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MAINTENANCE MANUAL
Page 2
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PRELIMINARY REMARKS
1/1
SAFETY
1/2
DESCRIPTION
2/1
EXPLANATION
2/2
FEATURES
2/3
MAIN COMPONENTS
MAINTENANCE OPERATIONS
3/1
3/2
3/3
3/4
200-HOURS OPERATIONS
3/5
3/6
TIGHTENING TORQUES
10
LUBRICATION
11
OPERATING METHODS
12
6/1
12
6/2
13
6/3
14
6/4
14
6/5
15
15
7/1
15
7/2
15
7/3
7/4
17
7/5
17
LIFTING - HANDLING
18
19
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1 PRELIMINARY REMARKS
1/1 SAFETY
The informations contained in this manual must be studied and thoroughly assimilated before
undertaking any maintenance work on the equipment
WARNING
WARNING: Pressurized oil jets could cause severe injuries. Before any operation on
hydraulic circuit, STOP the power packs and release remaining pressure in
components by operating hydraulic control levers several times. Always release the
static pressure in cylinders before disassemble them.
NEVER WORK ON AN OPERATING CIRCUIT.
WARNING: While tests are in progress, do not allow any other member of the
personnel to stand in the area surrounding the machine. Stay at the control station to
be able to stop the movement and switch off the power pack.
WARNING
CAUTION: Always use suitable tools and work in a clean place when dismantling and
assembling hydraulic components. After removing cylinders the hydraulic inlet/outlet
ports must be plugged to prevent dirt and air intrusion during operation.
WARNING: The operator must always wear required personal protection, such as safety
helmet, protective overall, safety boots, hearing protectors, safety goggles etc.
WARNING
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SAFETY
Do not attempt any such repairs or adjustments that you do not fully
understand.
Certain workstages require the use of the feed mechanism during the repair.
Make sure then that:
- no danger is caused to anybody.
- the machine can be immediately stopped when necessary.
- the powerpack is stopped again before the repair-work is continued.
Before starting any repair-work move away from the area where you have just
drilled.
Use proper tools.
Always wear protective clothing, eye protection, earmuffs, safety footwear, and
other safety equipment required by the work.
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2 DESCRIPTION
2/1 EXPLANATION
B26 F - B26XL F BOOM are multidirectional and telescopic booms fitted with an hydraulic parallelism
system. They can be used for face, wall, roof or floor drilling and for initiating cross-cuts, by swinging
the drill feed through a combination of 8 movements.
B26 F boom can extend with a 1200mm translation ( motion 3 ).
B26XL F boom can extend with a 1700mm translation ( motion 3 ).
5
3
2/2 FEATURES
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Page 7
10
12
8
1
2
6
7
11
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3 MAINTENANCE OPERATIONS
CAUTION: The safety of users and the reliability of the boom depend on the maintenance operations
and imply the use of genuine SANDVICK TAMROCK SECOMA spare parts.
All defective parts must be immediately replaced.
WARNING: Maintenance, adjustment and repairs are restricted to qualified personnel
with special training for the particular equipment. Always read the instructions carefully
before starting any maintenance work.
WARNING
WARNING: While tests are in progress, do not allow any other member of the personnel
to stand in the area surrounding the machine. Stay at the control station to be able to
stop the movement and switch off the power pack.
WARNING
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4 TIGHTENING TORQUES
For basic genuine SANDVIK TAMROCK SECOMA screws and nut use the following tightening
torque:
metric dimension
M6
M8
M10
M12
M14
M16
M18
M20
M22
M24
M27
M33
M36
M39
M42
torque in Nm
torque in Nm
HEX BOLTS
GRADE 8.8
10
25
50
85
130
200
280
400
530
670
1000
1780
2300
3000
3700
16
40
80
140
210
330
460
650
880
1130
1650
2200
3850
5050
6250
800
600
800
800
400
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5 LUBRICATION
Use Mobilith SHC 220, Mobilgrease HP 222 or equivalent.
GREASE POINTS
There is a grease nipple on any expendable pin. There is two grease nipples at each end of any rotary
actuator.
CAUTION: Check that the rotary actuator grease discharge valves are working properly. They are
situated at the opposite side of each grease nipple. Those valves must release excess grease to
avoid over-pressure and over-stress on actuators seals and flanges.
.Remove fautly valves
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6 OPERATING METHODS
WARNING: Before starting any maintenance operation ensure that the machine is in a
safe location with good safety, ventilation and lighting conditions. Ensure that lifting
equipments and pedestals are compatible with elements weight. Follow all the safety
instructions and ware safety protections as gloves, goggle, helmet, safety boots, ear
protectors.
WARNING: Maintenance, adjustment and repairs are restricted to qualified personnel
with special training for the particular equipment. Always read the instructions carefully
before starting any maintenance work.
WARNING
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BRACKET
CYLINDER
EAR
BRACKET
The cylinder axis are expendable pin that are tightened without clearance to the bracket.
Check the tightening torque. The correct values are as follows :
M 12
60 Nm
55 Nm
M 16
150 Nm
135 Nm
M 20
290 Nm
270 Nm
M 24
530 Nm
490 NM
Check the position of the cut in the expendable pin. the cut must be at 90 to the cylinders direction of
movement, see if the expendable pin is carfully lubricate before installing.
When a cylinder is removed, make sure that no part of the boom is left
unsuported
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For more informations about the cylinders mounting, see the cylinder
maintenance manual in SECTION 1.
6/4 REMOVING AND REFITTING A BOOM ASSEMBLY
Removal :
Line up the boom horizontally and align it with expendable pin.
Remove the drill feed assembly.
Sling boom.
Stop the power pack and release remaining pressure in hydraulic components and hoses by
operating control levers several times.
Disconnect hydraulic hoses and plug the inlet/outlet ports.
Remove the boom swing cylinder.
Extract swinging expendable pin set and remove the boom.
Refitting :
Check elements condition, replace if necessary.
Assemble and lubricate elements.
Connect hoses.
Bleed and breeze hydraulic circuit.
Proceed tests.
SANDVIK TAMROCK SECOMA S.A.S
19 avenue De Lattre-de-Tassigny - ZI
B.P. 46 - 69881 MEYZIEU Cedex
Tel : (33) 472 45 22 00 Fax : (33) 478 31 79 80
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For more informations about the cylinders mounting, see the cylinder
maintenance manual in SECTION 1.
WARNING
WARNING: Pressurized oil jets could cause severe injuries. Before any operation on
hydraulic circuit, STOP the power packs and release remaining pressure in
components by operating hydraulic control levers several times. Always release the
static pressure in cylinders before disassemble them.
NEVER WORK ON AN OPERATING CIRCUIT.
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LEFT2
LEFT1
2
1
RIGHT2
LOWER1
LOWER2
RIGHT1
Gap check
Line up the boom horizontally and align it with jumbos axis.
remove plate 1 and dust seal 2.
Fully extend the tube and clean it.
Gauge the gap A between tube and armature.
Sling the end of the tube and raise it.
Gauge the gap B between tube and armature.
GAP A
Jeu
A
GAPBB
Jeu
Clearance adjustment
Untie and let the boom rest by its own weight then
remove plate, shims and skids LOWER2 and UPPER1.
Measure the skids thickness, it must be above 27 mm.
Measure the shims + skid stack, it must be above 37 mm
Minimum thickness of all the skids = 27mm
Minimum thickness of shims + skid stack = 37mm
Replace all the 16 skids if one reaches the minimum thickness.
It will be helpful to note for the next step: the thickness value of LOWER2 and UPPER1 stacks.
Maximum thickness difference between LOWER2 & UPPER1 stacks must not exceed 3mm.
SANDVIK TAMROCK SECOMA S.A.S
19 avenue De Lattre-de-Tassigny - ZI
B.P. 46 - 69881 MEYZIEU Cedex
Tel : (33) 472 45 22 00 Fax : (33) 478 31 79 80
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Page 17
Reassemble LOWER2 & UPPER1 shims and skids and affix plates.
Sling the end of the tube and raise it. Remove LOWER1 & UPPER2 skids.
Check skids condition and replace if they are beyond limits.
Adjust shim stack in order to have the same thickness for LOWER1 & LOWER2. Then Adjust shim
stack in order to have the same thickness for UPPER1 & UPPER2.
This levelling ensure a good parallelism between tube and armature axis.
Refit all parts and check J clearance, if it stays beyond limit value put shims on UPPER1 & UPPER2
stacks. (there are two type of shims: 0.5mm and 1mm).
NOTE: Tighten plates screws at 150Nm torque.
Lubricate tube and proceed following tests:
Extend and retract tube in horizontal position. Gauge hydraulic operating pressure needed in cylinder
while operating backward and forward movements.
Max. pressure for forward translation: 120bar
Max. pressure for backward translation: 180bar
In overpressure situation, free the tube translation by removing a 0.5mm shim in UPPER1 & UPPER2
stacks.
Proceed similar operations for lateral clearance adjustment.
SECTION A-A
1,5mn
1,5mn
DETAIL A
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8 LIFTING - HANDLING
LIFTING POINTS.
WARNING: WARNING: Before starting any maintenance operation ensure
that the machine is in a safe location with good safety, ventilation and
lighting conditions. Ensure that lifting equipments and pedestals are
compatible with elements weight. Follow all the safety instructions and
ware safety protections as gloves, goggle, helmet, safety boots, ear
protectors.
WARNING: Check ties you use, they must be in good condition and fit the weight of the assembly
you are going to lift.
Fasten correctly the elements before starting operations.
YES
NO
YES
NO
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CHECK
TEST
LUBRICATE
CLEAN
FLUSH
CHANGE
REPLACE
When
completed
Y
N
600 1200 1800 2400 3600
yes
no
BOOM
Daily
50
200
SERVICE
Overal inspection :
Remove the boom from the machine / Wash and
check all the assembly / Exchange all worn out
parts / Test the boom.
Page 20
Technical Specification
4-200 S-C
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B 26 F Boom
2003-10-21
Boom Swing
Boom Extension
Divergence
Feed Extension
Boom Lift
Feed Swing
(main)
Feed Swing
(slave)
Feed Tilt
Feed Roll-over
Ensure horizontal //
Ensure vertical //
APPLICATION
DESCRIPTION
TECHNICAL DATA
Coverage with parallelism holding
Coverage with manual override
Weight, without hoses
Weight allowed
Boom telescopic extension
Boom lift, up and down
Boom swing, symmetric
Feed tilt, up and down
Feed swing, symmetric
Divergence, up and down
Feed extension
Feed roll-over
29,2 m
38,9 m
1 850 kg
1 050 kg
1 200 mm
45 and 16
45
25 and 50
50
3 and 90
1 600 mm
360
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Technical Specification
4-200 S-C
B 26 F Boom
2003-10-21
COVERAGE AREA
6000
5300
1870
5510
6490
GENERAL DIMENSIONS
1253
2600
3
45
1600
90
356
360
572
16
25
50
1200
50
50
31
(45)
26
(45)
www.tamrock.sandvik.com
Sandvik Tamrock reserve the right to change this specificationwithout further notice
Page 22
Technical Specification
4-300 S-C
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B 26 XL F Boom
2003-10-21
Divergence
Feed Swing
(slave)
Boom Extension
Feed Extension
Boom Swing
Feed Roll-over
Feed Tilt
Boom Lift
Ensure horizontal //
Ensure vertical //
Feed Swing
(main)
APPLICATION
DESCRIPTION
TECHNICAL DATA
Coverage with parallelism holding
Coverage with manual override
Weight, without hoses
Weight allowed
Boom telescopic extension
Boom lift, up and down
Boom swing, symmetric
Feed tilt, up and down
Feed swing, symmetric
Divergence, up and down
Feed extension
Feed roll-over
41,4 m
52,7 m
1 960 kg
850 kg
1 700 mm
45 and 16
45
25 and 50
50
3 and 90
1 600 mm
360
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Technical Specification
4-300 S-C
B 26 XL F Boom
2003-10-21
COVERAGE AREA
7040
6340
2160
6530
7490
GENERAL DIMENSIONS
1253
3170
3
45
1600
90
356
360
572
16
25
50
1700
50
50
31
(45)
26
(45)
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