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MECH 344/X
Machine Element Design
Lecture 1
Contact Details
Instructor: Dr. S. Narayanswamy
Office Room: EV 004.124
Phone: 848-2424 (7923)
2 Term Tests
Final exam
Class logistics
http://users.encs.concordia.ca/~nrskumar
Text Book
REFERENCES
The Tutorial
Tut XA
M ---- (20:30-22:10)
SGW H-562
Tut XB
M ---- (20:30-22:10)
SGW H-564
Term Tests
The tests will be for 75 minutes on the 5th and 11th week during
Tutorial hours
Material covered for each test will be given in class one week prior
to the date of the test (definitely not by email)
Grading Scheme
Grade composition:
40%
Final:
60%
Attend the term tests as well as midterm and get good marks
Final Test
10
General Notes
week 1
21-Sep
week 2
28-Sep
week 3
5-Oct
week 4
19-Oct
week 5
26-Oct
week 6
2-Nov
week 7
9-Nov
week 8
16- Nov
week 9
23- Nov
week 10
30- Nov
week 11
7-Dec
week 12
8-Dec
week 13
Stresses due to Axial, Bending, Direct Shear, Transverse Shear and Torsional Loadings; Curved
Beams; Combined Stresses- Mohr Circle; Stress Concentration Factors; Residual Stresses; Thermal
Stresses
Static Failure Theories: Failure of Ductile Materials under Static Loading (Maximum Shear Stress
Theory, Maximum Distortion Energy Theory); Failure of Brittle Materials under Static Loading
(Modified Mohr Theory)
Fatigue Failure Theories: Basic Concepts and Standard fatigue Test; Fatigue Strengths for Reversed
Bending, Reversed Axial Loading and Reversed Torsional Loading; Fatigue Strength for Reversed
Biaxial Loading; Influence of Surface and Size on Fatigue Strength; Effect of Mean Stress on Fatigue
Strength; Effect of Stress Concentration; Fatigue Life Prediction with Randomly Varying Loads
Design of Screws and Fasteners: Thread Forms, Terminology and Standards; Power Screws; Screw
Stresses; Threaded Fasteners; Fasteners Materials and Methods of Manufacture; Bolt Tightening
and Initial Tension; Bolt Tension with External Joint-Separating Force; Bolt Selection for Static
Loading; Bolt Selection for Fatigue Loading
Design of Springs: Coil Spring Stress and Deflection; Stress and Strength Analysis for Helical
Compression Springs-Static Loading; End Designs of Helical Compression Springs; Bucking
Analysis of Helical Compression Springs; Design Procedure for Helical Compression Springs-Static
Loading; Design of Helical Compression Springs for Fatigue Loading
Design of Spur Gears: Geometry and Nomenclature; Interference and Contact Ratio; Gear Force
Analysis; Gear-Tooth Strength; Gear-Tooth Bending Fatigue Analysis- Basic Concepts and
Recommended Procedure; Gear Tooth Surface Fatigue Analysis-Basic Concepts and
Recommended Procedure
Design of Shafts and Keys: Shaft Loads; Attachments and Stress Concentrations; Shaft Stresses;
Rotating-Shaft Dynamics; Overall Shaft Design; Keys
Design of Journal and Rolling-Element Bearings: Rolling-Element Bearing Types; Fitting of RollingElement Bearings; Catalogue Information for Rolling-Element Bearings; Bearing Selection based on
Fatigue Life Requirement
Review
4 (must be
reviewed by
students)
6
(Sections 6.56.12)
8
(Sections 8.18.12)
10
12
(Sections 12.112.8)
15
(Sections 15.115.12)
17
(Sections 17.117.6)
14
Introduction
Machine Design
Design Process
Safety Factors
Fundamentals of Machine
Component Design
Fifth Edition
Robert C. Juvinall Kurt M. Marshek
Chapter 1
Mechanical Engineering Design
in Broad Perspective
Copyright 2012 by John Wiley & Sons, Inc. All rights reserved.
15
Engineering design is the process of applying the various
techniques and scientific principles for the purpose of defining a
device, a process, or a system in sufficient detail to permit its
realization.
A Machine is:
(1) An apparatus consisting of interrelated units, or
(2) A device that modifies force or motion
A Structure has no moving parts, e.g. bridges, buildings.
Thedesign process
REPRESENTATION
Basic requirements to be able to
PERCEPTION
perform a design
KNOWLEDGE
All the above interacts in your
judgment even if you are not
INTUITION
aware of it
CONCEPT
You have to train your judgment
PURE CONCEPT
to be able to perform solutionEMPIRICAL CONCEPT solving based thinking
NOTION
IDEA
1. Problem Defn.
2. Concept and
ideas
3. Solutions
4. Models/Prototype
5. Production and
working drawings
Concurrent engineering
approach
A Component !
29
30
31
32
33
34
35
36
37
Factor of Safety N =
Material Strength
Design Load
Fundamentals of Machine
Component Design
Fifth Edition
Robert C. Juvinall Kurt M. Marshek
Chapter 2
Load Analysis
Copyright 2012 by John Wiley & Sons, Inc. All rights reserved.
39
47
of Gear C = 2.25
of Gear B = 3.75
49
50
51
The sections chosen for load determination in the previous examples were, by simple
inspection, clearly those subjected to the most critical loading.
In more complicated cases, however, several sections may be critical, and their locations
less obvious.
In such instances it is often helpful to employ an orderly procedure
of following the lines of force (approximate paths taken by the force, determined
by simple inspection) through the various parts, and noting along the way any sections
suspected of being critical. Such a procedure is illustrated in the following example.
52
Assumptions:
1. The weight of the yoke connection can be ignored.
2. The load is divided equally between the two prongs of the fork (the loads and
yoke connection are perfectly symmetrical).
3. The load in each prong is divided equally between the portions on each side of
the hole.
4. Distributed loads are represented as concentrated loads.
5. The effects of pin, blade, and fork deflections on load distribution are negligible.
6. The pin fits snugly in the fork and blade.
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54
55
56