN GUARD
ATTACHING
SCREWS
PHILLIPS HEAD
SCREWS
T012SE1A
Figure 16
M413440
THERMOSTAT
SENSING
TUBE
WIRE
COVER
CHAIN
GUARD
Figure 17
67
WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
Disconnect electric power to the tumbler before servicing.
Close gas shut-off valve to gas tumbler before servicing.
Close steam valve to steam tumbler before servicing.
Never start the tumbler with any guards/panels removed.
Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the tumbler is properly grounded.
W002
SENSING
PROBE
BRACKET
THERMOSTAT
SENSING
PROBE
THERMOSTAT
SENSING
TUBE
LINT
SCREEN
TU014-SV
Figure 18
68
M413440
WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
Disconnect electric power to the tumbler before servicing.
Close gas shut-off valve to gas tumbler before servicing.
Close steam valve to steam tumbler before servicing.
Never start the tumbler with any guards/panels removed.
Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the tumbler is properly grounded.
W002
RECIRCULATION
DUCT
CABINET
HIGH LIMIT
THERMOSTAT
PHILLIPS HD.
SCREW
TEMPERATURE
SENSOR
(Microprocessor
Models)
Figure 19
M413440
69
WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
Disconnect electric power to the tumbler before servicing.
Close gas shut-off valve to gas tumbler before servicing.
Close steam valve to steam tumbler before servicing.
Never start the tumbler with any guards/panels removed.
Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the tumbler is properly grounded.
W002
COVER
STOVE
HIGH LIMIT
THERMOSTAT
(Gas Models)
PHILLIPS HD.
SCREWS
THERMOSTAT
BRACKET
AND
COVER
MOUNTING
BRACKET
PHILLIPS HD.
SCREWS
TU026-SV
Figure 21
TU073-IN
Figure 20
M413440
WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
Disconnect electric power to the tumbler before servicing.
Close gas shut-off valve to gas tumbler before servicing.
Close steam valve to steam tumbler before servicing.
Never start the tumbler with any guards/panels removed.
Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the tumbler is properly grounded.
W002
HINGE
BOLT
STOVE
HIGH LIMIT
THERMOSTAT
(Electric Models)
Figure 22
TU052-SV
Figure 23
M413440
71
WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
Disconnect electric power to the tumbler before servicing.
Close gas shut-off valve to gas tumbler before servicing.
Close steam valve to steam tumbler before servicing.
Never start the tumbler with any guards/panels removed.
Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the tumbler is properly grounded.
W002
DOOR
HANDLE
LOADING
DOOR
HINGE
PHILLIPS HD.
SCREWS
HINGE
ATTACHING
SCREWS
TU054-SV
Figure 25
T029SE1B
Figure 24
72
M413440
WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
Disconnect electric power to the tumbler before servicing.
Close gas shut-off valve to gas tumbler before servicing.
Close steam valve to steam tumbler before servicing.
Never start the tumbler with any guards/panels removed.
Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the tumbler is properly grounded.
W002
FRONT PANEL
ATTACHING SCREWS
(13)
T032SE1C
CLIPS
Figure 26
M413440
73
WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
Disconnect electric power to the tumbler before servicing.
Close gas shut-off valve to gas tumbler before servicing.
Close steam valve to steam tumbler before servicing.
Never start the tumbler with any guards/panels removed.
Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the tumbler is properly grounded.
W002
WARNING
Loading door switch MUST be reinstalled
after service is completed.
W272
FRONT
PANEL
WIRE
COVER
TABS
DOOR
SWITCH
TU035-SV
DRIVE
GUARD
Figure 27
DRIVE GUARD
ATTACHING
SCREWS
(4)
AIRFLOW
SWITCH
(Electric Models)
Figure 28
74
M413440
WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
Disconnect electric power to the tumbler before servicing.
Close gas shut-off valve to gas tumbler before servicing.
Close steam valve to steam tumbler before servicing.
Never start the tumbler with any guards/panels removed.
Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the tumbler is properly grounded.
W002
AIRFLOW
SWITCH
SWITCH
BOX
MOUNTING
SCREWS
SWITCH
LEVER
T037SE1C
Figure 29
M413440
75
WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
Disconnect electric power to the tumbler before servicing.
Close gas shut-off valve to gas tumbler before servicing.
Close steam valve to steam tumbler before servicing.
Never start the tumbler with any guards/panels removed.
Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the tumbler is properly grounded.
W002
BELT
GUARD
SCREWS
(Newer Models)
CLIPS
(Older Models)
TU039-SV
Figure 30
76
M413440
CAP
SCREW
TRUNNION
HOUSING
CYLINDER
SPROCKET
GUIDE RAIL
BOLT AND
NUT
(Upper)
CHAIN
CAP SCREW
IDLER
SPROCKET
SHEAVE
JAM NUT
GUIDE RAILS
IDLER
HOUSING
ATTACHING
BOLT
GUIDE RAIL
BOLT AND
NUT
(Lower)
BELT
MOTOR
BRACKET
MOTOR
PULLEY
TU040-SV
BELT/CHAIN MODELS
Figure 31
M413440
77
POLY
V-BELT
(Poly V-belt is
self-adjusting)
IDLER
HOUSING
BOLTS
(2)
ADJUSTING
BOLT
IDLER
HOUSING
ASSEMBLY
DRIVE
V-BELT
GUIDE
RAILS
T234IE3B
BELT/BELT MODELS
Figure 32
78
M413440
WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
Disconnect electric power to the tumbler before servicing.
Close gas shut-off valve to gas tumbler before servicing.
Close steam valve to steam tumbler before servicing.
Never start the tumbler with any guards/panels removed.
Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the tumbler is properly grounded.
W002
M413440
79
WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
Disconnect electric power to the tumbler before servicing.
Close gas shut-off valve to gas tumbler before servicing.
Close steam valve to steam tumbler before servicing.
Never start the tumbler with any guards/panels removed.
Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the tumbler is properly grounded.
W002
SHEAVE
SETSCREW
JAM NUT
PAL NUT
WASHER
TU071-PT
Figure 33
80
M413440
WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
Disconnect electric power to the tumbler before servicing.
Close gas shut-off valve to gas tumbler before servicing.
Close steam valve to steam tumbler before servicing.
Never start the tumbler with any guards/panels removed.
Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the tumbler is properly grounded.
W002
TRUNNION
HOUSING
BEARING
(Large)
BEARING
(Small)
BEARING
RETAINER
SCREWS
TU042-SV
Figure 34
M413440
81
WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
Disconnect electric power to the tumbler before servicing.
Close gas shut-off valve to gas tumbler before servicing.
Close steam valve to steam tumbler before servicing.
Never start the tumbler with any guards/panels removed.
Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the tumbler is properly grounded.
W002
TRUNNION
ASSEMBLY
MEASURE AT
FOUR POINTS
TAPE
MEASURE
CYLINDER
T089SE3C
Figure 35
82
M413440
WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
Disconnect electric power to the tumbler before servicing.
Close gas shut-off valve to gas tumbler before servicing.
Close steam valve to steam tumbler before servicing.
Never start the tumbler with any guards/panels removed.
Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the tumbler is properly grounded.
W002
CAP SCREWS
NUTS AND
WASHERS
MOTOR
ATTACHING
BOLTS
(Both Sides)
MOTOR
JUNCTION
BOX
PLATE
FAN HOUSING
ATTACHING
SCREWS
(7)
TU044-SV
Figure 36
M413440
83
MOTOR FAN
AND BRACKET
ATTACHING
BOLT
MOTOR
AND FAN
ASSEMBLY
T045SE1B
Figure 37
SPACER
WASHER
FAN HOUSING
COVER
FAN
KEY
MOTOR
PULLEY
KEY
JAM NUT
MOTOR
PULLEY
FAN
LOCKNUT
T046SE3A
Figure 38
84
M413440
Section 6
Adjustments
WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
Disconnect electric power to the tumbler before servicing.
Close gas shut-off valve to gas tumbler before servicing.
Close steam valve to steam tumbler before servicing.
Never start the tumbler with any guards/panels removed.
Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the tumbler is properly grounded.
W002
M413440
85
Section 6 Adjustments
WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
Disconnect electric power to the tumbler before servicing.
Close gas shut-off valve to gas tumbler before servicing.
Close steam valve to steam tumbler before servicing.
Never start the tumbler with any guards/panels removed.
Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the tumbler is properly grounded.
W002
CAUTION
The air inlet shutters on the burner must be
adjusted so sufficient primary air is metered
into the system for proper combustion and
maximum efficiency. Before adjusting the
inlet shutter be sure that all lint is removed
from lint compartment and lint screen.
W281
T044IE3A
NO AIR FLOW
T043IE3A
T042IE3A
ADJUSTING
SCREW
Figure 39
86
M413440
Section 6 Adjustments
WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
Disconnect electric power to the tumbler before servicing.
Close gas shut-off valve to gas tumbler before servicing.
Close steam valve to steam tumbler before servicing.
Never start the tumbler with any guards/panels removed.
Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the tumbler is properly grounded.
W002
WARNING
Control panel, access panel, and lint panel
must be in place before attempting to adjust
airflow switch.
W276
WARNING
Airflow switch operation may be affected by
a clogged lint screen, lack of make-up air, or
by obstructions in the vertical recirculation
stack, or in the customer installed main or
collector ducts. These conditions MUST be
checked and necessary corrections made
before adjusting airflow switch. Always
check airflow at installation. Under no
circumstances is the airflow switch to be
blocked closed or bypassed.
W277
M413440
87
Section 6 Adjustments
SWITCH
ADJUSTING
SCREWS
SCREW
AIRFLOW
SWITCH
AIRFLOW
SWITCH
MOUNTING
BRACKET
REAR PANEL
OF TUMBLER
SWITCH
LEVER
SWITCH
LEVER
SPRING
CLIP
VANE
LEVER
ARM
COUNTER
WEIGHT
SPRING
CLIP
DISC
DISC
COUNTER
WEIGHT
TU050-SV
Figure 40
88
M413440
Section 6 Adjustments
WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
Disconnect electric power to the tumbler before servicing.
Close gas shut-off valve to gas tumbler before servicing.
Close steam valve to steam tumbler before servicing.
Never start the tumbler with any guards/panels removed.
Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the tumbler is properly grounded.
W002
DOOR
SWITCH
TAB
ING H
RN IU GDHVY ICU
WAG GEUS0D9WGIOHDYVH0
IU
GIH W SD IO
IG UFQGU 09W
SU D G E
IH RGSGIHFQW
0U UIGD IU
S
IH RGS
T047IE1B
Figure 41
M413440
89
Section 6 Adjustments
WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
Disconnect electric power to the tumbler before servicing.
Close gas shut-off valve to gas tumbler before servicing.
Close steam valve to steam tumbler before servicing.
Never start the tumbler with any guards/panels removed.
Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the tumbler is properly grounded.
W002
CAUTION
Adjusting the drive belt tension WILL
AFFECT drive chain tension. You MUST
check and readjust the chain tension after
adjusting belt tension.
W282
ACORN
NUT
DOOR
LATCH
T048IE1A
Figure 42
90
Belt/Belt Models
(Refer to Figure 44 )
To find the proper tension, apply light thumb
pressure midway between sheave and motor
pulley and adjust until the belt can be depressed
approximately 1/2 inch (13 mm).
a. Remove guard from rear of tumbler.
b. To adjust belt tension, loosen idler housing
bolts holding idler housing assembly to guide
rails.
c. Position housing assembly by turning adjusting
bolt until proper belt tension is reached, then
retighten idler housing bolts.
d. Replace guard on rear of tumbler.
M413440
Section 6 Adjustments
BELT/CHAIN MODELS
CYLINDER
DRIVE CHAIN
WA
RNING
OPER
GUARATE ! DO NO
DS WITH T
IN PL OU
ACE.T
CYLINDER
SPROCKET
SHEAVE
IDLER
SPROCKET
JAMNUT
ONE HALF INCH
(1.27 cm)
DEFLECTION
DRIVE
SPROCKET
BELT ADJUSTING
BOLT AND NUT
IDLER
HOUSING
GUIDE
RAIL
ONE HALF
INCH
(1.27 cm)
DEFLECTION
GUIDE RAIL
WASHER
V-BELT
MOTOR
PULLEY
GROUND WIR
(Green)
T229IE3A
NOTE: Tumbler is shown with guards removed for ilustration purposes only.
Never operate the tumbler with the guards removed.
Figure 43
M413440
91
Section 6 Adjustments
BELT/BELT MODELS
TRUNNION HOUSING
ADJUSTING
BOLTS
POLY
V-BELT
(Poly V-belt is
self-adjusting)
IDLER
HOUSING
BOLTS
(2)
ADJUSTING
BOLT
IDLER
HOUSING
ASSEMBLY
DRIVE
V-BELT
GUIDE
RAILS
T234IE3E
Figure 44
92
M413440
Section 6 Adjustments
WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
Disconnect electric power to the tumbler before servicing.
Close gas shut-off valve to gas tumbler before servicing.
Close steam valve to steam tumbler before servicing.
Never start the tumbler with any guards/panels removed.
Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the tumbler is properly grounded.
W002
DANGER
NEVER OPERATE THE TUMBLER WITH THE
GUARDS REMOVED.
W280
WARNING
For personal safety, chain guard MUST be
reinstalled after servicing has been
completed.
W273
M413440
93
Section 6 Adjustments
CYLINDER
RIM
7/16 INCH
(11.113 mm)
GAP
FRONT PANEL
TOP FLANGE
FRONT
PANEL
T057PE3B
Figure 45
TRUNNION HOUSING
ADJUSTING BOLTS
LOCKNUTS
TRUNNION
HOUSING
BOLTS
(2 per side)
TU202-PT
Figure 46
94
M413440
Section 7
Microprocessor Diagnostic
Instructions
WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
Disconnect electric power to the tumbler before servicing.
Close gas shut-off valve to gas tumbler before servicing.
Close steam valve to steam tumbler before servicing.
Never start the tumbler with any guards/panels removed.
Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the tumbler is properly grounded.
W002
M413440
95
DISPLAY
RIGHT PROGRAM
SWITCHES
(All switches are
shown in the down
[normal] position)
RESET BUTTON
TU003-IN
Figure 47
96
M413440
WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
Disconnect electric power to the tumbler before servicing.
Close gas shut-off valve to gas tumbler before servicing.
Close steam valve to steam tumbler before servicing.
Never start the tumbler with any guards/panels removed.
Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the tumbler is properly grounded.
W002
M413440
97
DISPLAY
RIGHT PROGRAM
SWITCHES
(All switches are
shown in the down
[normal] position)
TU003-IN
Figure 48
98
M413440
Section 8
Gas Flow and Gas Valve Operation
WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
Disconnect electric power to the tumbler before servicing.
Close gas shut-off valve to gas tumbler before servicing.
Close steam valve to steam tumbler before servicing.
Never start the tumbler with any guards/panels removed.
Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the tumbler is properly grounded.
W002
M413440
Flame Sensor
In case of flame failure, the flame sensor contacts
will reclose in about 45 seconds. This will close
the secondary valve and the burner system will be
in the normal pre-ignition circuit.
Ignition Failure
If flame is not established as flame sensor contacts
open, secondary valve will remain open until
flame sensor contacts open. Flame sensor will
continue to recycle the igniter and secondary
valve (about once per minute) until ignition is
made or tumbler is turned off.
99
PRE-IGNITION CIRCUIT
BURN CIRCUIT
HOLDING
COIL
HOLDING
COIL
N
N
SECONDARY
COIL
120V
SECONDARY
COIL
120V
L1
L1
BOOSTER
COIL
BOOSTER
COIL
MOLEX
MOLEX
IGNITER
IGNITER
FLAME
SENSOR
FLAME
SENSOR
GAS VALVE
GAS VALVE
THERMOSTAT
HOLDING COIL
BLK
L1
THERMOSTAT
L1
HOLDING COIL
BLK
N
SECONDARY
COIL
SECONDARY
COIL
BOOSTER
COIL
BOOSTER
COIL
IGNITER
IGNITER
SENSOR
SENSOR
Figure 49
100
M413440