integrated poultry project

15.000 CHICKENS / DAY

integrated poultry project

SUMMARY

1.

PROJECT .............................................................................................. 2

2.

INCUBATOR MATERIAL ....................................................................... 3

3.

-4-6 TONS FEED FACTORY ................................................................. 4

4.

BROILER FARM .................................................................................... 6

5.

CHICKENS SLAUGHTER ................................................................... 14

6.-RESUME .................................................................................................... 45

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integrated poultry project

1. PROJECT
The Project is based in a production of 5.850 tons of net chicken per year. 20% of that will be sold
butchered and the rest will be sold as a complete chicken.
The production starts with the Budget of fertile eggs and the location of incubators in te property.
We will Guild 27 farms with high technology Systems and 1440 net square meters with a capacity
between 50.000 and 55.000kg of alive chicken. With this we will have a production of 37.500kg of
meat (dead and empty) for farm and 112.500kg each week.
Slaughter house with a capacity of 2000 chickens/hour with the Halal Rite and installations to
butcher the 20% of the production
The refrigeration camera has a capacity for the production of two days.
There are not details of the commercialisation system.

RESUME TOTAL COST

CONCEPT
27 Chicken Farms
1 Cattle Feed Factory
1 Incubator
1 Slaughterhouse
TOTAL

TOTAL COST
5.674.986,09
500.981
364.100
3.442.000
9.982.067,09

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integrated poultry project

2. INCUBATOR MATERIAL
UNIT
4
3
1
1
1
1
1
1
1

CONCEPT
67.000 incubator eggs.
Breeders 33.000 eggs.
Emergency generator.
GSM alarm and climatisation.
Pressure washing machine.
Cleaning machine
Building 48 x 12 and electric installation.
Assembly direction.
Transport

Price
126.800
97.000
30.000
9.000
1.800
1.500
70.000
21.000
7.000

TOTAL AMOUNT OF THE INCUBATOR:

TOTAL ESTIMATED COST...364.100

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integrated poultry project

3. -4-6 TONS FEED FACTORY

6.000 KGS/HOUR IN POULTRY.

1 Bucket elevator to receive 24Tn/h, 20 mts between drops, 5,5 Moto reducer with brake, 1
transmission with protection stair, visit platform in the high part and two in the middle as regulation,
distributor mount with rest floor, steel cable and tighteners for fixing (Pos.N1)

1 Distributor of 6 drops 160 with manual controller from down part, 5 girdle splices 160 and 42
mts 160 piping.

5 Central silos model 3800/5, capacity 64m3, total height 8.760mts aprox, mounted above 6 legs and
one metallic cone of 60, access stair to the ceiling with protection, ceiling register and respiration
nozzle. Made in galvanized cylindrical wave plates, and flat in cone and ceiling (pos. 2)

5 Augers 130 x 7 y 9 mts length, 3 y 4 Cv Motors with silos exit to the dosser scale with pulleys
protection, fallings (Pos. N 3)

1 Dosser scale of 1000 kgs with double bin mounted on 4 charge cells connected to a box that emits
one signal to the equipment with luminous numbers. This equipment is manual. (Pos. N 4)

1 Auger 160 x 6 metros, motor 4 Cv, exit scale to the bin wait mill.

1 Modular wait mill bin, capacity 1000 kgs, mounted on a decompressor bin. (Pos. N6)

1 Decompressor bin, 2,30 x 3 x 2,50 mts high with 65cone, stairs, protection mailing and inspection
door in cone.(Pos. N7)

1 Turbine installed in the decompressor bin to remove the air to one cyclone 1mts diameter and 2,5
mts high.(Pos. N8)

1 gravity mill 40 Cv, mounted on a decompressor bin with 4 vibrating cues, and one magnet in the
entry that picks the iron.(3)(Pos. N9)

1 Auger 160 x 6 meters, 4 Cv exit motor, decompressor bin to an horizontal mixing bin. (N10)

1 1000kg Horizontal mixer, motorreducer 10Cv, transmission 1, protection chains, and warehouse for
raw materials.

1 1000kg Horizontal mixer bin with two cones, manual zipper. (Pos.N11).
1 160 Auger, 4 mts long, 2 Cv motorreducers attached to the horizontal mixer with recipient bin,
protection grill and cover. (Pos.N12)

1 160 Auger, 11 mts long, motor 55 Cv with the exit in the down part f the horizontal mister to the
filling silos conveyance. (Pos. N 13)

1 Conveyance 220 x 750 meters, motorreducer 2 Cv with 3 drops and 2 gates to the zipper.(Pos. N 14)

1 Auger 200 x 8 meters, motor 75 Cv, with pull with handle and pneumatic wheels, reception bin,
protection grill and door.
(Pos. N 15)

1 Grease equipment 300 Kgs, with electric panel, mixer pump, volume pump, filters and pressure
valve. This machine is installed in an electric and mechanic platform.

3 Silos model 3040/6 central, capacity 44 m3, height between props. 8300 aprox. Mounted on 6 legs
and Metallica cone 60, access stair to the top with protection. Made of wiggly galvanized plates and
cone and top plain. (position 15)

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(Pos. N 5)

integrated poultry project

ELECTRIC PANNEL
TOTAL OFFER ..290.961
GENERATOR...30.000
APROX. BUILDING AND ELECTICITY COST : ...90.000
ASSEMBLY DIRECTION.. 70.000
LOCAL MANPOWER.10.000
TRANSPORT10.000

TOTAL ESTIMATED COST500.981

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integrated poultry project

4. BROILER FARM

BUILDING TYPE
VENTILATION TYPE
HEATING TYPE
ELECTRICITY
REFRIGERATION TYPE
LENGTH (METERS)
WIDTH (METERS)
SQ.M.
CUSTOMER
CONTACT
CONTACT DETAILS
REFERENCE.
DATE

Closed, with Windows.

Transversal and tunnel.
Gas generator.
220/380 V. with an automatic
generator for emergencies.
Cooling ( evaporative panels)
120
12
1440m2 + warehouse 12 m/2
bPROYECT

ANNEX N1

1.- GEOMETRIC DETAILS

Length to axis...120 m.
Width to axis. 12 m.
Useful area..1.440 m.
Roof slope...15%
Distance Interixs..4 m.
Post height......2,5 m. + Baseboard height...0,5 m.

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integrated poultry project

2.- CARACTERSTICAS CONSTRUCTIVAS

2.1.- Platform (not included in the offer)

The owner should make one esplanade without vegetal layer, level out and
compact, where the building will be installed.
This platform must be elevated around 20 cm above the ground, to avoid the
humidity comes into the building.
Theres no problem to put the chicks directly on a well compacted ground,
avoiding the concrete.
All surface of the building must guarantee one weigh capacity of 2,5 kg/cm2.
Having on mind the possibility of use one special concrete if we find out plaster or
salts.

2.2.- PERIMETER SKIRTINGS (not included in the offer).

The perimeter skirtings (not included in the offer) should be once the supports
and lateral panels are fixed.
Its to strength the walls, in case the trucks or bulldozer hit them.

3.- STRUCTURE:

With porticos IP-140 and wood beams.

4.- EAVES
Two-pitched roof with lacquered sheet, with lateral eaves at 0,90mts. The sheets
will be fixed on the beams with screws and washers 6,30 x 110 mm.

5.- ISOLATION ( density of 40 mm.)

Under the roof, we will place the isolation with polyurethane panels.
The panels are with a density of 40 Kg/m3, both faces covered with an aluminum
layer used as steam barrier.

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integrated poultry project

The width of the panels will be 1,20 mts male/female with PVC H profiles to
assemble them.
The isolation will be placed under the beams.
Thermal transmission is 0,40 kcal per m/2, hour and C.
From the inside the roof will be complete flat for a perfect cleaning and
disinfection.

6.- LATERAL ENCLOSURES AND GABLES:

Sandwich panels of 60 mm. wide, (prewash sheet and polyurethane inside of
40Kg/m3 density).
Thermal transmit ion will be 0,29 Kcal per m/2 and C.
Should be enough with 40 mm wide, but we need strong walls to fix Doors, thats
why we use 60 mm.

7.- WINDOWS:
30 PVC Windows model V-60 on the opposite side of the small fans for
minimum ventilation.
96 Windows, model V-60 too, in one side of the building, opposite of the big fans,
for the tunnel entrance, in hot seasons.
All windows have protection to avoid birds entrance.
2 motoreducer to open and close the windows, that allow the tunnel air entrance,
like the windows in one side of the farm. This motorreducers are automatic with
the computer, depending on the ventilation and refrigeration needs.

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integrated poultry project

8.- DOORS, LATERAL DOORS, AND :

3 Lateral Doors 2 x 1 mts. Isolated with polyurethane, and both sides with
galvanized plates. Used for loading and unloading chicks.
1 Door 3 x 3,5 m. with the same finish like the others, to entry Cleaning machines
and manure transport.
1 Exterior warehouse 4x3 mts, with the same characteristics of the building, for
the computer, electric panel and medicines dosser.

ANNEX N 2

EQUIPMENTS AND INSTALLATIONS

1.- FEEDING SYSTEM
1.1.- Galvanized silo with17 m/3 capacity ( aprox. 15.000 Kg.)
1.2.- FEEDING CONVEYOR: Automatic Conveyor line with motor reducer 1HP,
with downpipes to feeder.
.- Motor reducer.
.- Control unit.
.- Outlet box with 1 outlet and adjusting cone with
close.
.- PVC tube and auger.
.- Stainless steel fixing clamps.

1.3 FEEDERS - PANS:

Complete feeder lines, suspension, elevation for a central winch, motor 0,5 CV,
and final control pan.
N. lines3
Length117 m.
N. tubes 39
Pans/tube. 3
Pans/line.....117
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integrated poultry project

Total Pans.....351
GEI-2A guarantees the feeding system from the first day. With its design, like a V
AND 4/6 cm height, the pan doesnt move and it is more accessible due to its
height.
2.- DRINKING SYSTEM
2.1 DRINKERS (NIPPLES)
All the nipples are multidirectional (360) . The pressure water must be 2kg/cm
pressure, with regulator.
N. lines....8
Length..117 m.
Nipples/line.468
Total nipples..1.872

2.2 MEDICATION DOSING KIT.

From the plumbing tube, well install the following elements:
.- 1 General filter
.-. 1 water timer..
.- 1 120 lts water tank.
.- 1 medications dosser pump.
.- By-pass
.- Chlorator.
.- Pressure pumps
.- Assembly accessories.
3.- VENTILATION.
3.1 DINAMIC VENTILATION
7 High capacity fans 1300-150 and 42.000 m3/h with 1,5 CV
motorreducer, shutter, made with galvanized steel and stainless steel
blades.
3.2 WINTER VENTILATION:
4 Wall fans 25T-630. Flow 11.000 m3/h. Placed on the lateral sides of the
building for minimum ventilation.

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integrated poultry project

4.- HEATING:
Two propane gas generators, aprox 70Kw, that will be connected with the
computer receiving instructions.
Well study the possibility of use other fuel, depending on the situation.
The gas tanks or other fuel tanks are not included.

5.- CLIMA CONTROL:

Well install one computer ULISES with the following characteristics:
-

User friendly
Large 20 line x 40 character lighted graphic display
Extensive historial
Communications.
Up to 40 heavy duty relays.
Intelligent on/off switches
Modular construction
Cooling
Alarm relay
Heating.

- Control up to 6 windows.
- Light
- Up to 6 temperature probes
- Humidity probes.
- Water meter.
- Options:
Emergency system (independent battery power)
Light dimmer.
Bird scale.
Feed silo scale.

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integrated poultry project

6.- COOLING:
.-. 10 Sets of cellulose with 30 mts long and 2 mts high, installed in the opposite
side of the fans, because in the hot seasons well refrigerate with tunnel system.

ECONOMIC OFFERS.
.- We have calculate 4 containers of 40 per building.
The price is quotated
.- All kind of taxes are not included.
.- The assembly is not included.
Delivery time: The materials of 1 building will be prepared 60 days after the
agreement signed.
Prices valid for 30 days.
Nota: If the owner considers that we should include in the offer other Concepts,
we can study them.

THE TOTAL AMOUNT OF THE FARM:

TOTAL COST ESTIMATED..210.184,67

* See attached detailed offer.

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integrated poultry project

OFERTA DETALLADA NAVE POLLOS

DCTO

CANTIDAD
ESTRUCTURA Y CORREAS
APROX. 70 M/3 HORMIGN
MOVIMIENTO DE TIERRAS Y ZANJAS
CERRAMIENTOS LATERALES
CUBIERTA
CUADRO ELCTRICO
ORDENADOR ULISES
ALIMENTACION Y BEBIDA
SILO 17M3
LINEA COMEDEROS 117M.
LINEA BEBEDEROS 117M
TRANSPORTADOR 75, 15METROS
MOTORES ELEVACION LINEAS
TUBERIA PE ALIMENTARIA (FONTANER)
MANIVELAS
BAJANTE COMPLETA POLLOS
SUSPENSION GANCHO ABIERTO
VENTILACION, CALEFACCIN Y REFRIGERACIN
VENTILADOR GC 43,000M3
VENTILADOR 25T-630
PERSIANA 630
COOLING HEK-710/5/200
BOMBA AGUA VIGILA 500
DEPOSITO 200LT.
GENERADOR DE GAS
VENTANAS
VENTANAS V-60
MOTORREDUCTOR 600KG
VARIOS
CLORADOR
KIT DE MEDICACION
GRUPO DE PRESION
TORNILLERIA EXTRA
INSTALACION ELECTRICA
MONTAJE 4 PERSONAS 9 SEM
TRANSPORTE INTERIOR
SUPERVISION OBRA
GENERADOR ELECTRICO EMERGENCIA
TRANSPORTE

P.UNIT

DCTO NET. UNIT

1
75
1
1
1
1
1

NETO
20,00 NETO
NETO
NETO
NETO
NETO
NETO

1
3
4
1
3
260
2
3
280

1.260,00 NETO
2.618,42 10%
1.979,05 10%
973,05 10%
357,97 10%
0,95 10%
32,97 10%
9,19 10%
0,18 10%

7
4
4
30
2
4
2

606,37
359,85
63,26
208,27
174,30
145,82
2.400,00

126
2

65,00
829,90

10%

TOTAL
28.500,00
1.500,00
3.000,00
19.800,00
29.000,00
7.610,00
4.664,00

28.500,00
1.500,00
3.000,00
19.800,00
29.000,00
7.610,00
4.664,00

1.260,00
2.356,58
1.781,15
875,75
322,17
0,86
29,67
8,27
0,16

1.260,00
7.069,73
7.124,58
875,75
966,52
222,30
59,35
24,81
45,36

17.648,40

10%
10%
10%
10%
10%
10%
10%

545,73
323,87
56,93
187,44
156,87
131,24
2.160,00

3.820,13
1.295,46
227,74
5.623,29
313,74
524,95
4.320,00

16.125,31

10%
10%

58,50
746,91

7.371,00
1.493,82

8.864,82

1
819,95 10%
737,96
1 1.811,70 10% 1.630,53
1 1.157,94 10% 1.042,15
1 3.735,00 10% 3.361,50
1 17.000,00 NETO 17.000,00
1 20.000,00 NETO 20.000,00
1 2.000,00 NETO
2.000,00
1 6.000,00 NETO
6.000,00
1 6.000,00 neto
6.000,00
1 13.200,00 NETO 13.200,00

737,96
1.630,53
1.042,15
3.361,50
17.000,00
20.000,00
2.000,00
6.000,00
6.000,00
13.200,00

70.972,13

TOTAL PRESUPUESTO

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20,00

207.684,66

integrated poultry project

5. CHICKENS SLAUGHTERHOUSE
1. PROJECT PREVIOUS

This previous project is done at the request of __________in order to define the
technical and economical characateristics of the chicken slaughter project with a
capacity of 2.000 chicken/h modulable.

1
2
3
4

LOCATION
PROPERTY
FLOW CHART OF CHICKEN SLAUGHTER
DESCRIPTION OF MAINLY MACHINERY AND EQUIPMENT FOR SLAUGHTER

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integrated poultry project

5.1.- Equipment for slaughter

GUTTING/EVISTERATION SACRIFICE ZONE

1.- Rolling conveyor by gravity, made of stainless steel with a length of 12.000 mm. for the
transport of live chicken cages.
2.- Curve 90 gravity rolling, built in stainless steel for transporting cages live poultry. 3.- Rolling
conveyor by gravity, made of stainless steel with a length of 4,500 mm. for the
transport of live chicken cages.
TRANSPORT OF SLAUGHTER
4.- Air Carrier Profile culling rate T, downtown trolleys 6 (152.4 mm) with a length of 165 meters,
consisting of:
IPN de 100 x 50 m.m. hot galvanized struture.
Profile Sections T connections
Telescopes of the profile T to the structure
165 meters of hardened steel chain and electrolytic zinc
190 meters of chain-link stainless steel.
Trolleys 1085 nylon with nylon wheels and stainless steel balls.
2 Motors reducers 1.5 hp at 1,500 r.p.m. with platform and wheel motor drive with
nylon nylon ring at 6
Tensor curve 1 in 180 degrees and rim wheel with nylon backing to 6
1 curved Dia. 485 M.M. 180 wheel rim support and nylon 6
10 Curves Dia. 485 M.M. 90 wheel rim and nylon backing
Level.changes.
5 .-1085 slaughter and evisceration hooks built rod dia. 8 M.M. stainless steel. 6 .1085 hangers constructed deck 20 x 6 mm. stainless steel.
STUNNING (OPTIONAL)
6.- Stunning machine, built in stainless steel and polyester, height adjustment, automatic water
inlet, water hose to empty, with voltage control and safety switch, with a length of 3 m.
BLEEDING CHANNEL
7.-

Bleeding channel made of stainless steel.

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integrated poultry project

BLOOD TRANSPORT
8.-Vacuum transport of blood, including:
- Vacuum pump 7.5 hp.
-Suction point.
-Pipeline.

AUTOMATIC SCALDER
9.- Automatic scalder 2 lengths, each containing 3 sections of 2 meters long, with a total of
12 meters per body scalding (scalded total of 24 meters).
With agitation of water by pumps blowers.
Stainless steel radiators for heating hot water or steam (max. 2 ato.)
Rail and tube curves with stainless steel comb.
Two regulators automatic water inlet.
Two keys scalding water drainage
Shock valves for the formation of the bubble.
Four blowers pumps of 5.5 hp. each.
Two by-pass solenoid valve complete with 1 .
Two resistance thermometers PT-100 3-wire sensitivity A.
Two digital electronic temperature controls.
Built and covered with stainless steel side
doors.
Length .- 7000 M.M. Width .- 1800 M.M.

AUTOMATIC PLUCKED
10.- Plucked automatic turntables plates, made of stainless steel, consisting of:
Five banks of plucking two to two front and one at the bottom.
In each of the benches are mounted 20 aluminum bushings , with 2 bearings supported on a
stainless steel shaft dia. 35 mm., Aluminum pulleys for flat belts and carrier plates stainless steel
fingers with 8 fingers of rubber, with a total of 800 fingers plucking.

The plates rotate alternately clockwise and counterclockwise, so that all the plates spinning
in all directions over the body of the bird.
The movement is obtained with 8-phase electric motors 2 hp. 1000 r.p.m. each and flat
belts.
Each row of plates is adjustable in height and width and inclination, as well as horizontally
and vertically.
Length .- 4212 M.M. Width .- 1750 M.M.

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integrated poultry project

FEATHER TRANSPORT
11.- Feather transport for water circuit including:
-15 hp pump. to pump the pen.
- Channeling of pipe to form a closed circuit.
-Solids separator

STARTER AUTOMATIC HEAD AND TRACHEA

12.- Starter automatic head and trachea, equipped with a three-phase electric motor of 0.37
kW. Built in stainless steel.

EVISCERATED CONDUIT
13.- Eviscerated conduit 7 meters with 6 jobs, built in stainless steel.

TRASPORT OF GUTS
14.- Transport of guts by compressed air, including:
Lung receipt of guts, built in stainless steel, with all the elements for both electric and
pneumatic operation.
Stainless steel pipe of 54 x 50 mm. with plates, flanges, bends and stainless steel screws.

PNEUMATIC SCISSORS TO CUT THE NECKS

15.- Pneumatic scissors to cut the necks.

COMPLETE VACUUM SYSTEM TO TREPAN CLOACA, REMOVE LUNG AND WASTE

STORAGE

16.- Lung removal system, including:

3 Pumps vacuum of 5.5 KV. with a flow of 300 m3 / hour each, oil cooled.
Waste dump tank, constructed of galvanized steel.
Filter before reaching the vacuum pump, constructed of galvanized steel.
50 mm pipe. stainless steel. to channel waste to the dump tank.
2 pistols sewer opener with pneumatic actuation and cleaning, Dia. blade 22 mm.
(Suspension balancer included).
2 pistols cleansing of lungs, operated by
vacuum. Electric and pneumatic table of
operation,
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integrated poultry project

CUTTER CURVED LEGS 180
17.- Cutter curved legs 180 degrees, powered by the overhead conveyor and powered by an
electric motor of 0.75 kW.

CHILLER
18.- 1 x Chiller spiral 1600 / 6 The stiring air chiller available for various types of birds is built
modularly according to the
principle of counter-flow for better heat exchange in the chiller.
Made of stainless steel with a width of 1600 mm and includes an inlet section for downloading
and output section. The variable speed motor ensures the optimum time. The air pump for
agitation portions of cold water or ice is included in the chiller. The effective length of the chiller is
6000 mm
-Length: 6830 mm
Width: 1.780 mm
Height: 1,950 mm (Standard)
Electric power: 1,1 Kw.
Pump Power: 3,0 Kw.
The water cooling systemis not included.

DETACHED FROM LEGS CUT OFF

19.- Detached from legs cut off, electric motor powered by a 0.5 HP three phase. and built in
stainless steel.

WASHER CHAIN AND HOOKS

20.- Washer chain and hooks, located on the overhead conveyor slaughter and evisceration with
two nylon brushes driven by a motor of 0.5 HP., Water injection tubes and built in stainless
steel.

TABLE
21.- Stainless steel table. 2,000 x 800 mm. with 4 funnels to pocket the frozen chicken.

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integrated poultry project

CLASSIFICATION AREA
CLASSIFICATION BAND
22.- Classification band for 8 ranked band, consisting of:
Feeding conveyor belt,conveyor belt acceleration, weighing bridge and tape distribution with
triggers and collecting
trays. Electronic weighing
system changed.
Ability to select quality B
Made of stainless steel and other thermoplastic materials suitable for food.
Type pneumatic unloading stations operated by a electrovalve.
Trays of chicken reception, built completely in stainless steel.
The width of each of the compartments of reception is 600 mm

LIVE DISCHARGE ZONE

ROLLING CONVEYOR BY GRAVITY
23.- Rolling conveyor by gravity, made of stainless steel with a length of 9,000 mm. for the
transport of live chicken cages.

5.2 Equipment for cutting room

CUTTING AREA
RIBON CUTTING CONES
24.- Ribbon cutting cone, made of stainless steel, with a total length of 7566 mm. and 6255 mm.
straight leg, consisting of:
-Stainless steel chains. cone each 500 mm.
- Geared motor 1 HP. 1,500 r.p.m. Variable speed.
-Automatic download covers.
-Shelf lateral to one side.

5.3.- Equipment for derivatives

SILO FOR FEATHERS
25.- Silo feather made of stainless steel metal frame mounted to truck loading by gravity.

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integrated poultry project

SILO FOR GUTS
26.- Silo gut built in stainless steel casing mounted on metal structure to truck loading by gravity.

SILO FOR BLOOD

27.- Rounded silo on stainless steel hermetically sealed and equipped with cooling system.

SILOS STRUCTURE
28.- Steel structure for supporting the different silos, built with steel from hot rolled.

CIVIL WORKS DESCRIPTION AND INSTALLATIONS

CIVIL WORKS
OUTSIDE LANDS AND MOTIONS
Should be given absolute priority at the time of its design, not only the factors of production or
health, but also to interface with the area in which it is situated. Therefore, the complex can be
best integrated into the terrain, if possible following the contours and its peculiar topography,
greatly reducing important
landscape impact.

Base
This will take account of reports of surveyors and field reconnaissance which will be reported
later.

Cleaning
General cleaning of land plants which can affect on the access and buildings by all
appropriate means. A portion of loose earth shall be stacked to level the ground in open
areas after
completing the construction. The surplus will be deposited on the ground. The fill thickness
was considered of 30 cm.

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integrated poultry project

Clearing and earthworks
It will be made under the reservation of the results of the study conducted by technicians. The
surplus will be deposited debris on the ground. And in case of soiled materials of the
embankments, or insufficient quantity, to provide input materials clean and free from soil
will be needed..
The embankments will be compacted in layers of 30 cm. thick.

The compact will be verified with reference to the best-modified Proctor.

Ultimately, tests of the plates will be made to control and obtain the
ground reaction module of the database that is over 5 bars per cm.

Building platforms They consist of:

-

A bottom of a bed thickness of 25 cm.

A bed in a 0 / 31, 5 thickness of 20 cm. least.

Roads
Heavy roads
The centers and roads of trucks type are foreseen for the passage of heavy trucks of 15
tonnes / axis.
The structure of the roadway will be:

Layer pollution control.

Bed foundation 25 cm. Thickness of gravel and cement and basic bed l5 cm thick.
reconstituted gravel and humidified.
Layer of care to ensure the flow of work.
Coating of tar dosed at 140 kg / m, thickness 6 cm.
Deck exhibition: a layer of cement gravel over a width of 6 m, with a mission to prevent

distortion in the form at the bottom due to the static pressure in the axis perpendicular to the
trucks.
A loading dock of live animals: scheduled a concrete slab with a width of
3 m to facilitate the evacuation and cleaning of the locks. The shape of this
stone slope given to allow wedging into the wastewater (metal grid).

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Sidewalks and avenues of circulation

Coated with color coating with the same characteristics as light road.

Roads accesories
Reinforced concrete curb types T1, T2, P1, CS1, CS2.
Delineation of the locations of car parks.

Sanitation nerwork
Shall provide the following separate networks:

Rainwater Network: with reinforced concrete pipe or PVC spin, with records of access,
drainage grates registration with casting heavy or light series. The pits will also be
provided to collect rainwater.
-

Network of sewage or industrial with PVC pipe or reinforced concrete according to the
diameters spinning, records of visits and casting series hatches heavy or light.
Service water network: This network includes the waters from personal

services (WC). The water network of services is provided separately

from industrial water until just outside the buildings and log in the
toilet, from there generally can be grouped with the industry.

Oil separators for cleaning areas prefabricated type automatic shutter.

The wastewater is directed to the purification plant provided.
Other service networks The different networks and buried outside the buildings are provided in
this chapter: Drinking water with a network of connection to the various buildings from the
boundary of the Property.

Water from the fire network with connection socket near the buildings and a power connection on
the side of the administration and dressing rooms.

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Electricity: sheathed cables and buried for the passage of the MV and LV power supply and
exterior lighting.
Natural gas, between the connection points (expansion) and cogeneration power plant.
Phone: for the union between the administration and from the property boundary and the internal
distribution and to the power station.
Network of cold water and hot water to feed the various stations
of the unit (wash areas, toilets, scalding, etc.)..

Espacios o zonas verdes (en opcin)

We will respect indigenous vegetation in the area and its distribution in the plot, so that the
impact caused by the work of this complex, will be mitigated as possible.
Previously removed topsoil from the road and buildings can then be
harnessed to green areas and will then conducted to a field, a rustic lawn
and plants in various areas of agreement and points provided.

Plot enclosures and main gate

Closers
A fence height of 2 m in hot-galvanized wire mesh and attached with small metal pillars close the
property. The staff parking will be located outside the enclosure of the unit. Main gate Two sliding
doors will be installed at the main entrance level of the complex. They will
made of aluminum or galvanized steel with automatic control to define.

Foundations of external aids

Planned for sockets or bases for light poles, fire water rush, flagpoles.

BUILDING CIVIL WORKS

Foundations.
Foundations and retaining walls
Includes: additional clearings for foundations with corresponding banks.

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The foundation and infrastructure of reinforced concrete.

The foundations are laid down on wells of sufficient depth in a good area, with struts of fixings
to the walls of the basement on the basis of preliminary studies. The rate of soil
will work to clarify later.
The ground floor slabs are generally based on the terraces and on the bases or platforms
obtained filling and clearing debris.
The retaining walls will land on reinforced concrete piers to level and
different levels of implementation and the main buildings.

Sanitation.
PVC pipes for sewage networks, storm and
services. The low floor traps in the form of pending:
Type stainless steel with grill or channel to limit the burden of pollution (in the workplace

and in cold rooms).

Stainless steel type on the premises of staff (health, dressing rooms ...).
Records of visits to allow for regular maintenance.
Conduit - Wiring
Planned:
In hot dip galvanized steel for exterior pipes.

Coated steel pipes for low work diameter exceeding 300 mm.

In concrete, for large diameters.

Reinforced concrete slabs plinths,bases

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integrated poultry project

Normal slabs on the terraces, sandy sloping shapes allow overload of 3 apportioned Ton/
m2 use with mobile charges in 5 ton trucks for the passage of which is justifiable for the
workplace. Overloading of use will be reduced to Ton/m2 for administrative buildings and
housing.
The courses in fine sand, soil insulation peripheral (local chillers and boilers).
In the slabs of the chillers and rapid freezing (if any allied industries in the future) will be
reinforced with concrete. The shape of the concrete will fill insulation below ground, rolling
slab, reinforced concrete. The slabs of freezing will be on medical vacuum.
The pits (scales) and technical local bases (refrigeration compressor room, local compressed air)
and for the introduction of various equipment, materials, indoor and outdoor (evaporative
condensers, propane, etc..), will be fitted with drains.
External springs.
Exterior stairs.

The reinforced concrete foundation under the walls insulated with rounded molding at the
bottom and steep upper slope and sealing at high and silicone seal (dimensions 120 x 400
mm).
Bases high leakage protection on the ground and in the periphery and around the columns of
the structure.
Tightness in the soil of the plants (if needed in the redefinition of the final draft,
or in allied industries), self-latching type membrane, allowing entry into the site of
the wall-partitions. Elevations and will take all necessary protective devices.

Masonry.
Concrete block walls in solid of 0.20 m. for certain technical facilities for compliance with
safety standards.
Walls in hollow concrete block 0.15 to 0.20 m. for refrigeration room, walls of the
peripheral area of housing, storage rooms and packaging slaughter.

The corridors for small animals are made of concrete of 0.15 m. thick.
Hand trowelled cement fine, for all areas of masonry with rounded
corners of radius 3 cm. in the incoming angles.

No provision for fine finishing of cement troweled on the walls of brick and will be

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assembled with simple caps on the boards on the walls as follows:
Technical facilities of the local power plant floor. Furthermore endings are not necessary
to store spare parts.
Feeding corridor live animals to the stunning area, smoothing concrete aspect.
Completions in fine cement trowelled into 3 layers on the exterior masonry

parts (or termination by colored projections on the ground).

Reinforced concrete structures.

The outer sealing locks, accommodation bookings for luminaires.
Slabs or precast slabs of concrete pillars and floor for the working building.
Self-supporting floor slab type for all other areas in plants. Insulation slabs laid on the floor will
be floating rate.
Concrete columns for the primary structure of the slaughter floor and tripe.
Pools of blood loss with a proper slope and then to be lined in stainless steel.
Stairs for access to foreign docks.

Flooring.
Terrazzo floors of offices or stoneware. Pavement of local staff and dressing rooms, stoneware
slip. Dressing areas, killing and cutting issue, with epoxy or similar continuous
and non-slip treatment. Maximum strength is required for passage of carts.
The floors of the freezers are made with the help of a surface hardener, with
skidresistant qualities, waterproof and wear. .
The floors of stables receive input from a layer of cement-treated striatum and antiorina.

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Civil works water treatment plant
The civil works include: The movements of land and works entirely in reinforced concrete.

Receiving Pit
For information purposes, the thickness of the walls is about twenty centimeters. The civil
works also include reinforced concrete pipes, vials and local exploitation
Los trabajos de obra civil comprenden: Los movimientos de tierra y las obras en

METALLIC STRUCTURE
Are planned for the metal frame parts:
Armor All the roofs of buildings.
Armor soils support plant (if required).

The jobs include:

Primary Structure:
Load-bearing structures with metal frames, straps, stakes for stability and upwind (hot
galvanized steel after fabrication).
Ancillary structures in commercial hot-dip galvanized profiles for armed support various
contraarmaduras and openings. Most of the equipment will be their penaeid interior of these
structures: rails, ventilation and refrigeration equipment, piping,

wiring.
The slab reinforcement made in hot galvanized steel profiles with the help of
commercial use overload 500 Kg./m2 considered for the area of retail space and
movement.
Slabs or trays above hot-dip galvanized steel bearing type, the bottom will be
lacquered in the factory.

Supports smooth or armed.

Pathways of access and staff access to the facilities of the ceiling (art gallery).

COVERS - TIGHTNESS - REINFORCED -ZINC PLATED

Main cover.
Cover sandwich spot on straps, exterior sheet consisting of trapezoidal shaped section,
lacquered than 0.6 mm thick fiberglass blanket placed under the outside deck plate and a
profiled inner plate section trapeze galvanized 0.6 mm thick.

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Roof coverage.
A base insulating and sealing not passable.
Include:
Sealings protected auto color mineral granules.
Ancillary works: high-riveted, rainwater drainage, knots, connections, spillways, ribs,
eaves, coronations, coat stands.
Alveolar concrete roof and rock wool plate, double layer asphalt material in parts of
the building that is graphed on the plans.
The channels will be of galvanized steel with bituminous paint in the interior.
The static ventilation is ensured by the aid of appropriate accessories. For
natural lighting, translucent panels are incorporated at 5% of the floor area.

Downpipes.
The rainwater downpipes are in PVC; for the areas at risk of
strokes a rounded type protection will be placed. In the workplace,
the downpipes are hold to the insulation panels.

False ceilings.
Shall be a prepainted / galvanized, the same type of enclosure walls and
accessories will all end, angles, coronations, flashings, etc..

Cover accesories.
For ventilation of the ship was placed on the ridge ventilators static, so that lower
temperatures are achieved between indoor and ceiling.
Also place a ventilation chimney, with special badges, which replace the normal plate
for the vent of the brewhouse.
The gutters to collect rainwater, will be double galvanized steel sheet and shall be
insulated with iron legs caught galvanized panels supported on special pieces. The
rainwater downpipes shall be of PVC of 160 mm
approximately, and they will caught in a ring structure.

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INSULATIONS AND ISOTHERMAL DOORS

Isolated walls on positive temperature areas

The sandwich panel walls are prefabricated with interior polyurethane and 2 front in
galvanized and / or lacquered, all joints carefully sealed and antifungal; covers caulk
joints in all the corners rounded entrants antifungal caulk joints in the bottom of the
panels and in union with the benches of protection, allowing a careful completion easy washing.
The surface condition of the panels may be completely flat or with fine veins.
The following walls are made in sandwich panels.

External vertical walls.

Carried out in 12 cm. thick.
The facades of work, shall be lined with a facing sheet metal type single layer, on the other
facades sandwich panels as they are to be found, not whether they lacquered and well finished.
At the top, the walls are fixed to the insulation of the roof,
ensuring a perfect continuity of insulation.

Interior siding.

The closings of cameras and cutting will be performed at 8 and 10 cm. thickness
depending on case. In the upper part, the closures will be carefully attached to the underside
of the deck by the interposition of a single board, enabling differential movements and take a
few flashings of termination.
In areas of slaughter, the walls are masonry, 20 cm. thick, covered with tile joint
health with epoxy paint or plastic food, as appropriate.

Insulated panels of local negative temperature and vertical walls of the fast chillers.
Panels with 2-sided sheet, with the constitution of positive premises. Made thickness
of 20 cm. panels to the periphery. The boards of the walls must be specially designed and cared
for taking into account the effects of expansion and to obtain a seamless continuum of isolation
and anti-vapor barrier and be injected with polyurethane foam.
At the top, these walls will be covered by special devices of the type injected with the deck
panels. At the bottom, the continuity of the insulation and vapor-will also be
performed by isolation of the soil.

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The interior and exterior coatings of the fast chillers and coatings are lacquered inside the
freezing chamber galvanized.
Safety valves restrict the lobbying efforts and depression due
to the rise and fall of temperature in rooms.

Floor isolation.
Insulation thickness l6 cm. (frozen), with for-vapor type anti-vapor filter.

Isothermal doors.
The doors will be, as their use of categories or types:
Sliding doors: to ensure closure of the freezers, sliding doors should ensure good thermal
insulation, with FERMOD rails or similar type maneuver, and gaskets carefully installed to
ensure the sealing of the chamber, thickness of the door : 8 to 10 cm.
Type of lining: polyester.
To the gates of the chillers and storage of quick frozen, the insulation will be
strengthened. Thickness of 16 to 20 cm. Boards anti-frost heating and security alarm
for fallen or sick man.
For the doors separating the rooms surrounding temperature, sliding doors are simple rail without
the application of joint during closing, the isolation will be less perfect but
more than enough for the required needs.
For all sliding doors are provided barrier protection (bumpers) in robust manufacturing galvanized
steel.
Doors swing: will be provided with rigid polyethylene sheets in great
strength and easy maintenance, anti-shock protection in stainless steel
bottom, and a peephole in the top, the behavior and appearance of these
doors is much better to use the doors flexible PVC.

METAL WORK
All supplies are hot-dipped galvanized steel. Been established in this chapter:
The set of metallized doors, steel 2 sided, painted in technical facilities.
The racks, metal, painted with its stained glass and accessories.
The ventilation grilles.
Handrails and handrail of the stairs and walkways visit, covered.
The frames and guards of the channels.

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Sectional doors: These doors, hinged horizontal sections, have the particularity of not letting
any obstacle on the floor during the opening. Sandwich panels are prelacquered, 8 cm thick.
with gaskets maintained and balanced mechanical device that
allows an easy maneuver.
Pivot doors: the openings are covered in polyester sandwich panels cast in the big
doors, and interior is filled with polyester coated for simple door step of staff. The
exterior will give the 1.20 m wide and with anti-opening system panic.
Various accessories: in the workplace, it is anticipated the linings of the steel columns with
cover-Care Board termination, right up to the height of the support beams in the
air.
Divisions: For offices inside the complex are expected to record divisions in white PVC,
with double insulated glass.

ALUMINIUM JOINERY OFFICE AND DRESSING ROOMS

Anodized aluminum will be natural dye comprising:
The set of exterior doors, windows with aluminum goal.
The ventilation grilles in aluminum.
The racks of aluminum-frame windows, filled with alveolar polycarbonate fixed glass
windows, alloy sandwich panel type or rigid plastic sheets.
The facades of the administration of such wall screen formed insulation panels filled
with polyurethane or similar galvanized coatings inside and outside the EMALIT or similar
type.
The profiles will be the type of cut of thermal bridges in racks built into the display
walls and bringing in all double glazed, with anti-south solar exposure.

JOINERY (WOOD) AND FALSE CEILING

Joinery (wood).
All the doors of local distribution of flat doors and laminated coating, type or equivalent
to the administration

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Office divisions.
The walls of the distributions of semi-office type with removable armor composed of
galvanized steel sheet, soul insulating mineral fiber panels, slabs and walls plastered
cardboard insulation or equivalent. The thickness is 90 mm type.
Partitions lining along the peripheral masonry type plasterboard insulation plate in thickness
of 70 + 10 mm.
The wall claddings type textile mural sized offices.

False ceiling plates.

The plates of the ceiling will be suspended on a structure visible in aluminum

profiles. The nature of these types will be gathered in thickness from 10 to 15 mm.
Above the plates, there will be an acoustic mineral wool mattress in thickness of 10 cm.
to complete the isolation of the deck.

Dressing rooms equipment.

The distribution of local civil works shall be such coated tiles.
The doors shall be wood laminate flooring.
Body double lockers, stainless steel, with slanted top.

FLOORING FINISHING/SPECIAL FLOORING

The work units are coated with special pavements continuous type, epoxy resin
thickness 10 mm. This type of soil is rot-proof, anti-slip, easily washable and
impervious to blood and fat.
The floor will rise along the benches, a frieze of rounded corner.
The boards are made with polyurethane caulk and absorb the expansion of the ground.

TILES
Working areas: slaught rooms and work)
The tiles are porcelain tile type to 1st. game and made with cement boards (size 11.5 x 14 cm.).
Incoming angles rounded off by a special tile or a similar provision.

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Outgoing angles are stainless steel angle. in a rounded shape.
Height: all heights on all interior masonry walls and bleeding area
will be 4 mt. for slaughter rooms, dressing and annexes.

Tiles .
In the toilets and dressing rooms, the walls will be tiled up to 3
meters. The tile boards will be conducted in white cement.

Flooring tiles
The tiles are of the type-porcelain stoneware 50 x 50 cm. Parts placement skid with cement
mortar or tiles 10 x 20 cm. (according to
local). In offices and health areas inside the plant (at 50 x 50 cm.).

PAINTING.
The new metallic structures will remain as out of hot galvanized.

Painting on interior masonry.

The paintings will be studied to withstand the severe conditions with a
capacity of: sealing and resistance to jet washing, resistance to high humidity, application
odorless, antifungal treatment (mold).

Painting on exterior masonry.

These paintings must withstand weather conditions and carry:

A waterproof acrylic plastic sheet.
One sheet of matte painting.
Antifungal treatment

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INSTALLATIONS

TECHNICAL EQUIPMENTS

Cooling:
In the final project phase will be studied better equipment. All this depending on the
forecast of the allied industries.
The cooling needs to maintain the temperature in storage rooms, workrooms and rapid
cooling were estimated in the calculations of the project after knowing allied industries
and final sizing. Refrigerator production facility is secured with NH3 - 10 C / +35 C
distribution by pumping from a tank located in the engine room. The cooling concept of
production has been made in view of future increases in capacity, having been sized all
fixtures (collectors, evaporative condenser, reservoir, etc.).. In engine room valves are
planned in anticipation of additional joints with compressors that can be made in future to block
extension of the refrigerator.
Was chosen ammonia (NH3), considering the following criteria:
High Energy Efficiency
Need for significant cooling power
Cost of ammonia lower than other coolants.
Easier maintenance of the installation.
It is a gas that does not harm the ozone layer, so there are no problems for future bans.

The production of cold chambers negative temperature of allied industries, with cameras frozen,
freezing tunnels and numerous air-conditioned rooms and chambers are expected
to be independent from the rest and are estimated each of a group of autonomous
production bibloc R22 (to be defined in specific projects). As for the cameras and positive
temperature Boards of allied industries, is considered using the same network of the
slaughterhouse.
NH3/ glycol water and isolated lung deposit ensures the distribution of cold services.
Cameras: glycol water network
Rooms: glycol water network
Frozen storage chambers and tunnels: R-22 autonomous
groups condensed with the network of water-glycol

Production cooling
In the engine room, production of NH3 refrigeration at -10 C, is performed with screw
compressors that develop a total power (to be determined at the planning stage), with
automatic power on the basis of suction pressure. Also in this room are located: a
horizontal repairman equipped with safety accessories and regulation, four circulation
pumps to distribute the NH3 for different chambers and rooms (there is an emergency
pump). There is also an evaporative condenser equipped with centrifugal fans, installed
near the engine room to cool the hot gas returning from the refrigeration compressors.

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A cabinet centralizes all controls, protections, regulations and signs of cooling
output. Contains a programmable controller that can regulate the production and the
centralization of services, faults and alarms throughout the facility. A printer produces all
occurrences of the installation.
The heat and humidity of every room, are recorded automatically.

Ventilation of the engine room.

A room thermostat and a detector of ammonia regulate the ventilation of
the room. There is an extraction tower explosion-proof motor, with a knob outside
the room, and an emergency stop device leaves tension cables all the engine
room. The entire ventilation system, complies with NFE 35,400.

Equipment rooms
All evaporators have double bottom tank anti-condensation, batteries, snorkel and fins in
hot dip galvanized steel in the circuit of NH3.
In the workrooms, the fan speed of the evaporator is 950 rpm to avoid bothering the staff
with too much airflow.
Each room has a station control valves, a thermostat, and a box containing all control
devices (thermostat, switch demand from fans on a forced march or strike, etc.).
All pipes are seamless drawn steel insulated with injected polyurethane coated isoxal, and piping
hot gas and rock wool isoxal finish.
All piping and valve stations, go through the gallery of services, on the ceiling.
The defrosting of rooms with temperature exceeding +2 C, automatic hot gas and
regulated by the automaton. Defrost appliances with above +4 C is by air.
The rapid cooling, is equipped in the 1st and 2nd sections with vertical fins batteries and
galvanized steel tubes and axial fans in the ceiling. Each battery has its own tube station, and
alternating defrost during operation of the airing, returning the cooling capacity of the
battery out of the running.

OPTION:
Energy recovery in refrigeration plant:
An energy recovery can be effected in the condensation and return of the hot gases from the
refrigeration compressors. The components of the energy recovery system shall be established
to ensure a maximum instantaneous peak debit hot water 2 x 15 m3 / h up to full power the
refrigeration plant, allowing warm water of 12 C to 39 C approximately.

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Plumbing and ventilation.
A. Production of industrial hot water at 65 and 90C

The final study will define the investment needs of cogeneration and its volume.
Daily consumption of industrial hot water, is estimated at 155 m3 to 65 C and 40 m3 to
90 C per day massacre tip.
Thiswater production is ensured by a vertical tank outside pressure, able to 2 x 30 m at
65 C and 90 C. This production is ensured by installing cogeneration equipment and
emergency generator steam.
The hot water is stored in a reservoir at 92 C.
This material hot water production has been chosen for their high energy efficiency (about
95%)
The deposit ensures the production of hot water to pass the slaughterhouse
or the industry to double its capacity, if in the future was needed.

Maintenance of temperature in the scalding of chickens

The scalding of chickens barrel is heated and maintained by direct steam injection
controlled to maintain the same water temperature. Steam is generated in a boiler of
500 kg / h, equipped with a gas or diesel burner stove and a food. The distribution of the
vapor pressure is 8 bar.
Natural Gas Supply
Since the gas meter located at the boundary of the estate (if there is the possibility of
having the supply), the gas is led through a pipe of HDPE to the power plant (industrial
hot water), and the equipment slaughterhouse in need (ventilation fan heaters), finding
its way safety valves.
Cutting the connection to the national gas network, has
not been recorded in the preliminary estimate.

B. Plumbing
Water treatment at reception
Metering pumps are foreseen, softener, anti-corrosion treatment for the water that feeds the
network of industrial hot water, steam boiler and evaporative condenser refrigeration plant.

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Plumbing circuits
Plumbing circuits are:
Network of cold water (AF)
Network of industrial hot water at 65 C and recycling (ACI 65 th)
Network of industrial hot water at 90 C and recycling (ACI 90 th)
Compressed air (CA)
Steam Network
Red hot water (DHW)
natural gas network
Elements of the slaughterhouse, cutting and allied industries to connect to networks of
water, washing hands, washing boots, sterilizers, washing stations, tripe taps, fire
hydrants.
The washing stations are supplied with hot and cold water at 65 C, and have a tube of 20 m.
flexible rubber food grade white armed with spear and washed with a box of steel
304 L
The pipes used for the circuits of AF, ACI 65 and AC, are galvanized steel, and the ACI 90th
Circuit in stainless steel. The gas and steam circuits are black steel, and the ACS
circuit using copper pipe tempered.
For the circuit of AC in the vicinity of the important demands (such as pneumatic guns),
buffer tanks are installed.
The pipe insulation is made from rock wool covered with isoxal, and exterior galleries and
services, are protected from ice with heating cords.
Recirculation loops are projected on the main collectors of ACI 65 th and 90 th to get
hot water quickly at the furthermost points of production. The leads are kept warm with
electric resistance self-regulantes. Sterilizers have water at 90 C. Valves are planned
connection if in the future is to expand the slaughterhouse or industry.

Medical Supplies
For each block health, an ACS circuit 35C to the feeding. The locker room sinks and work areas
will be held non-manual and office area will be hand mixer mixer.
Showers and toilets will be installed white, with joint network of copper pipes.

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C. Compressed air
It is produced with 2 screw compressors 300 m3 / h of flow at a pressure of 8 bars
with refrigeration dryer, l.500-liter tank air filter before distribution.

D. Ventilation
The slaughter halls, local tripe and washing shall be ventilated to prevent fog,
condensation and odors.
The ventilation fan heaters have new air intakes on the roof with motorized baffles, filters,
centrifugal fans and natural gas burners.
In the textile sleeves for the ventilation of workplaces, the air velocity is 2 to 7 m / s
order not to inconvenience the staff.
Some places are in slight depression to prevent the spread of odors and condensation to
adjacent chambers.

Hall of slaughter:

Installation:

A centrifugal air heater in each hall with natural gas burner and beam blow with aluminum
bars.
Chimneys extraction on areas of condensation and remove smells.
These areas, as mentioned above, will be in slight depression.
The air renewal rate is 12 to 15 volumes / hour.

Health areas, local break (canteen) and local personal materials

Provide extraction vent screw extractors.

Tripe and offal work zones

Installation:
A centrifugal air heater installed in gallery services, with a natural gas burner. A ceiling
fireplace with a net extraction of exhaust pipes in service gallery with aluminum grilles.
Air renewal rate, 13 to 16 volumes / hour. Local depression on the adjoining premises.

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Dressing rooms and sanitary

These areas will have mechanical exhaust ventilation.

Dining
A centrifugal air heater installed art gallery, with electric battery, a sleeve vent and aluminum
grilles, extraction tower roof equipped with a network of technical gallery extraction grids. Air
renewal rate, 4 to 5 volumes / hour, about depression for adjoining
areas.

Technical gallery
This is the space above the false ceiling, which are installed the piping network. It will be a
ventilated area to avoid condensation and calories detached by the ventilation fan heaters.
Exhaust chimneys on the ceiling will be provided with thermostatic control and humidity.
Air renewal rate, 4 to 6 volumes per hour.
Technical rooms
The boiler and general low voltage (MLVS), aired by mechanical air extraction (with
chimneys on roof), regulated by thermostat. The rate of renewal of air in the boiler is 20
to 25 volumes / hour, and the MLVS 3 to 4 volumes per hour.

E. Wash System low pressure foam to 20/25 bar

It proposes an optional foam washing system at low pressure.
A fixed center and several satellites spread around the abattoir, 4 mobile flexible sleeve
roll holder. Network of water distribution pipes in galvanized steel. 11 compressed air
distribution feeders at each point and central laundry.
Technical gallery pipes, are heated with electric heating elements to maintain the
temperature. The downspout pipe that feed the plant and satellites will be in stainless steel
304 L.
This washing installation allows simultaneous operation of 4 washing lances l.500 l / h.

Electricity.

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A. Transformer MV / LV
The transformer MV / LV is prefabricated type and will be located at the boundary of the property.
It is connected to the medium voltage network (the cost of connection to the MT network have not
been counted in this study).
The power transformer will be 1,250 KVA considering this is sufficient for the needs of
the slaughterhouse even after a possible expansion of capacity.

B. C.G.B.T. (Low Voltage General Schedule)

From C.G.B.T. located in the technical rooms, feed the various main electrical panels, and from
these, the points of use.
Plumbing
Ventilation
Cooling
Hall of slaughter
Tripe area
Block refrigerator
Administration and dressing rooms
Distribution
The principle of distribution of this facility is the type scheme in TT 3 x 380 V, the first
outage fault isolation.
The ground network consists of a non-insulated copper conductor buried.
D. Switchboards
Shall consist of prefabricated metal cells. The protection index of these boxes depends
on the installation. In damp, cables and boxes shall be protected in waterproof polyester
(555 IP minimum).

E. Electrical Wiring
The cables move through appropriate tubing hot dip galvanized steel, technical and gallery
located in maintenance areas, and PVC in the work rooms and chambers. Have been
extensively dimensioned to allow a further extension of 30%.
The cables used are of the type:
ARO 1000 V 2 V for large sections (aluminum wire).
V 1000 RO 2 V for all distributions (copper wire). All
the remote machine made in 24 V.
Each leg of motive power and lighting will all protected by circuit breakers tripolar or bipolar, as
the case and following the rules in force, and marked with the corresponding engraved plates.
The rate of protection as the rest of electrical equipment is IP 555.

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integrated poultry project

F. Lighting
There are three types of lighting:
- Normal
-Security
- Exterior.
Normal Lighting
Lighting instruments are set at V profiles, such as guide wires, or on the underside of
insulating panel ceilings, divided equally across each phase to maintain balanced the
intensity of the circuit.
Light Level:
Working rooms: 300 lux
Sanitary inspection: 560 lux
Cold rooms: 150 lux
Office :350-400 lux
Technical rooms: 200 lux
Dressing rooms: 200 lux
Services room :30-50 lux
Security lighting
Self-contained security are implemented automatically and instantly when a voltage drop. Its
range is 1 hour.
Exterior lighting
Fixtures will be placed beside the staff entrance of the SAS issue and unloading bays.
Streetlights will be placed in parking areas, washing cattle trucks and refrigerated trucks.

G. Electric Heating
In offices in the yards, will be placed thermostat electric convectors. In administration and
dressing rooms, the heating will be mixed (base + support), the heating base is through heating
cables under the pavement, with operation in hours of reduced fee, and is
supported by electric convector with thermostat.
In negative local temperature, freeze-avoiding soil heating cables under the pavement.
PHONE
It provides the facility of an analog autoacumulador Administration,
equipped with 5 outside lines and telephone posts l6.

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integrated poultry project

OFFER ACCORDING TO THE DRAWING

Building according to the drawing, (phases from 1 to 12), we estimate a cost of

1.500.000. This building can be built under the direction of the property GEI-2A, or it can be
hired like a turn key contract.
Cooling equipment including cameras (phases from 21 to 26), electricity and telephony for
all the building, we calculate an aproximate cost of 600.000 , in the same way, this can be hired
under the direction of the property GEI-2A, or it can be hired like a turn key contract.
Process machines, mentioned in phases from 31 to 47, including electric generator have
a value of 1.100.000, depending always on the details of the signed contract.
Transport phases and management direction can have an aproximate cost of 100.000.

TOTAL ESTIMATED COST FOR SLAUGHTERHOUS--- 3.442.000

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integrated poultry project

COMMENTS OF SLAUGHTERHOUSE

Comment: The slaughterhouse is the part of production that has been changing from the
initial offers.
Variations are caused for the posibility to multiply the production by four, the posibility of the
butcher the 20% of the production, because we have to this country with a high technology
product.
According to the machines, we included dry area, clasification, butcher area, packing, etc.
We also thought about the transport of intestinal remainder, transport and treatment of
blood and collection of scraps.
We added to the offer two cameras inside the slaughter house to make easier the transport of
the meat.
The slaughterhouse has been designed to make easy the future extension, using the same
areas to charge and discharge, obviously, this has an economic repercussion from the initial
project.
Anyways, if this project goes on, our collaborators and engineers will study with the property
every detail of the slaughter house, wich will be the final image of the production line of the
chicken meat.

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integrated poultry project

OTHER INVESTMENT EXPENSES (ORIENTATIVE VALUES)

CONCEPT

QUANTITY

2 Tractor with trailer and shovel

1 Torus
2 Deliver trucks
2 Scales
Tractor with food deposit
Hotel for chief worker
Flight tickets for chief workers
Tools, bicycles, motorbikes etc.
2 Vehicles director and maintenance
Alive and dead chicken boxes
Unexpected situations

70.000
35.000
70.000
20.000
35.000
40.000
5.000
6.000
30.000
9.000
30.000

TOTAL..

350.000

OTHER EXPENSES NOT VALUED

CONCEPT

QUANTITY

Farmers houses
Telephons and communications
Security
Dining, social area and costums
Exterior electricity in farms
Exterior conduction of water
Exterior gas installation
Machines for packing in slaughterhouse.

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integrated poultry project

6.-RESUME
TOTAL COST

CONCEPT

5.674.986,09

27 Chicken Farms

500.981

1 Cattle Feed Factory

1 Incubator

364.100

1 Slaughtery

3.442.000
9.982.067,09

TOTAL

PROYECT

Food: 4-5 T/hour.

Slaughter 2.000 chicken/hour.
Cold stage.
Incubator 90.000 eggs/week.

SPECIALIZED PEOPLE TIMES.

UNIT
1
2
1
1
1
1

SPECIALIST
Incubator assembling supervisor.
Cattle feed factory assembling supervisors
Slaughter assembling supervisor.
Cold stage assembling supervisor.
Poultry farms assembling supervisor.
Electronic supervisor.

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TIME
7 weeks.
12 weeks
16 weeks
4 weeks
40 weeks
3 weeks

integrated poultry project

WORKING TIME.
See the chronogram attached. We understand that under the agreement
signed, it takes 8 days to prepare the materials and layouts. The sendings could
start in the week number 9. About the poultry farms, we think that we can start
and finish one every week...

STIMATED PERSONAL.

UNITS
2
2
3
4
2
2
2
4
4
4
4
4
4
4
4

PERSONAL WORKING.
Linquer incubator building.
Incubator electric installation.
Cattle feed factory assembly.
Slaughter assembly.
Slaughter electric installation assembly.
Cold store assembly.
Cold store electric installation.
Farms structure assembly.
Farms ceiling assembly.
Farms wall assembly.
Feeders and drinkers assembly.
Climatization assembly.
Electric installations.
Gas and water installations.
Start-up

TIME
4 weeks
3 weeks
12 weeks
30 weeks
8 weeks
3 weeks
1 weeks
27 weeks
27 weeks
27 weeks
27 weeks
27 weeks
27 weeks
27 weeks
27 weeks

PROYECT - LABOR

WORKING UNIT
Cattle Feed Factory
Chicks Farm.
Breeders.
Chicks and breeders cleaning.
Eggs transport to incubators.

EMPLOYEES
2

N.
1

TOTAL
2

UPP 3 chicks farms.

Veterinary producer director.
Incubator
Chicks and breeders transport
Broiler transport.
Chicks pick up.
Slaughter and cold store
Commercial distribution.
Food distribution.
Scale personal
Administrative personal
General manager.

1,2
1
1

9
1
1

11
1
1

1
1
12
3
1

1
1
1
1
1

1
1
12
3
1

2
1

1
1

2
1

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integrated poultry project

TOTAL LABOR..............................36 PERSONS.

COMMENTS ABOUT THE LABOR

The numbers are approximate; they can have variations depending on the distance
between the buildings of production and distribution. The feed distribution, chicken distribution
from the incubator, broilers distribution to the slaughter, included distribution of the final product,
change depending of the distances.
The UPP of 3 farms can work with only one person if the chicks are inside. The work is to
take care of the chicks and pick up the dead ones. When the buildings are empty, this person
can be on vacations. But there are moments that this person is going to need help; when cleaning
the farms or prepare the buildings for a new chicks entrance. Thats why we talk about 1,2
persons. This second one could be some person of his/her family, or one for the different UPP.

ELECTRICITY AND WATER CONSUMPTION

PROYECT

Working unit.
Cold Store
Poultry farm.
Cattle Feed factory.
Slaughter.
Incubator.

H2O
L/day
No mind.
12.000
No mind.
15.000
2.000

Refrig.
--------22.000
--------3.000

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Total
H2O
-------34.000
------15.000
5.000

Pot.
Kw
20
14
70
110
100

Real
Kw
25%
25%
75%
80%
20%

integrated poultry project

Kg. Chicken/year 5.850.000

ELECTRICITY

TOTAL $0,00331

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integrated poultry project

DATA
Price m3 (USD)

1,24

Kg. Chicken/year

5.850.000

WATER
BUILDING

LITR. HOUR

FARM DRINK

HOURS YEAR

FARM REFRIG.

1.720

SLAUGHTERHOUS
INCUBATOR

TOTAL LITERS N UNITS M/3 YEAR

US $ M/3

COST/YEAR USD

COST /KG (USD)

27

20.000

$1,24

$24.800

$0,00424

1.440

2.476,8

27

66.873,6

$1,24

$82.923,26

$0,01417

1.500

2.600

3.900

3.900,0

$1,24

$4.836

$0,00083

500

2.600

1.300

1.300,0

$1,24

$1.612

TOTAL

$0,00028

$0,01952

DATA
Kg. chicken/year

5.850.000

Price egg
Price food (USD /TON)

$0,25
$150

PRINCIPAL EXPENSES
CONCEPT

EGGS/WEEK

YEAR

PRICE $

$ TOTAL

11.700

$150,00

1.755.000

$0,25

1.105.000,0

2 Kg. Food i Kg. Chiken feed. 11-700 ton./year

Fertil egg 0,25 USD/ud

85.000

4.420.000,0

Technical directions

COST /KG (USD)

$0,30000
$0,18889

117.000,0

Medicines
Cleaning and disinfection

117.000

117.000

$0,02000
$0,02000
$0,02000

TOTAL

$0,54889

DATA
Kg. chicken/year

5.850.000

Price kg/gas (USD)

0,14

Price litre gas-oil (USD)

0,17

OTHER EXPENSES
CONCEPT

QUANT./YEAR

USD /YEAR

COST /KG (USD)

HEATING GAS (2.500kg /year for farm)

67.500

$9.450

$0,00162

GASOIL TRUCKS (LITRES /YEAR)

6.000

$1.000

$0,00017

VEHICLES AMORTISATION (200.000 USD /5 years)

$40.000

$0,00684

OFFICE AND PHONE EXPENSES

$11.700

$0,00200

MAINTENANCE

$11.700

$0,00200

2 VEHICLES FARM DIRECTOR AND MAINTENANCE PERSON

$8.000

GAS-OIL TRANSPORTE PIENSO - (30.000.km/ao)

GAS-OIL TRANSPORTE POLLOS - (N30.000 km/ao)
DOS VEHCULOS REPARTO

TOTAL

$0,00137

$0,01399

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integrated poultry project

DATA
Kg. Of meat/year

5.850.000

LABOR
PRODUCTON UNIT

SALARY/YEAR (USD)

Chicken farms
Veterynary and director of production

N WORKERS

TOTAL SALARY

COST /KG (USD)

$4.200,00

11

$46.200,00

$0,00790

$15.000,00

$15.000,00

$0,00256

Incubator + maintenance

$5.000,00

$5.000,00

$0,00085

Chicken transport

$6.000,00

$6.000,00

$0,00103

Recolection of chicken

$4.000,00

$4.000,00

$0,00068

Slaughterhouse and camera

$5.000,00

12

$60.000,00

$0,01026
$0,00308

Comercial delivery

$6.000,00

$18.000,00

Feed delivery to farms

$6.000,00

$6.000,00

$0,00103

Administration personal

$6.000,00

$12.000,00

$0,00205

$30.000,00

$30.000,00

General director

TOTAL

$0,00513

$0,03456

SUMMARY FOR COSTS

CONCEPT

COST/KG (USD)

PRINCIPAL EXPENSES

$0,54889

LABOR

$0,03456

ELECTRICITY

$0,00331

WATER

$0,01952

OTHER EXPENSES

$0,01399

TOTAL

$0,62028

NOT INCLUDED
- Insurance
- Comercialization costs
- Marketing
- Financial costs
- Amortization

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integrated poultry project

COST PER KG. CHICKEN FEED $

TONS PRODUCTION 5850. PER YEAR
Price food
150 $ ton.

Price food
170 $ ton.

Price food
190 $ ton.

Price food
200 $ ton.

0,30000

0,34000

0,38000

0,40000

0,18889

0,18889

0,18889

0,18889

Medicines and desinfection

0,04000

0,04000

0,04000

0,04000

Direccin tcnica
Electricity in the whole process:
farm, slaughterhouse, camera

0,02000

0,02000

0,02000

0,02000

0,00331

0,00331

0,00331

0,00331

Water

0,01952

0,01952

0,01952

0,01952

CONCEPT
Food at various prices. 2 kg of
food = 1 kg of chicken. Cost per
Kg.
Fertile egg. 85,000 eggs to get
75,000 chickens. Price $ 0.25
egg.

Heating

0,00162

Diesel truck transport

0,00017

Amortization trucks 5 years

(120,000 $)

0,00684

0,00162

0,00162

0,00162

0,00017

0,00017

0,00017

0,00684

0,00684

0,00684

34 Workers whole process

0,03456

0,03456

0,03456

0,03456

Office expenses

0,00200

0,00200

0,00200

0,00200

Maintenance expenses

0,00200

0,00200

0,00200

0,00200

Car maintenance and manager

0,00137

0,00137

0,00137

0,00137

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integrated poultry project

farm

TOTAL USA $
ERROR + 5%

0,62028

0,66028

0,6

0,6

0,70028

0,72028

0,7
0,75342

ERROR + 10%

0,6

0,7

0,7
0,78929

ERROR + 15%
0,71017

0,75617

0,80217

0,82517

0,74105

0,78904

0,83705

0,86105

ERROR + 20%

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integrated poultry project

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