Professional Documents
Culture Documents
INDOSAT
JAGUAR PROJECT
Antenna & Tower Rigging
Method of Procedure
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Method of Procedure
Antenna & Tower Rigging MOP
Version
V5.0
Prepared by
Marwan
Doc. Code
ISAT-Q-M-002/III/14
Reviewed by
Arif Budiarto
Process owner
Approved By
Ian Reynolds
Revised HW
Ian Reynolds
Revision Date
Indosat Review &
Acknowledgement
Reviewed by
Revision Description
Revision Date
Items Revised/Revisited:
Version 05
Revised & checked for Jaguar Project - November 2014 (ian Reynolds)
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CONTENTS
1
Preparation .......................................................................................................
2.1
2.2
Site Safety
2.3
Worker Preparation
4.
Lifting Process
Lifting Technique.............................................................................................
10
11
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Tools & Equipment check, Team tool box talk safety Briefing
team
Antenna lifts preparations & safety checks
NOK
Test Lifting / tools: pulley, wire rope, and winch
OK
Replace item
Install Antenna on tower leg, fix the brackets & support arms
NOK
Rectification
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Preparation
Only Manual Hand Winches are to be used and this must have a load capacity suitable for the load
to be lifted and must be in a serviceable condition. Typically this will be rated at 3x the load to be
lifted. Hand winches factory certified and complete with the correct leg mounting brackets (2000Kg
SWL).
For extra safety a 2000Kg nylon sling will be wrapped around the winch Leg brackets and fixed with
an appropriate Bow or D shackle (SWL 2000Kg - not tied). In addition to the above, the Operator
must be fully trained and experienced in the use of the hand winch and the rigging work must be
properly supervised by qualified And certified engineers at all times
The number of turns of wire rope on the drum should be a minimum of 4 turns and the Operator
Must be wearing good quality leather gloves and shall keep his hands away from the Winch
When in operation at all times.
Steel Wire Rope minimum 160m, 14mm in diameter with the factory pressed eye thumbnails (no
bulldog or other type of clips is to be used). Huawei teams will only use factory certified and tested
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Rigging attachment devices, such as Webbing slings, Shackles and Carabiners will also be required
and these should have a minimum SWL capability of 2000kg, the same as the other lifting items,
typically 3x the load to be lifted. All items shall be in good serviceable condition and fit for
purpose and visually checked before each use, any none conforming items must be replaced for
new serviceable items..
Radio Transceivers (Back to back Radios/Walkie Talkies) are to be used at all times for
communicating between ground crew and workers aloft. Use of Mobile phones is not
recommended.
General Hand tools, Ratchet socket wrench, wrenches, open ended spanners, water pass etc, are
required & must be fully fit for purpose and must be in good serviceable condition, tools must be
stored in tool boxes. All rigging engineers are to ensure that all hand tools are tethered (tied) to
their harness and canvas flapped (closed) tool bags used at all times when working at height.
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Item
1
2
3
4
5
6
7
8
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Description
Hand Winch - Factory assembled -With Leg bracket - SWL 2000Kg
Wire / Steel Rope 14mm Diameter - 150M - SWL 2000Kg
Wire Rope factory pressed Eye Loop - SWL 2000K 3000Kg. (Min 150M)
Pulley Block/Snatch Block - SWL 2000Kg
BOW Shackle 5/8 " - High tensile steel - SWL 2000Kg
BOW Shackle 1//2 " - High tensile steel - SWL 2000Kg
Carabiner Steel - 23Kn - Screw lock
Looped Nylon Endless Webbing Sling - Max Length (2m SWL 2000Kg).
150m Polypropylene Tag Line Rope - SWL 2000Kg.
Cable Drum Jacks (for wire rope & feeders/Hybrid cable if needed).
Single Flat Webbing Cargo Sling - 5m - 2000Kg
Ratchet Spanner - 1/2 " - Long Reach socket sets minimum:
Sizes = 13mm, 17mm, 19mm, 21mm 24mm
Long reach sockets 1/2 " - 13mm to 24mm
Safety Signs (Working at Heights Emergency call PPE)
Yellow Black / Red & White - Boundary tape (Plastic)
Complete set of professional hand tools & Tool box.
Qty
1
1
1
2
6
4
6
4
1
1 Set
2
5
1 set
3
100m
1 Set
Personal Protective Safety Equipment (PPE) must be worn at all times when working on all of
the Project sites, this is none negotiable and any persons found not abiding to the Project HSE
regulations will be removed from the site and banned from the project without hesitation.
Basic PP
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2.2
The teams on site must attach Barricade Tape and place safety signs on and around the working
areas, as well as clearly identify the rigging drop zones (half the working height) these areas must
be taped and cordoned off, site access gates must be locked and secured when the rigging work is
ongoing & all engineers are made fully aware of the site safety emergency gathering area in case of
any sudden incidents/accidents. The team leader must also inform the local residents/population
of the lifting activities prior to commencement of the rigging and make them fully aware of the
possible dangers; children and spectators are to be asked politely to leave the drop zone areas.
Site barricading:
Red and white or yellow and Black cordon tapes can be used for marking out safety areas..
All sites must be taped off to mark the working area and the drop zones; the barricade tape must block the
access areas and be placed at a height of 1.5m AGL.
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All Huawei subcons must carry their Permit to work certification & Huawei ID as well as first aid and
WAH Certification must be made available on the site installation and checked:
All members of the Rigging team will and should carry their WAH / First aid certification (Copy) with
them on all site installations; they must be fully trained at WAH and first aid and have basic
knowledge of HSE.
All Riggers must hold WAH Certificate from Menakertrans / Professional Consultant, any persons
found to be on site working without the correct certification will be immediately removed from site
and their photo taken, details logged and reported to the HSE HW manager.
The site risk assessment and all documentation must be made available to all on site and to the
customer if needed.
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All Pulley Blocks must be attach to the structures correctly by using webbing nylon slings and
shackle SWL 2000Kg. Pulley Blocks must be attached on the Leg & placed above a horizontal
bracing to prevent any slippage or displacement/movement of the pulley under stress.
6 Lifting Test & rigging checks.
6.1 SITE Process and Pre-Lifting checks.
Lifting continued:
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8 Azimuth Adjustments
Rotate the Antenna, RRU, and Filter - To a propose azimuth and lock off the antenna system:
Engineers must not move antenna only they must rotate the whole complete assembly:
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On a 4 legged SST where the tower leg size is lower then 70mm, the antenna triple band
must be installed once the Tower leg has been stiffened. The rigging and lifting process is
the exact same process as described above, the overall lifting procedures are the same
with the lifting of the antenna (compact type 1), and the only difference being the tower
Leg must be stiffened first then the antenna system can be installed not until.
Ensure the pulley blocks are secured firmly and correctly in the tower leg, not bracings.
The Wire rope is free from any friction and rubbing and wrapped on the winch correctly (4
turns).
Let Taglines run freely under control, avoid any damage to equipment on the tower
No member below the lift Antenna /communicate well with winch controller.
Pre Assembly Stiffening mounting in the ground
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Utamakan Keselamatan,
Orang-orang yang mencintai anda
menunggu dirumah.
Drafted By:
Ian.reynolds1@huawei.com
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