HIRARC On Construction

SIN SEONG HIN SDN BHD
HAZARD IDENTIFICATION, RISK ASSESSMENT & RISK CONTROL

Project :
Casa del Rio Melaka
Job No :
C 099
Prepared By :
Reviewed By :
Approved By :
Name : Khairol Azizi
Name : Capt (Rtd) Sypudin bin Ramli
Name : Ong Hock Lai
Designation : Project Manager
Designation : SHO
Designation : Managing Director
Date : 28th Apr 2010
Form No : F/OSH - 03
Rev. 0

HAZARD IDENTIFICATION, RISK ASSESSMENT & DETERMINING CONTROL
Name of Job :
Department :
DEMOLITION WORK
Prepared By :
Checked By :-
CONSTRUCTION
HAZARD IDENTIFICATION
Job Activity
Setting up working
platform (Scaffold)
Setting up working
platform (Ladder)
Setting up working
platform (Temporary
Staging)
Approved By :
Hazard
Hazard Character
RISK ASSESSMENT
Current Risk Control
Probability
Severity
Risk
Recommended
Action/Additional Control
Scaffold rod collapsed and hit a person Major injury/illness (Long

at site.
absenteeism, M.C > 14 days).
Use safety net; Proper planning of

work.
Briefing By SHO on safety

awareness. Additional control shall
be made if necessary.
Heat stress/stroke due to hot working

environment.
Near miss/ unsafe act/ unsafe

condition.
Workers to take a short break where

applicable.
Additional control shall be proposed

when necessary.
Electrocution due to faulty wiring

touching metal.
Fatality or permanent disability or

irreversible illness
Do not allow electrical wiring through

scaffold structures.
10

Slippery, ladder fall.

Buddy system properly secured.
10

Ladder broke.

Check the ladder properly before use.
10


environment.

condition.

applicable.

when necessary.
Overstretching.

condition.
Workers to take a short break.

when necessary.
Space constrain.

condition.
Training and proper planning of work.

when necessary.
Temporary staging broke due to

overloading of debris which is not
removed.
Minor damage (No or less

disruption, repair cost > RM1,000
and < RM10,000).
Training and proper planning of work.

when necessary.
Falling from height

Workers wear safety harness; Provide

safe working procedure.
10

Electrocuted due to faulty electrical

equipment/dismantling wiring.

Wear proper PPE; Provide safe

working/proper handling procedure.
10

First aid cases/medical treatment

(M.C between 1 to 3 days)
Proper protective clothing; Training.

Lighting.

To provide adequate lighting.

when necessary.
Falling and drowned.

Fall protection provided; To wear life

jacket.
10

Working environment Use of solvents or any other chemical.
Page 1/29
Rev. 0

Name of Job :
Department :
DEMOLITION WORK (Cont'd)
Prepared By :
Checked By :-
CONSTRUCTION
Job Activity
Working
environment
Hazard
Hazard Character
RISK ASSESSMENT
Recommended
Probability
Severity
Risk

Use proper ventilation system;
Near miss/ unsafe act/ unsafe condition.
environment.
Workers to take a short break.
Body injuries due to struck by object / Fatality or permanent disability or

material debris.
Wear proper PPE.
10
Physical stress/repetitive work.

applicable.
Additional control shall be

proposed when necessary.
Physical stress due to vibration.

applicable.

Punching.
First aid cases/medical treatment (M.C

between 1 to 3 days)
Training on proper handling; Wear

proper PPE.

Repetitive work.
Near miss/ unsafe act/ unsafe condition. Working in interval time limit.

Rotating, Shearing.
Minor injury/illness (M.C between 5 to 14 Machine guarding; Training on proper

days)
handling.

Major injury/illness (Long absenteeism,

M.C > 14 days);

Body injuries/cut caused by sharp

Working with
manual handling object.
Working with
machinery
Approved By :
Worker wear proper PPE.

Heat due to oxy cutting activities.
Near miss/ unsafe act/ unsafe condition. Wear proper and safe attire.
Electrocuted due to faulty tools

wiring.

10

Body injuries due to heat/radiation.
Near miss/ unsafe act/ unsafe condition. Worker wear proper PPE.

Inhalation of fume or chemical vapor. Near miss/ unsafe act/ unsafe condition. Worker wear proper PPE.

To check tool equipment free from

defect; Wear proper PPE.
Hit by moving object.

Provide signalman and barricade

working area.
10
Damage to equipment/machinery
due to mishandling.
Minor damage (No or less disruption,

repair cost > RM1,000 and <
RM10,000).
Trained operator and close

supervision; Provide safe working
procedure.

Page 2/29
Rev. 0

Name of Job :
Department :
CONCERTING WORK
Prepared By :
Checked By :-
CONSTRUCTION
Job Activity
Mobilisation of
machinery
Hazard
Hazard Character
RISK ASSESSMENT
Probability
Severity
Risk
Recommended
Traffic Collision
Major injury/illness (Long

absenteeism, M.C > 14 days)
Provide experience driver with legal driving

licence.
Briefing By SHO on safety awareness.

Additional control shall be made if
necessary.
Machinery collapse due to

unstable ground

Use steel plate/solid material as a

temporary platform.

necessary.
Space constrain.

condition
Engineer to plan site layout.

when necessary.

Provide trafficman.

necessary.
Space constrain.

condition
Engineer to plan site layout.

when necessary.
Fatality or permanent disability or Workers wearing proper PPE; Closed

supervision.
10

necessary.
Hit by falling object.
Fatality or permanent disability or Operator to check bucket condition; Closed

supervision.
10

necessary.
Hit by falling object due to

broken cable crane.
Fatality or permanent disability or Crane with PMA certificate; Signal man

properly monitor.
10

necessary.
Heat stroke from prolonged

exposure to sunlight and
dehydration.

condition
Crane boom failure due to

overloading or mishandling.
Fatality or permanent disability or Crane with PMA certificate; Signal man

properly monitor.
10

necessary.
Physical injuries caused by

sharp object or hand tools.
Minor injury/illness (M.C between

Workers wear gloves and safety shoes.
5 to 14 days)

necessary.

necessary.
Traffic collision.
Machinery
movement
within work area
Unloading of
ready mix
concrete
Approved By :
Worker wear hard hat and safety glove;

Worker encouraged to take short break;
Break if more than 2 hours.
In-situ concrete Manual handling due to improper Minor injury/illness (M.C between Use proper hand tool, Proper handling
lifting techniques.
5 to 14 days)
techniques.
mixing
(Manually)

when necessary.
Working with cement and

mineral dust.

condition
Workers wear proper PPE.

when necessary.
Dermatitis/skin irritation.

condition
Workers wear gloves and safety shoes.

when necessary.
Page 3/29
Rev. 0

Name of Job :
Department :
EXCAVATION WORK
Prepared By :
Checked By :-
CONSTRUCTION
Job Activity
Mobilization/
Unloading of
excavator
Excavator and
case prepare
base for site office
container, diesel
tank and store
Approved By :
Hazard
Hazard Character
RISK ASSESSMENT
Probability
Severity
Risk
Recommended

weight, sharp edges, hit by
moving object.
Fatality or permanent
disability or irreversible
illness
Workers wear proper PPE; Signal man

to monitor; Close supervision.
10
Insects bites or allergy to plants.
Near miss/ unsafe act/

unsafe condition
To ensure that worker wear heavy duty

gloves during work.

Trip or fall during mount or

dismount of machinery.
Minor injury/illness (M.C

Worker wear proper PPE; Closed

supervision.

Sudden injuries caused by

excessive or cumulative lifting
and/or work-rest cycle.

unsafe condition
To ensure that worker do not work more

than 2 hours at each time.

Struck by overturning machinery

due to unstable ground/traffic
collision or machinery
illness
mishandling.
Instruction and site condition being

briefed; Use solid platform; Signal man
provided for traffic; Monitoring and
provide signage.
10
Heat stroke caused by prolong

exposure to sunlight and lack of
water.

unsafe condition
Workers wear hat and take a short

break where applicable.


startup/mobilization such as
belts, chain or weight of bucket
wheel or hydraulic breaker
during changeover between
different types of accessories.

To ensure that only competent

person/operator performed mobilization
for respective machinery.

Fire caused by heats engine or

cigarette during refuel.
Localised damage (Repair To ensure that operator or worker not

cost > RM10,000 and <
smoking during refueling and engine cool
RM50,000)
down of 15 minutes before refuel.



Page 4/29
Rev. 0

Name of Job :
Department :
EXCAVATION WORK (Cont'd)
Prepared By :
Checked By :-
CONSTRUCTION
Job Activity
Approved By :
Hazard
Struck by collapse
slope/falling object/material.
Hazard Character
illness
Minor damage (No or

Electrocution due to punching
less disruption, repair
underground or overhead
electric cable.
RM10,000)
RISK ASSESSMENT
Recommended
Probability
Severity
Risk
Close supervision; Working in

buddy system; Barrier at excavate
site area.
20
Worker or operator being briefed of

site condition and hidden danger;
Wear proper PPE; Closed
supervision.

awareness. Additional control
shall be made if necessary.


awareness. Provide extra
slope protection.
Monotony of work and work

rest cycle for excavator
Excavate
drainage/trench operator; cumulative trauma
es/channel/site of bending over in drainage
trenches/channels during
side shoring for workers.

unsafe condition
To ensure that operator or worker

not work continuously more than 4
hours and encourage short breaks
where applicable.
Punching by moving bucket

due to improper manual
handling.
illness
Provide safe working practice;

Warning signage; Close supervision.
10

Trip/fall/drop into
trenches/drain/site during
work or inspection.
Minor injury/illness (M.C Set up barrier or warning markers;

between 5 to 14 days) Close supervision.

Page 5/29
Rev. 0

Name of Job :
Department :
ROAD WORK
Prepared By :
Checked By :-
CONSTRUCTION
Job Activity
Hazard
Hazard Character
RISK ASSESSMENT
Probability
Severity
Risk
Recommended
Physical injuries caused by weight,

sharp edges, hit by falling object.

Workers wear gloves and hard hat;

Provide safe working procedure; Close
supervision.
10
Snakes & insects bites & allergies

from plant might be occurred during
the activities

All workers at the site are required to

wear long safety boots.

During verification of peg points, trip / First aid cases/medical treatment

fall might happen.
All workers at the site are required to

wear long safety boots.

Stay away from the working area.


Provide safe working procedure on
Physical injuries caused by swinging
disruption, repair cost > RM1,000 proper lifting and material handling;
object and property damage.
Provide warning signage.
and < RM10,000)

Crane collapse due to unstable

ground.
10

Damage to road surface due to crane

Proper use of outrigger pad; Use of
disruption, repair cost > RM1,000 supporting platform.
sitting.

Electrocution due to over head or

underground live cable.
Minor injury/illness (M.C between 5 to Wear proper gloves; Provide warning

14 days)
signage; Close supervision.

Boom failure due to overloading or

mishandling.

To check on load chart and proper lifting

method.
10

Material falling onto public

vehicle/road.
Localised damage (Repair cost >

RM10,000 and < RM50,000)
Provide warning signage; Put barrier on

working area; Close supervision.

Hit by falling object due to improper

stacking.

Requirements on proper stacking

techniques; Close supervision.
10

Punching.
Unloading
material
Approved By :


To check outrigger and ground

condition; Close supervision.

and < RM10,000)

Page 6/29
Rev. 0

Name of Job :
Department :
ROAD WORK (Cont'd)
Prepared By :
Checked By :-
CONSTRUCTION
Job Activity
Approved By :
Hazard
Hazard Character
RISK ASSESSMENT
Probability
Severity
Risk
Recommended
Body injuries while handling

machinery/hopper.

absenteeism, M.C > 14
days).
Provide safe working procedure;

Training on machinery handling; Close
supervision.

Health hazard due to tar and

bitumen exposure.

unsafe condition
Wear proper PPE; Close supervision.

Heat stroke and dehydration due

to prolonged exposure to
unsafe condition
sunlight or heating material.
Worker wear proper PPE; Worker to

take a short break where applicable.

Heat injury to body due to

inappropriate insulation hand
tools or inappropriate hands
tools.
First aid cases/medical

treatment (M.C between 1
to 3 days)
To use proper insulated hand tool; Wear

proper PEP.

illness
Wear proper PPE; Provide warning

signage/MSDS; Close supervision.

illness
To check outrigger and ground condition;

Close supervision.
10

Physical injuries caused by traffic Minor injury/illness (M.C

collision with public vehicle.
Road site barrier/warning signage;

Signal man proper monitoring; Close
supervision.

Fall hazard due to cable snap or Minor injury/illness (M.C

mishandling during lifting works. between 5 to 14 days)
To check wire rope and proper handling

during lifting work.

Fall into loading tray.

Training for workers; Close supervision.

Fall into paver grader with

rotating equipment.

unsafe condition
Training for workers; Close supervision.

Burnt injury due to mishandling

flammable liquid or other
Working
environment and combustible materials.
with material
Struck or hit by moving object
(Hand tool or machinery).
Page 7/29
Rev. 0

Name of Job :
Department :
ROAD WORK (Cont'd)
Prepared By :
Checked By :-
CONSTRUCTION
Job Activity
Hazard
Hazard Character
RISK ASSESSMENT
Recommended
Probability
Severity
Risk
Minor damage (No or

RM10,000)
Close supervision; Proper cover and

close the road while unloading
material.

Communication interrupted Near miss/ unsafe act/

by noisy condition.
unsafe condition
Training to workers use proper hand

signal where applicable.

Material falling onto public

vehicle/live lane/roads.
Working
environment
and with
material.
Approved By :
Traffic collision with public

vehicle.
Minor damage (No or

RM10,000)
To wear high visibility vest and

clothing; Close supervision.

Material lifting interrupted

by windy condition.

unsafe condition
Training to workers proper lifting

techniques and to provide slingman.

Sudden injuries on hand

due to vibration using
jackhammer.

treatment (M.C between
Training on hand tool handling.
1 to 3 days)

Page 8/29

Name of Job :
Department :
ROOF WORK
Prepared By :
Checked By :-
CONSTRUCTION
Job Activity
Hazard
Hazard Character
Risk
Workers wear gloves and hard hat;

Provide safe working procedure.

Workers wear proper PPE; Close

supervision.
10


Training and regular toolbox talk; Close

supervision.
Hit by moving/falling object during

transfer of material.

Provide signal man; Close supervision.
10
Damage of material due to

mishandling and fall from height
during lifting work.

and < RM10,000)
Provide safe working/material handling

procedure; Close supervision.

Heat stress/stroke due to hot

working environment

condition
Use proper ventilation system; Take a

short break and drink water.

Falling/flying object material due to

windy condition.

Material to be securely stack and away

from edges.
10

Slip and fall from height.

Provide safe working procedure; Wear

safety harness and provides lifeline.
10

Space constraint.

condition
Training and prper planning of work.
Slip & fall from height

Provide safe working procedure; Wear

safety harness & provide lifelines.
15
Material damage due to falling/hit

by falling object

and < RM10,000)
Provide safe material handling & toe

board at edge of roof; Cordon working
area; Warning signage.

Mobilization/
Manual handling.
Unloading of roof.
Installation of roof
material
Recommended
Severity
Physical injuries due to hit by falling Fatality or permanent disability or

material/object.
Walkways and
working platform.
RISK ASSESSMENT
Probability

weight/sharp edges.
Material storage
at roof top.
Approved By :


Permit to work,
qualification/competency, briefing
by SHO on safety awareness

proposed when necessary
Rev. 0

Name of Job :
Department :
SCAFFOLDING WORK
Prepared By :
Checked By :-
Job Activity
Mobilization/
Unloading
Approved By :
CONSTRUCTION
Hazard
Hazard Character
RISK ASSESSMENT
Probability
Severity
Risk
Recommended
Physical injuries caused by Fatality or permanent

weight, sharp edges, hit by disability or irreversible
moving object.
illness
Workers wearing proper PPE;

Provide warning signage; Safe
handling/working procedure.
10
Heat stress/stroke due to

hot working environment.

unsafe condition
Workers wearing hard hat; To take a

short break and drink water.

Physical injuries due to

slip/trip fall during carry
scaffold for storage.

Provide safe material
handling/working procedure; Close
1 to 3 days)
supervision.

Space constraint.

unsafe condition

Physical injuries caused by First aid cases/medical Workers wearing proper PPE; Close
fall of material during lifting treatment (M.C between supervision; Provide safe material
process.
1 to 3 days)

First aid cases/medical Workers wearing proper PPE;

treatment (M.C between Provide warning signage; Safe
excessive lifting.
1 to 3 days)

Hand injuries when

stacking the scaffold from
lorry.

Training and proper planning of

work; Safe work procedure.

1 to 3 days)

Page 10/29
Rev. 0

Name of Job :
Department :
SCAFFOLDING WORK (Cont'd)
Prepared By :
Checked By :-
CONSTRUCTION
Job Activity
Installation of
scaffold
Erection of
scaffold
Approved By :
Hazard
Hazard Character
RISK ASSESSMENT
Probability
Severity
Risk
Recommended
illness
Wear proper PPE, Provide safe

working procedure.
10

Platform collapse due to

unstable ground.
Extensive damage >

RM250,000
Provide safe working procedure,

safe handling/working procedure,
supervisor to check platform ground
10

Hit by falling object.
illness
Wearing hard hat, close supervision

by competent scaffold supervisor.
10

Slip & trip while set up of

installation at platform.

Wear proper PPE, platform to be
clear & dry, close supervision.
to 3 days),
Fall from height.
illness
10

Slip and trip during erection.

Using safe working platform;
treatment (M.C between 1 Passageway clear from obstruction;
to 3 days),

Material falling.

Close supervision by competent

scaffold supervisor; Provide warning
signage at working area; Workers
wear proper PPE.

Falling from height.
illness
Close supervision; Using safe

working platform; Worker wearing
safety harness.
10

Provide safe working procedure,

wear safety harness & provide
lifelines

Page 11/29
Rev. 0

Name of Job :
Department :
DRAINAGE, SEWERAGE & PIPING WORK
Prepared By :
Checked By :-
CONSTRUCTION
Job Activity
Hazard
When checking peg points,
possible injuries from
snakes/insects bites and
allergies from plants.
Check and
verify peg points Trip/fall during verification of
as per survey peg point.
drawings with
reference to
construct
drawings
Cumulative trauma from
carrying peg variation
equipment such as dumpy
level, theodolite and stands
inclusive of measurement
staff.
Trip/fall during
mount/dismount of
machinery, noise and
vibration of machinery gives
physical discomforts.
Mobilize
excavator or
case
Approved By :
Hazard Character
RISK ASSESSMENT
Probability
Severity
Risk
First aid cases/medical Worker to work in buddy system

treatment (M.C between and compulsory use of safety shoes
1 to 3 days)
or proper PPE.

Worker to work in buddy system

First aid cases/medical and use of belay lines for
treatment (M.C between transversing slopes if applicable;
1 to 3 days)
Workers to rotate carrying
equipment and position.


Workers to rotate carrying
equipment and position.
1 to 3 days)

To ensure that operator to perform

pre start check and clean up of
slippery surfaces before
1 to 3 days)
mount/dismount.



Minor damage (No or

Fire caused by heated engine less disruption, repair
or cigarette during refueling. cost > RM1,000 and <
RM10,000)
Recommended
Enforce no smoking area and cool

down engine before refueling.
Drop of machinery parts and

First aid cases/medical Workers to wear proper PPE;
hit the body of worker, noise
treatment (M.C between Provide safe working procedure;
and vibration of machinery
1 to 3 days)
Close supervision.
might cause injury.
Page 12/29
Rev. 0

Name of Job :
Department :
DRAINAGE, SEWERAGE & PIPING WORK (Cont'd)
Prepared By :
Checked By :-
CONSTRUCTION
Job Activity
Hazard
Approved By :
Recommended
Action/Additional
Control
Probability
Severity
Risk
The crane's chain slipped or

broken during the lifting
operation and piles fall off and hit absenteeism, M.C > 14
the body of worker causing body days)
parts dislocated/fracture.
Workers to wear proper PPE; Provide

signalman; Crane to have a valid PMA
certificate; Provide safe work procedure.

Hand injuries might be occurred First aid cases/medical

when the workers help to unload treatment (M.C between 1
the pipes.
to 3 days)
Workers to wear proper PPE; Provide

safe work procedure.


to 3 days)
Provide training/safety awareness;

Close supervision.


weight, sharp edges.


illness
Provide warning signage; Close

supervision.
10

Improper stacking of pipes might First aid cases/medical

cause others to fall off and cause treatment (M.C between 1
body injuries.
to 3 days)

Hand injuries due to stacking the First aid cases/medical

Stacking of pipes pipes on form ground with timber treatment (M.C between 1
blocks and wedges.
to 3 days)


Unloading pipes
Sudden body injuries due to
from trailers
excessive load weight.
Snakes and insects bites and

allergies from plant might be
occurred during the activities.
Hazard Character
RISK ASSESSMENT

unsafe condition
Page 13/29
JALLCON (M) SDN BHD
Rev. 0
(Co. No. 101293-A)

Name of Job :
Department :
Prepared By :
Checked By :-
CONSTRUCTION
Job Activity
Excavate
drainage/
channels and
preparing
foundation
Hazard
Approved By :
Hazard Character
RISK ASSESSMENT
Probability
Severity
Risk
Recommended
Trip/fall during mount/dismount

of machinery, noise and vibration
of machinery gives physical
to 3 days),
discomforts.
To ensure that operator to perform pre

start check and clean up of slippery
surfaces before mount/dismount.

Monotony of work and work

cycle for excavator operator;
cumulative trauma of bending
over in drainage
trenches/channel during side
shoring.

to 3 days),
To ensure worker take a short break

where applicable.

Buried alive by collapse ground

or material.
illness
Adequate slope protection; Safe

excavation technique; Close supervision.
10
Trenches have barricade or warning


Trip/fall/drop into trenches during
work or inspection.
to 3 days),

Struck by collapse machinery.
illness
Provide solid platform/use steel plate;

Close supervision.
10

dehydration.

unsafe condition
Workers wear hard hat; Workers

encourage to take a short where
applicable.


allergies from plant might be

unsafe condition
Workers wear proper PPE


to 3 days),
Workers wear proper PPE

Placing of
culverts/lay
bedding
Powered equipment and
concrete/pipes or
machinery such as hopper or
related materials
manual compactor may cause
possible injuries.

Page 14/29
Rev. 0

Name of Job :
Department :
Prepared By :
Checked By :-
Job Activity
Approved By :
CONSTRUCTION
Hazard
Hazard Character
RISK ASSESSMENT
Recommended
Probability
Severity
Risk

Physical injuries caused by weight,

sharp edges.

5 to 14 days)
Fatality or permanent disability or Provide warning signage; Close

supervision.
10
Fire caused by heated engine or

cigarette during refueling.

Enforce no smoking area and cool down
engine before refueling.
and < RM10,000)
Buried alive by collapse ground or

material.
Fatality or permanent disability or Adequate slope protection; Safe

excavation technique; Close supervision.
10

Physical injuries caused by heavy

items slipping from hands/lifting
equipment and falling onto worker.

5 to 14 days)
Workers wear proper PPE; Signalman to

be provided to stop other from working
under the crane.

Allowed to carry only where one's can;

Required assistant when needed; Use
(M.C between 1 to 3 days),
crane or lifting machinery.

Fatality or permanent disability or Workers wear proper PPE; Close

supervision.
10

Struck by collapse machinery due to

unstable ground.
Fatality or permanent disability or Use of solid supporting platform; Close

supervision.
10

Radiation.

Worker wearing proper eye protection.


applicable.

Placing of
culverts/lay
excessive lifting.
bedding
concrete/pipes or
related materials
(Cont'd)
Electrocuted by faulty wiring.
Heat stroke from prolonged exposure Near miss/ unsafe act/ unsafe
to sunlight and dehydration.
condition


work or inspection.
First aid cases/medical treatment Trenches have barricade or warning


Dermatitis due to prolonged direct

contact with cement.


Page 15/29
Rev. 0

Name of Job :
Department :
Prepared By :
Checked By :-
CONSTRUCTION
Job Activity
Hazard
Recommended
Probability
Severity
Risk
Workers wear proper PPE; Workers

to work in buddy system.


allergies from plant might be unsafe condition

Possible injuries from fall and

or equipment/ components
falling onto workers when
work at night.
Workers wear proper PPE; Provide

proper lighting.


dehydration.

unsafe condition

applicable.


heavy items slipping from
hands/lifting equipment and
falling on to worker.

to 3 days),
Workers wear proper PPE;

Signalman to be provided to stop
other from working under the crane.


dehydration.

unsafe condition

applicable.


to 3 days),

to work in buddy system.


Ensure trenches have boundaries

and warning markers.

Conduct
applicable
acceptance test weight, sharp edges when
or benchmark transferring test equipment.
acceptance
procedure
Possible injuries from fall and
or hit by falling equipment.
Hazard Character
RISK ASSESSMENT

weight, sharp edges when
transferring material and
equipment.
Install
applicable
components
according to
specifications
Approved By :

Page 16/29
Rev. 0

Name of Job :
Department :
Prepared By :
Checked By :-
CONSTRUCTION
Job Activity
Hazard
Hazard Character
RISK ASSESSMENT
Recommended
Probability
Severity
Risk
To ensure workers not working more

than 4 hours continuously and encourage
to take a short break.


unsafe condition
To ensure workers not working more

than 4 hours continuously and encourage
to take a short break.


unsafe condition

applicable.

Trenches have barricade or warning



Excessive vibration of
compactor/hopper and heat
radiation from closed proximity of unsafe condition
equipment.
Monotony of work and work rest
cycle for excavator operator;
Backfill for
applicable closed cumulative.
drainage system
to desired level Heat stroke from prolonged
dehydration.
Approved By :

work or inspection.
to 3 days),

Fire caused by heated engine or
Enforce no smoking area and cool down
disruption, repair cost >
cigarette during refueling.
engine before refueling.
RM1,000 and < RM10,000)
Fall from height due to
unprotected opening.
illness
Provide warning system; Provide barrier.
10

Inhalation/exposure to toxic
gases.
illness
Working in buddy system; Close

supervision; Check for toxic gases.
10

Confine space and insufficient

oxygen.
illness
Provide proper ventilation; Working in

buddy system; Exhaust fan system.
10

Post-work safety
Page 17/29
Rev. 0

Name of Job :
Department :
CONFINED WORK SPACE
Prepared By :
Checked By :-
CONSTRUCTION
Job Activity
Entering
confined space
Hazard
Hazard Character
RISK ASSESSMENT
Probability
Severity
Risk
Recommended
Physical injuries due to slip

and fall into manhole.

days).
Workers wear proper PPE; Use

safety harness if required; Closed
supervision.

Toxication due to inhalation

of toxic gases.
illness
Competent gas tester check the air;

Provide proper ventilation; Closed
supervision.
10

Electrocuted due to faulty

wiring or electric leakage.
illness
Workers wear proper PPE; Closed

supervision.
10

Body cut/pierce by sharp

object.

days).

supervision.


Hand injuries might be

Workers to wear proper PPE;
occurred when the workers to treatment (M.C between 1
Provide
safe work procedure.
unload material/ equipment. to 3 days),
Mobilize
material or
equipment into Hit by moving object.
confined space
Working in
confined space
Approved By :

to 3 days),
Provide warning signage; Closed

supervision.


excessive load weight.

to 3 days),
Provide training/safety awareness;

Closed supervision.

Physical injuries or death

caused by hazardous
atmosphere : asphyxiate,
toxic gases, explosion.
illness

Provide proper ventilation system;
Work in buddy system; Closed
supervision.
10
Sudden injuries due to

prolonged bending over .

to 3 days),

to take break where applicable.


Page 18/29
Rev. 0

Name of Job :
Department :
CONFINED WORK SPACE (Cont'd)
Prepared By :
Checked By :-
CONSTRUCTION
Job Activity
Hazard
Approved By :
Hazard Character
RISK ASSESSMENT
Recommended
Probability
Severity
Risk

applicable and drink more water;
Closed supervision.
illness

Provide lifeline communication
system and work in buddy system;
Closed supervision; Provide
adequate slope protection.
10

Death due to inhalation of

carbon monoxide.
illness
Any machinery to be place outside;

Closed supervision.
10

Trip/fall/drop into manhole

during inspection.
illness
Provide warning signage; Closed

supervision.
10

Adequate slope protection; Safe

excavation technique; Closed
supervision.
10


supervision.
10

Heat stroke due to excessive Near miss/ unsafe act/

unsafe condition
heat and dehydration.
Working in
Buried alive due to slope
confined space
collapse/earth/solid
(Cont'd)
material/fluid.
Buried by collapse ground or Fatality or permanent

material.
illness
Inspection/
finished up and Electrocuted by faulty wiring. disability or irreversible
exit from
illness
confined space

Space constraint.

to 3 days),

work; Provide safe working
procedure.


to 3 days),


Page 19/29
Rev. 0

Name of Job :
Department :
WEILDING WORK
Prepared By :
Checked By :-
CONSTRUCTION
Job Activity
Mobilization/
unloading of
welding
equipment
Approved By :
Hazard
Hazard Character
RISK ASSESSMENT
Probability
Severity
Risk

Workers wear safety shoes; Provide

safe handling procedure.

Provide safe storage procedure;

Environment pollution caused First aid cases/medical
treatment (M.C between 1 Provide maintenance schedule;
leaking gases.
to 3 days),
Closed supervision.


excessive lifting and
mishandling.

to 3 days),
Provide safe handling/lifting

procedure; Closed supervision.

Eyes injury caused by

excessive flash light.

to 3 days),
Workers wearing face shield/goggle;

Provide only competent welder.


Gas inhalation/welding fume. treatment (M.C between 1
to 3 days),
Wearing face mask and face shield;

Provide proper ventilation/exhaust
fan.

Worker wear proper PPE; Provide

safe working procedure; Provide
warning signage; Proper
maintenance schedule; Closed
supervision.




weight, sharp edges.

to 3 days),

falling cyclinder.

to 3 days),
Welding
process
Explosion due to leaking
cylinder/valve/hose.
illness
Body injuries due to burnt/hot Major injury/illness (Long

surface.
days).
Recommended
Page 20/29
Rev. 0

Name of Job :
Department :
WEILDING WORK (Cont'd)
Prepared By :
Checked By :-
CONSTRUCTION
Job Activity
Hazard
Recommended
Probability
Severity
Risk

safe working procedure; Provide fire
extinguisher; Closed supervision.


Worker wear proper PPE; safe
material handling.
1 to 3 days),

Falling from height due to

unstable platform.
illness
10
Manual handling.

Training and regular toolbox talk;
Closed supervision.
1 to 3 days),

Material damage due to

falling/mishandling during
storage.
Minor damage (No or

RM10,000)
Provide safe handling procedure;

Provide a specific storage room.

Hand injury due to hot

surface/platform.

Worker wear proper PPE; To
ensure/wait till hot surface is cold.
1 to 3 days),

Hit by moving object during

transfer of equipment.

Closed supervision.
1 to 3 days),

Welding
process (Cont'd) sharp objects.
Hazard Character
RISK ASSESSMENT
Fire caused by improper

welding procedure.
Inspect and
storage of
weilding set
Approved By :
Minor damage (No or

RM10,000)
Worker wearing safety harness;

Provide safe working platform.

Page 21/29
Rev. 0
SIN SEONG HIN SDN HD

Name of Job :
Department :
MASONRY WORK
Prepared By :
Checked By :-
CONSTRUCTION
Job Activity
Hazard
Hazard Character
RISK ASSESSMENT
Probability
Severity
Risk
Recommended
Minor damage (No or

RM10,000)
Competent and certified driver;

Closed supervision.

Minor damage (No or

RM10,000)
Regular maintenance and servicing.


supervision.

Physical injuries due to hit by
moving objects.
illness

10

Physical injuries due to hit by
falling objects.
illness

10

Crane collapse due to

unstable ground/platform or
mishandling.
illness
Provide a proper PMA certificate;

Fully use outrigger platform.
10

Trip and fall due to poor

housekeeping.

days).
Provide good/save access and

maintain good house keeping.

Manual handling due to

improper lifting techniques.

Use proper hand tools; Workers

wear proper PPE.

Physical injuries due to

cut/pierce by sharp edge
object.



Traffic collision.
Transporting of
material
Machinery breakdown.
Material overloading, falling

and hit workers.
Unloading of
material
Approved By :

Page 22/29
Rev. 0

Name of Job :
Department :
MASONRY WORK (Cont'd)
Prepared By :
Checked By :-
CONSTRUCTION
Job Activity
Hazard
Hazard Character
RISK ASSESSMENT
Probability
Severity
Risk
Recommended

improper stacking.

treatment (M.C between 1 to 3
days),
Requirements proper stacking

techniques.

Fall hazard due to mishandling

during stacking.

days),
To check safe condition of platform;

Wear a proper PPE; Close supervision.


excessive lifting is carried out.

days),
Allowed to carry only where one's can;

Required assistant when needed; Use
crane or lifting machinery.

Manual handling.

condition
Training and regular toolbox talk; Closed

supervision.

Material fall onto public

vehicle/live lane/road.

RM1,000 and < RM10,000)
To properly cover the material/stacked it

away from the edge.


dehydration.

condition

encourage to take a short break where
applicable.

Trip and fall due to poor house

keeping.

days),
Provide good/save access and maintain

good house keeping.

Dusty work environment.

days),
Workers to wear proper PPE (i.e Face

mask); Conduct house keeping regularly.

Falling from height.
To provide barrier at open space edge;

Fatality or permanent disability
Workers to wear safety harness; Closed
or irreversible illness
supervision.
10

Body injuries/cut caused by

sharp object.


Storage of
material
Working
environment
Approved By :
Worker wear proper PPE.
Page 23/29
Rev. 0

Name of Job :
Department :
MASONRY WORK (Cont'd)
Prepared By :
Checked By :-
CONSTRUCTION
Job Activity
Hazard
Hazard Character
RISK ASSESSMENT
Severity
Risk

Closed supervision.
10

Dermatitis due to exposure to First aid cases/medical

Worker wear gloves/face mask;
cement/mineral dust.
Conduct
house keeping regularly.
to 3 days),

Damage to
equipment/material due to
mishandling.

Train worker for properly handling;
Provide
RM1,000 and < RM10,000)

Fall from height due to

unstable/collapse platform.
illness
Provide safe working platform; To

provide barrier at open space edge;
Workers to wear safety harness;
Closed supervision.
10
Physical stress/repetitive
work.

unsafe condition
Worker to take a short break where

applicable.

Worker wear gloves/face mask;

Conduct housekeeping regularly;
Provide water spray system.

illness
Environment pollution due to Near miss/ unsafe act/

unsafe condition
concrete and mineral dust.
Recommended
Probability

mishandling/slip/fall.
Working with
material
Approved By :

Page 24/29
Rev. 0

Name of Job :
Department :
LIFTING WORK
Prepared By :
Checked By :-
CONSTRUCTION
Job Activity
Transporting of
lifting machinery
Mobilization/
unloading
machinery/
material
Approved By :
Hazard
Hazard Character
RISK ASSESSMENT
Recommended
Probability
Severity
Risk
Provide experience driver with legal

driving licence; Provide trafficman.

Regular maintenance and servicing.

Traffic collision.

RM1,000 and < RM10,000)
Machinery breakdown.

RM1,000 and < RM10,000)
Equipment/machinery falling
onto public vehicle/road.

RM1,000 and < RM10,000)
To securely tighten up
equipment/machinery before
transporting; Provide warning
signage.

Body injuries while handling

or secure equipment/
machinery for transporting.

treatment (M.C between 1 to
3 days),

Training on machinery handling;
Close supervision.


fall/hit by moving object
during lifting process.
illness
Worker wear gloves and hard hat;

Signalman monitored lifting process;
Close supervision.
10

Crane cable slipped or break
during the lifting process.
illness

Close supervision.
10


Damage to road surface due disruption, repair cost >
Proper use of outrigger pad; Use of
to crane sitting.
RM1,000 and <
support platform.
RM10,000)


Provide barrier and signage, Closed
supervision.
10

Struck by moving object due

to unstable ground or
mishandling.
illness
Page 25/29
Rev. 0

Name of Job :
Department :
LIFTING WORK (Cont'd)
Prepared By :
Checked By :-
CONSTRUCTION
Job Activity
Working
environment
Working with
lifting/hoisting
machinery.
Approved By :
Hazard
Hazard Character
RISK ASSESSMENT
Probability
Severity
Risk
Recommended

dehydration.

unsafe condition

encourage to take a short break
where applicable.


excessive lifting.

unsafe condition
Allowed to carry only where one's

can; Required assistant when
needed; Use crane or lifting
machinery.


trip and fall during lifting and
carrying material.

Safe working procedure; Closed

supervision.

Space constraint.

unsafe condition

work; Safe working procedure.

Crane boom failure/collapse

due to overloading.
illness

Close supervision; Provide barrier
and signage.
10

Crane topple due to

overweight/unstable ground.
illness
Crane park at solid platform and

outrigger support is fully used; Close
supervision.
10

Manual handling.

to 3 days),
Training and regular toolbox talk;

Closed supervision.

Material damage due to

falling/mishandling during
storage.
Minor damage (No or

RM10,000)
Provide safe handling procedure;

Provide specific storage room.

Page 26/29
Rev. 0

Name of Job :
Department :
HANDTOOL WORK
Prepared By :
Checked By :-
CONSTRUCTION
Job Activity
Hazard
Hazard Character
Probability
Severity
Risk
Recommended

work; Safe working procedure.

Physical injuries caused by treatment (M.C between 1 to 3

days), Minor damage (No or
swinging object and
less disruption, repair cost >
property damage.

Provide warning signage; Work in
safe condition and space; Closed
supervision.

Physical injuries caused by First aid cases/medical

weight/sharp object.
days),
Workers wear gloves; Provide safe

working procedure.

RM1,000 and < RM10,000).
Working with
handtool
RISK ASSESSMENT

days),
Space constraint.
Working
environment
Approved By :
Electrocution due to faulty

wiring.
illness
Worker wear proper PPE, make

sure all equipment free from defect.
10
Injuries or damage due to

excessive vibration
(Jackhammer/hopper).

days),
Provide training how to use

handtool; Provide safe working
procedure; Closed supervision.

Eyes injury caused by

flying object/debris of
handtools.

days),

Workers wearing face shield /
goggle; Provide only competent
worker.

Physical stress/repetitive
work.

condition
Worker to take a short break where

applicable.

Injuries or damage due to First aid cases/medical

mishandling or use of tools. days),
Conduct training; Provide safe

working procedure; Closed
supervision.

Electrical handtool
breakdown
Regular maintenance and servicing;



condition

Page 27/29
Rev. 0

Name of Job :
Department :
HANDTOOL WORK (Cont'd)
Prepared By :
Checked By :-
CONSTRUCTION
Job Activity
Storage of
handtool
Approved By :
Hazard
Severity
Risk

Possible injuries from fall and First aid cases/medical

Worker wear Proper PPE (i.e.
or hit by falling handtool.
Safety
shoes).
to 3 days),


excessive lifting and
mishandling of files, table,
boxes and files cabinet.

to 3 days),
Provide safe handling/lifting

procedure; Close supervision.

When dealing with people

with unsound/unstable mind
and being attack, verbally or
physically abuse.

to 3 days),
Inculculate team spirit in the office;

Create a friendly office environment;
Provide two way communication;
Closed supervision.


to 3 days), Minor damage
(No or less disruption,
repair cost > RM1,000 and
< RM10,000).
Provide overload tripping device at

main breaker and main switch;
Provide fire extinguisher; Conduct
ERP and fire drill training; Closed
supervision.


to 3 days),
Provide sweater; Air conditioning

temperature to be set comfortably.


Working/office Physical injuries and property

environment damage caused by fire at
company's floor or other
floors.
Fall sick/fever/flu due to

unstable room temperature.

to 3 days),
Recommended
Probability

weight/sharp objects.
Hazard Character
RISK ASSESSMENT
Workers wear gloves; Provide safe

working procedure.
Vomiting and diarrhea due to First aid cases/medical

Provide boiling water to all
food or water poisoning in the treatment (M.C between 1 employees or visitor; To ensure
to 3 days),
office.
cleanliness of pantry.
Page 28/29
Rev. 0

Name of Job :
Department :
HANDTOOL WORK (Cont'd)
Prepared By :
Checked By :-
CONSTRUCTION
Job Activity
Approved By :
Hazard
Recommended
Probability
Severity
Risk
Body injuries due to sitting for Near miss/ unsafe act/

unsafe condition
a very long period.

where applicable.

Allergic reactions or
infections due to air
contamination caused by
rotten waste, fungi, bacteria
and cigarette smoke.

unsafe condition
Instruct building management to

clean the air filter regularly; Impose
NO SMOKING in the office.


unsafe condition

where applicable.

illness
Provide overload tripping device at

main breaker and main switch; Use
SIRIM proven electrical appliances;
Use only highly insulated electrical
appliances.
10
Working/office
environment
Eyes injuries due to working
(Cont'd)
in front of/looking at the
computer for a very long
period.
Electrocution due to short

circuit or power leakage.
Hazard Character
RISK ASSESSMENT

Page 29/29

HIRARC On Construction

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HIRARC On Construction

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SIN SEONG HIN SDN BHD

HAZARD IDENTIFICATION, RISK ASSESSMENT & RISK CONTROL

Casa del Rio Melaka

Name : Khairol Azizi

Name : Capt (Rtd) Sypudin bin Ramli

Name : Ong Hock Lai

Designation : Project Manager

Designation : Managing Director

Date : 28th Apr 2010

Date : 28th Apr 2010

Date : 28th Apr 2010

SIN SEONG HIN SDN BHD

Scaffold rod collapsed and hit a person Major injury/illness (Long

Use safety net; Proper planning of

Briefing By SHO on safety

Heat stress/stroke due to hot working

Near miss/ unsafe act/ unsafe

Workers to take a short break where

Additional control shall be proposed

Electrocution due to faulty wiring

Fatality or permanent disability or

Do not allow electrical wiring through

Briefing By SHO on safety

Slippery, ladder fall.

Fatality or permanent disability or

Buddy system properly secured.

Briefing By SHO on safety

Fatality or permanent disability or

Check the ladder properly before use.

Briefing By SHO on safety

Heat stress/stroke due to hot working

Near miss/ unsafe act/ unsafe

Workers to take a short break where

Additional control shall be proposed

Near miss/ unsafe act/ unsafe

Workers to take a short break.

Additional control shall be proposed

Near miss/ unsafe act/ unsafe

Training and proper planning of work.

Additional control shall be proposed

Temporary staging broke due to

Minor damage (No or less

Training and proper planning of work.

Additional control shall be proposed

Falling from height

Fatality or permanent disability or

Workers wear safety harness; Provide

Briefing By SHO on safety

Electrocuted due to faulty electrical

Fatality or permanent disability or

Wear proper PPE; Provide safe

Briefing By SHO on safety

First aid cases/medical treatment

Proper protective clothing; Training.

Briefing By SHO on safety

First aid cases/medical treatment

To provide adequate lighting.

Additional control shall be proposed

Falling and drowned.

Fatality or permanent disability or

Fall protection provided; To wear life

Briefing By SHO on safety