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Drawing shows workpiece for G52 example. Note multiple pockets must be machined.
Gray 0.500
reamed holes
Black -13
tapped holes
Machine at zero
return position
2 centers
Sub-plate
Drawing shows a sub-plate mounted on the table of a vertical machining center.
Notice that each row of holes is marked (stamped or etched) with a number and each
column is marked with a letter. This makes it very easy to designate specific holes. For
the previous drawing, hole C3 is a reamed hole, three holes from the left and three holes
up.
With this location device, you can easily shift the point of reference for program zero
assignment value entries. Say you wish to work from the lower left hole in X and Y and
the top surface of the workpiece in Z. With the sub-plate mounted on the table, measure
the distance in X and Y from the zero return position (center of spindle) to the lower left
hole. For Z, measure the distance from the spindle nose (at zero return) to the top of the
sub-plate. For most machines, these will be very large negative values.
When you enter these values into fixture offset number zero, you effectively shift the
point of reference for program zero assignment values to the lower left hole in X and Y,
and the top of the sup-plate in Z. From this point on, all program zero assignment values
will be taken from the lower left hole in XY and the top of the sub-plate in Z.
Look at the next drawing that shows some simple component location tooling. (Again,
many tooling suppliers offer this kind of component tooling. If you do make your own
sub-plate, you may want to match the design of the most popular tooling suppliers so you
can still use standard, and readily available, component tooling.)
4.0000
2.0000
2.0000
1.0000
Drawing shows component tooling used with sub-plate
With this corner locator, the edge being located will be precisely in line with the left-most
location hole in the sub-plate, making it very easy to calculate the distance from the lower
left hole to the location surfaces on the corner locator. Look at the next drawing.
Hole C5
7
5
4
3
2
1
A
Sub-plate
Drawing shows simple setup made with corner locator.
Machine at
zero return
X shift
Center of
rotation
Z shift
Drawing of a horizontal machining center from above, showing X and Z shift values
For the Y axis, it may be best to shift the point of reference to the machine table top. The
next drawing shows the value as viewed from the front of a horizontal machining center.
Y shift
10
11
12