WHITE NILE SUGAR COMPANY

CO-GENERATION DEPARTMENT
TRIP INCIDENT REPORT
Report Date: 17.12.13

Nos of Similar Incident: 1

Incident Date:21.11.13

Time: 21.40 to 1:00

Operation Impact --------- Blackout:Yes

Crushing stoppage:YES

Phase

Section

Sub-Section

SGU-Pahse-2

boiler#2

Steam temprature control

Area responsible for the Defect

Mechanical

Electrical

Control

Name of the Staff Involved Designation

Department

vinoth kumar

operation

DCS operators

What Happened?
Black out due to Steam Temprature low.

When did the incident occur?

time:21:40 date:21.11.13
Where did the incident occur?
Boiler#2
How did the incident occur?
boiler#2 temprature control valve malfunction while boiler in line.

Why did the incident occur?

main steam Temprature control valve malfunction.

Determine corrective action and its completion date.

attemprator conrol valve mal function corrected 21/11/2013

Action to be taken to avoid similar incident in future

Boiler MSSV to be closed and load reduction.

Report prepared by: Yousif Mohammed Abdelmalik

Signature:

Yousif

Date

PANY

MENT
Ref No: WCG-SG-ITR-C13-14/01
Total Loss Time in Hrs: 3:20
Other Outage:

Irrigation
Equipment Code No

Boiler#2-attemperator

Defect
Operation
Operation.
Shift Supt Name
Yousif Mohammed Abdelmalik

ccur?

ccur?

cur?

cur?

completion date.

ncident in future

Date: 16/12/2013

WHITE NILE SUGAR COMPANY

CO-GENERATION DEPARTMENT
TRIP INCIDENT REPORT
Report Date: 17/12/13

Incident Date:22.11.13

Operation Impact ---------

Blackout:Yes

Phase

Section

SGU-Phase-2

Boiler#2&4
Area responsible for the Defect

Mechanical

Electrical

Name of the Staff Involved

Designation

Ali Altoum

Shift Super. Eng

Wali Eldin

Mech.Technicain

Herald Varghese

DCS operator
What Happened?

main steam temperature low in both boilers

When did the incident occur?
22/11/13 7:44 a.m
Where did the incident occur?
Boiler#2&4
How did the incident occur?
wet bagaase from mill house.
Why did the incident occur?
high moisture bagasse.
Determine corrective action and its completion date.

Bagasse transfer to baggase yard PH-01 at any starting of mill,during gap from mill and when low Feeding beca
with Mill Shift Supt to inform us for any gap or trash or any mill bypassed.
Action to be taken to avoid similar incident in future

Arrangement with Mill Shift Supt to inform us for any gap or trash or any mill bypassed,feed boilers through bac

Report prepared by: Eihab Mohammed Ali

Signature:

Eihab

NILE SUGAR COMPANY

ERATION DEPARTMENT
Nos of Similar Incident: 2

Ref No: WCG-SG-ITR-C13-14/02

time:7:44a.m to 10.30 a.m

Total Loss Time in Hrs: 2.46

Crushing stoppage:YES

Other Outage: Irrigation

Sub-Section

Equipment Code No

Fuel feeding

Bagasse

ponsible for the Defect

Control

Operation
Operation

Department

Shift Supt Name

Mill House

Ali Altoum

Operation

Eihab Mohammed Ali

Operation

Eihab Mohammed Ali

What Happened?

did the incident occur?

did the incident occur?

d the incident occur?

d the incident occur?

ve action and its completion date.

during gap from mill and when low Feeding because of trash. Arrangement
bypassed.

to avoid similar incident in future

ash or any mill bypassed,feed boilers through back feeding .

Signature:

Eihab

Date: 16/12/2013

WHITE NILE SUGAR COMPANY

CO-GENERATION DEPARTMENT
TRIP INCIDENT REPORT
Report Date: 17/12/13

Incident Date:24/11/13

Operation Impact --------- Blackout:YES

Phase

Section

SGU-Phase-02

BHS
Area responsible for the Defect

Mechanical

Electrical

Name of the Staff Involved Designation

Khalid

Field operator

Abdel Rahim

Shift Supv

Herald Varghese

DCS operator
What Happened?

Chute Jam due to Angle Piece which led to BHS stoppage and Boiler 2&4 pressure drop and blackout.
When did the incident occur?
23/11/2013 7:10 hr
Where did the incident occur?
Ph-02 Bagasse Handling System
How did the incident occur?
during boiler 2&4 runnig with back feeding angle piece in conveyor which led to final chute jam and BC-6A trip.
Why did the incident occur?
foreign material in BHS
Determine corrective action and its completion date.
Chute Jam Cleaning started and finished 8:00 Am
Action to be taken to avoid similar incident in future

Bagasse yard PH-02 cleaned from foreign material as well as the walk way for all conveyor PH-02.

Report prepared by: Eihab Mohammed Ali Eljack

Signature: Eihab

WHITE NILE SUGAR COMPANY

CO-GENERATION DEPARTMENT
Nos of Similar Incident: 3

Ref No: WCG-SG-ITR-C13-14/03

Time: 7.48 a.m to 10:57a.m

Total Loss Time in Hrs: 3:09

Crushing stoppage: Yes 4:05

Other Outage: irrigation load

Sub-Section

Equipment Code No

BC-6A

BC-6 conveyer

Area responsible for the Defect

Control

Operation
Operation

Department

Shift Supt Name

Operation

Eihab Mohammed Ali

Operation

Eihab Mohammed Ali

Operation

Eihab Mohammed Ali

What Happened?

oppage and Boiler 2&4 pressure drop and blackout.

When did the incident occur?

Where did the incident occur?

How did the incident occur?

piece in conveyor which led to final chute jam and BC-6A trip.
Why did the incident occur?

mine corrective action and its completion date.

n to be taken to avoid similar incident in future

l as well as the walk way for all conveyor PH-02.

ljack

Signature: Eihab

Date: 16/12/2013

WHITE NILE SUGAR COMPANY

CO-GENERATION DEPARTMENT
TRIP INCIDENT REPORT
Report Date: 17/12/13

Nos of Similar Incident: 2

Incident Date:11/12/13

Operation Impact --------- Blackout:Yes

Time: 17:58
Crushing stoppage: Yes

Phase

Section

Sub-Section

SGU-Pahse-I

Boiler#1

Travelling Grate

Area responsible for the Defect

Mechanical

Electrical
Electrical

Name of the Staff Involved Designation

Control
Control
Department

What Happened?
Travelling grate NO.1 motor stopped due to communication problem

When did the incident occur?

17:58 hr 11/12/2013
Where did the incident occur?
Boiler#1
How did the incident occur?
During boiler#1 running with 3 burners travelling garte motor stopped due to communicatio problem and led to
to interlock.

Why did the incident occur?

problem still not rectified.

Determine corrective action and its completion date.

travelling grate motors to be checked for communication problem.

Action to be taken to avoid similar incident in future

many equipment have the same problem (communicaion problem) to be checked.

Report prepared by: Yousif Mohammed Abdelmalik

Signature:

Yousif

Date

Ref No: WCG-SG-ITR-C13-14/04

Total Loss Time in Hrs: 2:45
Other Outage: Irrigation load
Equipment Code No
Travelling Grate Motor

Operation

Shift Supt Name

Yousif Mohammed Abdelmalik
Abubaker Imam Ahmed
Ahmed Abdelrahman

municatio problem and led to burners trip due

tion date.

t in future

usif

Date: 16/12/2013

WHITE NILE SUGAR COMPANY

CO-GENERATION DEPARTMENT
TRIP INCIDENT REPORT
Report Date: 20\12\2014

Nos of Similar Incident:

Incident Date:20\12\2014 Time: 02:27pm

Operation Impact --------- Blackout:Yes

Crushing stoppage:Yes

Phase

Section

Sub-Section

BOILER

BOILER-03

Area responsible for the Defect

Mechanical

Electrical

Control

Name of the Staff Involved Designation

Department

HERALD K. VARGHESE

Dcs operator

BOILER

K.C. BHORADE

BOILER FIELD OPERATOR

BOILER

Mohamed.Elsagadi

BOILER FIELD OPERATOR

BOILER

What Happened?
Boiler-3 pressure, and furnace temp. coming down, due to wet baggase from mills.
When did the incident occur?
20\12\2014 02:27pm
Where did the incident occur?
Boiler-03
How did the incident occur?

After NO-CANE mills started at 1.20pm. Wet baggasse and more gap and less cane feeding starting from 1.5
we close the silo gates and max. bagasse diverted to yards mean time seeing SC4 current we are taking yard
empty we opened silo gates this wet bagasse entered to silo. Due to moisture baggase in silo furnace temp
to 580 deg.c we closed PRDS (2.5ATA, 11ATA). At 53KG/Sq cm we try to start oil burner but BURNER READY i
( after seeing furnace condition we started oilbpump, and purging given)
Why did the incident occur?
DUE to wet baggase furnace got dumped and furnace temp. comes down
Determine corrective action and its completion date.
We have to stop Belt Conveyors as not allow from mills go to the boilers.
Action to be taken to avoid similar incident in future

we have to stop bc-3, and we have to take back feeding, , and situation not improved we have to put minim
service

Report prepared by: A.GOVINDARAJAN

Signature:

Date: 20/12/2

Ref No: WCG-SG-ITRTotal Loss Time in Hrs:

Other Outage:hrs 2:40 hr:min
Equipment Code No

Operation

Shift Supt Name

A.GOVINDARAJAN

eeding starting from 1.50 pm. experienced

urrent we are taking yard baggase. silo got
ase in silo furnace temp. comes down to 650
ner but BURNER READY indication not came

ion date.

in future

ed we have to put minimum one burner in

e:

Date: 20/12/2014

WHITE NILE SUGAR COMPANY

CO-GENERATION DEPARTMENT
TRIP INCIDENT REPORT
Report Date: 15\01\2015

Nos of Similar Incident: 1

Incident Date:14\01\2015 Time: 05:06pm

Operation Impact --------- Blackout:No

Crushing stoppage:Yes

Phase

Section

Sub-Section

BOILER

Slat conveyor

Area responsible for the Defect

Mechanical

Electrical

Name of the Staff Involved Designation

Control

Department

Tanaji Patil

Dcs operator

BOILER

Rajendra Badode

Dcs operator

BOILER

Anglo , Salah,Omer Musa,Ibrahim Ramadan SC-4 Operator

BOILER

What Happened?
Slat conveyor SC-4B break down.
When did the incident occur?
On 14\01\2015 at 05:06pm
Where did the incident occur?
SC-4B
How did the incident occur?

1-Mill stopped at 3:28 pm due to some problem mill side,3:56pm mill started again, improper low feeding up to
same time wet bagasse entered in silo,Boiler pressure drop to 56.1Kg/cm2 at 04:18pm,
2- @04:25 pm crushing stopped as per our request ,BC-3 &BC-1 stopped accordingly due to wet bagasse.
3- @04:31pm Mill crushing started after pressure maintained ,boiler Pressure dropped again d
bagasse one burner lighted up @04:42pm and @04:50pm crushing stop from boiler side by stopping BC-3&BC
improvement in bagasse quality at,
4-@5:01pm Mill start, Pressure 63kg/cm2.
5- @ 5:06pm Pull cord operated by SC-4 Operator observed abnormal sound at drive end side,Same time all SC
near blr 01 silo gate to monitor bagasse quality and to close silo gates.

Why did the incident occur?

SC-4B occured break down due to a lumps of bagasse fallen in SC-4B discharge chute,not moved forwerd and ch
Determine corrective action and its completion date.

Breakdown maintenance immediately started after SC-4 stopped,damaged slats has been removed,renewed by
attachment ,completed at 02:00 am on 15/01/2015.
Action to be taken to avoid similar incident in future

To give more attention to discharge chute to avoid chocking of discharge chute during mill start up

Report prepared by:Eihab Eljack

Signature:

Date: 14/01/2015

Ref No: WCG-SG-ITR-C14-15/6

Total Loss Time in Hrs:
Other Outage:hrs 9:20 hr:min
Equipment Code No
SC-4B

Operation

Shift Supt Name

Eihab
Eihab
Eihab

mproper low feeding up to 4:25pm

m,
y due to wet bagasse.
Pressure dropped again due to wet
r side by stopping BC-3&BC-1,still there is no
end side,Same time all SC-4 operator are

e,not moved forwerd and chute jam occured.

ion date.

s been removed,renewed by new with link

in future

g mill start up

Date: 14/01/2015