Standards Publication Technical Corrigendum: Doc No: QP-STD - S - 036

STANDARDS PUBLICATION
TECHNICAL CORRIGENDUM
QP PERFORMANCE STANDARD FOR

FLAMMABLE AND TOXIC GAS DETECTORS
DOC NO: QP- STD - S - 036
REVISION 1
corr. 1
CORPORATE HSE SUPPORT DEPARTMENT
QP Performance Standard for Flammable and Toxic Gas Detectors Technical Corrigendum 1
DOC. No. QP-STD-S-036
b.
Rev. 1 Corr.
Detector location shall be based on typical leakage scenarios taking into account
plant and equipment layout, prevailing wind speed and direction, atmospheric
conditions, etc.
Detectors shall be located close to potential sources of leakage as at pump or
compressor seals, at 2 or 4 m to detect build up of gas, detectors shall be located
at level lower than the expected leak source.
c.
The following table summarises exposure limits for the more common toxic gases:
COSHH (UK)
Toxic gas
STEL (ppm)
OSHA (USA)
TWA (ppm)
STEL (ppm)
TWA (ppm)
CO
200
30
400
35
CO2
15 000
5 000
30 000
10 000
H2S
15
10
15
10
SO2
Note:
STEL Short-term exposure limit.
TWA Time-weighted average.
COSHH- Control Of Substances Hazardous to Health
OSHA- Occupational Safety and Health Administration.
9.4.2
Toxic Gas (H2S) Detector

a.
The Toxic gas (H2S) detector will be installed:
b.
The detector shall be suitable for installation in windy location subjected to high air
Velocities without loss of performance.
c.
The main characteristics of this device are:
1c
A
pp
ro
ve
d
In high potential H2S hazard area, where H2S concentration in vapor phase
exceeds 1000 ppm.
At HVAC air intakes of buildings.
Inside air-lock of buildings with HVAC system.
Inside analyzer houses where sample with high amount of H2S are analyzed.
Transmitter type, HART capability when available.

Detection principle: Electrochemical or semi-conductor type.
Range of detection: 0 to 50 ppm.
Accuracy: +/- 5% FS (@ 25C).
Response time: T90% < 30 seconds

Operating temperature range: 0 to 55C (ambient conditions); as the
detectors will be installed in full sun they must withstand 85C, if not possible
they shall be fitted with a sun shade.
Operating humidity range: 15 to 100% RH non-condensing.
Electrical protection suitable for Zone 1, group IIB, Temperature class T3.
Protection Index: IP 66 for enclosures.
Detector output signal include outputs over HART and RS-485 Modbus
protocol for smart and addressable detectors as applicable in addition to
Analogue signal 0-22 mA to include normal operation 420 mA, fault and
alarm levels.
Operating voltage 20 to 26 VDC, powered by the F&G system.
Doc. File No.: STD.S.036.R1 c
Page 14 of 19
Custodian Dept.: (ST)
QP Performance Standard for Flammable and Toxic Gas Detectors Technical Corrigendum 1
Rev. 1 Corr.
REVISION HISTORY LOG
Revision Number: 1 c
Item Revised:
Date: 20/3/2011
Reason for Change/Amendment:

Changes/Amendments Made:
This correction was carried out according to the custodian request to

cover the new Response time for Toxic Gas (H2S) Detector
Note:
The revision history log shall be updated with each revision of the document. It shall contain a
written audit trail of the reason why the changes/amendments have occurred, what the
changes/amendments were, and the date at which the changes/amendments were made.
Doc. File No.: STD.S.036.R1 c
Page 19 of 19
STANDARDS PUBLICATION
QP PERFORMANCE STANDARD FOR

FLAMMABLE AND TOXIC GAS DETECTORS
DOC NO: QP- STD- S- 036

REVISION 1
CORPORATE HSE SUPPORT DEPARTMENT
QP Performance Standard for Flammable and Toxic Gas Detectors

Rev. 1
TABLE OF CONTENTS
Page No.
FOREWORD
1.0 OBJECTIVE.......................................................................................
2.0 SCOPE..............................................................................................
3.0 APPLICATION...................................................................................
4.0 TERMINOLOGY.................................................................................
4.1 DEFINITIONS....................................................................................
4.2 ABBREVIATIONS..............................................................................
5.0 REFERENCES STANDARDS & CODES...........................................
5.1
INTERNATIONAL AND NATIONAL STANDARDS AND CODES...................
5.2
QP RELATED DOCUMENTS..........................................................................
6.0 APPROVALS.....................................................................................
7.0 HEALTH, SAFETY AND ENVIRONMENT...........................................
8.0 GENERAL REQUIREMENTS..............................................................
9.0 DETECTOR TYPE SELECTION..........................................................
9.1 GENERAL...........................................................................................
9.2
HYDROCARBON FLAMMABLE GAS DETECTORS......................................
9.2.1 GAS DETECTION LOCATION CRITERIA........................................................
9.2.2 IR POINT FLAMMABLE GAS DETECTOR.......................................................
10
9.2.3 OPEN PATH IR (LINE OF SIGHT) FLAMMABLE

GAS DETECTOR...............................................................................................
11
9.3
HYDROGEN GAS DETECTION........................................................................
12
9.4
TOXIC GAS DETECTION.................................................................................
13
9.4.1 GENERAL..........................................................................................................
13
9.4.2 TOXIC GAS (H2S) DETECTOR........................................................................
14
9.5
15
ULTRASONIC GAS LEAK DETECTOR...........................................................
10.0 FAT......................................................................................................
16
11.0 SAT......................................................................................................
17
12.0 DOCUMENTATIONS.............................................................................
17
Doc. File No.: STD.S.036.R1
Page 2 of 19

Rev. 1
12.1 GENERAL..............................................................................................
17
12.2 SPECIFIC .............................................................................................
17
13.0 QUALITY REQUIREMENTS.................................................................
18
REVISION HISTORY LOG...........................................................................
19
Page 3 of 19

Rev. 1
FOREWORD
This document has been developed by Corporate HSE Support Department (ST), reviewed
and edited by Corporate Quality and Management Systems Department and circulated for
user departments review before endorsed by Corporate Management for use as Corporate
Performance Standard for Flammable and Toxic Gas Detection System.
This document is published for QP Departments/Contractors/Consultants utilisation. It should
be emphasised that the document is to be used for QP operations wherever applicable and
appropriate.
This document in its present form reflects as far as possible the current QP requirements
taking into account the known available industry practices and the applicable latest national
and international codes and standards.
This document is subjected to periodical review to re-affirm its adequacy or to conform to any
changes in the corporate requirements or to include new developments on its subject.
It is recognized that there will be cases where addenda, data sheets, or other clarifications
need to be attached to the standard to suit a specific application or service environment. As
such, the content of the document shall not be changed or re-edited by any user (QP or its
contractors, suppliers, agents, etc.), but any addenda or clarifications entailing major changes
shall be brought to the attention of the Custodian Department.
The custodian of this document is Corporate HSE Support Department (ST). Therefore, all
technical comments, views, recommendations, etc on this document shall be forwarded to the
same and copied to Manager, Corporate Quality & Management Systems Department (QA).
Page 4 of 19

1.0
Rev. 1
OBJECTIVE
This standard identifies the minimum corporate performance requirements for the
flammable and toxic gas detectors.
The purposes of these systems are to detect a gas release and initiate alarms and
executive actions, where applicable, to achieve maximum safeguarding of personnel,
capital investment and the environment.
2.0
SCOPE
This standard defines the minimum requirements for design, Selection inspection &
Testing, Supply, Installation, Operation and Maintenance for fixed flammable and toxic
Gas Detection for QP projects.
It also defines the functional requirements of the Flammable and Toxic gas detection
system, which shall:
a. Detect at an early stage the presence of flammable and toxic gas.
b. Initiate audible and visible alarm signal as required to warn the detected hazard.
c. Initiate shutdown signal.
3.0
APPLICATION
This standard is applicable for the process areas, shelters and buildings where
flammable and toxic gases may be present in the event of a leak, in Onshore and
Offshore Facilities.
4.0
TERMINOLOGY
4.1
DEFINITIONS
For the purposes of this specification, the following definitions shall apply:
Contractor
- The party, which entered into contract with QP for

the execution of activities as mentioned in a written
agreement.
Supplier/Vendor
- The party, which entered into agreement with QP or

Contractor for manufacturing, fabricating or supplying any
items for delivery to QP or Contractor.
Shall
- It is used where the provision is an absolute requirement

to be followed strictly in order to conform to this standard.
Should
- It is used where provision is recommended to conform to

this standard.
May
Used where alternatives are acceptable, subject to QP

approval.
Page 5 of 19

4.2
Rev. 1
ABBREVIATIONS
For the purpose of this Document, the following symbols and abbreviations apply:
CO2
ESD
FAT
FEED
F&G
F&G system
HVAC
HART
H2S
HSE
I/O
IP
IR
LED
LEL
LoS
LCD
MAC
NFPA
PPM
PLC
RH
SAT
SO2
UEL
UPS
VDC
Carbon dioxide
Emergency Shutdown
Factory Acceptance Test
Front End Engineering Design
Fire &Gas
Fire and Gas Control System
Heating, Ventilation and Air Conditioning
Highway Addressable Remote Transducer Protocol
Hydrogen Sulphide
Health Safety and Environment
Input /Output
Institute of Petroleum
Infrared
Light Emitting Diode
Lower Explosive Limit
Line of Sight
Liquid Crystal Display
Manual Alarm Call point
National Fire Protection Association
Parts Per Million
Programmable Logic Controller
Relative Humidity
Site Acceptance Test
Sulphur Dioxide
Upper Explosive limit
Uninterruptible Power Supply
Volts Direct current
5.0
REFERENCE STANDARDS AND CODES
5.1
INTERNATIONAL AND NATIONAL STANDARDS AND CODES

IEC 61508
IEC 60079-1 to 19
IEC 60529
BS 5839 Part 1
BS EN 50073
BS EN 60079-29-1
Functional Safety of Electrical/Electronic/Programmable

Electronic Safety - Related Systems (All Parts)
Explosive Atmospheres from Part 1 to Part 19
Degrees for Protection Provided by Enclosures (IP Code)
Fire Detection and Fire Alarm Systems for Buildings Code of
Practice for System Design, Installation, Commissioning and
Maintenance
Guide for Selection, Installation, Use and Maintenance of
Apparatus for the Detection and Measurement of Combustible
Gases or Oxygen
Explosive Atmospheres. Gas Detectors. Performance
Requirements of Detectors for Flammable Gases
Page 6 of 19

IP-15
NFPA 72
5.2
Rev. 1
The Area Classification Code for Installations Handling Flammable

Fluids
National Fire Alarm and Signalling Code
QP RELATED DOCUMENTS
QP-PHL-S-001
QP Corporate Philosophy for Fire and Safety
5.3
In the event of conflict between this standard and the standards / codes referenced
herein or other purchase or contractual requirements, the most stringent requirement
shall apply.
6.0
APPROVALS
The Flammable and Toxic Gas Detection Systems shall be of a type submitted to,
tested, approved, and/or listed by a certifying authority equivalent to:
UL (Underwriters Laboratories Inc)

FM (Factory Mutual)
ATEX (Atmospheres Explosibles)
7.0
HEALTH, SAFETY AND ENVIRONMENT
7.1
All necessary health, safety and environmental procedures shall be employed to protect
personnel and the surrounding environment during on-site field works.
7.2
All relevant safety requirements of QP Safety and Fire Regulations and the Corporations
HSE policy shall be adhered to while performing works within QP operation areas.
8.0
GENERAL REQUIREMENTS
Each fire zone / sub zone shall be evaluated to determine the predominant risk
and local environment conditions. Based on this, appropriate fire and/or gas
detection devices, fire extinguishing and control measures shall be selected.
The equipment shall be completely factory-built, assembled, wired, and tested.
A complete set of special tools, and any devices necessary for the installation,
operation, testing, calibration and maintenance of the unit shall be provided.
Body of all external type of detectors/devices shall be corrosion resistant.
All type of sensors/detectors shall have "LED "status indication (fault, alarm, etc).
9.0
DETECTOR TYPE SELECTION
9.1
GENERAL
9.1.1
Each area shall be evaluated to determine the predominant risk and based on this,
appropriate gas detection devices, and control measures shall be selected. The
likelihood and consequences of any leak scenario shall be considered when
establishing the requirement for the gas detection system in any area of the plant.
Page 7 of 19

9.1.2
Rev. 1
The selection of detectors type, principle of operation, quantity and location shall
consider the predominant combustible/flammable materials present, the type of fire
which may occur and the possible presence of flammable gases, together with the
following:
a.
The ambient conditions and likely causes of impaired performance e.g. Wind
direction and velocity, Obscuration by mists, dusts and other causes of poor
visibility, Excessive rain and presence of pollutants.
b.
Possible gas ingress into enclosed areas and identified areas where there may be
insufficient air changes.
c.
Ventilation airflow patterns.
d.
Shielding by beams, equipment or piping.
e.
Possible failure modes (e.g. instrument and mechanical failures), including risk of
accidental damage, consequences of failure and the likelihood of false alarms.
f.
Maintenance requirements including access, frequency and duration.
g.
Performance requirements including performance and the speed of response to a

developing hazard.
h.
i.
Explosion hazards
Electromagnetic influences
9.1.3
Detector selection should be based on the Lower Explosive Limit (LEL) of the
predominant stream components to provide the earliest detector response. However
different types (i.e. point type gas detector and open path type) of gas detector may
be appropriate in the same area, for example at low and high elevation.
9.2
HYDROCARBON FLAMMABLE GAS DETECTORS
9.2.1
Gas Detection Location Criteria

a.
b.
Gas detection shall be required for an area if any of the following apply:
Areas that have potential for hydrocarbon leak.
Areas that are non-hazardous into which gas could feasible be transported
either by mechanical ventilation systems, differential pressures, or air
movement require gas detection. The penetrations through which gas can be
leaked through air supply ducts and single-door access ways coming from
classified hazardous areas.
Area in which large volumes of gas could be released and transported to other
areas.
Gas detectors shall primarily be installed to monitor areas of the plant where
flammable gas may escape and/or accumulate. Two types of gas detector shall
be considered for use in open and sheltered process areas:
Infra-red open path (IR LoS); and
Infra-red point.
Page 8 of 19

Rev. 1
Point detectors employing different detection technology (e.g. catalytic detectors)

shall not be employed except in specific circumstances. IR point detectors shall
incorporate a means of testing optical availability. Each type of detector will
respond to a specified level of accumulation and be designed to alarm at two
preset levels. The alarm levels shall be set according to the predominant
hydrocarbon to be detected in the monitored area. The area between transmitter
and receiver of Line-of-sight detectors shall be arranged such that its operation is
free from any obstacles.
c.
Infrared gas detectors are suitable for detection of a large range of gases,
Be aware that any plastic obstructions in the beam path are seen by infrared
detectors as hydrocarbons.
Infra-red point gas detectors shall also be located in selected areas where
essential equipment is required to remain operational when a gas alert exists.
Equipment within these zones will remain energised until gas is detected in the
area.
d.
Open path Gas Detector, The main role of such instruments is to monitor the level
of gas hazard in an area. Their integrating method of measurement makes them
more suited to indicate the presence of explosion hazards than point devices that
only measure local flammability.
e.
Flammable hydrocarbon gas detectors of either type identified shall be considered

for hydrocarbon processing and storage areas.
The assessment of the
requirement for gas detection and type employed shall be based on the results of
the hazard assessment studies and shall consider:
f.
Number of leakage sources within the areas (and hence the likelihood of a
leak);
Dispersion profiles for credible leak scenarios;
The buoyancy or otherwise of the leaking material;
The operating pressure and likely magnitude of any leak;
The likelihood of the leak being detected under normal environmental

conditions;
The consequences of any leak remaining undetected ;
Access for maintenance;
Dependent on the size and location of air intakes relative to flammable

hydrocarbon sources, the requirement for detectors in HVAC systems and
combustion air intakes shall be determined from the results of the hazard
assessment. Safe areas shall generally be located distant from risk areas to
minimise this requirement. Where required, gas detection in HVAC systems to
manned or critical function areas (control rooms, substations, local equipment
rooms), and combustion air intakes to gas turbines, etc. shall be via point
detectors mounted in an aspirator unit, in order to provide a stable sampling
environment. As an alternative, purpose-designed, duct-mountable IR point type
gas detectors shall be employed to monitor air intakes.
Page 9 of 19

Rev. 1
The exhaust gases from aspirator units monitoring safe areas shall be piped back
to the external area.
g.
To allow a level of redundancy, the minimum number of detectors in any one fire
zone shall be Three, wired on separate circuits. This will allow for a single
detector failure or fault.
h. All flammable gas detectors shall have two adjustable alarm levels.
Low level gas alarms
High level gas alarms
Note:
For Executive Action Please refer to QP Corporate Fire & Safety Philosophy
No.: QP-PHL-S-001; Clause No.: 7.11.
Alarm levels shall be as follows:

I.
IR Point Detectors:
II.
Low level - 20% LEL

High level - 50% LEL
IR LoS (Open Path) Detectors :
Low level - 1.0 LEL metre

High level 2.5 LEL metres
Detectors shall operate 100N at low level to raise an alarm in the control room;
200N detectors at high level shall be required for executive actions (i.e. shutdown)
to occur. Where point detectors protect manned buildings or other safe areas,
detection levels (low, high) shall be 15% LEL and 25% LEL.
i.
9.2.2
IR point gas detectors are generally unsuitable for use where the ambient
temperature is very high; this will be the case within the enclosures of gas
turbines. In this application, the use of catalytic gas detectors shall be considered
(this might be vendor standard), or the enclosure exhaust duct shall be monitored.
IR Point Flammable Gas Detector

a. Flammable gas detectors shall be of the hydrocarbon sensing type and shall be
calibrated for the gas composition expected to be present. This will typically be
methane or heavier hydrocarbon as applicable.). Detectors shall be Infra Red
point type.
b. Point type flammable gas detectors shall be positioned in equipment enclosures
handling hydrocarbon fuel, or process feed gas, and in other areas where a
hydrocarbon gas leak may be expected to collect.
c. Typically detectors shall be located based on the density of flammable gas and
arranged in 5 meter staggered matrix around the potential sources of leakage.
d. The IR Point flammable gas detector shall be installed:
In process area to detect a flammable gas leak.

At the inlet of air compressors.
At the combustion air inlet of Emergency Diesel Generator.
Page 10 of 19

Rev. 1
Air inlet of HVAC of buildings.

Air lock of buildings with HVAC system.
e. The detector is activated by gas that enters the measuring chamber of the
detector.
f. Main characteristics of this device are:
Detection principle: Infra Red absorption by hydrocarbon gases,

Range of detection: 0 to 100 % LEL.
Response time: T50% < 5 seconds and T90% < 10 seconds.
Operating temperature range: 0 to 55C (ambient conditions); as the detectors
will be installed in full sun they must withstand 85C, if not possible they shall
be fitted with a sun shade.
Operating humidity range: 15 to 100 % RH non-condensing.
Electrical protection suitable for Zone 1, (group IIB),Temperature classT3.
Analogue signal 0-22 mA to include normal operation 420 mA, fault and alarm
levels.
Operating voltage 20 to 26 VDC, powered by the F&G SYSTEM.
Automatic self resetting type.
Equipped with automatic self testing features (electronic test, calibration, etc.).
Special accessories (brackets, sun shade, filter, etc.) for detector installation
shall be provided.
Detectors shall have protection accessories (splashguard, filter, etc.);
VENDOR shall indicate response time increase due to the installation of
protection accessories.
Equipment for calibration (gas cylinder, pressure reducer, caps,) testing and
maintenance shall be provided.
Zero drift shall be less than 2% over two years.
g. The VENDOR shall submit the following information:
9.2.3
Power supply consumption (@ 24VDC).

Maximum allowable distance between transmitter and F&G system panel
according to cable core section .
Calibration requirements (schedule, detailed calibration procedure)
Open Path IR (Line of Sight) Flammable Gas Detector

a. The Open Path IR (line of sight) flammable gas detector will be installed to protect
an area where there are several potential leak sources; these areas must be free
of any obstacle that may obstruct the IR beam.
The detector is activated by cloud of gas that cross the IR beam between
Source and Receiver.
Open path gas detectors can be used to monitor the perimeter of process units. It
can also be used for boundary detection before control room, living quarter and
other manned buildings.
Page 11 of 19

Rev. 1
Open path gas detectors have a (recommended) minimum alarm level setting of
0.5 LELm (50 % LEL extended for one meter). That is, it can be set to give an
alarm if there is a flammable gas cloud of 5 % LEL over a distance of 10 m or, 0.5
% LEL over a distance of 100 m. Recommended alarm thresholds for open path
(line-of-sight) gas detectors are:
1 LELm & 2.5 LELm respectively for Low/High level alarm;
b. The main characteristics of this device are:
Detection principle: Infra Red absorption by hydrocarbon gases,

Range of detection: 0 to 5 LEL.m
Path length: 5 to 120 meters.
Response time: T50% < 15 seconds (with 0 100 % LEL).
will be installed in full sun they must withstand 85C, if not possible they shall
be fitted with a sun shade.
Electrical protection suitable for Zone 1, group IIB, T3.
Protection Index: IP 66 for both modules.
Analogue signal 0-22 mA to include normal operation 420 mA, fault and alarm
levels.
Special accessories (brackets, sun shade, filter, etc.) for detector installation
and alignment shall be provided.
VENDOR shall indicate response time increasing due to these protection
accessories.
Equipment for calibration, testing and maintenance shall be provided.
Zero drift shall be less than 2% over two years.
The VENDOR shall give the following information:

Maximum length between transmitter and F&G system panel according to
cable core section.
9.3
HYDROGEN GAS DETECTION
9.3.1
The Hydrogen gas detector will be installed to detect Hydrogen leaks, they will be
used in battery rooms and near process equipment handling gas rich in Hydrogen.
9.3.2
Electro-chemical point detectors for hydrogen detection shall be considered for rooms
that contain batteries where, during a recharge condition, high levels of hydrogen
might accumulate. In battery rooms where potential for significant hydrogen evolution
exists when natural ventilation is not feasible and for units handling hydrogen the
minimum number of detectors in the respective fire zone shall generally be two.
Page 12 of 19

Rev. 1
Activation of any two detectors at 10% LEL shall be required to initiate a confirmed
gas alarm and subsequent executive actions. Operation of a single detector at 10%
LEL, shall initiate an alarm only. Detection of hydrogen shall result in stopping of any
battery charging operations.
9.3.3
Detection principle: Electrochemical

Range of detection: 0 to 100 %LEL.
Response time: T50% < 10 seconds (with 0 100 %LEL).
will be installed in full sun they must withstand 85C, if not possible they shall be
fitted with a sun shade.
Electrical protection suitable for Zone 1, group IIC, Temperature class T3.
Detector output signal include outputs over HART and RS-485 Modbus protocol
for smart and addressable detectors as applicable in addition to Analogue signal
0-22 mA to include normal operation 420 mA, fault and alarm levels.
Operating voltage 20 to 26 VDC, powered by the F&G SYSTEM.
Special accessories (brackets, sun shade, etc.) for detector installation shall be
provided.
Detectors shall have protection accessories (splashguard, filter, etc.); VENDOR

shall indicate response time increasing due to these protection accessories.
Equipment for calibration (gas cylinder, pressure reducer, caps, ), testing and
maintenance shall be provided.
Life time of the sensors under operating conditions shall be given.
Maximum length between transmitter and F&G system panel according to cable
core section.
9.4
TOXIC GAS DETECTION
9.4.1
General
a.
Release of toxic gases into the atmosphere will generally create a health hazard
rather than an explosion hazard. The concentrations at which toxic gases need to
be detected are far lower level than their flammable level .Detectors for toxic
gases shall be specific for the type of the gas involved.
Page 13 of 19

b.
Rev. 1
Detector location shall be based on typical leakage scenarios taking into account
plant and equipment layout, prevailing wind speed and direction, atmospheric
conditions, etc.
Detectors shall be located close to potential sources of leakage as at pump or
compressor seals, at 2 or 4 m to detect build up of gas, detectors shall be located
at level lower than the expected leak source.
c.
The following table summarises exposure limits for the more common toxic gases:
COSHH (UK)
Toxic gas
STEL (ppm)
OSHA (USA)
TWA (ppm)
STEL (ppm)
TWA (ppm)
CO
200
30
400
35
CO2
15 000
5 000
30 000
10 000
H2S
15
10
15
10
SO2
Note:
STEL Short-term exposure limit.
TWA Time-weighted average.
COSHH- Control Of Substances Hazardous to Health
OSHA- Occupational Safety and Health Administration.
9.4.2
Toxic Gas (H2S) Detector

a.
The Toxic gas (H2S) detector will be installed:
In high potential H2S hazard area, where H2S concentration in vapor phase
exceeds 1000 ppm.
At HVAC air intakes of buildings.
Inside air-lock of buildings with HVAC system.
Inside analyzer houses where sample with high amount of H2S are analyzed.
b.
The detector shall be suitable for installation in windy location subjected to high air
Velocities without loss of performance.
c.
Transmitter type, HART capability when available.

Detection principle: Electrochemical or semi-conductor type.
Range of detection: 0 to 50 ppm.
Accuracy: +/- 5% FS (@ 25C).
Response time: T50% < 60 seconds (with H2S step 0 20 ppm).
Operating temperature range: 0 to 55C (ambient conditions); as the
detectors will be installed in full sun they must withstand 85C, if not possible
they shall be fitted with a sun shade.
Electrical protection suitable for Zone 1, group IIB, Temperature class T3.
Analogue signal 0-22 mA to include normal operation 420 mA, fault and
alarm levels.
Page 14 of 19

Rev. 1

Fitted with local display on the transmitter (continuous readout gas
concentration and fault codes).
Equipped with automatic self testing features (electronic test, calibration,
etc.).
Special accessories (support brackets, sun shade, etc.) for detector
installation shall be provided.
VENDOR shall indicate response time increasing due to these protection
accessories.
Equipment for calibration (gas cylinder, pressure reducer, caps ), testing
and maintenance shall be provided.
Zero drift shall be less than 2 ppm over two years.
The VENDOR shall submit the following information:

Maximum length between transmitter and F&G system panel according to
cable core section.
d.
Currently, electro-chemical detector is preferred to the semi-conductor type. Both

sensing mechanisms have strengths and weaknesses, but the electrochemical
sensor has approved to be more reliable in wet and humid atmospheres.
9.5
ULTRASONIC GAS LEAK DETECTOR
9.5.1
Ultrasonic gas leak detectors detect outdoor hydrocarbon gas leaks by sensing the
distinct high frequency acoustic ultrasound emitted by all high-pressure gas leaks.
Based on robust microphone gas sensing technology, the Ultrasonic gas detector only
needs to detect the sound of the leaking gas in order to operate.
9.5.2
Ultrasonic gas leak detectors instantly detect gas leaks as small as 0.1kg/sec at
distances up to 20m from the leak source, regardless of ambient conditions, changing
wind direction or fast dilution of the gas cloud.
9.5.3
With ultrasonic gas leak detection an accurate detection coverage range for the
individual detector can be determined and verified prior to installation. For detection of
industry standard small leaks at 0.1kg/s (ref: methane) the detection coverage will be
up to 20m. The exact coverage and positioning of the detectors can be based on an
ultrasonic background noise mapping onsite.
9.5.4
Ultrasonic gas leak detectors respond to the ultrasonic noise generated by escaping
gas at pressures of minimum 150 psi for maximum coverage of 5-20 m in radius.
9.5.5
Oil and gas applications

The Ultrasonic gas leak detectors can be used as part of the F&G detection system
for all kinds of gas processing facilities where the gas pressure is above 10bar
(150psi). Typical applications include:
Page 15 of 19

Rev. 1
Offshore oil / gas platforms

Onshore oil / gas terminals
Wellheads
Pipelines, Gas compressor and metering stations along pipelines
LNG / GTL plants
Underground gas storage facilities
Downstream chemical processing plants (ethylene, methanol, ammonia and
propylene)
Refineries
Gas turbine power plants
Floating production storage and offloading vessels
9.5.6 The main characteristics of this device are:
Corrosion resistance in harsh environments

High reliability and trouble free maintenance
Detector Frequency Range: 25 kHz 70 kHz
Dynamic Range: 58 104 dB
Displays actual sound pressure level and alarm indication
Response time: <1 s (speed of sound)
Operating temperature range: 0 to 60C (ambient conditions); as the detectors will
be installed in full sun they must withstand 85C, if not possible they shall be fitted
with a sun shade.
Electrical protection suitable for Zone 1, group IIB, T3.
Detector output signal include outputs over HART and RS-485 Modbus protocol for
smart and addressable detectors as applicable in addition to Analogue signal 0-22
mA to include normal operation 420 mA, fault and alarm levels.
Senssonic - integrated acoustic self-test
Advanced stainless steel microphone
Stainless steel AISI 316L explosion proof housing
One-person sound check and calibration with traceable portable test unit
Special accessories (support brackets, sun shade, etc.) for detector installation shall
be provided.
Equipment for calibration, testing and maintenance shall be provided.
Three digit LED display

Maximum length between transmitter and F&G system panel according to cable core
section.
10.0
Factory Acceptance Test (FAT):
10.1
At an early stage of the project and before the FAT, Vendor shall demonstrate that
each type of devices provided shall be compatible with the F&G SYSTEM and work
Page 16 of 19

Rev. 1
satisfactorily. These tests will be performed at the F&G SYSTEM factory, with one
detector of each type, to validate all links to the F&G systems and to determinate the
appropriate end of line resistors for monitoring.
10.2
During the FAT all instruments shall be inspected for any physical defect or damage,
and shall meet the corporate requirement.
10.3
Inspection shall mainly include:
11.0
A checking for: quantity, tag number plate/marking, compliance material,

dimensional, electric connections, range, power supply, output signal, etc.
10% random test for: calibration / accuracy, linearity, response time, repeatability,
electrical isolation, power supply variation, output zero, output full scale, output
50% range.
The Vendor, before delivery, shall calibrate all devices and calibration sheet shall
be delivered with the instrument.
Site Acceptance Test (SAT):

The SAT shall be done with the F&G system and 100% of Gas Detectors to be
calibrated.
12.0
DOCUMENTATIONS
12.1
GENERAL
All correspondence, drawings, instructions, data sheets, design calculations, or any
other written information shall be in the English language. In the case of dual
languages, one language shall be English and the other Arabic.
All dimensions, units of measurements, physical constant, etc. should be in SI units,
unless otherwise specified.
The additional documents should be furnished as appropriate.
In addition, all documents (texts, specifications, data sheets, drawings etc.) should be
provided with electronic files in the approved software (ms word, excel, auto cad, etc.).
Design calculations should be submitted in the approved and widely used software
agreed by QP.
12.2
SPECIFIC
The design shall include the submission of product data including all necessary
drawings such as detectors layout, detectors loop diagram, performance criteria, etc.
The supply shall provide two copies of the manufacturers installation, operation,
commissioning and maintenance manuals upon equipment delivery.
Completed system commissioning data and witnessed test sheets of fire simulation in
according with BS EN 50073 shall be issued upon project completion.
Page 17 of 19

13.0
Rev. 1
QUALITY REQUIREMENTS
The manufacturer/contractor shall operate a quality management system based on the
latest ISO 9000 series of standards to satisfy the requirements of this document.
The manufacturer/contractor shall demonstrate compliance by providing a copy of the
accredited certificate or the manufacturer's/contractor's quality manual. Verification of
the manufacturer's/ contractor quality system is normally part of the pre-qualification
procedure, and is therefore not detailed in the core text of this document.
Page 18 of 19

Rev. 1
REVISION HISTORY LOG
Revision Number: 1
Item Revised:
Date: 26/12/2010
Reason for Change/Amendment:

Changes/Amendments Made:
This standard is a new document developed to cover QP requirements

on Flammable and Toxic Gas Detection Systems.
Note:
The revision history log shall be updated with each revision of the document. It shall contain a
written audit trail of the reason why the changes/amendments have occurred, what the
changes/amendments were, and the date at which the changes/amendments were made.
Page 19 of 19

Standards Publication Technical Corrigendum: Doc No: QP-STD - S - 036

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Standards Publication Technical Corrigendum: Doc No: QP-STD - S - 036

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STANDARDS PUBLICATION

QP PERFORMANCE STANDARD FOR

CORPORATE HSE SUPPORT DEPARTMENT

Toxic Gas (H2S) Detector

The Toxic gas (H2S) detector will be installed:

The main characteristics of this device are:

Transmitter type, HART capability when available.

Response time: T90% < 30 seconds

Doc. File No.: STD.S.036.R1 c

Custodian Dept.: (ST)

REVISION HISTORY LOG

Reason for Change/Amendment:

This correction was carried out according to the custodian request to

Doc. File No.: STD.S.036.R1 c

Custodian Dept.: (ST)

QP PERFORMANCE STANDARD FOR

DOC NO: QP- STD- S- 036

CORPORATE HSE SUPPORT DEPARTMENT

QP Performance Standard for Flammable and Toxic Gas Detectors

5.0 REFERENCES STANDARDS & CODES...........................................

INTERNATIONAL AND NATIONAL STANDARDS AND CODES...................

7.0 HEALTH, SAFETY AND ENVIRONMENT...........................................

8.0 GENERAL REQUIREMENTS..............................................................

9.0 DETECTOR TYPE SELECTION..........................................................

HYDROCARBON FLAMMABLE GAS DETECTORS......................................

9.2.1 GAS DETECTION LOCATION CRITERIA........................................................

9.2.2 IR POINT FLAMMABLE GAS DETECTOR.......................................................

9.2.3 OPEN PATH IR (LINE OF SIGHT) FLAMMABLE

HYDROGEN GAS DETECTION........................................................................

TOXIC GAS DETECTION.................................................................................

9.4.2 TOXIC GAS (H2S) DETECTOR........................................................................

ULTRASONIC GAS LEAK DETECTOR...........................................................

Doc. File No.: STD.S.036.R1

Custodian Dept.: (ST)

QP Performance Standard for Flammable and Toxic Gas Detectors

12.2 SPECIFIC .............................................................................................

13.0 QUALITY REQUIREMENTS.................................................................

REVISION HISTORY LOG...........................................................................

Doc. File No.: STD.S.036.R1

Custodian Dept.: (ST)

QP Performance Standard for Flammable and Toxic Gas Detectors

Doc. File No.: STD.S.036.R1

Custodian Dept.: (ST)

QP Performance Standard for Flammable and Toxic Gas Detectors

- The party, which entered into contract with QP for

- The party, which entered into agreement with QP or

- It is used where the provision is an absolute requirement

- It is used where provision is recommended to conform to

Doc. File No.: STD.S.036.R1

Used where alternatives are acceptable, subject to QP

Custodian Dept.: (ST)

QP Performance Standard for Flammable and Toxic Gas Detectors

REFERENCE STANDARDS AND CODES

INTERNATIONAL AND NATIONAL STANDARDS AND CODES

Functional Safety of Electrical/Electronic/Programmable

Doc. File No.: STD.S.036.R1

Custodian Dept.: (ST)

QP Performance Standard for Flammable and Toxic Gas Detectors

The Area Classification Code for Installations Handling Flammable

QP Corporate Philosophy for Fire and Safety

UL (Underwriters Laboratories Inc)

HEALTH, SAFETY AND ENVIRONMENT

The equipment shall be completely factory-built, assembled, wired, and tested.