Professional Documents
Culture Documents
TCS-Q-113.03, Rev. 0
TABLE OF CONTENTS
1.0
SCOPE
2.0
GENERAL REQUIREMENTS
3.0
4.0
5.0
MATERIALS
5.1
5.2
5.3
5.4
5.5
5.6
6.0
Concrete
Steel Reinforcement And Positioning Devices
Form Materials
Joint Materials
Curing Materials
Miscellaneous Materials
7.0
COMPANY Standards
SASO Standards
AASHTO Standards
ACI Standards
ASTM Standards
U.S. Corps Of Engineers Standards
CRSI Standards
Reinforcement
Formworks
CONCRETE WORKS
7.1
7.2
7.3
7.4
7.5
7.6
7.7
7.8
Preparation
Acceptance Of Concrete on Arrival
Concrete Placement
Concreting Under Water
Concreting In Hot Weather
Concreting For Slab-On-Grade
Construction Joints
Concrete Placement Acceptance
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PAGE NO. 2 of 44
8.0
9.0
Finishing
Removal Of Forms And Shoring
Curing
Corrosion Protection and Durability
10.0
TCS-Q-113.03, Rev. 0
QUALITY CONTROL
10.1
10.2
10.3
11.0
SUBMITTALS
12.0
APPENDICES
Appendix I
Appendix II
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PAGE NO. 3 of 44
1.0
TCS-Q-113.03, Rev. 0
SCOPE
This Transmission Construction Standard (TCS) intended to be used in the system of the
Saudi Electricity COMPANY (SEC), Saudi Arabia, covers the minimum mandatory
requirements for receiving, forming, placing, consolidating, finishing, jointing, curing and
all other related WORKS as required for Cast-In-Place Concrete.
2.0
3.0
GENERAL REQUIREMENTS
2.1
Concrete shall be constructed true to lines, dimensions and details shown on the
drawings.
2.2
The mix design, mixing, delivery and testing of normal weight, ready-mixed
concrete shall be governed by the requirements of COMPANY Material Standard
70-TMSS-03.
2.3
Any conflicts between this standard and other applicable Saudi Electricity Company
(SEC) Standards, industry standards, codes, and forms shall be resolved in writing
by the COMPANY Representative.
3.2
Any request to deviate from this standard shall be directed to the Manager of
Transmission Standards and Specifications.
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PAGE NO. 4 of 44
4.0
TCS-Q-113.03, Rev. 0
4.2
Earthworks
4.1.2
Normal Weight
Concrete
4.4
Ready-Mixed
Portland
Cement
4.3
70-TMSS-03
SASO/SSA 2
4.2.3
SASO/SSA 224
4.2.4
AASHTO Standards -
American Association
Transportation Officials
of
State
Highway
And
ACI 117
Specifications
for
Tolerances
Construction and Materials
4.4.2
ACI 201.2R
4.4.3
ACI 212.3R
4.4.4
ACI 214.3R
4.4.5
ACI 224R
4.4.6
ACI 301M
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for
Concrete
PAGE NO. 5 of 44
4.4.7
4.5
ACI 302.1R
TCS-Q-113.03, Rev. 0
4.4.9
ACI 304.2R
ASTM A 82
4.5.2
ASTM A 184
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TCS-Q-113.03, Rev. 0
4.5.8
ASTM A 775M
4.5.9
ASTM A 884
4.5.11 ASTM C 39
4.5.13 ASTM C 94
Specification
for
Liquid
Membrane-Forming
Compounds for Curing Concrete
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4.6
4.7
TCS-Q-113.03, Rev. 0
CRD C513
Rubber Waterstops
4.6.2
CRD C572
4.6.3
CRD C583
Expansive Grout
4.6.4
CRD C621
Non-Shrink Grout
4.7.2
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5.0
TCS-Q-113.03, Rev. 0
MATERIALS
5.1
Concrete
5.1.1
5.1.2
Field-mixed concrete may be used where it is impractical to procure readymixed concrete due to remoteness of the concrete pour location, or, for any
other reason, making it difficult to sustain the pre-pour concrete temperature
and plasticity within the required limits. Approval of a trial mix design is
required from the COMPANY for this purpose, if mix design differs from the
one originally approved.
After all materials are charged in the drum, the batch mixer shall be rotated at
the manufacturer's recommended speed, for at least 1-1/2 minutes for
quantities less than or equal to 1 cubic meter and increased by 20 seconds for
every additional cubic meter or fraction thereof. Batching and mixing shall
be done as per Section 7.2 of ACI 301M.
5.1.3
5.2
b.
Grouts,
5.2.2 Welded wire fabrics shall be electrically welded cold-drawn wire with
minimum yield strength of 240 MPa in conformance with the following:
SASO/SSA 224
ASTM A 185 Plain Wire
ASTM A 497 Deformed wire
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TCS-Q-113.03, Rev. 0
5.2.3 Devices such as spacers, chairs, bolsters, ties, etc., used for spacing,
supporting and fastening the steel reinforcement shall conform to the
requirements of Concrete Reinforcing Steel Institute (CRSI) Manual.
5.2.4 Epoxy-Coated reinforcing steel bars shall satisfy the requirements of ASTM
A 775M.
5.3
Form Materials
5.3.1
Form materials shall conform to ACI 347R and shall be of wood, steel,
driven steel sheet piling or other approved material. The type, size, shape,
quality and strength of all materials of which the forms are to be made shall
be consistent with the specified finishes and safety. Plywood for formwork
material shall meet the requirements of APA grade-trademarked, USPS PS 1,
B-B plywood, exterior type, Class 1, sealed edges, mill oiled and not less
than 20 mm thick.
5.3.2
5.3.3
5.4
Joint Materials
5.4.1
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5.4.2
TCS-Q-113.03, Rev. 0
Waterstops
Size and type shall be as shown on the design drawings and shall satisfy the
following material requirements:
Rubber made, Conforming to CRD C513
PVC made, Conforming to CRD C572
5.5
Curing Materials
5.5.1
Different curing materials and their requirements are as given in the Tables I
and II below:
Table I
Item
Standard
Impervious Sheeting
ASTM C 171
Burlap
AASHTO M 182
ASTM C 309,
Type 2
5.5.2
TCSQ11303R0/SZA
Requirements
Remarks
Minimum weight
0.29 kg/m2.
Fabric woven of
jute or kenaf
Potable water for curing shall be clean and free from injurious amounts of
oil, acids, alkalies, salts, organic materials or other substances that may be
deleterious to concrete or steel reinforcement and shall meet the requirements
listed in the Table below:
PAGE NO. 11 of 44
TCS-Q-113.03, Rev. 0
Table II
Form of Contamination
Maximum
Concentration
(ppm)
(%)
2000
0.2
Sulfates (SO4)
500
0.05
500
0.05
Chlorides
300
0.03
Suspended Solids
500
0.05
pH Value
6.5 - 8.5
5.6
Miscellaneous Materials
5.6.1
Vapor Barriers
Polyethylene sheeting shall conform with ASTM E 154 and shall be a
minimum of two (2) layers of 150 microns thick each.
5.6.2
Chamfer Strips
Chamfer Strips shall be of Wood, PVC or neoprene and shall be approved by
the COMPANY Representative.
5.6.3
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6.0
TCS-Q-113.03, Rev. 0
Reinforcement
6.1.1
All reinforcement at the time of placing shall be free of loose mill scale or
rust, dirt, mud, oil or any coating that would adversely affect bonding of the
reinforcement to concrete.
6.1.2
All reinforcing bars shall be cut and fabricated in accordance with the
dimensions shown on the approved construction drawings. Hooks and bends
shall be in accordance with ACI 318RM.
6.1.3 All reinforcing bars shall be bent cold. Tolerance for longitudinal location of
bends and ends of reinforcement shall be 50 mm, except at discontinuous
ends of members where tolerance shall be l2 mm. Fabrication tolerances
shall conform to ACI 117. Once steel has been bent, it shall not be re-bent.
6.1.4
6.1.5
6.1.6
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6.1.7
TCS-Q-113.03, Rev. 0
Concrete members in
contact with soil and
water incl. slabs-ongrade
Columns and walls
exposed to atmosphere
up to 3 m height from
grade level
Columns and walls
above 3 m height from
grade level and beams
Slabs and joists exposed
to atmosphere
Minimum Cover in mm
Exposure Condition
Very
Severe and
Severe
Moderate
Mild
75
75
75
75
50
50
50
50
40
40
Ensurance of the required minimum clear cover shall not result in the
reduction at site, of the design effective depth of the member.
6.1.9
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TCS-Q-113.03, Rev. 0
6.1.10 Metallic sleeves shall not be allowed and anchor bolts shall not be in contact
with reinforcing steel.
6.1.11 Welding for reinforcing bars shall not be permitted unless the mill test
reports were furnished indicating that the steel has been modified for
weldability. Welding shall be done as per requirements of AWS D1.4 (TESW-1).
6.2
Formworks
Forms shall be used, wherever necessary, to confine concrete and shape it to the
dimensions required in the design drawings. The forms shall be sufficiently tight to
prevent leakage of cement paste/mortar from the concrete. Formwork shall be
constructed so that the concrete surfaces conform to the tolerance limit listed in ACI
117.
6.2.1
6.2.2
6.2.3
6.2.4
Eccentric loads on any part of the formwork shall be avoided unless these
members have been designed for such loadings.
6.2.5
6.2.6
The surface of the forms shall provide the correct finish, as specified in
Section 8.1, Finishing.
6.2.7
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6.2.8
TCS-Q-113.03, Rev. 0
Form Ties
Embedded ties for holding forms shall remain and shall be terminated within
the concrete at a distance of not less than the specified concrete cover. Snap
ties or through-bolts shall not be used. COMPANY approval is required for
form ties of other types.
6.2.9
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7.0
TCS-Q-113.03, Rev. 0
CONCRETE WORKS
7.1
Preparation
Following are the preparatory works to be done prior to Concrete placement:
7.1.1
Concrete shall not be placed until all formwork, embedded parts, steel
reinforcement, foundation surfaces and joints involved in the placing have
been inspected and approved by the COMPANY Representative.
7.1.2
7.1.3
All necessary checks, as required in the concrete pour and placement card,
(Appendix I), shall be made and approved by the COMPANY Representative
before concrete placement commences.
7.1.4 Provision at site of the required number and rating of vibrators needed for a
specific concrete pour including a standby power source shall be ensured.
7.2
7.1.5
7.1.6
All concrete laitance (on reinforcing bars) and other unsound material shall
be removed before placing of new concrete against hardened concrete.
Upon arrival of concrete at the place of deposition, the delivery ticket shall
be checked to ensure that all information required as per 70-TMSS-03 is
available and duly complied with.
7.2.2
The concrete shall reach the jobsite such that it can be compacted in its final
position within the time duration mentioned in 70-TMSS-03 from the time of
introduction of cement into the aggregates. In case of dry mix, the time is
considered from the instant of adding the water from the approved source.
7.2.3
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7.3
TCS-Q-113.03, Rev. 0
7.2.4
7.2.5
The temperature of concrete while leaving the mixing plant should be such
that at the time of final placement, the maximum temperature of concrete
does not exceed the limits mentioned in 70-TMSS-03.
7.2.6
The testing requirements of 70-TMSS-03 shall be fully met for the evaluation
and acceptance of concrete.
Concrete Placement
7.3.1
Concrete shall be placed in accordance with ACI 301M and ACI 304, unless
otherwise stated.
7.3.2
7.3.3
Concrete shall not be dropped through congested reinforcing steel which may
cause segregation of the coarse aggregates. Restrict the free fall of fresh
concrete within 1.0 meters. Employ spouts or flexible drop chutes to avoid
nesting of coarse aggregates.
7.3.4
7.3.5
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a.
b.
c.
PAGE NO. 18 of 44
7.3.6
TCS-Q-113.03, Rev. 0
b.
c.
d.
e.
Minimum ID of Hose
40 mm
150 mm
20 mm
100 mm
7.3.7
Lean concrete mat 75 mm thick with minimum fc 17 MPa shall be laid under
structural foundations, unless stated otherwise in design drawings. A vapor
barrier, two (2) layers of polyethylene sheet with 150 microns thick each,
shall be laid on top of the lean concrete mat.
7.3.8
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TCS-Q-113.03, Rev. 0
7.3.9 Consolidation
a.
b.
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Maximum Size of
Aggregate
40 mm
75 mm
20 mm
50 mm
c.
d.
e.
f.
g.
PAGE NO. 20 of 44
7.4
7.5
TCS-Q-113.03, Rev. 0
h.
Concrete shall be vibrated in two stages as per ACI 309. Care shall be
taken to avoid loss of bonding between steel and concrete during revibration. The initial stage of vibration shall be at the time of concrete
placement. The second stage of vibration shall be as late as the
formed concrete will respond to the vibrator, where the running
internal vibrator will sink due to its own weight into the concrete.
Timing of re-vibration is of particular importance in hot weather
concreting and especially in application on thin slabs.
i.
Concreting under water shall be done by the "Tremie" method. This method
consists of placing concrete through a vertical pipe, allowing the concrete to
flow from the bottom. This method shall be applicable for deeper work and
confined areas.
7.4.2
The dry pipe method requires a Tremie pipe that is watertight, including
gasketed and bolted flanges at the couplings. The pressure seal plate, which
is at the bottom of the Tremie pipe keeps the Tremie pipe watertight, while
concrete is extruded from it under pressure and such that the discharge end of
the Tremie bottom moves gradually (upwards or away) and is always under
900 mm (approximately) head of fresh concrete. The equipment and
placement procedure shall conform to ACI 304R.
7.5.3 Concrete shall be scheduled for placement during the early (cooler) morning
hours or at night in hot weather and high relative humid conditions.
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TCS-Q-113.03, Rev. 0
7.5.4
The temperature of concrete at the point of final placement shall at all times
be less than the limits specified in 70-TMSS-03.
7.5.5
7.5.6
7.5.7
7.5.8 Reinforcing steel and forms shall be protected from direct sun rays.
Whenever ice is used in concrete, reinforcing steel and forms shall be cooled
off with potable water, immediately before concrete placement, unless
arrangements are made for night time concreting.
7.5.9
Concrete shall not be placed under wind blown sand conditions. Concrete
placement shall be planned taking into consideration the humid conditions
and requirement mentioned in Section 7.5.8.
7.5.10 Provisions shall be made for erecting windbreaks and sunshades, fog
spraying of reinforcement, dampening subrgrade and forms, placing concrete
at the lowest practicable temperature, reducing time between placement of
concrete and start of curing, and minimizing evaporation particularly during
the first few hours subsequent to placing concrete shall be made in advance
of placement.
7.6
Slabs-on-grade shall be placed upon two (2) layers of 150 microns thick
each, polyethylene sheets as vapor barrier over a lean concrete mat of
thickness as specified in the approved construction drawings.
7.6.2
Placing shall follow the guidelines in ACI 302.1R and shall be in compliance
with the following requirements:
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a.
b.
PAGE NO. 22 of 44
7.7
TCS-Q-113.03, Rev. 0
c.
d.
e.
Concrete joints shall be filled with a joint sealant and filler as detailed
in the approved construction drawings.
Construction Joints
Construction joints are hardened concrete surfaces to which fresh concrete is poured
so as to make it monolithic, with the existing concrete being so rigid that the fresh
concrete cannot be made monolithic by vibration.
7.7.1
Cleaning at Joints
Construction joints shall be clean with exposed sound aggregates, rough in
profile and damp, before pouring adjoining fresh concrete. Cleaning shall
consist of removal of all laitance, loose or defective concrete, coatings, sand,
sealing compound and/or other foreign materials. If required by the
COMPANY Representative, the concrete surface at all the construction joints
shall be uniformly chipped approximately 6.0 mm in a manner that will
remove laitance, loosened aggregates or damaged concrete at the surface.
Joints shall be cleaned/washed thoroughly with air-water jets and the
hardened concrete surface shall be pre-soaked for the last eight (8) hours
immediately before fresh concrete is placed.
Surfaces of contraction joints and control joints shall be coated with an
approved bond breaker prior to the placement of adjoining fresh concrete.
7.7.2
Location of Joints
Construction joints, expansion joints and control joints shall be provided at
the locations and in accordance with details shown on approved construction
drawings. In absence of such details, the practices of ACI 224.3 shall be
adopted.
Where construction joints have to be provided for any unanticipated reason,
and hence have not been indicated on the design drawings, the joints shall be
in accordance with ACI 301M.
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TCS-Q-113.03, Rev. 0
7.8
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8.0
TCS-Q-113.03, Rev. 0
Finishing
8.1.1
All concrete floors and slabs shall be classified by their intended use, as per
ACI 302.1R. Tools and finishing procedures for each class shall also be in
accordance with ACI 302.1R.
8.1.2 Sidewalks and other outdoor areas subject to foot traffic shall receive a nonskid finish by drawing a fine, soft bristled broom over the trowelled surface.
Edges and joints shall be tooled.
8.1.3
8.1.4
TYPE U I:
This is a screeded finish for surfaces of roads, foundations, beds,
slabs and structural members to be covered by backfill, subsequent
stages of construction, bonded concrete, topping or cement mortar
beds to receive pavings and exposed surfaces or paving where
superior finish is not required. It is also the first stage of Type U2 and
U3 finishes. The finishing operation consists of levelling and
screeding the concrete to produce a unifom plane or ridged surface,
with the surplus concrete being struck off by a straight edge
immediately after compaction.
b.
TYPE U2:
This finish is a wood floated finish for surfaces of beds and slabs to
receive mastic pavings or block or tile pavings where a hard, smooth,
steel-trowelled surface is not required. Floating shall be done only
after the concrete has hardened sufficiently and may be done by hand
or machine. Care shall be taken to ensure that the concrete is worked
no more than is necessary to produce a uniform surface free of screed
marks.
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c.
TCS-Q-113.03, Rev. 0
TYPE U3:
This finish is a hard, dense, smooth steel-trowelled finish for surfaces
of concrete pavings, tops of walls, copings or other members exposed
to weathering, surface beds and slabs to receive thin flexible sheet
and/or tile.
d.
TYPE U4:
This finish is a broom finish for surfaces, which are for foot traffic,
e.g., walks and steps where a special finish is not designated. A
broom finish is obtained by motion of a broom in a pattern acceptable
to the COMPANY. Workmanship is to be similar to that of adjacent
areas.
e.
TYPE U5:
This finish is a non-slip (dry shake) finish for surfaces where slipping
could be hazardous. Application shall be as per manufacturer's
recommendations.
f.
Type U6:
This is a hard, dense, smooth power floated finish for surfaces of
exposed rafts in basements and reinforced concrete floor slabs both
exposed and to receive epoxy or ordinary paints.
g.
Type U7
This is a hard, dense, smooth surfaces to receive epoxy screed floor
toppings like switchgear rooms.
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8.1.5
TCS-Q-113.03, Rev. 0
TYPE FI:
This finish is for surfaces against which backfill or further concrete
will be placed. Formwork shall consist of sawn boards, sheet metal,
plywood or any other suitable material, which will prevent the loss of
cement paste/mortar when concrete is vibrated.
b.
TYPE F2:
This finish is for surfaces, which are permanently exposed to view,
but where the highest standard of finish is not required. Forms for
providing a Type F2 finish shall be faced with wrought or finished
boards with square edges arranged in a uniform pattern. Alternatively,
plywood or metal panels may be used if they are free from defects
likely to detract from the general appearance of the finished surface.
Joints between the boards and panels shall be horizontal or vertical
unless otherwise directed. This finish shall be such as to require no
general filling of surface pitting; however, fins, surface discolorations
or other minor defects shall be repaired by approved methods.
c.
TYPE F3:
This is for surfaces prominently exposed to view where good
appearance and alignment are of special architectural importance. To
achieve this finish, which shall be free of board marks, the formwork
shall be faced with plywood or an equivalent material in large sheets.
The sheets shall be arranged in an approved uniform pattern.
Wherever possible, joints between sheets shall be arranged to
coincide with architectural features, sills, window heads or changes in
direction of the surface. All joints between panels shall be vertical or
horizontal, unless otherwise directed. Suitable joints shall be provided
between sheets. The joints shall be arranged and fitted so that no
blemish or mark is imparted to the finished surfaces. Unfaced
wrought boarding or standard steel panels will not be permitted for
Type F3 finish. The use of internal metal ties shall not be allowed.
8.1.6
Quality of Finish
The quality of finish shall not be inferior to that specified in the drawings.
Plastering of defective concrete as a means of achieving the required finish
shall not be permitted.
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8.1.7
8.2
TCS-Q-113.03, Rev. 0
Miscellaneous Requirements
a.
b.
c.
Precautions
The removal of formwork shall be in accordance to a planned procedure,
considering the temporary support of the whole structure, as well as that of
each individual member. This shall be worked out prior to construction and
shall be based on a structural analysis. Forms (except those used for slabs on
grade) shall be removed upon COMPANY Representative's approval after
the concrete has gained sufficient strength to support its weight and
superimposed loads. In addition, following items shall be taken into account
as a minimum;
8.2.2
a.
b.
c.
d.
De-Shuttering Period
Where the structure is adequately supported on shores, the side forms of
beams, girders, columns, walls and similar vertical forms may generally be
removed after the stated durations (refer Tables VI & VII) of "cumulative
curing time," provided the side forms support no loads other than the lateral
pressure of the plastic concrete. "Cumulative Curing Time" represents the
sum of time intervals, not necessarily consecutive, during which the
temperature of the air surrounding the concrete is above 10C.
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TCS-Q-113.03, Rev. 0
Table VI
Period (Days)
Location / Item
Walls (Note a)
Columns (Note a)
1
3
4
Table VII
Period (Days)
Structural live load is
Less Than Structural
More Than Structural
Dead Load
Dead Load
14
7
Location / Item
Arch Centers
Joist, Beam or Girder Soffits (Note c)
Under 3 m clear span between supports
3 m to 6 m clear span between supports
Over 6 m clear span between supports
7 (Note d)
14 (Note d)
21 (Note d)
4
7
14
4 (Note d)
7 (Note d)
10 (Note d)
3
4
7
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TCS-Q-113.03, Rev. 0
If the forms also support formwork for slab or beam soffits, the
removal times of the latter shall govern.
b)
c)
d)
e)
8.2.3
8.2.4
Forms not supporting dead mass may be loosened and removed as soon as
the concrete has hardened sufficiently to prevent damage from form removal.
All forms and falsework supporting concrete beams and slabs, or other
members subject to bending stress, shall not be removed or released until
job-cured test cylinders are tested to show a strength of not less than 80% of
the current mean 28-day strength. Methods of removal tending to induce
shocks, jolts or fractures in concrete will not be permitted.
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8.3
TCS-Q-113.03, Rev. 0
Curing
All concrete shall be cured with specified potable water, Section 5.5.2, and in
accordance with recommendations of ACI 308 and ACI 305R, and as specified
herein, immediately after finishing flatwork or removal of forms. Concrete shall be
protected from premature drying, temperature extremes and mechanical injury for
the entire specified curing period. Moisture loss from surfaces placed against
wooden forms shall be minimized by keeping the forms continuously wet until they
can be safely removed. After removal of forms curing shall continue.
Note: No concrete shall be allowed for casting, unless the curing proposal is
approved.
8.3.1
Methods of curing:
One of the following methods shall be used to cure concrete:
a.
Pond Curing:
Pond curing shall comprise of at least 40 mm deep potable water
covering the entire surface of the concrete. The water shall be
replenished when less than 50 mm deep to assure that a 40 mm
minimum depth is maintained.
Additional protection/precautions (from direct sun rays) for the
ponded water shall be done to avoid temperature rise during hot
summer conditions.
b.
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c.
TCS-Q-113.03, Rev. 0
Membrane Curing:
Application of this type of curing shall be restricted to non-critical
situation/structures and in keeping with compatibility of the
membrane forming compound with a subsequent protective coating
on the cured concrete. Whenever used, membrane curing shall be
preceded by saturation of concrete with sprayed water. This water
shall be sealed against evaporation from the concrete surface, by
application of a white (reflective) curing membrane in strict
accordance with the manufacturer's recommendations.
8.3.3
b.
Mass concrete
c.
Critical situations/structures
d.
8.3.4
8.3.5
All concrete shall be continuously cured for at least seven (7) days, except as
specified below:
Un-reinforced Mass Concrete
14 days
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14 days
21 days
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8.3.6
TCS-Q-113.03, Rev. 0
A formalized curing record shall be maintained at the Site for inspection and
verification by the COMPANY Representative.
Minimum mandatory information to be provided in the curing record:
8.4
a.
b.
Type of curing
c.
d.
e.
f.
All concrete foundations and slabs-on-grade shall be laid on two (2) layers of
150 microns thick each, polyethylene sheeting as vapor barrier over 75 mm
thick lean concrete as mentioned in Section 7.3.6.
8.4.2 All concrete surfaces below grade and in contact with soil shall be protected
by waterproofing coating/membrane material, unless specified otherwise in
the approved design drawings. The coating membrane shall extend 150 mm
above ground level, unless aesthetically unacceptable. COMPANY approval
is required for the waterproofing material.
Tanking system, with approved water proofing materials, shall be done for
shallow concrete foundations in Sabkhah soils. For deep foundations in
Sabkhah soils, steel casing should be used as an extra protection or any other
approved protection methods.
TCSQ11303R0/SZA
PAGE NO. 33 of 44
9.0
TCS-Q-113.03, Rev. 0
9.2
Honeycombs
Concrete in honeycomb areas shall be chipped to a depth of 25 mm or more, as
needed to reach sound concrete, with edges perpendicular to the surface. Any loose
concrete shall be removed and the surface kept clean and free from contaminants. An
area, determined from a perimeter extending at least 150 mm beyond the chipped
region shall be pre-soaked for at least the last 8 hours immediately prior to repair.
A mortar mix with strength not less than that of the original concrete at 28 days age
shall be brushed into the cavity. Immediately after, a dry pack patching mortar shall
be applied, the mix composition being similar to that of the parent concrete. The
water content shall be the minimum amount required for handling and placing. The
mortar shall be compacted in layers into the cavity and screeded off to protrude
slightly from the surrounding surface and then left undisturbed for one or two hours
before finishing. During application, each layer shall be solidly compacted over its
entire surface by the use of a hard wood board and a hammer.
Alternatively, a pre-packaged, non-shrink grout with strength equal to or exceeding
the parent concrete strength shall be used.
TCSQ11303R0/SZA
PAGE NO. 34 of 44
9.3
TCS-Q-113.03, Rev. 0
Tie Holes
Holes from removed ties shall be repaired using the same grout/mortar mix as for
honeycombs. If the holes are limited in depth, then a dry pack consistency grout
shall be used. Concrete surfaces shall be pre-soaked for at least the last 8 hours, prior
to repair.
9.4
Pop-outs /Scaling
All the affected materials, which may have an area larger than that from first visual
appearance, shall be removed. The same repair procedure as for the honeycombs,
shall be used.
9.5
Change in Mix
b.
Aggregate Transparency
c.
Hydration Discoloration
d.
Segregation Discoloration
e.
Drying Discoloration
f.
g.
TCSQ11303R0/SZA
PAGE NO. 35 of 44
9.6
TCS-Q-113.03, Rev. 0
Cracks
Any cracks detected shall be reported to the COMPANY Representative
immediately. Depending on the cause and type of cracking and the need for repairs,
the cracks shall be repaired using either rigid patching or elastomeric caulking based
upon approval by the COMPANY.
The method of repairs are any one of the following or a suitable combination of
more than one of:
9.7
a.
Sealing
b.
VGrooving
c.
Resin injection
TCSQ11303R0/SZA
PAGE NO. 36 of 44
10.0
TCS-Q-113.03, Rev. 0
QUALITY CONTROL
Quality Control Program shall be implemented in all respects after approval by the
COMPANY in practice at every stage of work. Quality Control and Quality Assurance shall
be done, as required in 70-TMSS-03, including the following functions:
10.1
10.2
10.3
TCSQ11303R0/SZA
PAGE NO. 37 of 44
11.0
SUBMITTALS
11.1
12.0
TCS-Q-113.03, Rev. 0
b.
c.
d.
e.
11.2
A working schedule for the dates and rate of concrete placement for each item of
WORK shall be prepared. This shall be done periodically, as acceptable to The
COMPANY.
11.3
Document describing quality control and Quality program shall be submited to The
COMPANY for approval prior to start of any work at site.
11.4
Special methods for compliance with hot weather concreting, including delivery,
placement, curing and protection requirements shall be included in quality control
and Quality program. This shall be in addition to a curing proposal to be submitted
for approval.
APPENDICES
APPENDIX I: Please see next page.
TCSQ11303R0/SZA
PAGE NO. 38 of 44
TCS-Q-113.03, Rev. 0
Temperature
Curing Method
Qty Of Concrete Placed
Start Time
Finish Time
Trip Tickets Conform To
Approved Design Mix
Yes/No
Numbers Of Trip Tickets
Attached
Amount of Super Plasticizer
Were Cylinders Taken? If yes,
28 day test results
Yes/No
Amount of Super Plasticizer (SP) Added, [If Placement breakdown & other
Applicable, Only Permitted at Site]
remarks
Slump At Addition of SP
CONTRACTORS QC ENGINEERCOMPANY REPRESENTATIVE
Sign/Date/Time
Sign/Date/Time
TCSQ11303R0/SZA
PAGE NO. 39 of 44
TCS-Q-113.03, Rev. 0
APPENDIX II
POST CONCRETE PLACEMENT ACCEPTANCE CARD (Sample Checklist)
MEMBER /ITEM
LOCATION
DATE CAST
DATE STRIPPED
DATE INSPECTED
CURING TYPE
CURING START
CURING FINISHED
NO. OF DAYS CURED
FINAL ACCEPTANCE
TCSQ11303R0/SZA
DATE:
PAGE NO. 40 of 44
TCSQ11303R0/SZA
2.
1.
Sl.
No
Exposed
aggregate
uncompacted concrete
Tie holes
and
Blow holes
Uneven surfaces not meeting the
specs. requirements
CONCRETE FINISH
Removal time
FORM REMOVAL
DESCRIPTION
LOCATION
(Attach sketch
if required
ACTION
REQUIRED
Contractors
QA/QC Rep.
SEC
ACCEPTANCE
REMARKS
PAGE NO. 41 of 44
TCSQ11303R0/SZA
4.
2.
Incomplete joints
JOINTS
CAST INSERTS
Finish as specified
DESCRIPTION
Sl.
No
LOCATION
(Attach
sketch if
required
ACTION
REQUIRED
Contractors
QA/QC Rep.
SEC
ACCEPTANCE
REMARKS
PAGE NO. 42 of 44
TCSQ11303R0/SZA
AS-BUILT
SURVEY
FOR
LOCATIONS AND POSITIONING
TOLERANCES PER ACI 117
8.
* Where Applicable
CONCRETE
TESTING
AND
EVALUATION (per 70-TMSS-03)
Visible Cracks
CRACK INVESTIGATION*
Within tolerances
7.
6.
5.
DESCRIPTION
Sl.
No
LOCATION
(Attach sketch
if required
ACTION
REQUIRED
Contractors
QA/QC Rep.
SEC
ACCEPTANCE
REMARKS
PAGE NO. 43 of 44
TCS-Q-113.03, Rev. 0
ACCEPTED AS PRESENTED
RE-SCHEDULE INSPECTION
TCSQ11303R0/SZA
COMPANY Representative
PAGE NO. 44 of 44