Professional Documents
Culture Documents
SERVICE MANUAL
S2207R319FPW/
MICROWAVE OVEN
MODEL
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R-319FW
W A T T S
TABLE OF CONTENTS
Page
PRECAUTIONS TO BE OBSERVED BEFORE AND DURING SERVICING TO
AVOID POSSIBLE EXPOSURE TO EXCESSIVE MICROWAVE ENERGY ................... INSIDE FRONT COVER
BEFORE SERVICING ...................................................................................................... INSIDE FRONT COVER
WARNING TO SERVICE PERSONNEL ................................................................................................................ 1
MICROWAVE MEASUREMENT PROCEDURE ................................................................................................... 2
FOREWORD AND WARNING ............................................................................................................................... 3
PRODUCT SPECIFICATIONS .............................................................................................................................. 4
GENERAL INFORMATION ................................................................................................................................... 4
OPERATION .......................................................................................................................................................... 6
TROUBLESHOOTING GUIDE ............................................................................................................................ 10
TEST PROCEDURE ............................................................................................................................................ 12
TOUCH CONTROL PANEL ................................................................................................................................. 21
COMPONENT REPLACEMENT AND ADJUSTMENT PROCEDURE ................................................................ 27
PICTORIAL DIAGRAM ........................................................................................................................................ 33
POWER UNIT CIRCUIT ...................................................................................................................................... 34
CPU UNIT CIRCUIT ............................................................................................................................................ 35
PRINTED WIRING BOARD ................................................................................................................................. 36
PARTS LIST ........................................................................................................................................................ 37
PACKING AND ACCESSORIES ......................................................................................................................... 41
SHARP CORPORATION
43
R-319FW
BEFORE SERVICING
Before servicing an operative unit, perform a microwave emission check as per the Microwave
Measurement Procedure outlined in this service manual.
If microwave emissions level is in excess of the specified limit, contact SHARP ELECTRONICS
CORPORATION immediately @1-800-237-4277.
If the unit operates with the door open, service person should 1) tell the user not to operate the oven
and 2) contact SHARP ELECTRONICS CORPORATION and Food and Drug Administration's
Center for Devices and Radiological Health immediately.
Service personnel should inform SHARP ELECTRONICS CORPORATION of any certified unit
found with emissions in excess of 4mW/cm2. The owner of the unit should be instructed not to use
the unit until the oven has been brought into compliance.
44
R-319FW
Don't Touch !
Danger High Voltage
Before Servicing
1. Disconnect the power supply cord
outer case.
2. Open the door and block it open.
3. Discharge high voltage capacitor.
After repairing
R-319FW
R-319FW
SERVICE MANUAL
PRODUCT DESCRIPTION
MICROWAVE OVEN
R-319FW
GENERAL INFORMATION
FOREWORD
This Manual has been prepared to provide Sharp Electronics Corp.
Service Personnel with Operation and Service Information for the
SHARP MICROWAVE OVEN,R-319FW.
It is recommended that service personnel carefully study the entire
text of this manual so that they will be qualified to render satisfactory
customer service.
Check the interlock switches and the door seal carefully. Special
attention should be given to avoid electrical shock and microwave
radiation hazard.
WARNING
Never operate the oven until the following points are ensured.
(A) The door is tightly closed.
(B) The door brackets and hinges are not defective.
(C) The door packing is not damaged.
(D) The door is not deformed or warped.
(E) There is no other visible damage with the oven.
Servicing and repair work must be carried out only by trained
service personnel.
OPERATION
COMPONENT REPLACEMENT
AND ADJUSTMENT PROCEDURE
WIRING DIAGRAM
DANGER
Certain initial parts are intentionally not grounded and present
a risk of electrical shock only during servicing. Service
personnel - Do not contact the following parts while the
appliance is energized;
High Voltage Capacitor, Power Transformer, Magnetron,
High Voltage Rectifier Assembly, High Voltage Harness;
If provided, Vent Hood, Fan assembly, Cooling Fan Motor.
All the parts marked * on parts list are used at voltages more than
250V.
Removal of the outer wrap gives access to voltage above 250V.
All the parts marked on parts list may cause undue microwave
exposure, by themselves, or when they are damaged, loosened
or removed.
PARTS LIST
R-319FW
SPECIFICATION
ITEM
DESCRIPTION
Power Requirements
Power Output
Case Dimensions
Width 20-1/2"
Height 11-7/8"
Depth 17-1/8"
Width 14-3/4"
Height 8-3/4"
Depth 15-3/4"
Yes
Safety Standard
UL Listed
FCC Authorized
DHHS Rules, CFR, Title 21, Chapter 1, Subchapter J
GENERAL INFORMATION
GROUNDING INSTRUCTIONS
This oven is equipped with a three prong grounding plug. It must be plugged into a wall receptacle that is properly installed
and grounded in accordance with the National Electrical Code and local codes and ordinances.
In the event of an electrical short circuit, grounding reduces the risk of electric shock by providing an escape wire for the
electric current.
WARNING: Improper use of the grounding plug can result in a risk of electric shock.
Electrical Requirements
The electrical requirements are a 120 volt 60 Hz, AC only,
15 or 20 amp. fused electrical supply. It is recommended that a separate circuit serving only this appliance be provided. When
installing this appliance, observe all applicable codes and ordinances.
A short power-supply cord is provided to reduce risks of becoming entangled in or tripping over a longer cord.
Where a two-pronged wall-receptacle is encountered, it is the personal responsibility and obligation of the customer to
4
R-319FW
Grounded
Receptacle Box
3-Pronged Plug
Grounding Pin
3-Pronged Receptacle
OVEN DIAGRAM
1. Door open handle
Pull to open door.
2. Door latches
The oven will not operate unless the
door is securely close.
3. Removable turntable support
4. Removable turntable
The turntable will rotate clockwise or
counterclockwise.
5. Oven lamp
It will light when oven is operating or
door is opened.
6. Oven door with see-through window
7. Ventilation openings (Rear)
8. Auto-Touch control panel
9. Time display: Digital display, 99
minutes 99 seconds
10. Coupling
11. Wave guide cover
12. Power supply cord
7
6
9
5
2
10
11
12
1
4
3
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TOUCH CONTROL PANEL
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NOTE:
Some one-touch cooking features such as "MINUTE
PLUS"are disabled after three minutes when the oven is
not in use. These features are automatically enabled
when the door is opened and closed or the STOP/
CLEAR pad is pressed.
W A T T S
R-319FW
OPERATION
DESCRIPTION OF OPERATING SEQUENCE
the secondary interlock switch and primary interlock
relay and is mechanically associated with the door so
that it will function in the following sequence.
(1) When the door opens from the closed position, the
primary interlock relay (RY2) and secondary interlock
switch open their contacts. And contacts of the relay
(RY1) remains closed. Then the monitor switch contacts
close.
(2) When the door is closed from the open position, the
monitor switch contacts open first. Then the contacts of
the secondary interlock switch and door sensing switch
close. And contacts of the relay (RY1) open.
If the secondary interlock switch and primary interlock relay
(RY2) fail with the contacts closed when the door is opened,
the closing of the monitor switch contacts will form a short
circuit through the monitor fuse, secondary interlock switch,
relay (RY1) and primary interlock relay (RY2), causing the
monitor fuse to blow.
OFF CONDITION
Closing the door activates the door sensing switch and
secondary interlock switch. (In this condition, the monitor
switch contacts are opened.)
When oven is plugged in, 120 volts A.C. is supplied to the
control unit. (Figure O-1).
The display will show "SHARP SIMPLY THE BEST PRESS
CLEAR AND PRESS CLOCK".
To set any program or set the clock, you must first touch the
STOP/CLEAR pad. The display will clear, and " : " will
appear.
COOKING CONDITION
Program desired cooking time by touching the NUMBER
pads. Program the power level by touching the POWER
LEVEL pad and then a number pad.
When the START pad is touched, the following operations
occur:
VARI-MODE
RELAY
RY-1
RY-2
CONNECTED COMPONENTS
oven lamp/turntable motor/fan motor
power transformer
100% power
DISPLAY
OFF TIME
32 sec.
0 sec.
P-90
30 sec.
2 sec.
P-80
26 sec.
6 sec.
P-70
24 sec.
8 sec.
P-60
22 sec.
10 sec.
P-50
18 sec.
14 sec.
P-40
16 sec.
16 sec.
P-30
12 sec.
20 sec.
P-20
8 sec.
24 sec.
P-10
6 sec.
26 sec.
P-0
0 sec.
32 sec.
0% power
Note:
HIGH POWER
ON TIME
R-319FW
MIC
RO
WA
VE
R-319FW
SCHEMATIC
NOTE: CONDITION OF OVEN
1. DOOR CLOSED
2. CLOCK APPEARS ON DISPLAY
MONITOR
FUSE 20A
THERMAL
CUT-OUT (OVEN)
NOTE: "
THERMAL
CUT-OUT (MG.)
N.O.
POWER
TRANSFORMER
N.O.
F3
A2
CAPACITOR 0.94F
AC 2200V
F2
F1
PRIMARY
INTERLOCK
RELAY
AH SENSOR
(RY-2)
(RY-1)
A1
CONTROL UNIT
COM.
COM.
SH-B
GRN
120V AC
60 Hz
SH-A
DOOR
SENSING
SWITCH
OL
OVEN
LAMP
TTM
MONITOR
SWITCH
FM
RECTIFIER
MAGNETRON
SECONDARY
INTERLOCK
SWITCH
TURNTABLE
MOTOR
FAN
MOTOR
SCHEMATIC
NOTE: CONDITION OF OVEN
1. DOOR CLOSED
2. COOKING TIME PROGRAMMED
3. VARIABLE COOKING CONTROL "HIGH"
4. "START" PAD TOUCHED
MONITOR
FUSE 20A
THERMAL
CUT-OUT (OVEN)
THERMAL
CUT-OUT (MG.)
N.O.
POWER
TRANSFORMER
N.O.
F2
F1
PRIMARY
INTERLOCK
RELAY
AH SENSOR
(RY-2)
(RY-1)
A1
CONTROL UNIT
COM.
COM.
SH-B
GRN
120V AC
60 Hz
SH-A
DOOR
SENSING
SWITCH
OL
OVEN
LAMP
TTM
CAPACITOR 0.94F
AC 2200V
F3
A2
MONITOR
SWITCH
FM
RECTIFIER
MAGNETRON
SECONDARY
INTERLOCK
SWITCH
TURNTABLE
MOTOR
FAN
MOTOR
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Door Sensing
Switch
Latch
Heads
TURNTABLE MOTOR
The turntable motor rotates the turntable located on the
bottom of the oven cavity, so that the foods on the turntable
cook evenly during cooking. The turntable may turn in either
direction.
Monitor Switch
Secondary
Interlock Switch
MONITOR FUSE
1. The monitor fuse blows when the contacts (COM-NO) of
the primary interlock relay (RY2) and secondary interlock
switch remain closed with the oven door open and when
the monitor switch closes.
2. If the wire harness or electrical components are shortcircuited, this monitor fuse blows to prevent an electric
shock or fire hazard.
MONITOR SWITCH
The monitor switch is activated (the contacts opened) by the
latch head on the door while the door is closed. The switch
is intended to render the oven inoperative, by means of
blowing the monitor fuse, when the contacts of the primary
interlock relay (RY2) and secondary interlock switch fail to
open when the door is opened.
Functions:
1. When the door is opened, the monitor switch contact
close (to the ON condition) due to their being normally
closed. At this time the primary interlock relay (RY2) and
secondary interlock switch are in the OFF condition
(contacts open) due to their being normally open contact
switches.
2. As the door goes to a closed position, the monitor switch
contacts are first opened and then the door sensing
switch and the secondary interlock switch contacts close.
(On opening the door, each of these switches operate
inversely.)
3. If the door is opened, and the primary interlock relay
(RY2) and secondary interlock switch contacts fail to
open, the monitor fuse blows simultaneously with closing
of the monitor switch contacts.
R-319FW
TROUBLESHOOTING GUIDE
Never touch any part in the circuit with your hand or an uninsulated tool while the power supply is connected.
When troubleshooting the microwave oven, it is helpful to follow the Sequence of Operation in performing the checks. Many
of the possible causes of trouble will require that a specific test be performed. These tests are given a procedure letter which
will be found in the "Test Procedure "section.
IMPORTANT: If the oven becomes inoperative because of a blown monitor fuse, check the monitor switch, relay (RY1)
primary interlock relay (RY2), door sensing switch and secondary interlock switch before replacing the
monitor fuse. If the monitor fuse is replaced, the monitor switch must also be replaced.
Use part FFS-BA023WRK0 as an assembly.
IMPORTANT: Whenever troubleshooting is performed with the power supply cord disconnected. It may, in some cases,
be necessary to connect the power supply cord after the outer case has been removed, in this event,
1. Disconnect the power supply cord, and then remove outer case.
2. Open the door and block it open.
3. Discharge high voltage capacitor.
4. Disconnect the leads to the primary of the power transformer.
5. Ensure that the leads remain isolated from other components and oven chassis by using insulation tape.
6. After that procedure, reconnect the power supply cord.
When the testing is completed
1. Disconnect the power supply cord, and then remove outer case.
2. Open the door and block it open.
3. Discharge high voltage capacitor.
4. Reconnect all leads removed from components during testing.
5. Reinstall the outer case (cabinet).
6. Reconnect the power supply cord after the outer case is installed.
7. Run the oven and check all functions.
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CK = Check / RE = Replace
All letters and indicators do not appear in display when power cord is
first plugged into wall outlet.
Display does not operate properly
when STOP/CLEAR key is touched.
(Buzzer should sound and ":" or time
of day should appear in display.)
Oven lamp does not light when door
is opened.
Oven lamp does not go out when
door is closed.
Oven lamp lights but fan motor and
turntable motor do not operate.
Oven does not go into cook cycle
when START pad is touched
Oven seems to be operating but little
or no heat is produced in oven load.
(Food incompletely cooked or not
cooked at all at end of cook cycle.)
COOKING
CONDITION
SENSOR
COOKING
CONDITION
AH sensor does not end during Sensor cooking condition. (Oven does
not shut off after a cup of water is
boiling by sensor cooking.)
Oven stops at 16 sec. after starting.
11
AH SENSOR
COMPU DEFROST
RELAY (RY1)
KEY UNIT
LOW VOLTAGE
WRONG OPERATION
TURNTABLE MOTOR
OVEN LAMP
MONITOR FUSE
MONITOR SWITCH
THERMAL CUT-OUT
POWER TRANSFORMER
MAGNETRON
PROBLEM
CONDITION
RE RE A B C D E F F G H RE RE CK I CK CK CK J K L M N
POSSIBLE CAUSE
AND
DEFECTIVE PARTS
TEST PROCEDURE
R-319FW
TEST PROCEDURES
PROCEDURE
LETTER
A
COMPONENT TEST
MAGNETRON ASSEMBLY TEST
1.
2.
3.
4.
5.
6.
7.
8.
9.
Disconnect the power supply cord, and then remove outer case.
Open the door and block it open.
Discharge high voltage capacitor.
To test for an open filament, isolate the magnetron from the high voltage circuit. A continuity check
across the magnetron filament leads should indicate less than 1 ohm.
To test for a shorted magnetron, connect the ohmmeter leads between the magnetron filament leads
and chassis ground. This test should indicate an infinite resistance. If there is little or no resistance
the magnetron is grounded and must be replaced.
Reconnect all leads removed from components during testing.
Reinstall the outer case (cabinet).
Reconnect the power supply cord after the outer case is installed.
Run the oven and check all functions.
5.
6.
7.
8.
Disconnect the power supply cord, and then remove outer case.
Open the door and block it open.
Discharge high voltage capacitor.
Disconnect the primary input terminals and measure the resistance of the transformer with an
ohmmeter. Check for continuity of the coils with an ohmmeter. On the R x 1 scale, the resistance of
the primary coil should be less than 1 ohm and the resistance of the high voltage coil should be
approximately 97 ohms; the resistance of the filament coil should be less than 1 ohm.
Reconnect all leads removed from components during testing.
Reinstall the outer case (cabinet).
Reconnect the power supply cord after the outer case is installed.
Run the oven and check all functions.
12
R-319FW
TEST PROCEDURES
PROCEDURE
LETTER
COMPONENT TEST
(HIGH VOLTAGES ARE PRESENT AT THE HIGH VOLTAGE TERMINAL, SO DO NOT ATTEMPT TO
MEASURE THE FILAMENT AND HIGH VOLTAGE.)
Disconnect the power supply cord, and then remove outer case.
Open the door and block it open.
Discharge high voltage capacitor.
Isolate the rectifier from the circuit. Using the highest ohm scale of the meter, read the resistance
across the terminals and observe, reverse the leads to the rectifier terminals and observe meter
reading. If a short is indicated in both directions, or if an infinite resistance is read in both directions,
the rectifier is probably defective and should be replaced.
5. Reconnect all leads removed from components during testing.
6. Reinstall the outer case (cabinet).
7. Reconnect the power supply cord after the outer case is installed.
8. Run the oven and check all functions.
NOTE: Be sure to use an ohmmeter that will supply a forward bias voltage of more than 6.3 volts.
D
5.
6.
7.
8.
E
Disconnect the power supply cord, and then remove outer case.
Open the door and block it open.
Discharge high voltage capacitor.
If the capacitor is open, no high voltage will be available to the magnetron. Disconnect input leads
and check for short or open between the terminals using an ohmmeter.
Checking with a high ohm scale, if the high voltage capacitor is normal, the meter will indicate
continuity for a short time and should indicate an open circuit once the capacitor is charged. If the
above is not the case, check the capacitor with an ohmmeter to see if it is shorted between either of
the terminals and case. If it is shorted, replace the capacitor.
Reconnect all leads removed from components during testing.
Reinstall the outer case (cabinet).
Reconnect the power supply cord after the outer case is installed.
Run the oven and check all functions.
5.
6.
7.
8.
Disconnect the power supply cord, and then remove outer case.
Open the door and block it open.
Discharge high voltage capacitor.
A continuity check across the thermal cut-out terminals should indicate a closed circuit unless the
temperature of the thermal cut-out reaches approximately 257F(125C).
An open thermal cut-out indicates overheating of the oven, exchange the oven thermal cut-out and
check inside of oven cavity and for improper setting of cooking time or operation of control unit. Check
for restricted air flow through the vent holes of the oven cavity, especially the cooling fan and air guide.
Reconnect all leads removed from components during testing.
Reinstall the outer case (cabinet).
Reconnect the power supply cord after the outer case is installed.
Run the oven and check all functions.
R-319FW
TEST PROCEDURES
PROCEDURE
LETTER
COMPONENT TEST
5. Reconnect all leads removed from components during testing.
6. Reinstall the outer case (cabinet).
7. Reconnect the power supply cord after the outer case is installed.
8. Run the oven and check all functions.
CAUTION: IF THE THERMAL CUT-OUT INDICATES AN OPEN CIRCUIT AT ROOM TEMPERATURE,
REPLACE THERMAL CUT-OUT.
5.
6.
7.
8.
Disconnect the power supply cord, and then remove outer case.
Open the door and block it open.
Discharge high voltage capacitor.
Isolate the switch and connect the ohmmeter to the common (COM.) and normally open (NO) terminal
of the switch. The meter should indicate an open circuit with the door open and a closed circuit with
the door closed. If improper operation is indicated, replace the secondary interlock switch.
Reconnect all leads removed from components during testing.
Reinstall the outer case (cabinet).
Reconnect the power supply cord after the outer case is installed.
Run the oven and check all functions.
Disconnect the power supply cord, and then remove outer case.
Open the door and block it open.
Discharge high voltage capacitor.
Before performing this test, make sure that the secondary interlock switch and the primary interlock
relay are operating properly, according to the above Switch Test Procedure. Disconnect the wire lead
from the monitor switch (COM) terminal. Check the monitor switch operation by using the ohmmeter
as follows. When the door is open, the meter should indicate a closed circuit. When the monitor switch
14
R-319FW
TEST PROCEDURES
PROCEDURE
LETTER
COMPONENT TEST
5.
6.
7.
8.
actuator is pushed by a screw driver through the lower latch hole on the front plate of the oven cavity
with the door opened (in this condition the plunger of the monitor switch is pushed in), the meter should
indicate an open circuit. If improper operation is indicated, the switch may be defective. After testing
the monitor switch, reconnect the wire lead to the monitor switch (COM) terminal and check the
continuity of the monitor circuit.
Reconnect all leads removed from components during testing.
Reinstall the outer case (cabinet).
Reconnect the power supply cord after the outer case is installed.
Run the oven and check all
WHT
functions.
RED
Screw Driver
Monitor Switch
Secondary
Interlock Switch
Ohmmeter
Disconnect the power supply cord, and then remove outer case.
Open the door and block it open.
Discharge high voltage capacitor.
If the monitor fuse is blown when the door is opened, check the primary interlock relay, secondary
interlock switch and monitor switch according to the "TEST PROCEDURE" for those switches before
replacing the blown monitor fuse.
CAUTION: BEFORE REPLACING A BLOWN MONITOR FUSE, TEST THE PRIMARY INTERLOCK
RELAY, SECONDARY INTERLOCK SWITCH, DOOR SENSING SWITCH AND MONITOR
SWITCH FOR PROPER OPERATION.
If the monitor fuse is blown by improper switch operation, the monitor fuse and monitor switch must
be replaced with "monitor fuse and monitor switch assembly" part number FFS-BA023WRK0, even
if the monitor switch operates normally. The monitor fuse and monitor switch assembly is comprised
of a 20 ampere fuse and switch.
5. Reconnect all leads removed from components during testing.
6. Reinstall the outer case (cabinet).
7. Reconnect the power supply cord after the outer case is installed.
8. Run the oven and check all functions.
I
R-319FW
TEST PROCEDURES
PROCEDURE
LETTER
COMPONENT TEST
2) Re-install the outer case (cabinet).
3) Reconnect the power supply cord after the outer case is installed.
4) Run the oven and check all functions.
The following symptoms indicate a defective key unit.
a) When touching the pads, a certain pad produces no signal at all.
b) When touching a number pad, two figures or more are displayed.
c) When touching the pads, sometimes a pad produces no signal.
If the Key unit is defective.
1) Disconnect the power supply cord, and then remove outer case.
2) Open the door and block it open.
3) Discharge high voltage capacitor.
4) Replace the Key unit.
5) Reconnect all leads removed from components during testing.
6) Re-install the outer case (cabinet).
7) Reconnect the power supply cord after the outer case is installed.
8) Run the oven and check all functions.
2. Control Unit
The following symptoms indicate a defective control unit. Before replacing the control unit, perform
the Key unit test (Procedure J) to determine if control unit is faulty.
2-1 In connection with pads.
a) When touching the pads, a certain group of pads do not produce a signal.
b) When touching the pads, no pads produce a signal.
2-2 In connection with indicators
a) At a certain digit, all or some segments do not light up.
b) At a certain digit, brightness is low.
c) Only one indicator does not light.
d) The corresponding segments of all digits do not light up; or they continue to light up.
e) Wrong figure appears.
f) A certain group of indicators do not light up.
g) The figure of all digits flicker.
2-3 Other possible problems caused by defective control unit.
a) Buzzer does not sound or continues to sound.
b) Clock does not operate properly.
c) Cooking is not possible.
When testing is completed,
1) Disconnect the power supply cord, and then remove outer case.
2) Open the door and block it open.
3) Discharge high voltage capacitor.
4) Reconnect all leads removed from components during testing.
5) Re-install the outer case (cabinet).
6) Reconnect the power supply cord after the outer case is installed.
7) Run the oven and check all functions.
Disconnect the power supply cord, and then remove outer case.
Open the door and block it open.
Discharge high voltage capacitor.
If the display fails to clear when the STOP/CLEAR pad is depressed, first verify the flat ribbon cable
is making good contact, verify that the door sensing switch operates properly; that is the contacts are
closed when the door is closed and open when the door is open. If the door sensing switch is good,
disconnect the flat ribbon cable that connects the key unit to the control unit and make sure the door
sensing switch is closed (either close the door or short the door sensing switch connecter). Use the
Key unit matrix indicated on the control panel schematic and place a jumper wire between the pins
that correspond to the STOP/CLEAR pad making momentary contact. If the control unit responds by
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R-319FW
TEST PROCEDURES
PROCEDURE
LETTER
COMPONENT TEST
5.
6.
7.
8.
clearing with a beep the key unit is faulty and must be replaced. If the control unit does not respond,
it is faulty and must be replaced. If a specific pad does not respond, the above method may be used
(after clearing the control unit) to determine if the control unit or key pad is at fault.
Reconnect all leads removed from components during testing.
Re-install the outer case (cabinet).
Reconnect the power supply cord after the outer case is installed.
Run the oven and check all functions.
G8
G7
G6
G5
G4
G3
CHICKEN
PIECES
BAKED
STEAKS/
CHOPS POPCORN POTATOES
START
RICE
MINUTE CHICKEN
CLOCK KITCHEN
PLUS
BREAST
TIMER
FROZEN
STOP
POWER
ROLLS&
BEVERAGE LEVEL
MUFFINS CLEAR
GROUND MEAT
CUSTOM FROZEN
ENTREES
(COMPU DEFROST )
HELP
G2
G1
FROZEN
VEGETABLES
FRESH
GROUND MEAT
FRESH
FISH/
ROLLS& VEGETABLES SEAFOOD (SENSOR COOK)
MUFFINS
REHEAT
SENSOR
RELAY TEST
1.
2.
3.
4.
5.
Disconnect the power supply cord, and then remove outer case.
Open the door and block it open.
Discharge high voltage capacitor.
Disconnect the leads to the primary of the power transformer.
Ensure that these leads remain isolated from other components and oven chassis by using insulation
tape.
6.
After that procedure, re-connect the power supply cord.
7. Remove the outer case and check voltage between Pin No. 1 of the 2 pin connector (A) and the normal
open terminal of the relay RY1 on the control unit with an A.C. voltmeter.
The meter should indicate 120 volts, if not check oven circuit.
RY1 and RY2 Relay Test
These relays are operated by D.C. voltage
Check voltage at the relay coil with a D.C. voltmeter during the microwave cooking operation.
DC. voltage indicated ............... Defective relay.
DC. voltage not indicated ......... Check diode which is connected to the relay coil. If diode is good,
control unit is defective.
RELAY SYMBOL
OPERATIONAL VOLTAGE
CONNECTED COMPONENTS
RY1
RY2
Power transformer
8. Disconnect the power supply cord, and then remove outer case.
9. Open the door and block it open.
10. Discharge high voltage capacitor.
11. Reconnect all leads removed from components during testing.
12. Re-install the outer case (cabinet).
13. Reconnect the power supply cord after the outer case is installed.
14. Run the oven and check all functions.
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TEST PROCEDURES
PROCEDURE
LETTER
L
COMPONENT TEST
DEFROST CENTER TEST
WARNING : The oven should be fully assembled before following procedure.
(1) Place one cup of water in the center of the turntable tray in the oven cavity.
(2) Close the door, touch the STEAKS / CHOPS pad once.
(3) The oven is in Compu Defrost cooking condition.
(4) The oven will operate as follows
MENU
1ST STAGE
STEAKS/CHOPS LEVEL
TIME
0.5lb
70%
40sec.
2ND STAGE
LEVEL TIME
40%
30sec.
(5) If improper operation is indicated, the control unit is probably defective and should be checked.
M
OCCURRENCE
CAUSE OR CORRECTION
RY1
RY3
d
b
(J1)
a
T1
VRS1
2. Follow the troubleshooting guide given below, if indicator does not light up after above check and
repairs are finished.
1) Disconnect the power supply cord, and then remove outer case.
2) Open the door and block it open.
3) Discharge high voltage capacitor.
4) Disconnect the leads to the primary of the power transformer.
5) Ensure that these leads remain isolated from other components and oven chassis by using
insulation tape.
6) After that procedure, re-connect the power supply cord.
7) Follow the troubleshooting guide given below for repair.
STEPS
1
2
OCCURRENCE
CAUSE OR CORRECTION
18
R-319FW
TEST PROCEDURES
PROCEDURE
LETTER
COMPONENT TEST
8)
9)
10)
11)
12)
13)
14)
Disconnect the power supply cord, and then remove outer case.
Open the door and block it open.
Discharge high voltage capacitor.
Reconnect all leads removed from components during testing.
Re-install the outer case (cabinet).
Reconnect the power supply cord after the outer case is installed.
Run the oven and check all functions.
AH SENSOR TEST
Checking the initial sensor cooking condition
WARNING : The oven should be fully assembled before following procedure.
(1) The oven should be plugged in at least two minutes before sensor cooking.
(2) Room temperature should not exceed 95F (35C).
(3) The unit should not be installed in any area where heat and steam are generated. The unit should
not be installed, for example, next to a conventional surface unit. Refer to the INSTALLATION
INSTRUCTIONS of the operation manual.
(4) Exhaust vents are provided on the back of the unit for proper cooling and air flow in the cavity. To
permit adequate ventilation, be sure to install so as not to block these vents. There should be some
space for air circulation.
(5) Be sure the exterior of the cooking container and the interior of the oven are dry. Wipe off any moisture
with a dry cloth or paper towel.
(6) The Sensor works with food at normal storage temperature. For example, chicken pieces would be
at refrigerator temperature and canned soup at room temperature.
(7) Avoid using aerosol sprays or cleaning solvents near the oven while using Sensor settings. The
sensor will detect the vapor given of by the spray and turn off before food is properly cooked.
(8) If the sensor has not detected the vapor of the food, ERROR will appear and the oven will shut off.
Water load cooking test
WARNING : The oven should be fully assembled before following procedure.
Make sure the oven has been plugged in at least two minutes before checking sensor cook operation.
The cabinet should be installed and screws tightened.
(1) Fill approximately 200 milliliters (7.2 oz) of tap water in a 1000 milliliter measuring cup.
(2) Place the container on the center of tray in the oven cavity.
(3) Close the door.
(4) Touch REHEAT SENSOR pad once. Now, the oven is in the sensor cooking condition REHEAT
and "SENSOR" will appear in the display.
(5) The oven will operate for the first 16 seconds, without generating microwave energy.
NOTE: ERROR will appear if the door is opened or STOP/CLEAR pad is touched during first stage of
sensor cooking.
(6) After approximately 16 seconds, microwave energy is produced, and the display should start count
down the remaining cooking time and oven should turn off after water is boiling (bubbling).
If the oven does not turn off, replace the AH sensor or check the control unit, refer to explanation below.
TESTING METHOD FOR AH SENSOR AND/OR CONTROL UNIT
To determine if the sensor is defective, the simplest method is to replace it with a new replacement
sensor.
(1) Disconnect the power supply cord, and then remove outer case.
(2) Open the door and block it open.
(3) Discharge high voltage capacitor.
(4) Remove the AH sensor.
(5) Install the new AH sensor.
(6) Reconnect all leads removed from components during testing.
(7) Re-install the outer case (cabinet).
(8) Reconnect the power supply cord after the outer case is installed.
19
R-319FW
TEST PROCEDURES
PROCEDURE
LETTER
COMPONENT TEST
(9) Reconnect the oven to the power supply and check the sensor cook operation as follows:
9-1. Fill approximately 200 milliliters (7.2 oz) of tap water in a 1000 milliliter measuring cup.
9-2. Place the container on the center of tray in the oven cavity.
9-3. Close the door.
9-4. Touch REHEAT SENSOR pad once.
9-5. The control panel is in automatic Sensor operation.
9-6. The display will start to count down the remaining cooking time, and the oven will turn off
automatically after the water is boiling (bubbling).
If new sensor dose not operate properly, the problem is with the control unit, and refer to explanation
below.
CHECKING CONTROL UNIT
(1)
(2)
(3)
(4)
(5)
(6)
(7)
Disconnect the power supply cord, and then remove outer case.
Open the door and block it open.
Discharge high voltage capacitor.
Disconnect the sensor connector that is mounted to control panel.
Then connect the dummy resistor circuit (see fig.) to the sensor connector of control panel.
Disconnect the leads to the primary of the power transformer.
Ensure that these leads remain isolated from other components and oven chassis by using insulation
tape.
(8) After that procedure, re-connect the power supply cord.
(9) Check the sensor cook operation proceed as follows:
9-1. Touch REHEAT SENSOR pad once.
9-2. The control panel is in the sensor cooking operation.
9-3. After approximately 30 seconds, push plunger of select switch for more than 3 seconds. This
condition is same as judgement by AH sensor.
9-4. After approximately 3 seconds, the display shows X X . X X which is the remaining cooking
time, and the display count down.
If the above is not the case, the control unit is probably defective.
If the above is proper, the AH sensor is probably defective.
(10) Disconnect the power supply cord, and then remove outer case.
(11) Open the door and block it open.
(12) Discharge high voltage capacitor.
(13) Disconnect the dummy resistor circuit from the sensor connector of control panel.
(14) Carry out necessary repair.
(15) Reconnect all leads removed from components during testing and repairing.
(16) Re-install the outer case (cabinet).
(17) Reconnect the power supply cord after the outer case is installed. Run the oven and check all
functions.
(18) Carry out Water load cooking test again and ensure that the oven works properly.
R1, R2 : 22 1% 1/2W
R3 : 4.3k 5% 1/4W
R4 : 1M 5% 1/4W
R1, R2 : 22 1% 1/2W
R3 : 4.3k 5% 1/4W
R4 : 1M 5% 1/4W
F-1
F-2
To connector (F)
on Control Unit.
1
2
3
Plunger
NC
NO
COM
COM
NO
R1
F-3
R2
CONNECTOR
R3
R4
20
NC
R-319FW
Symbol
Voltage
VC
-5V
Application
LSI(IC1)
4) Relay Circuit
A circuit to drive the magnetron, fan motor, turntable
motor and light the oven lamp.
Key Unit
The key unit is composed of a matrix, signals generated in
the LSI are sent to the key unit through P110-P117.
When a key pad is touched, a signal is completed through
the key unit and passed back to the LSI through P100, P101,
P102, P103, ANI6 and ANI7 to perform the function that was
requested.
5) Buzzer Circuit
The buzzer is responsive to signals from the LSI to emit
audible sounds (key touch sound and completion sound).
Control Unit
Control unit consists of LSI, reset circuit, indicator circuit,
power source circuit, relay circuit, buzzer circuit, synchronizing signal circuit, absolute humidity sensor circuit and
back light circuit.
1) Reset Circuit
This circuit generates a signal which resets the LSI to the
initial state when power is supplied.
2) Indicator Circuit
This circuit consists of 36 segments and 3 common
electrodes using a Liquid Crystal Display.
21
R-319FW
DESCRIPTION OF LSI
LSI
The I/O signal of the LSI is detailed in the following table.
Pin No.
Signal
I/O
Description
1-2
P26-P27
OUT
3-5
P70-P72
OUT
IC
IN
Connected to VC.
X2
OUT
X1
IN
VDD1
IN
10
XT1
IN
Connected to GND.
11
XT2
OUT
12
RESET
IN
13
INTP0
IN
Connected to VC.
14
INTP1
IN
H : GND
L : -5V
16.7 msec.
15
P02
OUT
16
P03
OUT
17
P04
OUT
H : GND
ON
L : -5V
OFF
24 sec.
ON
H : GND
8 sec.
L : -5V
H : GND
L : -5V
18
P05
OUT
19
P110
OUT
20
P111
OUT
21
P112
OUT
22
P113
OUT
R-319FW
Pin No.
Signal
I/O
Description
23
P114
OUT
24
P115
OUT
25
P116
OUT
26
P117
OUT
27
AVSS
IN
Connected to VC.
28
ANI0
OUT
29-31
ANI1-ANI3
IN
32
ANI4
IN
Used for initial balancing of the bridge circuit (absolute humidity sensor). This input is an
analog input terminal from the AH sensor circuit, and connected to the A/D converter built
into the LSI.
33
ANI5
IN
AH sensor input.
This input is an analog input terminal from the AH sensor circuit, and connected to the
A/D converter built into the LSI.
34
ANI6
IN
35
ANI7
IN
36
VDD0
IN
37
AVREF
IN
38
P100
IN
39
P101
IN
40
VSS1
IN
41
P102
IN
42
P103
IN
43
P30
OUT
44-48
P31-P35
OUT
Used for initial balancing of the bridge circuit (absolute humidity sensor).
23
R-319FW
Pin No.
Signal
I/O
49
P36
OUT
Description
0.1 sec.
H : GND
A
2.0 sec.
L : -5V
H : GND
B
L : -5V
50
P37
IN
51
COM0
OUT
52
COM1
OUT
53
COM2
OUT
54
COM3
OUT
55
BIAS
IN
56
VLC0
IN
57-58
VLC1-VLC2
IN
59
VSS0
IN
60-95
S0-S35
OUT
96-99
P83-P80
OUT
100
P25
OUT
24
R-319FW
C. Thermistor in
closed vessel
S. Thermistor in
open vessel
R98
620k
44
R99
300k
45
R100
150k
46
R101
75k
47
R102
37.4k
48
R97
R91
3.32k R92
1.8k
8 7 6 5
1 2 3 4
IC2
R93
360k
R1
+
S
R3
R2
Output
voltage
S : Thermistor
open vessel
C : Thermistor
closed vessel
VA : -15V
Output voltage
Operational
amplifier
VA : -15V
SW1
P31
P32
P33
P34
P35
0.01uF
R95
47k
D90
VC : -5V
SW2
SW3
SW4
SW5
ANI4
LSI
(IC1)
C92
R94
10k
R90
F-2
C91
F-1
C
R96
F-3
3.57k
0.015uF
C93
32
0.01uF
47k
0.1
uF
Sensing part
(Open vessel)
C90
31
ANI5
R-319FW
3. Servicing Tools
Tools required to service the touch control panel
assembly.
1) Soldering iron: 30W
(It is recommended to use a soldering iron with a
grounding terminal.)
2) Oscilloscope: Single beam, frequency range: DC-10MHz
type or more advanced model.
3) Others: Hand tools
4. Other Precautions
1) Before turning on the power source of the control unit,
remove the aluminium foil applied for preventing static
electricity.
2) Connect the connectors of the key unit to the control unit
being sure that the lead wires are not twisted.
3) After aluminium foil is removed, be careful that abnormal
voltage due to static electricity etc. is not applied to the
input or output terminals.
4) Attach connectors, electrolytic capacitors, etc. to PWB,
making sure that all connections are tight.
5) Be sure to use specified components where high precision
is required.
26
R-319FW
Avoid possible exposure to microwave energy. Please follow the instructions below before
operating the oven.
Please refer to OVEN PARTS, CABINET PARTS, CONTROL PANEL PARTS, DOOR PARTS, when carrying out any of
the following removal procedures:
Special screw
Screw Driver
(Type: TORX T20 H or
GTXH20-100)
R-319FW
COVERS
Terminal
insulator
Flat type
screw driver
RECEPTACLE
CAUTION: WHEN REPLACING HIGH VOLTAGE RECTIFIER AND HIGH VOLTAGE CAPACITOR,
GROUND SIDE TERMINAL OF THE HIGH
VOLTAGE RECTIFIER MUST BE SECURED
FIRMLY WITH A GROUNDING SCREW.
MAGNETRON REMOVAL
Removal
1. Disconnect the power supply cord and then remove
outer case.
2. Open the door and block it open.
3. Discharge high voltage capacitor.
4. Disconnect all wire leads from magnetron.
5. Remove the five (5) screws holding chassis support to
R-319FW
Positive lock
connector
1
Push
Lever
2
Pull down
CPU UNIT
NOTE: Handle the CPU unit carefully so that the ribbon
cable does not come off. Because the ribbon cable
is glued on the LCD and the printed wiring board
only by heated paste.
Liquid Crystal
Display (LCD)
Ribbon cable
CPU unit
outer case.
2. Open the door and block it open.
29
R-319FW
INSTALLATION
1. Install the fan motor to the fan duct with the two (2)
screws.
2. Install the fan blade to the fan motor shaft according to
the following procedure.
3. Hold the center of the bracket which supports the shaft
of the fan motor on the flat table.
4. Apply the screw lock tight into the hole (for shaft) of the
fan blade.
5. Install the fan blade to the shaft of fan motor by pushing
the fan blade with a small, light weight, ball peen hammer
or rubber mallet.
CAUTION:
* Do not hit the fan blade strongly when installed
because the bracket may be disfigured.
* Make sure that the fan blade rotates smooth after
installation.
* Make sure that the axis of the shaft is not slanted.
6. Catch three holes of fan duct on three tabs of the
waveguide flange.
7. Install the fan duct assembly to the oven cavity with the
one (1) screw.
8. Insert the snap of the main wire harness to the hole of the
fan duct and insert the main wire harness into the hole of
the fan duct.
9. Install the magnetron and the chassis support to the
oven cavity, referring to "Re-install of MAGNETRON
REMOVAL".
10.Connect the wire leads to the fan motor and the oven
lamp, referring to the pictorial diagram.
Coil
Shaft
Stator
Gap
Bracket
Rotor
Table
Shaft
Axis
Stator
Center of
bracket
Rotor
Rear View
Side View
1.
2.
3.
4.
5.
6.
7.
30
R-319FW
Latch
Heads
Door Sensing
Switch
Monitor Switch
Secondary
Interlock Switch
DOOR REPLACEMENT
door frame.
10.Release door panel from eight (8) tabs of door frame.
11.Now, door panel with sealer film is free.
12.Tear sealer film from door panel.
13.Now, door panel is free.
14.Slide latch head upward and remove it from door frame
with releasing latch spring from door frame and latch
head.
15.Now, latch head and latch spring are free.
16.Remove door screen from door frame.
17.Now, door screen is free.
REINSTALLATION
1. Re-install door screen to door frame .
2. Re-install the latch spring to the latch head. Re-install the
latch spring to the door frame. Re-install latch head to
door frame.
3. Re-install door panel to door frame by fitting eight (8)
tabs of door frame to eight (8) holes of door panel.
4. Hold the door panel to the door frame with the four (4)
screws.
5. Put sealer film on door panel. Refer to Sealer Film
about how to handle new one.
6. Catch two (2) pins of door panel on two (2) hole of upper
and lower oven hinges.
7. Re-install choke cover to door panel by pushing.
Note: After any service to the door;
(A) Make sure that door sensing switch and secondary
interlock switch are operating properly. (Refer to
REMOVAL
1. Disconnect the power supply cord.
2. Open the door slightly.
3. Insert a putty knife (thickness of about 0.5mm) into the
gap between the choke cover and door frame as shown
in Figure C-4 to free engaging parts.
4. Pry the choke cover by inserting a putty knife as shown
Figure C-4.
5. Release choke cover from door panel.
6. Now choke cover is free.
NOTE: When carrying out any repair to the door, do not
bend or warp the slit choke (tabs on the door
panelassembly) to prevent microwave leakage.
7. Release two (2) pins of door panel from two (2) holes of
upper and lower oven hinges by lifting up.
8. Now, door panel with door frame is free from oven cavity.
Door Frame
Putty Knife
Choke Cover
R-319FW
SEALER FILM
Installation
1. Put the adhesive tape on the backing film of the sealer
film as shown in Fig. C-6.
2. Tear the backing film by pulling the adhesive tape.
3. Put the pasted side of the sealer film on the door panel
Sealer film
Adhesive tape
Pin
Upper
Oven Hinge
Backing film
Upper Oven
Hinge
Slit choke
Lower
Oven Hinge
Lower Oven
Hinge
Pin
Choke Cover
32
33
BLK
(POWER UNIT)
N.O.
T1
RY2
PRIMARY
INTERLOCK
RELAY
YLW
BLK
RED
RED
CN-A
1 WHT
GRN
RED
N.C.
MONITOR
FUSE
&
HOLDER
5
COM.
TURNTABLE
MOTOR
WHT
BLK
RED
GRY
GRY
BLK
POWER
TRANSFORMER
MAGNETRON
HIGH VOLTAGE
CAPACITOR
BLK
THERMAL
CUT-OUT (MG)
NOTE:
The neutral (WHT) wire must be
connected to the terminal with "N"
mark on the power supply cord.
POWER SUPPLY
CORD 120V 60Hz
BLK
BLK
WHT
WHT
WHT
GRY
WHT
COM.
FAN MOTOR
WHT
GRY
BLK
BLK
WHT
SECONDARY NO
INTERLOCK
SWITCH
MONITOR
SWITCH
RED
GRN
THERMAL
CUT-OUT (OVEN)
BLK
CN-A
N.O.
RY1
SP1
CN-F
(CPU UNIT)
CN-C
RED
GRN
BLK
WHT
BLK
YLW
YLW
IC1
GRN
COM.
N.O.
YLW
WHT
CN-G
F
DOOR
SENSING
SWITCH
OVEN LAMP
CONTROL UNIT
AH SENSOR
H.V.
RECTIFIER
CN-F
1 BLK
2 RED
3 WHT
B
NOTE:
The grounding conductor of
the power supply cord has
been grounded by power
supply cord fixing screw.
The screw must allways be
kept tight.
R-319FW
6
D
R-319FW
C10
NC
C2
GND
C3
NC
C9
VR
C4
INT
C1
VA
C5
BUZZER
GND
D20
S1NB10
CN-A
d 1
(J1)
4
T1
C2 1000/35v
VRS1
A2
10G471K
A1
AC
b
D
OVEN LAMP
FAN MOTOR
TURNTABLE
MOTOR
SP1
RY1
COM
J2
AC
NO
C6
OVEN LAMP
FAN MOTOR
TURNTABLE
MOTOR
D1
C8
NC
NO
C7
MICRO
COM
C11
NC
C12
DOOR
SENSING
SWITCH
(CN-D)
D3
RY2
MICRO
F
B2
SH-A
SH-B
B1
CN-C
(CN-B)
DOOR SENSING
SWITCH
34
DOOR
SENSING
SWITCH
NC
MICRO
OVEN LAMP
TURNTABLE
MOTOR
FAN MOTOR
BUZZER
VA
NC
NC
VR
C1 0.1/50v
Q2 KTA1661
R90
330 1w
C11 0.1/50v
C3 0.1/50v
F-1
CN-F
Q21 DTA123JKA
Q20 DTA143EKA
Q30 DTA143EKA
R3 510
1/2w
C4 10/35v
D10 MA152WA
Q3
KRC243S
D30
MA152WA
R4 27
D5 D6
1SS355 x 2
R2 680
Q1 KTA1661
C10 47/16v
R5 4.7k
R92 1.8kF
F-3
AH SENSOR
F-2
C12
0.1
/50v
C20
0.1
/50v
D90
MA152WA
C13
0.01
/25v
8 7 6 5
IC2 BA4558
1 2 3 4
R41 15k
DEF HELP
100
SEG35
SEG21
CF1 CST4.00MGW
G6
3
8
G7
4
9
IC1
G5
KEY UNIT
MINUTE CHICKEN
CLOCK KITCHEN
PLUS
BREAST
TIMER
FROZEN
STOP
POWER
ROLLS&
BEVERAGE LEVEL
MUFFINS CLEAR
GROUND MEAT
CUSTOM FROZEN
ENTREES
(COMPU DEFROST )
HELP
G8
80
S21
S22
S23
S24
S25
S26
S27
S28
S29
S30
S31
S32
S33
S34
S35
P83
P82
P81
P80
P25
81
30
G3
G2
E
D
C
B
A
G1
BAKED
STEAKS/
CHOPS POPCORN POTATOES
CHICKEN
PIECES
31
FROZEN
START
RICE
VEGETABLES
FRESH
GROUND MEAT
FRESH
FISH/
ROLLS&
MUFFINS VEGETABLES SEAFOOD (SENSOR COOK)
REHEAT
SENSOR
G4
50
P37
P36
P35
P34
P33
P32
P31
P30
P103
P102
VSS1
P101
P100
AVREF
VDD0
ANI7
ANI6
ANI5
ANI4
ANI3
51
C60 330p/50v
C61 330p/50v
R73 15k
R72 15k
R71 15k
R70 15k
VC
GND
R69 15k
R68 15k
R97 47k
Q10
2SA
1037AK
NOTE
C-11
C-12
C-8
C-7
C-6
C-5
C-1
C-10
C-3
C-9
R12 15k
C90
0.1
/50v
R1 2.4k
1/4w
R6
3.3k
1/4w
R96 3.57KD
R91 3.32KD
Q11
DTA143EKA
R101 75kF
R99 300k
ZD1
UDZ16B
C5
10
/35v
R93 360kF
R100 150kF
(J11)
R10 1k
ZD10
UDZ4.3B
R102 37.4kF
ANI6
ANI7
P100
P101
P102
P103
4.7K
C40 0.01/25v
R11 15k
R40 4.7k
C91
0.015/25v
R98 620k
R79 270k
(J12)
(J13)
C92
0.01
/25v
C65 330p/50v
(J15)
C93 0.01/25v
C-2
4.7K
C64 330p/50v
(J14)
4.7K
C63 330p/50v
GND
R80
1M
C14
0.01
/25v
(J10)
R78 270k
35
R77 270k
R76 270k
R75 270k
R74 270k
3
R67
15k
CPU UNIT
R66
15k
C-4
R65
15k
2
R64
15k
H
R63
15k
1
SEG35
SEG34
SEG33
SEG32
SEG31
SEG30
SEG29
SEG28
SEG27
SEG26
SEG25
SEG24
SEG23
SEG22
SEG21
SEG20
SEG19
SEG18
SEG17
SEG16
SEG15
SEG14
SEG13
SEG12
SEG11
SEG10
SEG9
SEG8
SEG7
SEG6
SEG5
SEG4
SEG3
SEG2
SEG1
SEG0
COM0
COM1
COM2
G
S20
S19
S18
S17
S16
S15
S14
S13
S12
S11
S10
S9
S8
S7
S6
S5
S4
S3
S2
S 1 SEG0
S0
VSS0
VLC2
VLC1
VLC0
BIAS
COM3
COM2
COM1
COM0
F
C62 330p/50v
C
P26
P27
P70
P71
P72
IC
X2
X1
VDD1
XT1
XT2
RESET
INTP0
INTP1
P02
P03
P04
P05
P110
P111
P112
P113
P114
P115
P116
P117
AVSS
ANI0
ANI1
ANI2
R62
15k
B
R61
15k
R60
15k
INT
R-319FW
6
D
R-319FW
DIP
(RED) (GREEN)
SH - B SH - A
CN - C
12
C3
R2
ZD1
B R1
1
2
D1
(D20)
D4
D8
(CN - D)
RY2
D7
RY1
RY3
C2
E
Q3
C5
(D10)
D9
D2
(J2)
(R9)
C1
D3
SP1
(CN - B)
D5
R4
D6
B Q2
C4
R6
R5
SW
R3
P
S
(J1)
VRS1
T1
2
G
CN - A
36
R-319FW
PARTS LIST
PART NO.
DESCRIPTION
QSW-MA147WRZZ
QSW-MA137WRE0
QFSHDA009WRE0
FFS-BA023WRK0
RTHM-A127WRZZ
FACCDA089WREZ
FACCDA082WRE0
FACCDA086WREZ
FH-DZA092WRK0
FH-DZA088WRK0
RC-QZA286WRZZ
RC-QZA211WRE0
RV-MZA308WRZZ
RV-MZA288WRE0
RMOTEA383WRE0
RMOTEA355WRE0
RTRN-A670WRZZ
RLMPTA082WRZZ
RMOTDA186WRE0
RMOTDA161WRE0
RMOTDA211WRE0
RMOTDA229WRE0
RTHM-A120WRE0
RTHM-A080WRE0
FDTCTA197WRK0
Q'TY
CODE
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
AG
AH
AH
AS
AK
AS
AV
AN
AK
AP
AV
AV
BL
BK
AV
AU
BP
AK
AW
AS
AS
AQ
AH
AP
BC
1
1
1
BD
AX
AC
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
4
BA
AC
AE
AD
AF
AF
AG
AK
AM
AG
AP
AE
BE
BB
AY
AE
AD
AA
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
AE
AF
AH
AD
AL
AZ
-AU
AB
AF
AF
AE
AC
AE
AG
ELECTRIC PARTS
*
*
*
*
*
*
*
1- 1
1- 1
1- 2
1- 3
1- 4
1- 5
1- 5
1- 5
1- 6
1- 6
1- 7
1- 7
1- 8
1- 8
1- 9
1- 9
1-10
1-11
1-12
1-12
1-12
1-12
1-13
1-13
1-14
CABINET PARTS
2- 1
2- 2
2- 3
GCABUA834WRPZ
GDAI-A343WRWZ
GLEGPA074WRE0
3- 1
3- 1A
3- 1B
3- 1C
3- 1D
C2
D20
RY1
RY2
SP1
T1
VRS1
3- 2
3- 3
3- 3-1
3- 4
3- 5
3- 6
DPWBFC024WRKZ
QCNCMA446DRE0
FW-VZA232DRE0
FW-VZA195DRE0
FW-VZA256DREZ
VCEAB31VW108M
RSRCDA013DRE0
RRLY-A076DRE0
RRLY-A113DRE0
RALM-A014DRE0
RTRNPA111DRE0
RH-VZA032DRE0
DPWBFC023WRKZ
FPNLCB644WRKZ
FUNTKB116WREZ
PSHEPA588WRE0
LHLD-A219WRFZ
XEPSD30P08XS0
Power unit
2-pin connector (CN-A)
12pin lead wire (CN-C)
Switch harness A (SH-A)
Switch harness B (SH-B)
Capacitor
1000 uF
35V
Diode bridge (S1NB10)
Relay (OMIF-S-124LM)
Relay (DU24D1-1PR(M))
Buzzer (PKM22EPT)
Transformer
Varistor (10G471K)
CPU unit
Control panel frame with key unit
Key unit
LED sheet
LCD holder
Screw; 3mm x 8mm
4- 1
4- 2
4- 3
4- 4
4- 5
4- 6
4- 7
4- 8
4- 9
4-10
4-11
4-12
4-13
4-14
4-15
PCUSUA235WRP0
PPACGA084WRF0
PHOK-A116WRFZ
LBNDKA099WRW0
NFANJA029WRE0
PDUC-A790WRWZ
*************
LANGFA194WRW0
PCUSGA560WREZ
LANG-A079WRWZ
LANG-A078WRWZ
NCPL-A053WRFZ
PCUSUA511WRP0
PCOVPA349WRE0
PCUSGA339WRP0
Cushion
TTM packing
Latch hook
Capacitor holder
Fan blade
Fan duct
Oven cavity (Not a replaceable part)
Chassis support
Cushion
Air guide
Barrier
Coupling
Cushion
Waveguide cover
Cushion
OVEN PARTS
37
R-319FW
REF. NO.
4-16
4-17
4-18
4-19
4-20
4-21
4-22
4-23
4-24
4-25
4-26
PART NO.
PCUSGA399WRE0
PCUSUA512WRP0
PCUSGA321WRP0
PCUSUA186WRP0
PCUSUA157WRP0
PCUSUA212WRP0
PCUSUA474WRP0
PCUSUA376WRP0
LANG-A065WRWZ
LANGTA368WRWZ
PCUSUA576WRPZ
DESCRIPTION
Cushion
Cushion
Cushion
Cushion
Cushion
Cushion
Cushion
Cushion
Sensor guide
Sensor mounting angle
Cushion
5- 1
5- 2
5- 3
5- 4
5- 5
5- 6
5- 7
5- 8
5- 9
5-10
5-11
FDORFA332WRT0
PSHEPA382WRE0
GWAKPA832WRRZ
HPNL-A742WRRZ
LSTPPA193WRFZ
MSPRTA187WRE0
XEPSD40P08000
PCUSUA461WRP0
PCUSUA553WRPZ
PCUSUA554WRPZ
GCOVHA417WRFZ
Door panel
Sealer film
Door frame
Door screen
Latch head
Latch spring
Screw : 4mm x 8mm
Cushion
Cushion
Cushion
Choke cover
66666666-
1
2
3
4
5
6
7
8
FROLPA079WRK0
NTNT-A079WRF0
FW-VZB902WREZ
TINSEA938WRRZ
PZET-A012WRE0
TCAUAA265WRRZ
TCAUAA254WRR0
TLAB-A183WRR0
Turntable support
Turntable tray
Main wire harness
Instruction book
Terminal insulator
DHHS caution label
Monitor caution label
Service label
7- 1
7- 2
7- 3
7- 4
7- 5
7- 6
7- 7
7- 8
7- 9
7-10
XHPSD40P08K00
XHPSD30P06000
XHTSD40P08RV0
XHTSD40P12RV0
XOTSD40P12RV0
XOTSD40P08000
XOTSE40P08000
LX-CZA070WRE0
LX-CZ0052WRE0
XHPSD40P08000
Screw :
Screw :
Screw :
Screw :
Screw :
Screw :
Screw :
Special
Special
Screw :
Q'TY
1
1
1
1
1
2
2
2
1
1
1
CODE
AF
AB
AH
AC
AC
AB
AC
AF
AH
AK
AE
1
1
1
1
1
1
6
1
2
2
1
BD
AH
AX
AS
AE
AC
AA
AB
AC
AB
AG
1
1
1
1
1
1
1
1
AQ
AR
AV
AP
AB
AC
AC
AB
6
3
5
1
1
20
1
2
2
4
AA
AA
AA
AA
AA
AA
AA
AC
AA
AA
DOOR PARTS
MISCELLANEOUS
8mm
6mm
8mm
12mm
12mm
8mm
8mm
(Torx tamper proof screw)
8mm
38
R-319FW
2-1
7-6
7-8
7-6
4-23
4-25
4-22
1-14
7-2
7-10
7-8
4-9
1-4
4-17
4-20
1-8
7-6
7-7
6-7
7-6
4-24
6-6
4-13
4-7
4-23
C
4-11
7-6
7-3
4-10
4-21
7-3
D
1-5
7-6
7-4
4-19
6-8
4-22
7-1
1-7
4-21
4-12
1-6
4-15
E
7-9
7-6
7-2
1-1
1-13
4-14
6-2
4-26
4-4
4-2
4-18
1-12
1-2
4-8
7-6
1-3
4-5
7-1
6-1
1-10
4-3
7-6
7-3
1-1
7-5
7-1
4-1
2-2
4-16
4-6
1-11
1-9
7-1
7-6
7-6
7-6
7-6
2-3
1
39
R-319FW
3-6
3-5
3-3
3-4
3-1
3-6
DOOR PARTS
C
5-11
3-3-1
5-7
5-2
5-7
5-1
5-10
5-9
5-7
5-7
5-3
5-7
5-10
5-9
F
5-5
5-4
5-6
5-8
MISCELLANEOUS
6-3
6-5
H
40
R-319FW
PLASTIC BAG
SSAKHA034WRE0
6-4
INSTRUCTION BOOK
& PRINTING MATTER
6-2
TURNTABLE TRAY
FPADBA469WRKZ
6-1 TURNTABLE SUPPORT
TRAY PACK
INTO THE
OVEN CAVITY
SPADFA451WRE0
D
41
R-319FW
No part of this publication may be reproduced, stored in retrieval systems, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without prior written permission of the publisher.
42