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NetSure 701 A41, NetSure 501 A41, NetSure 501 A91

Subrack Power system User Manual


Version
Revision date
BOM

V1.0
August 29, 2012
31012653

Emerson Network Power provides customers with technical support. Users may contact the nearest
Emerson local sales office or service center.

Copyright 2012 by Emerson Network Power Co., Ltd.


All rights reserved. The contents in this document are subject to change without notice.

Emerson Network Power Co., Ltd.


Address: No.1 Kefa Rd., Science & Industry Park, Nanshan District 518057, Shenzhen China
Homepage: www.emersonnetworkpower.com.cn
E-mail: support@emersonnetwork.com.cn

Safety Precautions
To reduce the chance of accident, please read the safety precautions very carefully before operation. The
"Caution, Notice, Warning, Danger" in this book do not represent all the safety points to be observed, and are
only supplement to various safety points. Therefore, the installation and operation personnel must be strictly
trained and master the correct operations and all the safety points before actual operation.
When operating Emerson products, the safety rules in the industry, the general safety points and special safety
instructions specified in this book must be strictly observed.

Electrical Safety
I. Hazardous voltage

Danger
Some components of the power system carry hazardous voltage in operation. Direct contact or indirect contact through
moist objects with these components will result in fatal injury.
Safety rules in the industry must be observed when installing the power system. The installation personnel must
be licensed to operate high voltage and AC power.
In operation, the installation personnel are not allowed to wear conductive objects such as watches, bracelets,
bangles, rings.
When water or moisture is found on the Subrack, turn off the power immediately. In moist environment,
precautions must be taken to keep moisture out of the power system.
"Prohibit" warning label must be attached to the switches and buttons that are not permitted to operate during
installation.

Danger
High voltage operation may cause fire and electric shock. The connection and wiring of AC cables must be in compliance
with the local rules and regulations. Only those who are licensed to operate high voltage and AC power can perform high
voltage operations.
II. Tools

Warning
In high voltage and AC operation, special tools must be used. No common or self-carried tools should be used.
III. Thunderstorm

Danger
Never operate on high voltage, AC, iron tower or mast in the thunderstorm.
In thunderstorms, a strong electromagnetic field will be generated in the air. Therefore the equipment should be
well earthed in time to avoid damage by lightning strikes.

IV. ESD

Notice
The static electricity generated by the human body will damage the static sensitive elements on PCBs, such as large-scale
ICs. Before touching any plug-in board, PCB or IC chip, ESD wrist strap must be worn to prevent body static from
damaging the sensitive components. The other end of the ESD wrist strap must be well earthed.
V. Short circuit

Danger
During operation, never short the positive and negative poles of the DC distribution unit of the system or the non-grounding
pole and the earth. The power system is a constant voltage DC power equipment, short circuit will result in equipment
burning and endanger human safety.
Check carefully the polarity of the cable and connection terminal when performing DC live operations.
As the operation space in the DC distribution unit is very tight, please carefully select the operation space.
Never wear a watch, bracelet, bangle, ring, or other conductive objects during operation.
Insulated tools must be used.
In live operation, keep the arm muscle tense, so that when tool connection is loosened, the free movement of
the human body and tool is reduced to a minimum.
VI. Dangerous energy

Warning
240VA, hazardous energy, keep off, no bridge connection. This converter contains outputs exceed 240VA, when installing
into end system care must be taken that the output and appropriate wire may not be touched.

Battery
Danger
Before any operation on battery, read carefully the safety precautions for battery transportation and the correct battery
connection method.
Non-standard operation on the battery will cause danger. In operation, precautions should be taken to prevent
battery short circuit and overflow of electrolyte. The overflow of electrolyte will erode the metal objects and PCBs,
thus causing equipment damage and short circuit of PCBs.
Before any operation on battery, pay attention to the following points:
Remove the watch, bracelet, bangle, ring, and other metal objects on the wrist.
Use special insulated tools.
Use eye protection device, and take preventive measures.
Wear rubber gloves and apron to guard against electrolyte overflow.
In battery transportation, the electrode of the battery should always be kept facing upward. Never put the battery
upside down or slanted.

BLVD
The system has battery low voltage disconnection (BLVD) function. BLVD means when the mains fail and
batteries supply power, the monitoring module cuts the load off when the battery voltage drops down to below
43.2V to prevent over-discharge. The BLVD voltage is settable. Refer to 4.2.3 Battery Selection for setting
method.
The factory setting is enabling BLVD, which means that if power outage lasts for a long time or the power system
fails, there might be BLVD. Users should classify the loads and connect the priority loads to BLVD routes. For
vital loads, users can disable BLVD of these loads to insure reliability of the power supply.
The method of disabling BLVD is:
Set BLVD Enable item of the monitoring module to N. Refer to 4.2.3

for setting
method.

Notice
The advantage of enabling BLVD is protecting the batteries from over-discharge when the battery voltage is low. The
disadvantage of enabling BLVD is that when the battery voltage drops down to a certain value, all the loads (including
non-priority loads and priority loads) will be cut off due to battery disconnection.
The advantage of software disabling BLVD is prolonging the power supply of priority loads. The disadvantage is that
software disabling cannot prevent unwanted power failure due to misoperation or power system failure.

Others
I. Sharp object

Warning
When moving equipment by hand, protective gloves should be worn to avoid injury by sharp object.

II. Cable connection

Notice
Please verify the compliance of the cable and cable label with the actual installation prior to cable connection.
III. Binding the signal lines

Notice
The signal lines should be bound separately from heavy current and high voltage lines, with binding interval of at least
150mm.

Contents
Chapter 1 Overview ............................................................................................................................................................ 1
1.1 Model Information ................................................................................................................................................. 1
1.2 Composition And Configuration ............................................................................................................................ 1
1.3 Features ................................................................................................................................................................ 4
Chapter 2 Installation Instruction ......................................................................................................................................... 5
2.1 Safety Regulations ................................................................................................................................................ 5
2.2 Preparation ........................................................................................................................................................... 5
2.3 Mechanical Installation.......................................................................................................................................... 6
2.4 Electrical Installation ............................................................................................................................................. 9
2.4.1 Power System Cabling Method ................................................................................................................. 9
2.4.2 Connecting AC Input Cables ................................................................................................................... 10
2.4.3 Connecting Load Cables ......................................................................................................................... 11
2.4.4 Connecting Battery Cables ...................................................................................................................... 11
2.4.5 Connecting Signal Cables ....................................................................................................................... 12
Chapter 3 Installation Testing............................................................................................................................................ 16
3.1 Installation Check And Startup ............................................................................................................................ 16
3.2 Basic Settings ..................................................................................................................................................... 16
3.3 Alarm Check And System Operation Status Check ............................................................................................ 17
3.4 Final Steps .......................................................................................................................................................... 18
Chapter 4 Use Of Monitoring Module M221SM221S ..................................................................................................... 19
4.1 Control Keypad And Indicator ............................................................................................................................. 19
4.1.1 Front Panel .............................................................................................................................................. 19
4.1.2 Indicator Function .................................................................................................................................... 19
4.1.3 Control Keypad Function ......................................................................................................................... 19
4.2 LCD Menu Tree .................................................................................................................................................. 20
4.2.1 Status ...................................................................................................................................................... 20
4.2.2 Settings.................................................................................................................................................... 21
4.2.3 Manual ..................................................................................................................................................... 28
4.2.4 ECO ......................................................................................................................................................... 28
4.2.5 Quick Setting ........................................................................................................................................... 28
4.2.6 Controller Setting ..................................................................................................................................... 29
4.3 WEB Interface Operation .................................................................................................................................... 30
4.3.1 Setting Up The Internet Explorer Web Browser ....................................................................................... 30
4.3.2 Logging Into The Controller ..................................................................................................................... 31
4.3.3 Homepage Introduction ........................................................................................................................... 32
4.4 WEB Bootloader Interface Operation .................................................................................................................. 36
4.5 Serial Bootloader Interface Operation ................................................................................................................. 37

Chapter 5 Use Of Monitoring Module M820B.................................................................................................................... 41


5.1 Operation Panel .................................................................................................................................................. 41
5.2 First Screen......................................................................................................................................................... 42
5.3 Default Main Screen ........................................................................................................................................... 42
5.4 Overall Menu Structure ....................................................................................................................................... 43
5.5 Main Menu .......................................................................................................................................................... 43
5.6 Status.................................................................................................................................................................. 44
5.7 Manual ................................................................................................................................................................ 46
5.7.1 Settings.................................................................................................................................................... 47
5.7.2 Power System Setting ............................................................................................................................. 55
5.7.3 Rectifier Setting ....................................................................................................................................... 57
5.7.4 Battery Setting ......................................................................................................................................... 57
5.7.5 Parameter Settings Of BattFuseUnit ....................................................................................................... 59
5.7.6 Parameter Settings Of DC ....................................................................................................................... 59
5.7.7 Parameter Setting Of LVD ....................................................................................................................... 59
5.7.8 AC Parameter Settings ............................................................................................................................ 60
5.7.9 Communication Parameter Settings ........................................................................................................ 60
5.7.10 Controller Parameter Settings ............................................................................................................... 60
5.8 Energy Saving Setting ........................................................................................................................................ 60
5.9 Quick Settings ..................................................................................................................................................... 61
5.10 Access M820B Through Web ........................................................................................................................... 61
5.10.1 Login ...................................................................................................................................................... 62
5.10.2 Homepage Introduction ......................................................................................................................... 63
5.10.3 Device Information ................................................................................................................................. 64
5.10.4 Data Browse, Control And Parameter Setting Of Rectifier..................................................................... 64
5.10.5 Data Browse, Control And Parameter Setting Of Battery ...................................................................... 67
5.10.6 Alarms ................................................................................................................................................... 69
5.10.7 Maintenance .......................................................................................................................................... 70
5.10.8 Configurations ....................................................................................................................................... 78
5.10.9 Query ..................................................................................................................................................... 83
5.11 Access ACU+ Through NMS ............................................................................................................................ 85
5.11.1 NMS Supported By SNMP Agent .......................................................................................................... 85
5.11.2 MIB Installation ...................................................................................................................................... 85
5.11.3 Access ACU+ Through NMS ................................................................................................................. 86
5.11.4 ESR Configure....................................................................................................................................... 87
Chapter 6 Alarm Handling ................................................................................................................................................. 88
6.1 Handling Alarms.................................................................................................................................................. 88
6.2 Handling Rectifier Fault....................................................................................................................................... 89

Appendix 1 Technical And Engineering Data .................................................................................................................... 91


Appendix 2 Installation Instruction Of Battery Rack .......................................................................................................... 95
1. Installation Instruction Of Two-Layer And Four-Layer Battery Rack ..................................................................... 95
2. Installation Instruction Of Three-Layer Battery Rack............................................................................................. 97
3. Fixing The Battery Rack........................................................................................................................................ 98
Appendix 3 Wiring Diagram............................................................................................................................................... 99
Appendix 4 Shematic Diagram ........................................................................................................................................ 107
Appendix 5 Glossary ....................................................................................................................................................... 115

Chapter 1

Overview

Chapter 1 Overview
This chapter introduces model description, composition and configuration, and features.
The power system in this manual refers to the NetSure NetSure 701 A41, NetSure 501 A41, NetSure 501 A91
series 19 subrack power system.

1.1 Model Information


Take NetSure 501 A41-S1 power system as an example, the model description is given in Figure 1-1.

NetSure 501 A 4 1 S 1
Cabinet configuration
Cabinet type: Subrack
Version
The number of the rectifier in the typical power supply system: 4. If the number ranges between 0 ~ 9,
the character is represented by a number. If the number is larger than 9, the character isrepresented
by a letter, for example, A represents the number 10, B represents the number 11,and so on
Region. A: Asia-Pacific region
Output power of the rectifier. 501: 1740W ~ 2000W. 701: 2900W ~ 5000W
Brand name of the power supply system

Figure 1-1Model information

1.2 Composition And Configuration


System composition
The system consists of power distribution parts, rectifiers and monitoring module. The rectifier model is
R48-1800, R48-2900U or R48-3200 and the model of the monitoring module is M221S, M222S or M820B. The
internal structures of the systems are shown in Figure 1-2 to Figure 1-6.

Figure 1-2

NetSure 501 A41- S1/S2 system structure

NetSure 701 A41, NetSure 501 A41, NetSure 501 A91 Subrack Power system User Manual

Chapter 1

Overview

Positive terminals

Battery MCB

AC input MCB

Load MCB
Rectifier
Monitoring
module
Controller
Dummy panel

Figure 1-3

Figure 1-4

Figure 1-5

NetSure 501 A91-S1 system structure

NetSure 701 A41 S2/S4 system structure

NetSure 701 A41-S1/S3/S5 system structure

Figure 1-6

NetSure 701 A41-S5 system structure

System configuration
The configurations of the power system are described in Table 1-1.

NetSure 701 A41, NetSure 501 A41, NetSure 501 A91 Subrack Power system

User Manual

Chapter 1

Overview

Table 1-1 Configuration of fixed- configuration system


Item
Contorller

Rectifier

NetSure 501 A41-S1

NetSure 501 A41-S2

NetSure 501 A91-S1 NetSure 701 A41-S1 NetSure 701 A41-S2 NetSure 701 A41-S3 NetSure 701 A41-S4 NetSure 701 A41-S5

Model

Model

Model

Model

Model

Model

Model

Model

M221S/M222S

M820B

M221S/M222S

M221S/M222S

M221S/M222S

M221S/M222S

M820B

M221S/M222S

Model

Model

Model

Model

Model

Model

Model

Model

R48-1800A/R48-2000/
R48-2000e
Standard
configuration4 pieces

R48-1800A/R48-2000/
R48-2000e
Standard
configuration4 pieces

R48-1800A/R48-2000
/R48-2000e
Standard
configuration5

R48-2900U/R48-300
0e/R48-3200/R48-35
00e/R48-4000e
Standard
configuration3

R48-2900U/
R48-3000e
R48- 3200
R48-3500e
R48-4000e
Standard
configuration4

R48-2900U/
R48-3000e
R48- 3200
R48-3500e
R48-4000e
Standard
configuration4

R48-2900U/
R48-3000e
R48- 3200
R48-3500e
R48-4000e
Standard
configuration4

R48-2900U/
R48-3000e
R48- 3200
R48-3500e
R48-4000e
Standard
configuration4

pieces

pieces

pieces

LNPE/380Vac

3PNPE/ 220Vac 3PNPE/ 380Vac LNPE/ 220Vac

pieces

pieces

AC power
distribution

DC power
distribution

LNPE/ 220Vac

LNPE/220Vac

3PNPE/380Vac

3PNPE/380Vac

BLVD load route

BLVD load route

BLVD load route

BLVD load route

BLVD load route

BLVD load route

BLVD load route

BLVD load route

2 16A/1P,
MCB
LLVD load route

2 10A/1P,
2 32A/1PMCB
LLVD load route

1 10A/1P
MCB
LLVD load route

2 63A/1P,
2 32A/1P
MCB

2 63A/1P,
2 32A/1P
MCB

5 63A/1P,
5 32A/1P,
8 10A/1P
MCB
LLVD load route

4 63A/1P,
6 32A/1P,
2 10A/1P
MCB
LLVD load route

2 32A/1P,
2 16A/1P
MCB
LLVD load route

2 32A/1P,
2 16A/1P
MCB
LLVD load route

263A/1P,

2 63A/1P
4 32A/1P,
4 10A/1P
MCB
LLVD load route

263A/1P, 4

432A/1P,

2100A/1P

32A/1P MCB

216A/1P MCB

263A/1P,

Not configured

4 40A/1P
MCB

Not configured

232A/1P MCB
Battery MCB
2 63A/1P
2 125A/1P
2 125A/1P
2 125A/1P
2 125A/1P
2 125A/1P
AC SPD
1 piece
Optional
Optional
Optional
Optional
1 piece
DC SPD
1 piece
Optional
Optional
Optional
Optional
1 piece
Max.size (mm)
483 360 222
483 360 222
483 360 400
483 360 267
483 360 267
483 360 267
BLVD contorller
Contorller power-off
Contorller power-on
Contorller power-on Contorller power-on Contorller power-on Contorller power-off
mode
Weight
25kg
25kg
25kg
25kg
25kg
25kg
Notes:
1. Temperature sensor and connected cables, remote monitoring unit, battery rack.
2. The way of outage for control is cutting off the battery, disconnecting the monitor and storage battery, monitor dropping out and communication broken up.

NetSure 701 A41, NetSure 501 A41, NetSure 501 A91 Subrack Power system User Manual

2 125A/1P
Optional
Optional
483 360 400
Contorller power-on

2 125A/1P
1 piece
1 piece
483 360 267
Contorller power-off

25kg

25kg

Chapter 1

Overview

1.3 Features
The rectifier uses the active Power Factor Compensation (PFC) technology, raising the power factor to 0.99.
Wide AC input voltage range: 85V ~ 290V (NetSure 701 A41) or 85Vac ~ 300Vac (NetSure 501 A41 & NetSure
501 A91).
The rectifier uses soft switching technology, raising the system rated efficiency to 91%, and the efficient systems
can be as high as 95%.
Ultra-low radiation. With advanced EMC design, the rectifier meets international standards such as CE and
NEBS. Both the conducted and radiated interference reach Class B.
The rectifier safety design complies with UL, CE and NEBS standards.
High power density.
Rectifiers are hot pluggable. It takes less than 1min to replace a rectifier.
Two over-voltage protection methods are optional: hardware protection and software protection. The latter one
also has two optional modes: lock-out at the first over-voltage and lock-out at the second over-voltage.
Perfect battery management: The management functions include the LLVD (optional), BLVD, temperature
compensation, auto voltage regulation, stepless current limiting, battery capacity calculation and on-line battery
test, etc.
M221S and M222S support historical alarm record up to 200 and historical record up to 1000. And M820B
supports historical alarm record up to 3000 and historical record up to 60000
10 sets of battery test data records.
Network design: Providing multiple communication ports (such as RS232, modem and dry contacts), which
enables flexible networking and remote monitoring. M820B support the USB communication interface.
Perfect lightning protection at AC side and DC side.
Complete fault protection and fault alarm functions.
NetSure 701 A41-S3, NetSure 701 A41-S5 and NetSure 501 A41-S1 adopt the way of outage for control, This
way effectively prevents the storage battery from deeply discharging after system battery protection drops out
and hence prevents the unattended outdoors and indoors server rooms from the damage due to the deep
discharge.

NetSure 701 A41, NetSure 501 A41, NetSure 501 A91 Subrack Power system

User Manual

Chapter 2

Installation Instruction

Chapter 2 Installation Instruction


2.1 Safety Regulations
Certain components in this power system have hazardous voltage and current. Always follow the instructions below:
1. Only the adequately trained personnel with satisfactory knowledge of the power system can carry out the
installation. The most recent revision of these safety rules and local safety rules in force shall be adhered to during
the installation.
2. All external circuits that are below 48V and connected to the power system must comply with the requirements of
SELV as defined in IEC 60950.
3. Make sure that the power (mains and battery) to the system is cut off before any operations can be carried out
within the system subrack.
4. The power subracks shall be kept locked and placed in a locked room. The key keeper should be the one
responsible for the power system.
5. The wiring of the power distribution cables should be arranged carefully so that the cables are kept away from the
maintenance personnel.

2.2 Preparation
Unpacking inspection
The equipment should be unpacked and inspected after it arrives at the installation site. The inspection shall be done
by representatives of both the user and Emerson Network Power Co., Ltd.To inspect the equipment, you should open
the packing case, take out the packing list and check against the packing list that the equipment is correct and
complete. Make sure that the equipment is delivered intact.
Cables
The cable design should meet relevant industry standards.
It is recommended to use the RVVZ cables as AC cables. The cable should reach at least +70C temperature
durability. With cable length shorter than 30 meters, the Cross-Sectional Area (CSA) calculation should be based on
2
the current density of 3.5A/mm . The suggested CSA value is no less than the Table 2-1.
Table 2-1 Load cable CSA selection
AC MCB rated current
125A
100A
63A

Max. battery current


105A
80A
50A

Min. cable CSA


35mm2
25mm2
16mm2

Max. cable length


50mm2
50mm2
25mm2

The CSA of DC cable depends on the current flowing through the cable and the allowable voltage drop. To select the
battery cable CSA, see Table 2-2. Select the DC load cable CSA according to the Table 2-3.
Table 2-2 Battery cable CSA selection
Battery MCB rated current
Max. battery current
Min. cable CSA
Max. cable length (volt drop: 0.5V, with max. CSA)
125A
105A
35mm2
6m
63A
50A
16 mm2
5m
Note:
1. The specs are applicable at ambient temperature of 25C. If the temperature is higher or lower than this, the CSA of the cable
should be increased.
2. The battery cable should reach at least +90C he at durability. It is recommended to use double-insulated copper-core flame
retardant cable as battery cable

NetSure 701 A41, NetSure 501 A41, NetSure 501 A91 Subrack Power system User Manual

Chapter 2

Installation Instruction
Table 2-3 DC load cable selection

Load route rated Max. output


Min. cable Max. cable length (volt drop:
Max. cable length (volt drop:
Max. cable CSA
current
current
CSA
0.5V, with min. CSA)
0.5V, with max. CSA)
100A
80A
25mm2
14m
50mm2
20m
63A
50A
16mm2
9m
25mm2
14m
32A
25A
10mm2
11m
25mm2
29m
16A
12A
6mm2
14m
25mm2
48m
10A
8A
6mm2
23m
25mm2
98m
Note: The specs are applicable at ambient temperature of 25C. If the temperature is higher than this, the CSA of the cable should
be increased

To prevent the air switching capacity is too large, the load overload does not work. Recommended the capacity of the
air switching is up to 1.5 ~ 2 times of the load peak.
The CSA of the system grounding cables should be consistent with the largest power distribution cables. The CSA
2
value is no less than 25mm .
AC and DC power distribution interface definition see Table 2-4.
Table 2-4 AC and DC power distribution interface definition
Connector name

AC power
distribution

DC power
distribution

Connector specifications

Wiring instructions

AC input MCB

H type terminal, max. cable CSA 35mm2 (Single-phase power input)


H type terminal, max. cable CSA 25mm2 (Three -phase power input)

AC power line

Grounding
busbar

One M8 bolt, OT type wiring terminal, max. cable CSA 35mm2

Connected to the
grounding bar of the
equipment room

Battery output
MCB

H type terminal, max. cable CSA 25mm2 (63A and below)


H type terminal, max. cable CSA 50mm2 (capacity above 63A)

Connected to the battery


port

Negative
output MCB

H type terminal, max. cable CSA 25mm2 (63A and below)


H type terminal, max. cable CSA 50mm2 (capacity above 63A)

Connected to the users load


port

Positive
busbar

Terminal subrack terminalcable CSA 50mm2

Connected to the users load


port

2.3 Mechanical Installation


Note
1. The cabinet or rack the subrack power supply system installed in must provide fireproof and electric protection casing, or
install in cement or other difficult to burn, at the same time and other combustible materials to keep enough distance.
2. For the convenience of maintenance, users should maintain a clearance of 800mm at the front of the power supply system.
3. Subrack cannot be installed against the wall, it must leave enough space for heat dissipation.
Installed on battery bracket
1. Fix the subrack power system to the battery bracket through the connectors with M6 bolts, as shown in Figure 2-1.

NetSure 701 A41, NetSure 501 A41, NetSure 501 A91 Subrack Power system

User Manual

Chapter 2

Installation Instruction

Subrack
power system

M6 screw
M6 screw

Connector

Connector

Battery
bracket

Figure 2-1

Cabinet and rack installation

Installed in cabient
Insert the subrack power system to the matching cabinet, as shown in Figure 2-2.

Subrack power

system

Figure 2-2 Installed in the cabinet system

The engineering graphics of the subrack power system as shown in Figure 2-3 to Figure 2-8.

NetSure 701 A41, NetSure 501 A41, NetSure 501 A91 Subrack Power system User Manual

Chapter 2

Installation Instruction

Figure 2-3 Installation size of NetSure 501 A41 (unit: mm)

445

Figure 2-4 Installation size of NetSure 501 A91 (unit: mm)

Figure 2-5 Installation size of NetSure 701 A41-S1 (unit: mm)

Figure 2-6 Installation size of NetSure 701 A41-S2/S3 (unit: mm)

NetSure 701 A41, NetSure 501 A41, NetSure 501 A91 Subrack Power system

User Manual

Chapter 2

Installation Instruction

Figure 2-7 Installation size of NetSure 701 A41- S4 (unit: mm)

265.0

438.5
482.6

Figure 2-8 Installation size of NetSure 701 A41-S5 (unit: mm)

Note
1. Tighten the captive screw of the MFU and DU Panel by the cross head screwdriver when there is no operation.
2. Also tighten the handle of the 501 modules by the cross head screwdriver.
3. Please plug in the new modules or installing a new panel after removing the rectifier module.

2.4 Electrical Installation


2.4.1 Power System Cabling Method
Cabling from the top of the power system
DU unit and MFU unit are available for the system top cover cabling.
For DU unit cabling: Cabling from the cable outlet area and then fixed to the cable-bundling plate and the top edge.
As shown in Figure 2-9.

NetSure 701 A41, NetSure 501 A41, NetSure 501 A91 Subrack Power system User Manual

10

Chapter 2

Installation Instruction

Cable outlet area

Cable-bundling plate
Cable outlet area

Figure 2-9

Cable entry Illustration of the DU unit

The MFU unit cabling is shown in 2-10.

Figure 2-10

Cable entry Illustration of the MFU unit

Cabling from side of the power system


Use a cross head screwdriver to remove two screws which fix the cabling panel at side of cabling area, then the cable
can be led out from the cabling area, as shown in Figure 2-11.

Figure 2-11 Side cable cabling Illustration

2.4.2 Connecting AC Input Cables

Danger
1. Switch off all MCBs before the electrical connection.
2. Only the qualified personnel can do the mains cable connection.
Take the NetSure 701 A41 power supply system as an example, the position of the terminals are shown in
Figure 2-12.

NetSure 701 A41, NetSure 501 A41, NetSure 501 A91 Subrack Power system

User Manual

Chapter 2

Installation Instruction

11

Figure 2-12 Illustration of the connection terminal

2.4.3 Connecting Load Cables


Connect the negative cable of the load to the upper terminal of load MCB. Connect the positive cable of the load to
the DC positive busbar, as shown in Figure 2-13.

Figure 2-13 Illustration of the load cable connection terminal

2.4.4 Connecting Battery Cables


Note
1. The batteries may have dangerous current. Before connecting the battery cables, the corresponding battery input MCBs or the
battery cell connector must be disconnected to avoid live state of the power system after installation.
2. Be careful not to reverse connect the battery. Otherwise, both the battery and the power system will be damaged!
1. Connect one end of the negative battery cable to the upper terminal of battery MCBs. Connect one end of the
positive battery cable to the DC positive bus bar.
2. Connect copper lugs to the other end of the battery cables. Bind the connecting parts with insulating tape, and put
them beside the battery. Connect the cables to the battery when the DC distribution unit is to be tested. As shown in
Figure 2-14.
Positive terminal
Battery MCB

Figure 2-14 Illustration of the battery connection terminal

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Chapter 2

Installation Instruction

2.4.5 Connecting Signal Cables


There are two user interface board of the power system can optional, respectively the W2453X1 user interface board
and IB2 user interface board. The W2453X1 user interface board is used together with the M221S monitoring unit or
M222S monitoring unit only; and the IB2 user interface board is used together with the M820B monitoring unit only.
W2453X1 user interface board cable connection
Take the NetSure 501 A41 power supply system as an example, the position of the user connector board (W2453X1)
is shown in Figure 2-15.

Figure 2-15 W2453X1 user interface board Illustration

At most two user connector boards are allowed in the power supply system. Standard cabinet is only configured with
one user connector board.
With one user connector board configured, the power supply system provides three external digital signal input
interfaces: DI2, DI3, DI4 (DI1 is used for DC SPD alarm. If no DC SPD is configured in the power supply system, DI1
is available) and four dry contact alarm output interfaces: DO1, DO2, DO3, DO4. With two user connector boards
configured, the power supply system provides additional four dry contact alarm output interfaces: DO5, DO6, DO7,
and DO8.

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The functions of the interfaces are shown in Table 2-5.


Table 2-5 nterface functions
Type
Dry contact 1
Dry contact 2
Dry contact 3
Dry contact 4
Dry contact 5
Dry contact 6
Dry contact 7
Dry contact 8

Default alarm
AC power failure
DC overvoltage or DC undervoltage
Rectifier alarm
Priority LLVD
Non-priority LLVD
/
/
/

Description
/
Four-level DC voltage alarms
Except rectifier lost and multi-rectifier alarm
/
/
/
/
/

With default settings, when the preceding alarms are generated, the contactors of the corresponding dry contacts
should change their status, that is, the normally-open contactors close, and the normally-closed contactors open. All
the status changes should be verified by a multimeter. After the alarms are removed, the dry contacts should resume.
The default settings of the dry contact alarms can be changed through the controller. The interfaces of the user
connector board are shown in Figure 2-16.

Figure 2-16 W2453X1 user connector board interface

IB2 user interface board


The external input and output signals are all connected to the IB2 user interface board. For the ports on the IB2 user
interface board, see Figure 2-17.

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Installation Instruction

Figure 2-17 IB2 user interface board definition

Note
1. J11 and J12 are temperature sensor ports. They are not used here.
2. J2 is I2C interface, and provides the power.
See Table 2-6 for the dry contact terminal definition.
Table 2-6 Dry contact terminal definition
Name of double-layer port

J3

J4

J5

J6

J7

Pin No.
1
2
3
4
5
6
1
2
3
4
5
6
1
2
3
4
5
6
1
2
3
4
5

Pin name
DI1DI1+
DI2DI2+
DI3DI3+
DI4DI4+
DI5DI5+
DI6DI6+
DI7DI7+
DI8DI8+
NA
NA
DO1_NC
DO2_NC
DO1_COM
DO2_COM
DO1_NO

Definition
Digital input 1Digital input 1+
Digital input 2Digital input 2+
Digital input 3Digital input 3+
Digital input 4Digital input 4+
Digital input 5Digital input 5+
Digital input 6Digital input 6+
Digital input 7Digital input 7+
Digital input 8Digital input 8+
/
/
NC contact of relay 1
NC contact of relay 2
Common contact of relay 1
Common contact of relay 2
NO contact of relay 1

DO2_NO

NO contact of relay 2

1
2
3

DO3_NC
DO4_NC
DO3_COM

NC contact of relay 3
NC contact of relay 4
Common contact of relay 3

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Name of double-layer port
J7

J8

J9

Pin No.
4
5
6
1
2
3
4
5
6
1
2
3
4
5
6

Pin name
DO4_COM
DO3_NO
DO4_NO
DO5_NC
DO6_NC
DO5_COM
DO6_COM
DO5_NO
DO6_NO
DO7_NC
DO8_NC
DO7_COM
DO8_COM
DO7_NO
DO8_NO

Installation Instruction

15

Definition
Common contact of relay 4
NO contact of relay 3
NO contact of relay 4
NC contact of relay 5
NC contact of relay 6
Common contact of relay 5
Common contact of relay 6
NO contact of relay 5
NO contact of relay 6
NC contact of relay 7
NC contact of relay 8
Common contact of relay 7
Common contact of relay 8
NO contact of relay 7
NO contact of relay 8

The definition of dry contact function can be set through controller or WEB browser.
The specifications of the dry contact ports are as follows:
Digital inputs: 8-route, opto-isolation, the alarm and high/low level are definable (high level: 20V ~ 60V, low level: less
than 1V).
Digital output: 8-route, relay isolation, maximum: 30Vdc 1A, 125Vac 0.5A; 60W; minimum: 10uA @ 10Vdc, alarm is
definable.
Connecting Communication Signal Cable
The communication port of the M221S controller is shown in Figure 2-18. The M222S only provides the RS232
communication serial port, whereas the Ethernet port is not provided.

Figure 2-18 M221S controller communication port

The communication port of the M820B controller is shown in Figure 2-19.

Figure 2-19 M820B controller communication port

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Chapter 3

Installation Testing

Chapter 3 Installation Testing


This chapter introduces procedures of installation testing. The corresponding safety rules shall be adhered to in the
test.

3.1 Installation Check And Startup


Before the test, inform the chief manufacturer representative. Only trained electrical engineer can maintain and
operate this equipment. In operation, the installation personnel are not allowed to wear conductive objects such as
watches, bracelets, bangles and rings.
During operation, parts of this equipment carry hazardous voltage. Misoperation can result in severe or fatal injuries
and property damage. Before the test, check the equipment to ensure the proper earthing. Installation check must be
done before testing. Then the batteries can be charged for the first time.
Make sure that the AC input MCBs, battery MCBs and load MCBs are switched off. Make sure that all the devices are
properly installed.
Installation check
OK

Comments

OK

Comments

Check all the MCBs and cables. Are their models correct?
Check the bus bar connections, input and output cable connection, and connection between the power
system and the system grounding.
Check the if the number and connections of the batteris are correct. Check the polarity of the battery string
with a voltmeter.
Make sure all the cable connections are firm and reliable.

Startup preparations
Make sure that all the MCB are switched off.
Measure the AC input voltage. Make sure the input voltage is within the allowable range.
Check that the communication and alarm cables are connected to the signal transfer board.
Check that the temperature sensor, if any, has been installed.
Check that the battery string circuit is not closed.
Connect the disconnected batteries to the battery string circuit
Switch off unconnected battery MCBs. Check that the battery signal cables are connected to battery
MCBs reliably, not loosened or suspended
Measure with a voltmeter across the connection points of each battery and make sure that the polarity is
right. For a lead-acid battery with 24 cells, the voltmeter should read 2.0-2.1V/cell or 48-51V/battery. If the
voltage of certain cell is lower than 2.0V, that cell must be replaced.
Check with an ohmmeter that there is no short circuit between the positive & negative distribution bus
bars, or between the positive & negative battery poles
(Note: Pull out all modules before the check and restore them after the check)

Umin=___V

Umin=___V

Startup
OK

Comments

Switch on the system AC input MCB. The green LED on the rectifier will be on and the fan will start
running after a certain delay. The monitoring module will show that the power supply voltage is 53.5V.
Check the system voltage and busbar polarity with a voltmeter. The voltage difference between the
measured value and displayed value should be less than 0.2V.
Start and stop each rectifier of the system by unplugging and inserting each rectifier. Check their output
voltages.

3.2 Basic Settings


When the system is put into service for the first time, the parameters of monitoring module must be set based on the
actual system configuration, such as battery number, capacity, users charge current limit and other functional
requirements. Only after that can the monitoring module display system operation information and control the output.

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Installation Testing
OK

Comments

The system model has been set correctly in factory before delivery, check that the setting agrees with
the actual system:
NetSure 701 A41-S148V/SETSet the battery shunt coefficient for175A/25mV
NetSure 701 A41-S2S548V/SETSet the battery shunt coefficient for300A/25mV
NetSure 501 A41-S148V/SETSet the battery shunt coefficient for175A/25mV
NetSure 501 A41-S248V/SETSet the battery shunt coefficient for300A/25mV
NetSure 501 A91-S148V/SETSet the battery shunt coefficient for300A/25mV
The DC over-voltage alarm point has been set correctly in factory before delivery, check that the
setting agrees with the actual system:
Set DC over-voltage alarm: 58V
Check that the parameter SettingAlarm SettingsAlarm mode, check that the mode is set to High
The battery string number set at the monitoring module should be the same as the number actually
connected. (By default: 2)
Set the battery capacity according to the actual capacity of the battery connected to the system.
Default: 300Ah
Configure the temperature coefficient according to the battery manufacturers requirement. Setting
range: 0-500mV/C. By default: 72mV/C. (if no temp erature sensor is installed, do not set this
parameter)
Set the charge current limit according to your needs. Setting range: 0.1~0.25C10. (By default: 0.1C10)
Set the monitoring module according to the voltage suggested by the battery supplier.
Floating Charge (FC) voltage range: 42V ~ Boost Charge (BC) voltage. Default: 53.5V.
BC voltage range: FC voltage ~ 58V. By default: 56.4V.
For batteries that do not need BC, set the BC voltage to FC voltage plus 0.1V
Put through the battery MCBs and connect the batteries

3.3 Alarm Check And System Operation Status Check


Alarm check
Check that all functional units can trigger alarms that can be displayed on the monitoring module.
OK
Pull out one rectifier. The Rect N Com Failure alarm should be triggered. Insert the rectifier in. The
alarm should disappear. Repeat the same procedures on other rectifiers.
Remove battery MCB 1. The Batt1 Failure alarm should be triggered. Put on the MCB. The alarm
should be cleared. Repeat the same on battery MCB 2.
Switch off a load MCB connected to a load route. The alarm Load N Failure should be triggered.
Switch on the MCB, and the alarm should be cleared. Repeat the same on the other load MCBs.
Remove all the battery input MCBs. Keep only one rectifier in operation. Through the monitoring
module, adjust the rectifier FC voltage to make it lower than the alarm point. The alarm DC Voltage
Low should be triggered.
Keep the rectifiers in operation. Set through the monitoring module the battery management
parameter to Manual. Enter the maintenance menu at the monitoring module. Select Disconnect
and confirm it. The battery protection contactor should be open, and the BLVD alarm should be
displayed at the monitoring module.
Note: when the preceding alarms are generated, the monitoring module will give alarms after approximately 3s.

Comments

System operation status check


There should be no alarms during normal system operation. The system operation status check can be conducted
through the monitoring module.
OK
Check that the system type agrees with the actual system when the system operates
The monitoring module should display the correct AC voltage.
The monitoring module should be able to display the DC voltage. The difference between the
displayed voltage and that measured at the bus bar should be less than 1%.
The monitoring module should display the battery current. The difference between the displayed and
measured battery current should be less than 1%.
Check the number of the rectifier through the monitoring module. The number should be consistent
with the actual number.
Check the voltage, current, current limiting point of rectifiers through the monitoring module. They

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Comments

17

18

Chapter 3

Installation Testing
OK

Comments

OK

Comments

should agree with the actual parameters.


For the system configured with temperature sensor, the monitoring module should be able to display
the battery ambient temperature. Hold the probe of the temperature sensor with hand and watch the
monitoring module, which should diplay the change of temperature.

3.4 Final Steps


Disconnect all test equipment from the system and make sure that materials irrelevant to the equipment
have been all removed.
Restore the equipment to its original condition and close the cabinet door.
Check and handover the equipment that the user has purchased.
Note down all the operations taken, including time of the operation and name of the operator.

If any defect is found in this equipment, inform the personnel responsible for the contract.
If repairing is needed, please fill in the FAILURE REPORT and send the report together with the defective unit to the
repairing center for fault analysis.

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Chapter 4

Use Of Monitoring Module M221SM221S

19

Chapter 4 Use Of Monitoring Module M221S


M221S
This chapter introduces the front panel and functional keys briefly, and expounds screen contents, access method,
system controlling, information querying and parameter setting.
After the monitoring module is powered on, the language selection screen will pop up, and the monitoring module is
initialized. The default language is Chinese. After the initialization, the first system information page will appear.

4.1 Control Keypad And Indicator


4.1.1 Front Panel
There are backlit LCD display, functional keypad, indicators and positioning pin on the front panel of M500D
monitoring module, as shown in figure 4-1.

Figure 4-1 Front panel of M500D monitoring module

4.1.2 Indicator Function


The function of the indicators is shown in table 4-1.
Table 4-1 Functions of Indicators
Indicator

Normal State

Fault State

Fault Cause

Status (green)

On

Off

If this LED is on, this means the system is operating normally

Observation Alarm
(yellow)

Off

On

The power system has one or more active observation alarms.


Alarm conditions are programmable. Refer to Table 3-3 for defaults

Major Alarm (red)*

Off

On

The power system has one or more active major alarms (Major and
Critical Alarms). Alarm conditions are programmable. Refer to
Table 3-3 for defaults

Note: A Major Alarm initiates an alarm report if alarm report is enabled

4.1.3 Control Keypad Function


The function of the control keypad is shown in table 4-2.
Table 4-2 Function of Keys on the Panel
Key Symbol

Key Name

ENT

Enter

Function
Confirm or Execute

Up

Move Up Cursor or Select the Previous Screen

Down

Move Down Cursor or Select the Next Screen

ESC

Escape

Escape or Cancel

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Chapter 4

Use Of Monitoring Module M221SM221S

4.2 LCD Menu Tree


The overall menu structure is shown in Figure 3-5.
09:20:20
Float
53.4V 404A
Manual Normal
08 -11 - 03
Float
53.4V 404A
Manual Normal

ENT MAIN MENU


Status
Settings
Manual
ECO
Quick Settings

ENT

STATUS
Active Alarm
Rectifiers
History Alarm

SETTINGS
Alarm
Battery
AC
DC
Rectifier
Controller
Communication

MANUAL
Sys Mode: Auto
In Manual

ECO
Disable
CycPeriod: 168h
RectWork: 80%
Rect Limit: 1
System Type:
48V / set
Capacity: 300Ah
LCD Rotation: On

Figure 4-2 Main menu screen

4.2.1 Status
In the screen of MAINMENU, when cursor is at Status, press ENT to go to the status screen:
Status
Active Alarm
Rectifiers
History Alarm

ALARM: 2/2
ALARM: 1/2
ENT Batt Volt Low
ENT Batt Discharge
Critical Alarm
Observation Alarm
Start Time:
Start Time:
081104 15:52:55
081104 15:52:53
RECTIFIER 1/3
ID: 02070801232
R48800B00
DC Volt: 53.4V
DC Curr : 0.0A
Curr Limit: 109%
AC Volt: 201V
AC Status: On
DC Status: On
AC Derated : N
Temp Derated : N

ALARM 001
ENT
SPD Fault
08- 07 -10 11:35:22
08- 07 - 10 12:35:22

ALARM 002
DC Volt Low
08 - 07-10 11:35:25
08 - 07-10 12:35:25

Figure 4-3 Status screen

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Use Of Monitoring Module M221SM221S

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In the status screen, you can move the cursor to Active Alarm, Rectifiers, and History Alarm respectively and press
ENT to check the information of active alarm, rectifiers, and history alarm. The rectifier screen shows the information
of first rectifier, if you want see the information of next rectifier, just press ENT. In screen of Active Alarm, Alarm
1/2, 1/2 means there are 2 active alarms and this screen is displaying the first active alarm. The alarm level and
alarm start time are displayed in the screen
In the screen of History Alarm, the ALARM 001 means this screen is displaying the first history alarm. The alarm
start time and end time are displayed in the screen.

4.2.2 Settings
In the Main Menu screen, move the cursor to the item of Setting and press ENT to enter the Setting menus. Before
you access the Setting menu, the system will require you to enter the password first. Method of entering password:
For example, to enter the password of 640275: Press ENT, and the bit will be highlighted, now you can press or
continuously to enter the numbers from 0 to 9, or enter the letters from a to z or from capital letter A to Z. After
entering 6, press ENT and the cursor will move to the next bit, and in the same way, press or continuously to
enter 4, and you can enter the rest bits 0275 in the same way.
ALARM
Alarm Level
Alarm Control
DI Setting

AC
Over Volt: 280V
Under Volt: 180V
PH Fail: 80V
AC Input: N
AC PH: 3-PH

SETTINGS
Alarm
Battery
AC
DC
Rectifier
Controller
Communication

RECTIFIER
Position: Disabl
R -Posi: 1-1
HVSD: 59.0V
Default V: 53.5V
Walk-in On: N
Walk-in T: 8s
Interval T: 0s
AC OverV On: N
ACCurrLim : 30A
CONTROLLER
Lang: English
Tzone: GMT + 08:00
Date: 2009-03 -23
Time: 22:17:18
System Type:
48V/1000A
DownloadMode:N
Reset PWD: N
Reset Para: N
Oper1PWD: ******
Oper2PWD: ******
AdminPWD: ******

BATTERY
Basic
LVD
Charge
Test
Temp Comp
DC
Over Volt2: 58.2V
Over Volt1: 58.5V
Under V1: 45.0V
Under V2: 45.0V
Amb High: 40C
Amb Low: - 5C

COMMUNICATION
Address: 1
CommMode : RS232
Protocol: YDN23
BaudRate: 9600
IP/Subnet/Gate:
10.163.210.91
255.255.255.0
10.163.210.1
CallbackTime: 3
PhoneNumber:
86010677
86010808

Figure 4-4 Settings screen

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In the Setting menu, there are 7 items that are Alarm, Rectifier, LVD, AC, DC, Controller and Communication
respectively.
Move the cursor to Rectifier and press ENT, you can configure the following rectifier parameters:
Position: Enable or disable the shelf setting.
R-Posi: rectifier position in shelf.
HVSD: high voltage shut down, rectifier will shut down when its output voltage exceeds this HVSD point.
Default V: rectifier default output voltage.
Walk-in ON: rectifier walk-in function (soft start) is enabled.
Walk-in T: rectifier walk-in time (soft start time).
Interval T: rectifier sequential startup interval.
AC OverV on: rectifier will shutdown when AC input exceeds AC over voltage point.
ACCurrLim: rectifier current limiting value during startup process.
Move the cursor to AC and press ENT, you can configure the following AC parameters:
Over Volt: set the over voltage protection point.
Under Volt: set the under voltage protection point.
PH Fail: set the phase failure voltage point.
AC PH: can set the AC input to 3-phase or single phase (1-PH).
Move the cursor to DC and press ENT, you can configure the following DC parameters:
Over Volt2: set the over voltage protection point2.
Over Volt1: set the over voltage protection point1.
Under V1: set the DC output under voltage point 1.
Under V2: set the DC output under voltage point 2.
AmbHigh: set the high ambient temperature.
AmbLow: set the low ambient temperature.
Move the cursor to Controller and press ENT, you can configure the following controller parameters:
Lang: set the display language of LCD, you can select English or your local language.
Tzone: set the time zone.
Date: set the current date.
Time: set the current time.
System Type: set the system type.
DownloadMode: enter the download mode through serial port.
Reset PWD: Reset the password to default.
Reset Para: Reset parameters to default.
Oper1PWD: set the password of operator 1.
Oper2PWD: set the password of operator 2.
AdminPWD: set the password of administrator.
There are three levels password. Default passwords: 1 for operator1, 2 for operator2, and 640275 for administrator.
Only administrator can transfer to serial and web download mode and reset the password. Operator2 can change the
system type and reset the parameters.
Move the cursor to Alarm and press ENT, you can enter the alarm menus:

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Chapter 4
Alarm
Alarm Level
Alarm Control
DI Setting

ENT

Use Of Monitoring Module M221SM221S

ALARM LEVEL
ENT ALARM LEVEL
Alarm Block
SPD fault
Severity:
Severity:
Observation Alarm
Major Alarm
Out Relay: 0
Out Relay: 0

23

ENT ALARM LEVEL


LFuse Alarm
Severity:
Critical Alarm
Out Relay: 6

ALARM CONTROL
Alm Voice: Open
Clear: History

DI SETTINGS
DI NO.: 1
Digital1 Alarm
Active: High

Figure 4-5 Alarm screen

Alarm level setting


In the submenu of alarm level setting, move cursor before Alarm Block, press ENT, then you can set the alarm
levels of other alarms such as SPD fault, LFuse Alarm, Digital3 Alarm, etc.
In the submenu of alarm level setting, you can set the alarm level of each alarm to observe alarm, major alarm, or
critical alarm. You can also set the output relay number that outputs the alarm signal.
The characteristics of 4 alarm categories are given in the following table:
Table 4-3 characteristics of 4 alarm categories

Alarm levels

Red alarm
indicator of
controller and
system

Yellow alarm
indicator of
controller and
system

Alarm buzzer

Alarm report

Remark

CA (critical
alarm)

On

On

Yes

Alarm report is
enabled

MA (major
alarm)

On

On

Yes

Alarm report is
enabled

On

Off

No

Off

Off

No

OA (observation
alarm)
No alarm

Off

Note:
1. The alarm levels of temperature sensor disconnected alarm and temperature sensor failure alarm, and the
corresponding relay output cannot be set through the LCD. The alarm levels of these two alarms and the
corresponding relay are the same with those of the high temperature alarm setting.
2. If the analog alarm has two levels of alarm thresholds, and if these two alarm thresholds are set to the same value,
then the second level will be cancelled and the first level of the alarm will be displayed in LCD. For example: If the
alarm threshold of high temperature 1 is set to the same with the threshold of high temperature 2, and if this
threshold is set to 40 deg C, then when the temperature exceeds 40 deg C, the system will only issue high
temperature 1 alarm, and will not issue the high temperature 2 alarm.
In the alarm level setting submenu, you can also set the output relay no. for the corresponding alarm.
Alarm control menu
For the submenu of AlmVoice of alarm control menu, you can set it to Open(audible alarm is enabled) or Close (no
audible alarm), and you can also set the time of audible alarm and the time can be 3min, 10min, 1h and 4h.
For the submenu of Block Alarm, you can set Y or N to select whether the alarm should be blocked or not.
For the submenu of Clear, you can select History, ECOFail, Maintain, ShortTest, TestFail ,Rect Lost Rect
Commb and Rect Not respond to clear corresponding alarm.

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Chapter 4

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DI SETTINGS
All the alarms can be configured with No.1 to No.8 alarm contacts. 0 means no alarm dry contacts. All the alarm dry
contacts provide NC (normally closed) or NO (normally opened) output and the default alarm dry contacts are given in
the following table.
Table 4-4 Default alarm dry contact setting
Dry contact No.

Default alarm

Dry contact 1

Mains Failure

Dry contact 2

DC Under Volt or DC Over Volt

Dry contact 3

Rectifier alarm

Dry contact 4

LVD2

Dry contact 5

LVD1

Dry contact 6

None

Dry contact 7

None

Dry contact 8

None

Table 3-5 lists the alarms that you can scroll through in the ALARM SETTINGS/ALARM LEVEL menu, and also
shows their factory default Alarm Level and Mapped Output Relay settings.
Table 4-5 Controller Alarms and Factory Default Settings
Alarm name
Alarm Block
Batt
Imbalance

Alarm description

Condition

Default alarm level

Alarm Block

Alarms are blocked by the LCU+

Observation

Batt Imbalance

Battery middle voltage out of the range of ( bus


voltage /2) 0.6

Major

Into and out of save power status for 5 times in one


hour

Major

SavePowerF
SavePowerFault
ault

Default mapped
output relay

Save Power

Save Power Function System is in save power status

AC High

AC Voltage High

Input phase voltage higher than AC High point

Observation

AC Low

AC Voltage Low

Input phase voltage lower than AC Low point

Observation

AC PH Fail

AC Phase Fail

Input phase fails

Observation

Temp High2

Temperature High 2

Ambient/ Battery temperature higher than


Temperature High 2

Major

Temp High1

Temperature High1

Ambient/ Battery temperature higher than normal


operation range

Major

Temp Low

Temperature Low

Ambient/ Battery temperature lower than normal


operation range

Observation

Batt Over
Chg

Battery Over Charge

The charging current over the maximum value

Observation

DC Volt
High+

DC Voltage High+

System output voltage much higher than float


charge voltage

Critical

DC Volt High DC Voltage High

System output voltage higher than float charge


voltage

Critical

DC Volt Low

System output voltage slightly lower than float


charge voltage

Critical

System output voltage is much lower than float


charge voltage

Critical

Rectifier HVSD

Rectifier HVSD circuit activated

Major

Rectifier LoadShare

The difference between rectifier output current and


average output current larger than 8A (+/-4A), and
the load of the rectifier greater than 10% of its
capacity

Observation

Rect Derated Rectifier Derated

The output power of at least one rectifier is derated


because of AC undervoltage or overtemperature

Observation

Rect Fan
Fails

Rectifier Fan Fails

Fan of at least one rectifier fails

Major

Rect Protect

Rectifier Protect

AC input voltage out of the range of 85Vac to


295Vac results in at least one rectifier protected

Observation

DC Voltage Low

DC Volt Low- DC Voltage LowRect HVSD


Rect
LoadShare

Observation

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Chapter 4
Alarm name

Alarm description

Use Of Monitoring Module M221SM221S

Condition

Default alarm level

25

Default mapped
output relay

Rect Failure

Rectifier Failure

Serious load sharing alarm (the output current of the


rectifier is lower than 1A, and the average load is
Critical
greater than 10% of the total rectifier capacity)

Rect
TempHigh

Rectifier
Temperature High

High temperature protection activated in at least one


Major
rectifier

Rect AC Fail

Rectifier AC Fail

AC input voltage lower than 80Vac

Major

Rect Comm
Fail

Rectifier
Communication Fail

Rectifier(s) unable to communicate with LCU+

Major

MultiRect
Alarm

Multi rectifier Alarm

Two or more rectifiers have alarms

Critical

System
Maintain

System Maintain

System has not been maintained within preset


maintenance time

None

Rect Lost

Rectifier Lost

Rectifier reduction detected

Critical

Rect
OverLoad

Rectifier OverLoad

Total load current greater than the High Load value

Observation

Mains
Failure

Mains Failure

AC input voltage lower than 80Vac

Major

LVD2

LVD2

LVD contactor 2 open due to low battery voltage

Critical

LVD1

LVD1

LVD contactor 1 open due to low battery voltage

Critical

Batt Test Fail Battery Test Fail

Battery discharge test failure (battery voltage is


Observation
lower than setting value before test time is reached)

DC Volt Fail

DC Voltage Fail

The difference between bus voltage and the set


output voltage larger than the set value

Observation

Curr
Imbalance

Current Imbalance

The total output current not equal to the sum of the


battery current and the load current

Observation

Batt
Discharge

Battery Discharge

Batteries are discharging

Observation

Batt Test

Battery Test

The batteries are testing

None

Boost
Charge

Boost Charge

The batteries are in boost charge state

None

Manual
Mode

Manual Mode

The system is in manual mode

Observation

SelfDetect
Fail

SelfDetect Fail

LCU+ detects error in hardware self test

Observation

LVD2Ctrl Fail LVD2 Control Fail

After battery disconnection/ connection signal is


sent out, the feedback signal of the contactor is
false

Critical

BattFuse
Fail

Battery Fuse Fail

Battery fuse(s) or circuit breaker(s) open

Critical

LoadFuse
Fail

Load Fuse Fail

Distribution (load) fuse(s) or circuit breaker(s) open

Critical

Digital4

Digital4

User programmable

Major

Digital3

Digital3

User programmable

Major

Digital2

Digital2

User programmable

Major

Digital1

Digital1

User programmable

Major

SPD

SPD

SPD signal interrupted

Major

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Move the cursor to Battery to set the battery parameters:


Sys Mode: Auto
BattFuse : 2
Capacity: 600Ah
Bat. Shunt: Y
Shunt Coeff
-Current: 500A
-Volt: 25mV

BATTERY
Basic
LVD
Charge
Test
Temp Comp

ENT

LVD1: Enbl
LVD2: Enbl
LVD1 Volt: 44.0V
LVD2 Volt: 43.2V

Center Temp: 25C


Coeff : 72mV / C
Temp1: N
Temp2: N
Batt T H2: 50C
Batt T H1: 50C
Batt T L1: 0C

Float: 51.8V
Boost: 57.6V
Limit: 0.100C
Over: 0.300C
Auto Boost:
- Enable
-Current: 0.060C
- Capacity: 80.0%
Const Boost:
- Curr: 0.01C
- Time: 180min
Cyc Boost:
- Enable
- Period: 2400h
-Time: 720min
Boost Limit Time:
1080min

End Test
- Volt: 45.2V
- Time: 300min
- Capacity: 0.70C
Cyc Test: Disabl
Cyc Test Time:
01 - 01 00:00
04 - 01 00:00
07 - 01 00:00
10 - 01 00:00
Short Test:
- Enable: No
- Alarm 10A
- Period: 1h
- Time: 1min
ConCurr Test:
- Enable: No
- Current: 9999A

Figure 4-6 Battery screen

Move cursor to Basic, you can configure the following parameters:


Sys Mode: set the system mode from Auto to Manual or from Manual to Auto.
Method of changing Auto to Manual:
As shown in screen of Basic, in the item of Sys Mode, press ENT to highlight Auto, and then press or to
change it into Manual, and then press ENT again to validate the change.
BattFuse: set the number of battery fuses.
Capacity: Set the battery capacities.
Bat. Shunt: set if battery shunt is configured.
Shunt Coeff: set current and voltage coefficients.
Move cursor to LVD, you can configure the following parameters:
LVD1: Enable or disable LVD1.
LVD2: Enable or disable LVD2.
LVD1 Volt: set the voltage point at which the LVD1 contactor disconnects.
LVD2 Volt: set the voltage point at which the LVD2 contactor disconnects.
Move cursor to Charge, you can configure the following parameters:
Float: set the float charging voltage.
Boost: set the boost charging voltage.

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Limit: set the charging current limit. This is the maximum charging current that should be allowed into the battery at
any time, as regards to the nominal capacity of the battery. For example, a value of 0.150C10 means that the
charging current is limited to 15% of the batterys nominal capacity.
Over: set the over boost charging current. This is the charging current, as regards to the nominal capacity of the
battery, at which an over current alarm will be initiated if this current is reached. For example, a value of 0.300C10
means that when the charging current reaches 30% of the batterys nominal capacity, an alarm will be extended.
AutoBoost: An Automatic Boost is started when one of the following conditions is reached.
-Enable: Use this submenu to enable or disable auto boost charging.
-Curr: This is the battery discharge current, as regards to the nominal capacity of the battery, above which an
Automatic Boost is started, when the Automatic Boost function is enabled. For example, a value of 0.060C10 means
that an Automatic Boost is started if the battery current is greater than 6% of the batterys nominal capacity.
-Cap: This is the remaining battery capacity under which (less than) an Automatic Boost is started when the
Automatic Boost function is enabled.
CycBoost
-Enable: Use this submenu to enable or disable cyclic boost charging.
-Period: Use this submenu to set cyclic boost charging period. This is the interval, in hours, between the boost
cycles.
-Time: Use this submenu to set cyclic boost charging time. This is the duration of each cycle for the Cyclic Boost
when this function is enabled.
Const Boost
-Curr: Use this submenu to set constant boost charging current.
-Time: Use this submenu to set constant boost charging time.
BoostLimitTime: Use this submenu to set boost charging time limit beyond which boost charge will be stopped.
Move cursor to Test, you can configure the following parameters:
End Test: A Battery Test is interrupted when one of the following conditions is reached.
-Volt: This is the end of test voltage level for each battery test.
-Time: This is the maximum duration, in minutes, for each battery test.
-Cap: This is the remaining battery capacity, as regards to the nominal capacity of the battery, at which a Battery Test
will be interrupted. For example, a value of 0.700C10 means that when the charging current reaches 70% of the
batterys nominal capacity, the battery test is interrupted.
Cyc Test: Displays whether the time (on specific dates) battery test function is enabled (Y) or not (N). During a Timed
Battery Test, the output voltage of the rectifiers is reduced so that the batteries power the load. If the batteries fail, the
rectifiers power the load.
Short Test: A short test is a short duration battery discharge test used to verify that parallel batteries are discharging
equally. If the discharge current difference between the two batteries exceeds a preset level (default is 10 A), a Short
Test Fault alarm is generated.
-Enable: Displays whether the short (at specific intervals) battery test function is enabled (Y) or not (N).
-Alarm: Displays the battery current difference at which an alarm will be extended.
-Time: Displays the interval, in hours, between short battery tests.
-Duration: Displays the duration, in minutes, of each short battery test.
ConCurr Test: A Constant Current test is a battery discharge test done at constant current. The controller will
automatically adjust the rectifiers to maintain the battery discharge current at the preset value.
-Enable: Displays whether the constant current battery test function is enabled (Y) or not (N).
-Current: Displays the stable test current.
Move cursor to TEMP COMP, you can configure the following parameters:
Center Temp: Displays the temperature, in C, at which the syst em operates at normal voltage levels.
Temp 1: Displays whether a temperature probe on MB is installed and enabled (Battery or Ambient) or not (None)
in position No. 1, and if there is one, whether it is used for battery or ambient temperature measurements.

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Temp 2: Displays whether a temperature probe on MB is installed and enabled (Battery or Ambient) or not (None)
in position No. 2, and if there is one, whether it is used for battery or ambient temperature measurements.
Coeff: Displays the temperature compensation slope or rate of change per C above or below the normal operat ion
level selected in the second line. This value is expressed in millivolt per C per string (mV/C/str). For example, for a
rate of change of 72mV/C/str in a 24-cell, 48 V nom inal, battery string, the rate of change is 3 mV per cell.

4.2.3 Manual
In the Main Menu, move the cursor to Manual and press ENT to enter Manual control menu:
Change to 'Manual' from 'Auto'
MANUAL
Start: Float
LVD1: Reconn
LVD2: Reconn
RectTrim : 53.5V
RectLimit : 121%

MAIN MENU
Status
Settings
Manual
ECO
Quick Settings

MANUAL
ENT
Sys Mode: Auto
In Manual

Figure 4-7 Manual screen

In the manual screen, you can perform the following manual control operations:
Start: To start float or boost charging or battery test.
LVD1: To reconnect or disconnect LVD1 contactor.
LVD2: To reconnect or disconnect LVD2 contactor.
RectTrim: To adjust the rectifier output voltage.
RectLimit: To adjust the rectifier current limiting point.

4.2.4 ECO
In the Main Menu, move the cursor to ECO and press ENT to enter ECO menu:
MAIN MENU
Status
Settings
Manual
ECO
Quick Settings

ENT

ECO
Disable
Cyc Period: 168h
Rect Work: 80%
Rect Limit: 1

Figure 4-8 ECO screen

The following parameters can be configured:


ECO: To disable or enable ECO function.
Cyc Period: Rectifier redundancy cycle.
Rect Work: Optimum operating load point of rectifier.
Rect Limit: In ECO mode, the minimum number of rectifiers required.

4.2.5 Quick Setting


In the Main Menu, move the cursor to Quick Setting and press ENT to enter Quick Setting menu:
MAIN MENU
Status
Settings
Manual
ECO
Quick Settings

Figure 4-9

ENT

System Type:
48V / 1000A
Capacity: 300Ah
LCD Rotation: On

Quick Settings screen

In the Quick Setting screen, you set the system type and system capacity, as well as the parameters (current, voltage)
of load shunts and battery shunts.

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4.2.6 Controller Setting


Table 3-7 summarizes all the settings of the controller.
Table 4-6 Controller Settings

DI alarm mode
HVSD point
Default voltage
Restart time upon over voltage
Soft-start time with load
Soft-start with load enabled
Startup upon AC over voltage
System ECO enabled
Sequencial start interval
Input current limiting
Rectifier slot setting enabled
Rectifier slot setting
Number of fuses
Nominal capacity
Shunt

Available Settings
Low limit
High limit
High / low
56
59
48
58
0
300
8
128
Enabled/Disabled
Enabled/Disabled
Enabled/Disabled
0
10
1
50
Enabled/Disabled
1
30
0
5
20
5000
Yes / No

Shunt current

Shunt voltage
Temperature 1
Temperature 2
Float charging voltage
Boost charging voltage
Charging current limiting
Auto boost charging enabled
Constant charging current
Constant current charging time
To boost charging current
To boost charging capacity
Scheduled boost charging enabled
Boost charging protection time
Scheduled boost charging cycle
Scheduled boost charging time
Battery test end time
Battery test end voltage
Battery test end capacity
Scheduled test enabled
Constant current test enabled
Constant battery test current
Short test enabled
Short test alarm point
Short test cycle
Short test time
Temperature compensation central
point
Battery compensation coefficient
Battery over temperature point
Battery high temperature point
Battery low temperature point
Over voltage 1
Under voltage 1
Under voltage 2
High ambient temperature
Low ambient temperature

Components
Alarm

Rectifier

Basic battery
parameters

Battery

Battery
charge
parameters

Battery
charge
parameters

Battery test
parameters

Battery temp
compensation
coefficient

DC unit

Name

Default setting
High
59
53.5
300
8
Disabled
Disabled
Disabled
0
30
Disabled
1-1/2-2
2
600

Unit
/
V
s
s
/
/
/
s
/
/
Ah

1
500
None/Battery/Ambient
None/Battery/Ambient
42
58
42
58
0.1
0.25
Yes / No
0.002
0.02
5
1440
0.04
0.08
10
99
Yes / No
60
2880
2
8760
30
2880
5
1440
43.1
57.9
0
1
Yes
Yes / No
1
9999
Yes / No
1
100
24
8760
1
60

According to system
type
25
Disabled
Disabled
53.5
56.4
0.1
Yes
0.01
180
0.06
80
Yes
1080
2400
720
300
45.2
0.7
No
No
9999
No
10
720
5

mV
/
/
V
V
C10
/
C10
Min
C10
%
/
H
h
Min
Min
Min
C10
/
/
A
/
A
h
min

10

40

25

deg.C

0
10
10
-40
40
40
40
10
-40

500
100
100
10
60
60
60
100
10

72
50
50
0
58.5
45
45
40
-5

mv/deg.C
deg.C
deg.C
deg.C
V
V
V
deg.C
deg.C

2000

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Components

Name
Load shunt
LVD1 Enabled
LVD2 enabled

LVD

LVD1 voltage
LVD2 voltage
AC unit

Communication
parameters

Controller
parameters

Available Settings
Low limit
High limit
Yes / No
Disabled / Enabled
Disabled
Disabled
/Enabled
40
60
40
60

Default setting
No
Disabled

Unit
/
/

/
43.2
43.2

V
V

Over voltage alarm point

500866

280485

Under voltage alarm point

500866

180304

Phase failure alarm point

500866

80255

IP address
Subnet code
Default gateway
Local address
Port type
Baud rate
Protocol
Alarm call-back enabled
Call back times
Call back number 1
Call back number 2
Call back number 3
Language
Display time zone
System date
System time
Restore default configurations
Set rotating screens

0-255
0-255
0-255
1
RS232/Modem/ETH
1200/2400/4800/9600
YDN23/EEM/RSOC/SOCTPE
Yes / No
0
10

192.168.1.2
255.255.255.0
192.168.1.1
255
1
RS232
9600
YDN23
No
3

/
/
/
/
/

English / Chinese

English
GMT+08:00

Yes / No
Horizontal/Vertical
48V/set, 48V/1000A,
48V/500A, 48V/300A,
48V/100A, 24V/set,
24V/1000A, 24V/500A,
24V/300A and 24V/100A

No
Horizontal

System type

/
/

48V/set

4.3 WEB Interface Operation


Through the WEB Interface, a remote user can:
View real-time operating information.
Send control commands.
Set programmable parameters.
Set which new alarms are displayed in a pop-up WEB window.
Download and upload configuration files.

4.3.1 Setting Up The Internet Explorer Web Browser


Procedure
Note
This procedure needs to be performed only when the controller is connected to an Internet and the User has set that
the access to the Internet needs to be made through proxy. If the controller is connected Internet and the user
computer is connected to the Internet, the user cannot disable the proxy, otherwise he will have no access to the
controller.
1. Launch Internet Explorer.

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2. Select Internet Options from the Tools menu. The Internet Options window opens.
window, select the Connections tab.

31

In the Internet Options

Figure 4-10 Internet options window

3. Click on the LAN Settings... button.


box and click OK.

The following window opens. In the LAN Settings window, uncheck the proxy

Figure 4-11

LAN settings window

4.3.2 Logging Into The Controller


Procedure
In Internet Explorer, enter the IP address programmed into the controller and press ENTER. The following WEB
Interface window opens. Enter a valid User Name and Password, and then click OK. By default, there are two User
Name and Password combinations, one is admin and 640275, the other is operator and 1. The username of
admin has the highest authority and the username operator has no authority for uploading and downloading
configuration files.

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Figure 4-12 Access to controller

4.3.3 Homepage Introduction


After entering a valid User Name and Password, and clicking OK; the homepage window opens.
The homepage window is divided into three areas: System Information, Parameter Settings and Control Functions,
and Upload/Download Files.

Figure 4-13

Homepage window

System information
At the top of homepage, System Information is displayed, such as System Voltage, System Load, MA/CA Number,
OA Number, Battery Mode, Site Name, HW Version, and SW Version.
Parameter and control function
You can set the following parameters and control functions:
Battery Temp Comp: To disable or enable the battery temperature compensation function.
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Battery Test: To disable or enable the periodical battery test function. This setting has no effect on the short
test.
Current Limitation: To disable or enable the battery charging current limitation function.
Boost Charge: To disable or enable the periodical battery boost charging function. This setting has no effect on
auto boost charging.
LVD1 Level, LVD2 Level: To set the low voltage disconnection point.
Under Voltage Level 1, Under Voltage Level 2: To set the under voltage point.
System Volt: To set the system voltage.
Boost Volt: To set the battery boost charging voltage.
NMS1 IP, NMS2 IP: To set the IP address of SNMP
Remote1 IP, Remote2 IP: To set the IP address of EEM protocol.
TCP IP address: To set the IP address of TCP IP protocol.
Upload/download files
1. Procedure
1) To upload a configuration file, click the Upload button. The following window opens. Click the Save button.

Figure 4-14

Uploading the configuration file

2) The following window opens. Navigate to where you want the file to be saved. Click the Save button.

Figure 4-15 Save as window

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After the upload is completed, the system will pop up a window to prompt the user that the upload is successful:

Figure 4-16

Upload successful

3) Users can also upload up to 80 active alarms or history alarms.


4) To download a file, click the Browse button. Navigate to and select the configuration file to be downloaded:

Figure 4-17 Selecting the configuration file

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Then click Open:

Figure 4-18 Access to the homepage

Then click Download button, the system will pop up a window requiring you to confirm:

Figure 4-19

Confirmation window

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Click OK, the system will prompt you that the download is successful:

Figure 4-20

Download successful

In the above screen, you can click Back to the Homepage to return to the Homepage.
Administrator can click Go to Firmware Download Mode to enter Bootloader download interface.

4.4 WEB Bootloader Interface Operation


Below is the web download webpage. In this webpage administrator can update the firmware. Please ensure that the
file name of the firmware is M221S.bin.

Figure 4-21 WEB webpage

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4.5 Serial Bootloader Interface Operation


Serial COM PORT can be used to download and upload files through the following procedure:
1. Connect Serial line to the computer and LCU+. Connect the DB9 terminal to computer, while connect the RJ45
terminal to the port assigned with IOIO on LCU+.
2. Open the software of HyperTerminal on the computer, set the parameters according to the following method, here
we use COM1, however, other COM PORT is optional dependent on your computer.

Figure 4-22

Choose the COM port

Figure 4-23 Set the parameters of COM port

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Figure 4-24 Main menu of download/upload

Here we can see there are 4 options, choose 1 to download the application program, choose 2 to download the
configuration data, choose 3 to upload the data configuration file, choose 4 to execute the application program.
1. Method of downloading the application program:
1) Press 1 on the keyboard, enter the surface of download;
2) Choose Transfer->Send File, select the .bin file you want to download;

Figure 4-25

Choose the file

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Pay attention that the protocol is Ymodem

Figure 4-26

Choose Ymodem as protocol

3) Press Send, .bin file is transmitted from computer to LCU+;

Figure 4-27 The process of downloading file

4) After the file downloading is completed successfully, the following interface pops up:

Figure 4-28

Downloading file successfully

2. Method of downloading the configuration data: Similar to the download of application program, will not be
introduced here;
3. Method of uploading the data configuration file:
1) Press 3 on the keyboard, enter the interface of uploading files:

Figure 4-29

Uploading the file

2) Choose Transfer->Receive File to select the position in which you save the file

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Figure 4-30 Select the position in which you save the file

Pay attention that the protocol is Ymodem.

Figure 4-31

Choose Ymodem as protocol

3) Press Receive, the file is transmitted from LCU+ to computer.

Figure 4-32 The process of uploading file

4) After the file downloading is completed successfully, the following interface pops up.

Figure 4-33

Uploading file successfully

You can also press "4" on the keyboard to execute the application.

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Chapter 5 Use Of Monitoring Module M820B


This chapter introduces the front panel and functional keys briefly, and expounds screen contents, access method,
system controlling, information querying, parameter setting, access M820B through web and NMS, and parameter
setting guidance.

5.1 Operation Panel


M820B Panel is illustrated in Figure 5-1:

Figure 5-1 M820B panel

Functions of LED indicators are illustrated in Table 5-1.


Table 5-1 Functions of LED indicators
LED

Normal status

Abnormal status

Run Indicator (green)

On

Off

Protection Indicator (yellow)

Off

On

The power system has at least an observation alarm

On

The power system has at least a major alarm or critical


alarm

Alarm Indicator (red)

Off

Cause
No power supply

The M820B controller has two kinds of LCD: One is a 128 64 dot-matrix LCD unit that can display 4 rows of text
and the other is 128 128 dot-matrix LCD that can display 8 rows of text. It has 4 functional keys. Its interface is
easy-to-use and supports multi-language display. The panel of the controller is easy-to-remove. The functions of
these 4 keys are shown in Table 5-2.
Table 5-2 Functions of M820B keys
Keys

Name of Keys

Functions

ESC

Return Key

Press this key to back to previous menu or


cancel a setting of a parameter .

ENT

Enter Key

Press this key to go to next menu or highlight


editable area for parameter setting, validate
the change made to a parameter setting.

Up

Down

Press or to scroll through the menus.

Press ESC and ENT together to reset ACU+

These two arrow keys can be used to change


the value of a parameter: Press or to
move the cursor to the parameter to be
changed and change the value of a parameter

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5.2 First Screen


Advanced Control
Unit Plus
V2.01
Starting...

English

The first screen is the language-selecting screen. User can select between English and the users local language in
the screen by pressing and, and press ENT to enter the default main screen after selecting the language. If no
key has been pressed for 30 seconds, user will enter the default screen directly.

5.3 Default Main Screen

53.5V

20A

Auto

Alarm

2010-07-02
Float
53.5V

20A

Auto

Alarm

18:15:10
Float

The first row of the default main screen displays the date and time alternatively (For example, it displays 18:15:10,
after a while it displays 2010-07-02, and then displays 18:15:10, and it repeats this cycle continuously). The rest
information is dependent on the configuration information such as the equipment Type, signal ID and display
location).
In the default main screen:
Press , the following screen will appear.
Rect Number

Sys Cap Used


0.0%
TotalBattCurr
10A

Press ENT + + together to change the contrast of LCD.


Press and and ESC together to log out (The password will be invalid).
Press ENT and ESC together to reset ACU+.
Press ENT to enter main menu.

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5.4 Overall Menu Structure


The overall menu structure is shown in the following figure.
NGC-HF
Dev Name M820D
Serial No.
031000500115
SW Rev:
2.01

Level1
MAIN MENU
Status
Settings
Energy Saving
Manual
Quick Settings

Time/Date
Float
##.#V
Auto

###A
Alarm

Rect Num:
##
SysCap Used:
##.#%
TotalBattCurr:
##A

Level2
STATUS
Active Alarm
Power System
Rectifier
Battery
DC
AC
History Alarm
Site Inventory
MANUAL
Man / Auto Set
Power System
Rectifier
Battery Group
LVD
SETTINGS
Alarm Setting
Power System
Rectifier
Battery
BatteryFuseUnit
DC
LVD
AC
Communication
Controller

ECO Mode
Enabled

Quick Settings
Auto / Manual
ECO Mode Set
FC / BC Voltage
FC / BC Change
Temp Compens
Work Mode Set

Level3
BATTERY
Batt1
Batt2
SMDU Batt1
SMDU Batt2
EIB Batt1
......
CurrLmt: ##.#%
ALL DC: On/Off
......

RECTIFIER
Rect Group
Rect1
Rect2
......

AC Control

ON
DC Control
OFF
......

RECTIFIER
Rect Group
Position

High Voltage Limit: ##


Low Voltage Limit: ##
......

BATTERY
Basic
Charge Data
Test Data
......

Rect 1
Rect 1
Rect 2
Rect 2
......

LVD
AC Fail Enb
LVD Temp Enb
LVD 1
LVD 2
SMDU
...... LVD1
ECO Mode
Enabled
Best Point
0.0%
EngySave Point
45%
Fluct Range
10%
Cyc Period
168 hour
Rect Drying Tim
120 min
SwitchOff Delay
5 min

Figure 5-2 ACU+ Overall Menu Structure

5.5 Main Menu


Dev Name M820D ESC
Serial No.
031000500115
SW Rev:

09:20:20
Float
53.4V
20A
Auto
Alarm

2.01

ENT MAIN MENU


Status
Settings
Energy Saving
Manual
Quick Settings

Figure 5-3 Main Menu

Main Menu includes running information, settings, energy saving, manual control and quick settings.

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Chapter 5

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5.6 Status
In the main menu, move cursor to Status, press ENT to show the status menu as shown in the following figure.
MAIN MENU
Status
Settings
Energy Saving
Manual
Quick Settings

ENT

Status
Active Alarm
Power System
Rectifier
Battery
DC
AC
EIB
SMDU Unit
History Alarm
Site Inventory

Figure 5-4 Status Menu

In the screen of MAINMENU, when cursor is at Status, press ENT to go to the status screen, and when cursor is at
Active Alarm, press ENT to show the following screen to check Active Alarm information.
Status
Active Alarm
Power System
Rectifier
Battery
DC
AC
EIB
SMDU Unit
History Alarm
Site Inventory

ENT

Active Alarm
Observation:
Major:
Critical:

1
0
0

Figure 5-5 Active Alarm Information

The Active Alarm screen shows the information of the alarms, and the number of the alarms in different alarm levels
(Observation, Major and Critical) are displayed, and alarm start time are displayed in the screen. If you want to see
the information of other unit, move cursor to this unit and just press ENT. Using the same method, you can browse
all the information listed in the following table.
Table 5-3 Device Information
No.

Status Information

Description

Active Alarm
1

Observation:

Number of observation alarms

Major:

Number of major alarms

Critical:

Number of critical alarms

Power System
1

System Voltage

System output voltage

System Load

System output current

Mtn Time Run

Alarm Status

Power Split

Whether this system is master or slave in a power split system

SPD

Surge protection device

DC Voltage

Rectifier output voltage

DC Current

Rectifier output current

Current Limit

Current limit value

Temperature

Rectifier internal temperature

DC Status

Whether the DC is on or off

Derated by AC

Rectifier output power is derated according to input voltage

Derated by Temp

Rectifier output power is derated according to temperature

Walk-in Func

Rectifier soft start function

Rect Position

Whether or not the system is in alarming status

Rectifier
Rect 1 (001)

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User Manual

Chapter 5
No.

Use Of Monitoring Module M820B

Status Information

Description

10

Rect Phase

Whether the rectifier is on Phase A, or Phase B or Phase C?

11

Rectifier SN

Rectifier series number

12

Running Time

Rectifier operating time

13

AC Voltage

Rectifier input AC voltage

Rect 2 (002): The information of Rect 2 (002) is similar to Rect 1 (001), so is the information of other rectifiers in the system.
Battery
Battery 1
1

Batt Current

Battery current

Batt Voltage

Battery voltage

Batt Cap (Ah)

Battery capacity and the unit is Ah

Batt Cap (%)

Battery capacity and the unit is %

Battery 2, SMDU/Batt3 and SMDU/Batt4: The information of these batteries is similar to that of Battery 1.
DC
1

DC Voltage

DC output voltage

Phase A Voltage

The line-to-neutral voltage of Phase A of rectifier 1

Phase B Voltage

The line-to-neutral voltage of Phase B of rectifier 1

Phase C Voltage

The line-to-neutral voltage of Phase C of rectifier 1

AC
Rect1 AC

OB AC Unit: The information of OB AC Unit is similar to that of Rect AC.


EIB
1

Bad Battery Blo

Bad battery block

Load 1 Current

Current of load 1

Load 2 Current

Current of load 2

Load 3 Current

Current of load 3

Voltage 1

Voltage of load 1

Voltage 2

Voltage of load 2

Voltage 3

Voltage of load 3

Observation:

Number of observation alarms

Major:

Number of major alarms

Critical:

Number of critical alarms

History Alarm

Site Inventory
Rectifier 1
1

Device Name

Name of the device

Product Ver

Product version number

SW Version

Software version number

Serial Number

Serial number of the device

The screens give user the information about what devices are available and the device information. The information of SM DU,
Controller and IB1 board are similar to the rectifier information that includes the device name, product version, software version
and serial number

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Chapter 5

Use Of Monitoring Module M820B

For some devices, there are more than one menu levels, and you need to press ENT more than one time to browse
its information. Take Rectifier for example.
Status
Active Alarm
Power System
Rectifier
Battery
DC
AC
EIB
SMDU Unit
History Alarm
Site Inventory

ENT Rectifier
Rect 1 (001)
Rect 2 (002)

Figure 5-6

ENT

DC Voltage
53.8 V
DC Current
8.5 A
Curr Limit
60 %
Temperature
30 deg C
DC Status
Off
Derated by AC
Normal
Derated by Temp
Normal
Walk -in Func
Disabled
Rect Position
1
Rect Phase
A
Rectifier SN
010700213
Running Time
200 h
AC Voltage
224 V

Rectifier Information

5.7 Manual
MAIN MENU
Status
Settings
Energy Saving
Manual
Quick Settings

ENT

ENT

Select User
admin
Enter Password
*

Manual
Man / Auto Set
Power System
Rectifier
Batt Group
LVD

Figure 5-7 Manual Operations

In the Main Menu, move the cursor to the position of Manual, and press ENT, the system will require you to select
user first and then enter password. To enter the password: Move the cursor to the character *. Press ENT to
highlight the character * and then press and to change value of this character. After entering the password,
press ENT to show the Manual operation menus.
Manual
Man / Auto Set
Power System
Rectifier
Batt Group
LVD

ENT

Auto/Man State
Auto

Figure 5-8 Manual / Auto Control Status

In the screen as shown in Figure 3-8, you can set the system from Auto control to Manual control. Setting method:
When the cursor is beside the Auto, press ENT to highlight the characters of Auto, and then press and to
change the Auto to Manual. After the system is set to Manual control, you can set the system manually.

NetSure 701 A41, NetSure 501 A41, NetSure 501 A91 Subrack Power system

User Manual

Chapter 5

Use Of Monitoring Module M820B

Move the cursor to Power System, and press ENT, following screen will show up.
Manual
Man / Auto Set
Power System
Rectifier
Batt Group
LVD

ENT

Clr Run Time


Yes

Figure 5-9 Set the Power System Manually

If you set Clr Run Time to Yes, the system running time record will be cleared.
Move the cursor to Rectifier, and press ENT, following screen will show up.
Manual
Man / Auto Set
Power System
Rectifier
Batt Group
LVD

ENT

Rectifier
All Rect Ctrl
Rect1(001)
Rect2(002)

ENT

Rect Trim
54.0 V
Current Limit
60 %
DC On / Off Ctrl
Switch on All
LEDs Control
Stop Twinkle
Fan Speed Ctrl
Auto Speed
Confirm Posi/PH
Yes
Clear Rect Lose
Clear
Reset Oscill
Clear
Clear Comm Fail
Yes

Figure 5-10 Set the Rectifier Manually

Move the cursor to Batt Group, and press ENT, following screen will show up.
Manual
Man / Auto Set
Power System
Rectifier
Batt Group
LVD

ENT

BC / FC Control
Float Charge
BT Start/Stop
Stop
Reset Capacity
Yes
Clear BadBatt A
Yes
Clear Abcur Alm
Yes
Clear Imcur Alm
Yes

Figure 5-11 Set Battery Group Manually

Move the cursor to LVD, and press ENT, following screen will show up.
Manual
Man / Auto Set
Power System
Rectifier
Batt Group
LVD

ENT

LVD1 Control
Connected
LVD2 Control
Connected

Figure 5-12 Set LVD Manually

5.7.1 Settings
In the submenu of Settings, you can set the parameters of alarm, power system, rectifier, battery, DC distribution,
LVD, AC, communication and controller.

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Chapter 5

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Alarm Setting
Move cursor to Alarm Setting, press ENT to show the following screen.
MAIN MENU
Status
Settings
Energy Saving
Manual
Quick Settings

ENT

ENT

Select User
admin
Enter Password
*

Settings
Alarm Setting
Power System
Rectifier
Battery
BatteryFuseUnit
DC
LVD
AC
Communication
Controller

ENT

Alarm Settings
Alarm Severity
Alarm Relay
Alarm Param

Figure 5-13 Alarm Setting

Alarm severity setting


Move the cursor to the Alarm Severity, press ENT to pop up the following screen.
Alarm Settings
Alarm Severity
Alarm Relay
Alarm Param

ENT

Alarm Severity
Power System
Rect Group
Rectifier
Battery Group
Battery
SMDU Battery
EIB Battery
SM Batt
Ldu Battery
OBBattery Fus
SMDU Batt Fus
DC
DC Fuse Unit
SMDU DC Fuse

ENT

Self Detect Fail


Observation
CAN Comm Fail
Critical
Alarm Blocked
Observation

LVD
SMDU LVD
LargeDU LVD
......

Figure 5-14 Alarm Severity Setting of Power System

In this menu, you can set the severity levels of the alarms of power system, rectifier group, rectifier, battery group,
battery, SM DU battery fuse, OB battery fuse, DC distribution, DC fuse, LVD, AC, IB, EIB and converter. Move cursor
to Power System, and press ENT, the power system alarm severity setting screen will pop up.
In the screen as shown in Figure 3-14, the alarms of power system are displayed, such as Self Detect Fail, CAN
Comm Fail, Alarm Blocked, etc. The default alarm severities of the alarm are also displayed, such as Critical and
Observation. Method of change alarm severity: With the alarm of Self Detect Fail as an example, move the cursor
to the alarm severity of Observation, press ENT to highlight the Observation, and then press and to change
the severity from Observation to Critical or Major or No Alarm. You can also change the severity of other alarms
such as CAN Comm Fail and Alarm Blocked using the same method. In Figure 3-20, move the cursor to Rect
Group, you can set the severity levels of the alarms of rectifier group. The ACU+ has 4 alarm severity levels as
shown in the following table.
Table 5-4 Characteristics of 4 alarm categories
Alarm levels

Red alarm indicator


of controller and
system

Yellow alarm indicator


of controller and
system

Alarm
buzzer

Alarm call
back

Remark

CA (critical alarm)

On

On

Yes

Alarm call back is enabled

MA (major alarm)

On

On

Yes

Alarm call back is enabled

On

Off

No

Off

Off

No

OA (observation alarm)
No alarm

Off

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User Manual

Chapter 5

Use Of Monitoring Module M820B

The alarm list and the default alarm severity levels of the ACU+ is shown in the following table:
Table 5-5 List of Alarms and Alarm Severity Levels of ACU+
No.

Alarm Name

Default Alarm
Severity

Alarm Description

Alarms of power system


1

Self Detect Fail

System self detection failure

CAN Comm Fail

CAN bus communication failure.

Observation
Critical

Alarm Blocked

Alarm is blocked

Observation

Maintenance Alrm

Maintenance alarm

No Alarm

Config Error 1

Configuration error 1

Observation

Config Error 2

Configuration error 2

Observation

Imbalance Curr

Current sharing imbalance

Critical

Over Load

DC power system overload

Observation

SPD

Surge protection device tripped

Critical

10

EStop/EShutdown

Emergency stop or emergency shutdown

Critical

11

Temp 1 Not Used

Temp 1 sensor is not used

Observation

12

Temp 2 Not Used

Observation

13

Temp 3 Not Used

Observation

14

Temp 4 Not Used

Observation

15

Temp 5 Not Used

Observation

16

Temp 6 Not Used

Observation

17

Temp 7 Not Used

18

T1 Sensor Fault

Temperature sensor 1 failure conditon

Observation

19

T2 Sensor Fault

Temperature sensor 2 has fault

Observation

20

T3 Sensor Fault

Temperature sensor 3 has fault

Observation

21

T4 Sensor Fault

Temperature sensor 4 has fault

Observation

22

T5 Sensor Fault

Temperature sensor 5 has fault

Observation

23

T6 Sensor Fault

Temperature sensor 6 has fault

Observation

24

T7 Sensor Fault

Temperature sensor 7 has fault

Observation

25

Temp1 High2

Temperature 1 exceeds high temperature threshold 2

Major

26

Temp2 High2
..

Temperature 2 exceeds high temperature threshold 2


..

Major

27
31

Temp7 High2

Temperature 7 exceeds high temperature threshold 2

Major

32

Temp1 High1

Temperature 1 exceeds high temperature threshold 1

Major

33

Temperature 2 exceeds high temperature threshold 1


..

Major

34

Temp2 High1
..

38

Temp7 High1

Temperature 7 exceeds high temperature threshold 1

Major

39

Temp1 Low

Temperature 1 low

Observation

40

Temperature 2 low
..

Observation

41

Temp2 Low
..

45

Temp7 Low

Temperature 7 low

Observation

46

DHCP Failure

DHCP function enabled, but cannot acquire IP address

Observation

Observation

Major

Major

Observation

Alarms of Rect Group


1

Multi-rect Fail

More than one rectifier failure detected

Critical

Rectifier Lost

Rectifier cannot be detected by the controller

Critical

Redund Active

Rectifier redundancy is enabled

Observation

Rect No Resp

Rectifier communication failure

Major

Redund Oscill

Indicates rectifier redundancy condition has changed


status more than 5 times due to load change

Observation

Major

Alarms of Rectifier
1

AC Failure

Rectifier AC power fails

Rect Temp High

Rectifier temperature high

Major

Rect Fault

Rectifier fault

Major

Over Voltage

Rectifier over voltage

Major

Rect Protected

Rectifier is protected

Major

Fan Failure

Rectifier fan fails

Major

Current Limit

Rectifier is in current limiting status

Major

Comm Fail

Rectifier communication fails

Major

Derated

Rectifier output power is derated

Observation

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Chapter 5

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No.

Alarm Name

Default Alarm
Severity

Alarm Description

10

SharingCurr Alm

Rectifier has current sharing alarm

Observation

11

U-Volt Protect

Under voltage protection

Major

Alarms of Batt Group


1

Short Test

Battery short time test

Observation

Boost For Test

Boost charge test

Observation

Manual Test

Manual battery discharge test

Observation

Plan Test

Planned battery test

Observation

AC Fail Test

Switch off AC power to perform the battery discharging


test

Observation

Manual Boost

Manually start the boost charging

Observation

Auto BC

Automatic boost charging

Observation

Cyclic Boost

Cyclic boost charging

Observation

Master Boost

In slave mode, the slave unit starts boost charging with


the master unit

Observation

10

Master Test

In slave mode, the slave unit starts the test with the
master unit

Observation

11

Dis Curr Im

Rectifier distribution current alarm

Observation

12

Abnorm Batt Curr

Battery current is abnormal

Observation

13

Temp Comp Activ

Temperature compensation is started

Observation

14

Batt Curr Lmt

Battery current limit

Observation

15

Bad Battery

Battery block fails

Observation

16

Battery Dischar

Battery discharging

Observation

Exceed Curr Lmt

Current limit point is exceeded

Observation

Over Current

Battery over current

Observation

Low Capacity

Battery low capacity

Observation

Alarms of Battery

Alarms of SMDU Battery


1

Exceed Curr Lmt

Current limit point is exceeded

Observation

Over Current

Battery over current

Observation

Low Capacity

Battery low capacity

Observation

Alarms of EIB Battery


1

Exceed Curr Lmt

Current limit point is exceeded

Observation

Over Current

Battery over current

Observation

Low Capacity

Battery low capacity

Observation

Alarms of SM Batt
1

Over Curr Lmt

Current limit point is exceeded

Observation

Ov Batt Current

Battery over current

Observation

Battery Leakage

Battery has leakage

Observation

Low Acid Level

Battery electrolytic level is low

Observation

Batt disconnec

Battery is disconnected

Observation

Batt high temp

Battery temperature is high

Observation

Batt low temp

Battery temperature is low

Observation

Cell volt diff

Cell voltage is diffierent

Observation
Observation

SM unit fail

SM Unit failure

10

T Sensor Fault

Temperature sensor fails

Observation

11

Low Capacity

Battery low capacity

Observation

12

Battery No Resp

Battery has no response

Observation

13

Battery Temp no

No battery temperature

Observation

Alarms of Ldu Battery


1

Exceed Curr Lmt

Current limit point is exceeded

Observation

Low Capacity

Battery low capacity

Observation

Fuse Failure

Battery fuse fails

Critical

Over Volt

Battery over voltage

Observation

Under Volt

Battery under voltage

Observation

Over Curr

Battery over current

Observation

No Response

Battery has no response

Observation

Battery fuse 1 alarm

Critical

Alarms of OBBattery Fus


1

Fuse1 Alarm

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User Manual

Chapter 5
No.

Alarm Name

Use Of Monitoring Module M820B


Default Alarm
Severity

Alarm Description

Fuse2 Alarm

Battery fuse 2 alarm

Critical

Fuse3 Alarm

Battery fuse 3 alarm

Critical

Fuse4 Alarm

Battery fuse 4 alarm

Critical

Alarms of SMDUBattery Fus


1

Batt Fuse 1 Alm

Battery fuse 1 alarm

Critical

Batt Fuse 2 Alm

Battery fuse 2 alarm

Critical

Batt Fuse 3 Alm

Battery fuse 3 alarm

Critical

Batt Fuse 4 Alm

Battery fuse 4 alarm

Critical

Over Voltage1

DC over voltage 1

Critical

Over Voltage2

DC over voltage 2

Critical

Under Voltage1

DC under voltage 1

Critical

Under Voltage2

DC under voltage 2

Critical

Alarms of DC

Alarms of DC Fuse Unit


1

Fuse1 Alarm

Fuse 1 alarm

Critical

Fuse 2 alarm
..

Critical

Fuse2 Alarm
..

10

Fuse10 Alarm

Fuse 10 alarm

Critical

Critical

Alarms of SMDU DC Fuse


1

DC Fuse1 Alarm

Critical

2
3

DC Fuse2 Alarm
..

Critical

16

DC Fuse16 Alarm

Critical

Critical

Alarms of LVD
1

LVD1 Disconnect

LVD1 contactor disconnected

LVD2 Disconnect

LVD2 contactor disconnected

Critical
Critical

LVD1 Failure

LVD1 contactor fails

Critical

LVD2 Failure

LVD2 contactor fails

Critical
Critical

Alarms of SMDU LVD


1

LVD1 Disconnect

LVD1 contactor disconnected

LVD2 Disconnect

LVD2 contactor disconnected

Critical

LVD1 Failure

LVD1 contactor fails

Critical

LVD2 Failure

LVD2 contactor fails

Critical

Alarms of LargDU LVD


1

LVD1 Disconnect

LVD1 contactor disconnected

Critical

LVD2 Disconnect

LVD2 contactor disconnected

Critical

L-AB OverVolt1

Line A-to-Line B over voltage 1

Observation

L-AB OverVolt2

Line A-to-Line B over voltage 2

Observation

L-AB UnderVolt1

Line A-to-Line B under voltage 1

Observation

L-AB UnderVolt2

Line A-to-Line B under voltage 2

Observation

L-BC OverVolt1

Line B-to-Line C over voltage 1

Observation

L-BC OverVolt2

Line B-to-Line C over voltage 2

Observation

L-BC UnderVolt1

Line B-to-Line C under voltage 1

Observation

L-BC UnderVolt2

Line B-to-Line C under voltage 2

Observation

L-CA OverVolt1

Line C-to-Line A over voltage 1

Observation

10

L-CA OverVolt2

Line C-to-Line A over voltage 2

Observation

11

L-CA UnderVolt1

Line C-to-Line A under voltage 1

Observation

12

L-CA UnderVolt2

Line C-to-Line A under voltage 2

Observation

13

PH-A OverVolt1

Phase A over voltage 1

Observation

14

PH-A OverVolt2

Phase A over voltage 2

Observation

15

PH-A UnderVolt1

Phase A under voltage 1

Observation

16

PH-A UnderVolt2

Phase A under voltage 2

Observation

17

PH-B OverVolt1

Phase B over voltage 1

Observation

18

PH-B OverVolt2

Phase B over voltage 2

Observation

19

PH-B UnderVolt1

Phase B under voltage 1

Observation

20

PH-B UnderVolt2

Phase B under voltage 2

Observation

21

PH-C OverVolt1

Phase C over voltage 1

Observation

Alarms of AC

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Chapter 5

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No.

Alarm Name

Alarm Description

Default Alarm
Severity

22

PH-C OverVolt2

Phase C over voltage 2

23

PH-C UnderVolt1

Phase C under voltage 1

Observation
Observation

24

PH-C UnderVolt2

Phase C under voltage 2

Observation

25

Mains Failure

AC mains power fails

Critical

Alarms of OB AC Unit
1

PH-A OverVolt1

Phase A over voltage 1

Observation

PH-A OverVolt2

Phase A over voltage 2

Observation

PH-A UnderVolt1

Phase A under voltage 1

Observation

PH-A UnderVolt2

Phase A under voltage 2

Observation

PH-B OverVolt1

Phase B over voltage 1

Observation

PH-B OverVolt2

Phase B over voltage 2

Observation

PH-B UnderVolt1

Phase B under voltage 1

Observation

PH-B UnderVolt2

Phase B under voltage 2

Observation

PH-C OverVolt1

Phase C over voltage 1

Observation

10

PH-C OverVolt2

Phase C over voltage 2

Observation

11

PH-C UnderVolt1

Phase C under voltage 1

Observation

12

PH-C UnderVolt2

Phase C under voltage 2

Observation

13

Mains Failure

AC mains power fails

Critical

14

SevereMainsFail

AC mains voltage is too low

Critical

Supervision Fa

Supervision failure

Observation

High L-Volt AB

Line A-Line B voltage high

Observation

Vhigh L-Volt AB

Line A-Line B voltage very high

Major

Low L-Volt AB

Line A-Line B voltage low

Observation

VLow L-Volt AB

Line A-Line B voltage very low

Major

High L-Volt BC

Line B-Line C voltage high

Observation

VHigh L-Volt BC

Line B-Line C voltage very high

Major

Low L-Volt BC

Line B-Line C voltage low

Observation

Alarms of SMAC

VLow L-Volt BC

Line B-Line C voltage very low

Major

10

High L-Volt CA

Line C-Line A voltage high

Observation

11

Vhigh L-Volt CA

Line C-Line A voltage very high

Major

12

Low L-Volt CA

Line C-Line A voltage low

Observation

13

VLow L-Volt CA

Line C-Line A voltage very low

Major

14

High Ph-Volt A

Phase A voltage high

Observation

15

VHigh Ph-Volt A

Phase A voltage very high

Major

16

Low Ph-Volt A

Phase A voltage low

Observation

17

VLow Ph-Volt A

Phase A voltage very low

Major

18

High Ph-Volt B

Phase B voltage high

Observation

19

VHigh Ph-Volt B

Phase B voltage very high

Major

20

Low Ph-Volt B

Phase B voltage low

Observation

21

VLow Ph-Volt B

Phase B voltage very low

Major

22

High Ph-Volt C

Phase C voltage high

Observation

23

VHigh Ph-Volt C

Phase C voltage very high

Major

24

Low Ph-Volt C

Phase C voltage low

Observation

25

VLow Ph-Volt C

Phase C voltage very low

Major

26

Mains Failure

Mains power outage

Critical

27

Severe Mains Fai

Severe mains power outage

Critical

28

High Frequency

AC power frequency is high

Major

29

Low Frequency

AC power frequency is low

Major

30

High Temp

High temperature

Observation

31

Low Temperature

Low temperature

Observation

32

A High Current

Phase A high current

Observation

33

B High Current

Phase B high current

Observation

34

C High Current

Phase C high current

Observation

Alarms of IB
1

IB Failure

DI1 Alarm

Digital input 1 alarm

Critical
Critical

DI2 Alarm

Digital input 2 alarm

Critical

NetSure 701 A41, NetSure 501 A41, NetSure 501 A91 Subrack Power system

User Manual

Chapter 5
No.

Alarm Name

Use Of Monitoring Module M820B


Default Alarm
Severity

Alarm Description

..

..

Critical

DI8 Alarm

Digital input 8 alarm

Critical

Alarms of EIB
1

EIB Failure

EIB board fails

Critical

Bad Batt Block

Battery block fails

Observation

Alarms of SMDU Unit


1

Under Voltage

Over Voltage

Comm Interrupt

Observation
Observation
Rectifier communication failure

Major

Alarms of Converter
1

Converter Fail

Major

Alarms of SMIO 1
1

SMIO Fail

SM IO fails

Observation
Observation

Alarms of SMIO Unit 2SMIO Unit 8


1

Hi-AI 1 Alarm

Analog input 1 high alarm

Low-AI 1 Alarm

Analog input 1 low alarm

Observation

Hi-AI 2 Alarm

Analog input 1 high alarm

Observation

Low-AI 2 Alarm

Analog input 1 low alarm

Observation

Hi-AI 3 Alarm

Analog input 1 high alarm

Observation

Low-AI 3 Alarm

Analog input 1 low alarm

Observation

Hi-AI 4 Alarm

Analog input 1 high alarm

Observation

Low-AI 4 Alarm

Analog input 1 low alarm

Observation

Hi-AI 5 Alarm

Analog input 1 high alarm

Observation

10

Low-AI 5 Alarm

Analog input 1 low alarm

Observation

11

Hi-Freq IN Alm

High frequency input alarm

Observation

12

Low-Freq IN Alm

Low frequency input alarm

Observation

13

SMIO Fail

SM IO failure

Observation

Mains power outage

Major

Alarms of ACD Group


1

Mains Failure

Alarms of AC Distri
1

Mains 1 Fail

Mains 1 failure

Major

Mains 2 Fail

Mains 2 failure

Major

Mains 3 Fail

Mains 3 failure

Major

M1 Uab/a Fail

Mains 1 Uab/a failure

Major

M1 Ubc/b Fail

Mains 1 Ubc/b failure

Major

M1 Uca/c Fail

Mains 1 Uca/c failure

Major

M2 Uab/a Fail

Mains 2 Uab/a failure

Major

M2 Ubc/b Fail

Mains 2 Ubc/b failure

Major

M2 Uca/c Fail

Mains 2 Uca/c failure

Major

10

M3 Uab/a Fail

Mains 3 Uab/a failure

Major

11

M3 Ubc/b Fail

Mains 3 Ubc/b failure

Major

12

M3 Uca/c Fail

Mains 3 Uca/c failure

Major

13

Over Frequency

14

Under Frequency

15

M1 Uab/a OverV

M1 Uab/a Over Voltage

Major

16

M1 Ubc/b OverV

M1 Ubc/b Over Voltage

Major

17

M1 Uca/c OverV

M1 Uca/c Over Voltage

Major

18

M2 Uab/a OverV

M2 Uab/a Over Voltage

Major

19

M2 Ubc/b OverV

M2 Ubc/b Over Voltage

Major

20

M2 Uca/c OverV

M2 Uca/c Over Voltage

Major

21

M3 Uab/a OverV

M3 Uab/a Over Voltage

Major

22

M3 Ubc/b OverV

M3 Ubc/b Over Voltage

Major

23

M3 Uca/c OverV

M3 Uca/c Over Voltage

Major

24

M1 Uab/a UnderV

M1 Uab/a Under Voltage

Major

25

M1 Ubc/b UnderV

M1 Ubc/b Under Voltage

Major

26

M1 Uca/c UnderV

M1 Uca/c Under Voltage

Major

27

M2 Uab/a UnderV

M2 Uab/a Under Voltage

Major

28

M2 Ubc/b UnderV

M2 Ubc/b Under Voltage

Major

Major
Major

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Chapter 5

Use Of Monitoring Module M820B

No.

Alarm Name

Default Alarm
Severity

Alarm Description

29

M2 Uca/c UnderV

M2 Uca/c Under Voltage

Major

30

M3 Uab/a UnderV

M3 Uab/a Under Voltage

Major

31

M3 Ubc/b UnderV

M3 Ubc/b Under Voltage

Major

32

M3 Uca/c UnderV

M3 Uca/c Under Voltage

Major

33

In-MCCB Trip

Input MCCB trips

Critical

34

Out-MCCB Trip

Output MCCB trips

Critical

35

SPD Trip

SPD trips

Critical

36

No Response

No response

Critical

Alarms of DC Distri
1

DC Over VOlt

DC over voltage

Critical

DC Under Volt

DC under voltage

Critical

Output1 Discon

Output 1 disconnection

Critical

.
.
.

.
.
.

.
.
.

66

Output 64 Discon

Output 64 disconnection

Critical

67

No Response

No response

Critical

68

T1 Over Temp

T1 over temperature

Critical

69

T2 Over Temp

T2 over temperature

Critical

70

T3 Over Temp

T3 over temperature

Critical

71

T1 Under Temp

T1 Under temperature

Critical

72

T2 Under Temp

T2 Under temperature

Critical

73

T3 Under Temp

T3 Under temperature

Critical

74

T1 sensor fail

Temperature 1 sensor failure

Observation

75

T2 sensor fail

Temperature 2 sensor failure

Observation

76

T3 sensor fail

Temperature 3 sensor failure

Observation

.
.
.

Alarms of Diesel Group


1

Diesel Test

Test Failure

Observation
Diesel test fails

Major

3
Alarms of Diesel Genrat
1

Low DC Voltage

DC voltage is low

Major

Supervision Fai

Supervision Failure

Observation

Generator Fail

Generator failure

Critical

Genrtor Cnected

Generator is connected

Observation

Low Fuel Level

Fuel level is low

Major

High Water Temp

Water temperature is high

Major

Low Oil Press

Oil pressure is low

Major

Alarms of RectifierGrou
1

Rects No Resp

Rectifiers have no response

Major

Rectifier Lost

Rectifier is lost

Critical

Comm failure

Rectifier communication failure

Critical

Mains Failure

Mains power outage

Critical
Major

Alarms of Group2Rectifi
1

AC Failure

AC input power failure

Rect Temp High

Rectifier temperature is high

Major

Rect Fault

Rectifier has fault

Major

Over VOltage

Rectifier has over voltage

Major

Rect Protected

Rectifier is under protection

Observation

Fan Failure

Fan fails

Major

Current limit

Rectifier output current is limited

None

Comm failure

Rectifier communication failure

Major

Derated

Rectifier power is derated

Observation

10

SharingCurr Alm

Current sharing alarm

Observation

11

U-Volt Protect

Rectifier is in under voltage protection status

Major

Alarms of Group3Rectifi and Group4Rectifi are the same with Group2Rectifi.


Alarms of SMDUP Unit
1

Comm Interrupt

Communication fails

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User Manual

Chapter 5

Use Of Monitoring Module M820B

55

The Default Alarm Severity of all the alarms in the above table can be changed.
Alarm relay setting
Move the cursor to Alarm Relay and press ENT, following screen pop up.
Alarm Settings
Alarm Severity
Alarm Relay
Alarm Param

ENT

Alarm Severity
Power System
Rect Group
Rectifier
Battery Group
Battery
SMDU Battery
EIB Battery
SM Batt
Ldu Battery
OBBattery Fus
SMDU Batt Fus
DC
DC Fuse Unit
SMDU DC Fuse

ENT

Self Detect Fail


None
CAN Comm Fail
None
Alarm Blocked
None

LVD
SMDU LVD
LargeDU LVD
......

Figure 5-15 Alarm Relay Setting

In the screen of Alarm Relay Setting, move cursor to Power System and press ENT to highlight the Power System,
and press ENT again to display the alarms of the power system, such as Self Detect Fail, CAN Comm Fail, Alarm
Blocked, etc, as well as the alarm relay number. In the screen, the alarm relay number is displayed as None, and
you can configure it to the relay number from Relay 1 to Relay 13. For example, if you want to set the alarm relay
number for the Self Detect Fail alarm, move the cursor to None, press ENT to highlight None, and press or
continuously to enter the numbers from 0 to 10, this means you can set any of the alarm relays (1 through 10) for the
alarm of Self Detect Fail. You can set the alarm relay for other alarms in the same way.
Alarm parameter setting
Move the cursor to Alarm Param and press ENT, following screen shows up.
Alarm Settings
Alarm Severity
Alarm Relay
Alarm Param

ENT

Alarm Voice
On
Block Alarm
Normal
Clear His Alarm
Yes

Figure 5-16 Alarm Parameter Setting

For the menu of Alarm Voice, you can set the alarm voice to Off to turn off the buzzer.
For the menu of Clear His Alarm, you can set it from Yes to No, which means do not clear the history alarm.

5.7.2 Power System Setting


In the Setting screen, move cursor to Power System, press ENT to show the Power System Setting screen. In the
Power System Setting screen, you can set the general parameters (General), Power Split parameters and
temperature parameters (Temp Para). Move cursor to General, press ENT, general parameter setting screen will
show up.

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Chapter 5
MAIN MENU
Status
Settings
Energy Saving
Manual
Quick Settings

Use Of Monitoring Module M820B

ENT

Select User

ENT

admin
Enter Password
*

Figure 5-17

Settings
Alarm Setting
Power System
Rectifier
Battery
BatteryFuseUnit
DC
LVD
AC
Communication
Controller

ENT

Power System
General
Power Split
Temp Para

ENT

Auto / Man State


Auto
To AUto Delay
0h
Work Mode
Alone
Mtn Cycle Time
360 days

General Parameter Settings of Power System

The general parameter settings of power system are: Auto / Man State, Mtn Time Delay, Mtn Cycle Time, etc. Method
of changing the parameter settings: With Mtn Time Delay as an example, move cursor beside 3 that is in 30 days,
press ENT to highlight the character of 3, now you can press or continuously to enter the numbers from 0 to 9
to change the number 3 to other numbers, after the changing, press ENT to validate the change. Then, move cursor
beside 0 that is in 30 days, press ENT to highlight the character of 0, and now you can press or
continuously to enter the numbers from 0 to 9 to change the number 0 to other numbers. After the changing, press
ENT to validate the change.
You can use the same method to change all the other parameters listed in following tables.
Table 5-6 Parameter Settings of Power System
No.

Parameter Name

Parameter Description

Default Setting

Setting Range

General Parameter Settings


1

Auto / Man State

Auto / manual control

Auto

To Auto Delay

Delay of transfering to auto mode

0h

Work Mode

Mtn Cycle Time

Over Load Point

Imb Protect

Current sharing imbalance

Enabled

Disable / enable

Relay Report Way

Relay report way

Fixed

Fixed / user defined

Alarm Blocked

If the alarm is blocked, the alarm information


will not be reported under EEM protocol.

Normal

Normal / blocked

Alone
Cycle time of maintenance

Auto / manual
Master, Slave,
Alone

360 days
70%

SMDUSampChange

SMDU sampler can be changed

Can

CAN/RS485

10

Lower Consump

???????

Disabled

Disable / enable

11

P Peak Shaving

Peak power limit

Disabled

Disable / enable

12

MPCL CtlHister

Maximum power consumption limit (MPCL)


hysteresis

2.00kW

13

MPCL BatDisco

Should the battery be disconnected?

Disabled

Disable / enable

14

MPCL DieselCtl

Whether to turn on the diesel generator?

Disabled

Disable / enable

Power Split Parameter Settings (Only valid for Slave system


1

Slave Curr Lmt

Delta Volt

Current limit of slave units

0.5V

60%

Proportion Coeff

30.0

Integral Time

60s

Temp Para Settings


1

Temp1 enable

Options are disable, environment and


battery, which means whether this
temperature sensor detects ambient

Disabled

Disable / enable

Temp2 enable

Same with above

Disabled

Disable / enable

Temp3 enable

Same with above

Disabled

Disable / enable

Temp1 High1

Temperature 1 higher than high temperature


threshold 1

50 deg.C

Temp2 High1

Temperature 2 higher than high temperature


threshold 1

50 deg.C

Temp3 High1

Temperature 3 higher than high temperature


threshold 1

50 deg.C

Temp1 Low

Temperature 1 low

0 deg.C

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User Manual

Chapter 5
No.

Parameter Name

Use Of Monitoring Module M820B

Parameter Description

Default Setting

Temp2 Low

Temperature 2 low

0 deg.C

Temp3 Low

Temperature 3 low

0 deg.C

57

Setting Range

5.7.3 Rectifier Setting


Move cursor to Rectifier and press ENT, the rectifier setting screen pops up, then move cursor to All Rect Set,
following screen pops up.
Settings
Alarm Setting
Power System
Rectifier
Battery
BatteryFuseUnit
DC
LVD
AC
Communication
Controller

ENT

Rectifier

Hi Volt Limit

ENT

All Rect Set


Rect1(001)

59.0 V
DCOverVRestart

Rect2(002)

Disable
OverVRestart
300 s

Figure 5-18

Rectifier Parameter Setting

In the middle screen of Figure 3-18, there are 3 items: All Rect Set, Rect1(001) and Rect2(002). For All Rect
Set, the parameter setting will be effective for all the rectifiers. For Rect1(001), the parameter setting is only
effectively for rectifier 1 (001). From the screen, you can see that there are only 2 rectifiers working. If there are 5
rectifiers working, the screen will show all the rectifiers from Rect1(001) to Rect5(005).
User can configure all the rectifier parameters listed in the following table.
Table 5-7 List of Rectifier Parameter Settings
No.

Parameter Name

Parameter Description

Default Setting

Setting Range

Parameter Settings of All Rect Set


1

Hi Volt Limit

High voltage limit

59.0V

DCOverVRestart

Restart after DC over voltage

Disabled

OverVRestartT

Time after over voltage restart

300s

Start Interval

Start interval

0s

Walk-in Enable

Rectifier Walk-in enabled

Disabled

Turn-on ACOverV

AC over voltage turn-on

No

ECO Mode

Operating in energy saving mode

Disabled

InputCurrLimit

Input current limit

30.0A

Disable / enable

Disable / enable
Disable / enable

Full Capacity E

Operate at full power

Degraded

Degraded / full power

10

HVSD Enable

Hight voltage shutdown enabled

Disabled

Disable / enable

Rect1 Parameter Settings


1

Rect Position

Rectifier position

Rect Phase

Rectifier phase

The contents of settings of rect1 (001) are same with those of rect2(002).

5.7.4 Battery Setting


Move cursor to Battery, press ENT to show the battery setting screen, you can configure all the battery parameters
listed in the following table.
Table 5-8 List of Battery Parameter Settings
No.

Parameter Name

Parameter Description

Default Setting

Setting Range

Basic Battery Parameter Settings


1

Batt Type No.

Type of battery string

1-10

BattShunt Numbe

Number of battery shunts

0,1,2

BattVoltForNA

Battery voltage measurement for NA


customer

No

No, Yes

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No.

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Parameter Name

Parameter Description
Whether to disconnect the LVD
contactor or regulate the battery
voltage, when battery over
temperature happens

Default Setting

Action on VHBT

Disabled

Low Cap Point

Low capacity threshold

75%

CurrLmtEnb

Current limit enabled

Yes
53.5V

Setting Range

Disable / enable

Yes, No

Settings of Charge Para


1

FC Voltage

Float charging voltage

BC Voltage

Boost charging voltage

56.4V

Batt Curr Lmt

Battery charging current limit

0.10C10

Over Current

Battery over voltage

0.30C10

Auto BC Enabled

Automatic boost charging test is


enabled

Yes

To BC Current

Current for transferring boost


charging

0.060C10

To BC Capacity

Capacity for transferring boost


charging

80.0%

Stable BC Curr

Stable boost charging current

0.010

Stable BC delay

Stable boost charging delay

100 min

10

BC ProtectTime

Boost charging protection time

1000 min

11

CycBC Enabled

Cyclic boost charging enabled

Yes

12

Cyc/BC Interval

Cyclic boost charging interval

100 days

13

Cyc/BC Duration

Cyclic boost charging duration

720min
45.0V

Yes / No

Yes / No

Settings of Test Para


1

Test Volt

Test voltage

Test End Volt

End of test voltage

45.2V

Test End Time

Test time

100 min

Test End Cap

End of test capacity

70.0%

Record Threshold

0.100V

AC Fail Test Enb

Disable

Planned Test Num

ConstCurrT Enb

Constant current charge is enabled

Disabled

Disable / enable

ShortTestEnable

Battery short test is enabled

Disabled

Disable / enable

10

Lowest Capa for

Lowest capacity for the test

99%

TempComp Center

Temperature compensation center

25.0 deg.C

TempComp Coeff

Temperature compensation
coefficient

72.0 mV/deg.C

Temp No. for TC

Number of temperature inputs used


for temperature compensation

Parameter Settings of Temp Comp


1
2

None

Temp1, Temp2,
Temp3, Temp4,
Temp5, Temp6,
Temp7, None

Parameter Settings of Capa Cacu


1

Capacity Coef

Time 0.1C10

Capacity coefficient

10.00h

96%

Time 0.2C10

4.90h

Time 0.3C10

3.00h

Time 0.4C10

2.00h

Time 0.5C10

1.40h

Time 0.6C10

1.20h

Time 0.7C10

1.10h

Time 0.8C10

0.90h

10

Time 0.9C10

0.70h

11

Time 1.0C10

0.50h

Battery 1
1

Manage Enable

Whether the battery participates the


battery management

Yes

Rated Capacity

Rated battery capacity

300Ah

NetSure 701 A41, NetSure 501 A41, NetSure 501 A91 Subrack Power system

Yes, No

User Manual

Chapter 5
No.

Parameter Name

Use Of Monitoring Module M820B

Parameter Description

Default Setting

Shunt Current

Battery shunt current

500.0A

Shunt Voltage

Battery shunt voltage

75.0mV

59

Setting Range

The parameter settings of Battery 2 and SMDU Battery are the same with those of Battery 1.

5.7.5 Parameter Settings Of BattFuseUnit


Move the cursor to BattFuseUnit in the setting screen to configure all the parameters of DC distribution unit listed in
the following table.
Table 5-9 Parameter Settings of BattFuseUnit
No.

Parameter Name

Parameter Description

Default Setting

Setting Range

BattFuse Number

Number of battery fuses

1, 2

5.7.6 Parameter Settings Of DC


Move the cursor to DC in the setting screen to configure all the parameters of DC distribution unit listed in the
following table.
Table 5-10 Parameter Settings of DC Distribution
No.

Parameter Name

Parameter Description

Over Voltage 1

Over Voltage 2

DC over voltage 2

58.5V

Under Voltage 1

DC Under Voltage 1

45.0V

Under Voltage 2

DC Under Voltage 2

Shunt Current

Shunt Voltage

Load Exist

DC over voltage 1

Default Setting

Setting Range

55.7V

42.0V
500.0A
75.0mV

Whether the load shunt is connected


in the system

Yes

Yes, No

5.7.7 Parameter Setting Of LVD


Move cursor to LVD in the setting screen, press ENT to set the LVD parameters listed in the following table.
Table 5-11 Parameter Setting of LVD
No.

Parameter Name

Parameter Description

Default Setting

Setting Range

Parameter Settings of LVD Group


1

ACFailRequired

Disable

Enable/disable

Parameter Settings of LVDUnit


1

LVD1 Enabled

LVD1 is enabled

Enable

Enable/disable

LVD1 Mode

LVD1 is enabled according to


voltage or time

Voltage

Voltage/Time

LVD1 Voltage

LVD1 voltage

43.2V

LVD1 Reconn Volt

LVD1 reconnection voltage

52.5V

LVD1 Reconn Delay

LVD1 reconnection delay time

LVD1 Time

LVD1 Dependency

LVD2 Enabled

LVD2 is enabled

Enabled

Enable/disable

LVD2 Mode

Whether the LVD2 is activated


according to voltage or time

Voltage

Voltage/Time

10

LVD2 Voltage

11

LVD2 Reconn Volt

LVD2 reconnection voltage

52.5V

12

LVD2 Reconn Delay

LVD2 reconnection delay

2min

13

LVD2 Time

14

LVD2 Dependency

15

LVD Type

2min
300min
None

43.2V

300min
None
Type of LVD contactor

Bistable

Bistable/monostable

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5.7.8 AC Parameter Settings


Move cursor to AC in the setting screen, press ENT to set the AC parameters listed in the following table.
Table 5-12 AC Parameter Setting
No.

Parameter Name

Parameter Description

Default Setting

Setting Range

Rect AC Parameter Settings


1

Nominal PH-Volt

Nominal line-to-neutral voltage

220V

Volt Threshold1

Voltage threshold 1

20.0%

Volt Threshold

Voltage threshold

25.0%

OB AC Unit Parameter Settings


1

Nominal PH-Volt

Nominal line-to-neutral voltage

220V

Volt Threshold1

Voltage threshold 1

20.0%

Volt Threshold

Voltage threshold

25.0%

AC Type

AC input type

None

None, Three-Phase,
Single-Phase

5.7.9 Communication Parameter Settings


Move cursor to Communication in the setting screen, press ENT to set the communication parameters listed in the
following table.
Table 5-13
No.

Parameter Name

Communication Parameter Setting


Parameter Description

Default Setting

DH CP

Close

IP Address

10.163.210.205

Subnet Mask

255.255.254.0

Default Gateway

10.163.210.205

Setting Range
Close, open

5.7.10 Controller Parameter Settings


Move cursor to Controller in the setting screen, press ENT to set the controller parameters listed in the following
table.
Table 5-14
No.

Parameter Name

Controller Parameter Setting

Parameter Description
Language used in LCD display

Default Setting
English

Setting Range

Language

English/Chinese

Time Zone

GMT+00:00

Date

2009-01-19

Time

11:10:20

Keypad Voice

On

On/Off

LCD Rotation

90 deg

0, 90, 180, 270

Reload Config

Yes

Yes/No

Download Config

Yes

Yes/No

Auto Config

Yes

Yes/No

5.8 Energy Saving Setting


Move cursor to Energy Saving in the setting screen, press ENT to set the Energy Saving parameters listed in the
following table.
Table 5-15
No.

Parameter Name

ECO Mode

Rect Standby Parameter Setting

Parameter Description

Default Setting

Setting Range

Disabled

Disable/Enable

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User Manual

Chapter 5

Use Of Monitoring Module M820B

61

5.9 Quick Settings


Move cursor to Quick Settings in the setting screen, press ENT to set the parameters listed in the following table.
Table 5-16
No.

Parameter Name

Quick Settings

Parameter Description

Default Setting

Setting Range

Parameter settings of Auto/Manual


1

Auto/Man State

Auto or manual control status

Auto

Auto/Manual

Disable

Disable/Enable

Parameter settings of ECO Mode Set


1

ECO Mode

Parameter settings of FC/BC Voltage


1

FC Voltage

53.5V

BC Voltage

56.4V

Parameter settings of FC/BC Change


1

Auto BC Enabled

Automatic boost charging test is


enabled

Yes

To BC Current

Current for transferring boost


charging

0.060C10

To BC Capacity

Capacity for transferring boost


charging

80.0%

Stable BC Curr

Stable boost charging current

0.010

Stable BC delay

Stable boost charging delay

100min

BC ProtectTime

Boost charging protection time

1000min

CycBC Enabled

Cyclic boost charging enabled

Yes

Cyc/BC Interval

Cyclic boost charging interval

100 days

Cyc/BC Duration

Cyclic boost charging duration

720min

TempComp Center

Temperature compensation center

25.0 deg.C

TempComp Coeff

Temperature compensation
coefficient

72.0 mV/deg.C

Temp No. for TC

Number of temperature inputs used


for temperature compensation

Yes/No

Yes/No

Parameter settings of Temp Compens


1
2

None

Temp1, Temp2,
Temp3, Temp4,
Temp5, Temp6,
Temp7, None

Alone

Master, Slave, Alone

Parameter settings of Work Mode Set


1

Work Mode

5.10 Access M820B Through Web


Web is a remote user interface, user can
Browser the detail status of each equipment such as rectifiers, batteries, and AC unit
Send control command and set parameters to equipment
View the active alarms that can be auto popped up if a new alarm comes.
Query historical alarms, historical signal data and logs(battery test, diesel test, user control, system)
Change system parameters, such as IP address, time, SNMP and EEM protocol settings, user information
Change equipment name, signal name and alarm level
Download/upload configuration files, and update application software and local language package.

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5.10.1 Login
To log in ACU+, double-click the icon of IE to run the software, click the menus of ToolsInternet Options and then
click the button Connections to pop up the following screen.

Figure 5-19

LAN Setting (Step 1)

In the screen as shown in Figure 4-1, click the button LAN Settings to pop up the following screen.

Figure 5-20

LAN Setting (Step 2)

In the above screen, uncheck the proxy screen and click OK to finish the LAN setting. Then input the IP address and
press ENT, the following Web interface pops up requiring user to enter username and password.
Note that the user only needs to do the above settings when the ACU+ is connected to an intranet and the user has
set that the access to the intranet needs to be made through proxy. If the ACU+ is connected Internet and the user
computer is connected to the intranet, the user cannot disable the proxy, and otherwise, the user will have no access
to the ACU+.

NetSure 701 A41, NetSure 501 A41, NetSure 501 A91 Subrack Power system

User Manual

Chapter 5

Figure 5-21

Use Of Monitoring Module M820B

63

Log in ACU+

In the above screen, enter the username and password to log in ACU+, and the homepage screen as shown in
Figure 4-4 pops up.

5.10.2 Homepage Introduction


The homepage screen is shown in Figure 4-4.

Figure 5-22 ACU+ Homepage

In the main page, the system voltage, load current, management mode and battery management status are displayed
at the top.
The Device Information, Quick Settings, Query, Maintenance and Configuration are displayed in the left side.
Click each kind of menu and the contents will be displayed in the right side.
The alarm bar is located at the bottom of the screen.

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5.10.3 Device Information


As shown in Figure 4-4, the menu Device Information has the sub-menus of equipment groups such as Power
System, RectifierGroup, BatteryGroup, DC, AC Group, and LVD Group. User can check the sample data of
the equipment, set the equipment parameter and control the equipment by operating these sub-menus.
Every equipment has 3 signals that are data acquisition signals (sampled values), control signal and setting signal.
The following part introduces the device information operation with rectifier and battery as examples.

5.10.4 Data Browse, Control And Parameter Setting Of Rectifier


Rectifier group
In the screen as shown in Figure 4-5, click RectifierGroup, following screen pops up.

Figure 5-23

Rectifier Screen 1

The signals in the screen as shown in Figure 4-6 are all the actually sampled values such as Total current, Rectifier
Number and so on. In the screen, click the button Control, following screen pops up.

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Rectifier Screen 2

The signals in the screen as shown in Figure 4-6 are all the values used to control the rectifier. For example, in Fan
full speed control, user can select Full Speed and click Set to make the rectifier fan run at full speed. The control
command is effective for all the rectifiers. Pay attention that the Control button is only active when the ACU+ is in
manual status. Therefore, before implementing the Control operation, you have to set the Auto/Man State of the
ACU+ System to Man status.
Click the button Setting, following screen pops up.

Figure 5-25

Rectifier Screen 3

The screen as shown in Figure 4-7 lists all the values that can be set. For example, user can select Disabled for the
value of Walk-in enabled in the box of Set value, and then click the button Set to make the setting effective. After
the setting, the walk-in function of all the rectifiers is disabled.

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Single rectifier
Click the submenu Rectifier1 of RectifierGroup, following screen pops up as shown in Figure 4-8.

Figure 5-26 Sampled Values of Single Rectifier

The screen as shown in Figure 4-8 shows the sample value of Rectifier1, similar to the operation of RectifierGroup,
user can click the button Control to view the values of rectifier 1 that can be controlled, as shown in Figure 4-9.

Figure 5-27

Control Screen of Rectifier 1

In the screen as shown in Figure 4-9, user can control the rectifier 1. For example, user can set the AC input of
rectifier 1 to on.

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5.10.5 Data Browse, Control And Parameter Setting Of Battery


Click the icon in the left of Battery Group, all the sampled values of the battery group are displayed as shown in
Figure 4-10.

Figure 5-28 Battery Screen (Sampled Value of Battery)

In Figure 4-10, the battery voltage is the total battery string voltage. The battery current is the total battery current.
Similar to browse the control values of the rectifier, click the button Control to view the control signals of the battery
as shown in Figure 4-11.

Figure 5-29

Control the Battery Group

In the screen as shown in Figure 4-11, user can control the battery. For example, in the Set value box of
Boost/Float charge control, user can set the Float Charge to Boost Charge, and click the button Set to make
the setting become effective. Click the Setting button to view setting signals of the battery as shown in Figure 4-12.

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Figure 5-30 Setting Values of Battery Group

In the screen as shown in Figure 4-12, user can set the battery parameters. For example, in the Set value box of
Very High Temperature Limit, user can set the temperature limit from 36.00 to 38.00, and click the button set
to make the setting become effective.
Click the submenu of Battery1, the following screen pops up.

Figure 5-31 Sampled Values of Battery 1

The screen as shown in Figure 4-13 displays the sampled values of battery 1. In this screen, if you click Control,
nothing will be displayed because it is not allowed to control the single battery or set the values of the single battery.
Click Setting, following screen pops up.

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Figure 5-32 Setting Signals of Battery 1

Figure 4-14 shows the settable signals of battery 1 and user can set these signal values. For example, user can
select whether to enable this string of battery to participate the battery management and whether the shunt coefficient
of this battery can be set.

5.10.6 Alarms
The lower part on the right side of the page shows the active alarms of the DC power system.
When browsing the signals, click the icon to collapse more alarm signal information and you can recover the
display of alarm list by clicking again.
The active alarms are displayed as shown in Figure 4-15.

Figure 5-33 Alarm Screen

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Figure 4-15 shows all the default alarms in the current active alarm page. Click Observation Alarm button to display
the alarms that are in the category of Observation Alarm.

Figure 5-34

Only Display Minor Alarms

Using the same method, click Major Alarm to display all the major alarms, in the same way, click Critical Alarm to
display all the critical alarms. All the minor alarms are displayed in yellow color and all the major alarms are displayed
in red colors and all the critical alarms are displayed in red color.

5.10.7 Maintenance
Click the icon in the left of Maintenance, and then click the sub-menu of Network configuration, following screen
pops up.

Figure 5-35

Network configuration

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In the screen as shown in Figure 4-17, user can configure the network parameters of ACU+, such as ACU+ IP
address, default gateway and Mask. After modifying the network parameters, click Save Parameter to validate the
change made to the parameters.
Click the sub-menu of HLMS Settings, following screen pops up.

Figure 5-36

HLMS Setting

Click the sub-menu of NMS Configure, following screen pops up.

Figure 5-37

NMS Configuration

In the screen as shown in Figure 4-19, user can configure the NMS IP, authority and trap level. User can also add
new NMS, modify NMS information and delete the selected NMS through the interface as shown in Figure 4-19. User
can also set the trap level.

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Click the sub-menu of ESR Configure, following screen pops up.

Figure 5-38 ESR Configuration

In the screen as shown in Figure 4-20, user can configure the phone number and protocol for communication.
Click Edit PowerSplit submenu, and the following screen shows up.

Figure 5-39 PowerSplit Configurations

In this screen, user can set the PowerSplit mode and Digital input signals. There are some setting parameters, such
as delta voltage and proportional coefficient in Menu Power System/Setting for slave system in PowerSplit mode
(Refer to 6.3 Power Split Parameters). Note these setting parameters shall be set by expert only, user do not need
to set them.

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Click User Information submenu, the following screen shows up.

Figure 5-40

Configure User Information

In the screen as shown in Figure 4-22, user can add a user, and the method is as follows.
1. Enter the user name in the box at the right side of User name;
2. Select authority of the user;
3. Select the user type;
4. Configure the password for the user;
5. Finally, click Add button to add the user.
The method to delete a user is as follows:
(1) Select the user to be deleted in the user list;
(2) Click Delete user to delete the user.
The method to modify a user is as follows:
(1) Select the user to be deleted in the user list;
(2) Modify the user information;
(3) Click Modify the user to validate the modified user information.
Any user who visits user interfaces of the ACU+, such as LCD, Web interface, Console, shall be assigned with one of
the following 5 security levels/user groups.
Table 5-17
Privilege Level

User Group

User Security Levels


User authority

Level A

Browser

All users can browse power information without any writing permission.

Level B

Operator

The operator needs to write one password for control power system

Level C

Engineer

The engineer needs to write one password to get the following access: browsing,
control, modifying parameter, downloading configuration file, but except updating
application an OS and modifying, adding, deleting user information (user name, user
level, password).

Level D

Administrator

The administrator needs to write one password to get full access that include updating
application an OS and modifying, adding, deleting user information (user name, user
level, password)

Level E

Hardware

An H/W switch is set that makes no writing of any kind possible to the product

Click the sub-menu of Time synchronization to calibrate the clock as shown in the screen below.

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Figure 5-41

Time Setting Screen

After changing the time, click Setting to validate the new time.
Click the submenu of Clear Data to clear the history alarm, history data, control log, battery test log and system
operation log.
Select the data to be deleted, click Clear to clear the corresponding data.

Figure 5-42

Clear Data

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Click Restore Default Configurations submenu to restore the default configurations and restart the controller.

Figure 5-43

Restore Default Configurations

Click Restore Default and click OK, the default configuration files will overwrite the existing configuration files and
all the system parameters will be restored to default values.
Then, click Restart Controller button to restart the controller to make the default settings become effective.
Note: If the user uses the function of restoring default configurations, the ACU+ will lose its original configurations and
existing parameter settings.
Click Download submenu to upgrade the application programs, upload the current configuration package and
language package.
You need to shut down the controller first.

Figure 5-44

Download File: Shutdown the Controller

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Click Shutdown Controller, the following interface shows up.

Figure 5-45

Download file

Click Browse. button to file the folder where the file will be downloaded. Select the file to be downloaded and then
click Download.
You can download configuration file package, application file package and language file package through ACU+, but
the suffix of the file must be tar or tar.gz. You can also download the file of MonitoringSolution.cfg through ACU+.
You cannot download other files through ACU+ except the above files.
You can upload configuration file package and language package through ACU+. In the screen of Figure 4-26, select
Configuration File Package or Language Package, click Upload to save the configuration file package or
language package into the computer.
Click Start Controller to restart the controller so as to validate the updated application program.
Click the Get Parameter Settings submenu, you can save the parameter settings into the computer and then
download the file to other controllers (refer to Download menu), so that the other controllers can have the same
parameters.

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Restore Default Configurations

Click Acquire button to save the file of SettingParam.run.


Click the Site Inventory submenu, you can check the software version, hardware version and serial number
information of the intelligent devices (such as rectifier, SMDU and IB board) connected to the ACU+.

Figure 5-47

Restore Default Configurations

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5.10.8 Configurations
Click the Configuration menu and then select the submenu of Auto Configuration to configure the controller
automatically.

Figure 5-48 Automatic Configuration

The auto configuration function can detect the intelligent equipment (such as SMDU, IB and EIB) connected to ACU+
and complete relevant configuration.
Click the menu of Site Information Modification to change the site name as shown below.

Figure 5-49 Modify Site Name

After entering the site name, site location or site description, click Set to modify the site information.

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Click the menu of Equipment Information Modification to change the name of the device as shown below.

Figure 5-50 Modify Equipment Name

Equipment device has two device names: One is the Device name and another is the Device abbr name. The
Device name is displayed in WEB and the Device abbr name is displayed in LCD.
Enter the new device name in the column of New device name, and select what type of device name will be
changed (whether to change the Device name or the Device abbr name), and finally click Set.
Click the menu of Signal Information Modifcation to modify the signal names as shown below.

Figure 5-51

Change Information Name

Similar to equipment name, each signal has two signal names: Long signal name and short signal name. The long
signal name is displayed in WEB and the short signal name is displayed in LCD.
For example: You can use following procedures to change the System Name to Bus Voltage.
1. Select the equipment to which this signal belongs: Power system;

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2. Select the signal type to which the signal belongs: Acquisition signal
3. Enter new signal name: Bus voltage
4. Select the type of signal name to be changed: Long signal name or short signal name
5. Click Set button
For alarm signal, you can also change the alarm level for this alarm signal here.

Figure 5-52 Change Signal Name

In the second step in above procedures, select Alarm Signal, then the alarm signal name and alarm level are
displayed. Select New alarm level and click Set to change the alarm level of this alarm signal.
Click the Configuration of Alarm Suppressing menu to modify the shielding relationship of the alarm signal as shown
below.

Figure 5-53 Alarm Shielding Configuration: Select Standard Equipment

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Alarm shielding means: If Alarm A shields Alarm B, when Alarm A happens, Alarm B will not be reported even if the
conditions of alarm B are met. For example, AC failure alarm will shield AC low voltage alarm. When AC failure
happens, the alarm conditions for both AC failure alarm and AC low voltage alarm are met, and both alarms should
be reported. However, since the AC failure alarm shields the AC low voltage alarm, only AC failure alarm is displayed
in the alarm list.
First, select the device to which the alarm signal belongs, all the alarm signals of this device will be displayed.
Find the alarm signal to be modified, click Modify button, and then set the alarm shield expression, as shown in the
Figure below.

Figure 5-54 Alarm Shield Configurations: Select the signal number

After selecting the number of signals in the alarm shield expression (for example, select 2), following screen shows
up.

Figure 5-55 Alarm shield configuration: Select alarm shield expression

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In this screen, user can select the signals in the alarm shield expression and enter the logic relationship before the
alarm signal (Logic AND &, Logic OR |, Logic NO !).
Click Configuration of PLC menu to configure the PLC functions of ACU+, as shown below.

Figure 5-56 PLC Configurations

Click Configuration of Alarm Relay menu to configure the relevant relays of the alarm signal, as shown in the
following figure.

Figure 5-57 Alarm Relay Configurations

Select the standard device first, the screen will display all the alarm signals of this device, as well as the related relay
number for each alarm signal. If you need to modify the relay number, click Modify button behind the relay number.
NA means there is no related relay number.

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5.10.9 Query
Click Query Data menu, then select History Alarm submenu to query the history alarm information.

Figure 5-58 Screen for History Alarm Query

In Figure 4-40, select device (for example, select Power System, and the default is All Devices), enter the start
time and end time, and then click Query to query the data within this time slot.
Click History Data to pop up the following screen.

Figure 5-59

Query History Data

In Figure 4-41, select the device to be queried, and the default selection is All Devices.
Enter the start time and end time (for example, from December 18, 2007 to December 18, 2008), all the log in this
time slot will be displayed as shown in the above screen.

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Click ControlSystem Log to pop up the following screen.

Figure 5-60

Query Control and System Log

In Figure 4-42, first select the type of log to be queried: Control log or system log.
Enter the start time and end time (for example, from December 18, 2007 to December 18, 2008), all the log in this
time slot will be displayed as shown in the above screen.
You can save the queried log on your computer: Click Download, and select the path to save the query results.
Click Battery Test Log button to pop up the following screen.

Figure 5-61

Query Battery Test Data

In Figure 4-43, first enter the latest battery test times; click Query to query all the battery test results.

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5.11 Access ACU+ Through NMS


ACU+ has SNMP agent function. User can use NMS to do following operations:
Query the operation status and input/output signals of the device connected to ACU+;
Set the operation parameters of the device connected to ACU+;
Browse the active alarms.
When ACU+ generates alarms, SNMP agent can notify the preset NMS through TRAP automatically.

5.11.1 NMS Supported By SNMP Agent


The SNMP agent of ACU+ supports SNMPv2c.
All the NMS that supports SNMPv2c can be used to access ACU+. The NMS includes HP OpenView, IBM NetView,
Novell ManageWise, SunNet Manager and so on. SNMP is a technology used for network management. The
technology is based on implementing an information base called MIB (Managed Information Base). This MIB contains
parameters that are interesting from a management perspective. All LAN connected equipment that support SNMP
shall also support a default MIB called MIB-II.
The SNMP Agent responds to requests received via the SNMP protocol and also actively sends traps to a specified
manager when certain MIB values change state. This is used to actively inform a manager when an alarm situation is
recognized.

5.11.2 MIB Installation


MIB installation
The ACU+ MIB is located in the installation CD delivered together with ACU+, and file name is acu-power.mib.
Use the MIB loading function of NMS to load the MIB database, refer to the corresponding NMS user manual for the
detailed loading method.
Contents of MIB
This MIB is suitable for the firmware version 1.10 of ACU+. The MIB will change with the upgrading of ACU+ firmware.
The contents of MIB supported by ACU+ SNMP agent, and the OID are listed in Table 5-1. For the details, please
refer to the file of acu-power.mib.
Table 5-18

Contents of ACU+ MIB

Ident Group

ACU+ ident group

IdentManufacturer

The name of the equipment manufacturer

IdentModel

The manufacturers model designation of the power system

IdentControllerFirmwareVersion

The firmware (software) version of the controller

IdentName

The name of the power plant. This object should be set by the administrator.

System Group

R
R/W

ACU+ system value group

SystemStatus

Status of the complete plant (highest alarm). One of


(1) unknown - status has not yet been defined
(2) normal - there are no activated alarms
(3) warning - OA, lowest level of 'abnormal' status
(4) minor - A3
(5) major - MA
(6) critical - CA, highest level of 'abnormal' status
(7) unmanaged
(8) restricted
(9) testing
(10) disabled

SystemVoltage

System voltage, stored as mV

SystemCurrent

System current, stored as mA

systemUsedCapacity

Used capacity, stored as % of the total capacity

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PsStatusCommunication

The status of communication with the Power System


(1) Unknown
(2) normal
(3)interrupt indicates some errors occurred between Power System and agent

PsStatusBatteryMode

The status of battery modes,


(1) Unknown
(2) FloatCharging
(3) ShortTest
(4) BoostChargingForTest
(5) ManualTesting
(6) PlanTesting
(7) ACFailTesting
(8) ACFail
(9) ManualBoostCharging
(10) AutoBoostCharging
(11) CyclicBoostCharging
(12) MasterBoostCharging
(13) MasterBatteryTesting

SM series group

Power system battery group

PsSMACNumber

The number of SM AC module

PsSMBATNumber

The number of SM BAT module

PsSMIONumber

The number of SM IO module

PsInput

group

Power system input group

PsInputLineAVoltage

The AC line A voltage, stored as mV

PsInputLineBVoltage

The AC line B voltage, stored as mV

PsInputLineCVoltage

The AC line C voltage, stored as mV

PsTemperature Group

Power system temperature group

PsTemperature1

The first route temperature, stored as 0.001 Celsius degree

PsTemperature2

The second route temperature, stored as 0.001 Celsius degree

Alarm trap Group

ACU+ alarm trap Group

alarmLastTrapNo

The sequence number of last submitted alarm trap

AlarmTrapTable
(alarmTrapEntry)

Table holding information about the submitted alarm traps. alarmTrapEntry is the
entry (conceptual row) in the alarmTrapTable

AlarmTrapNo

The unique sequence number of this alarm trap

AlarmTime

Date and time when event occured (local time), including timezone if supported
by controller

AlarmStatusChange

The type of alarm change. One of


(1) activated
(2) deactivated

AlarmSeverity

The severity of the alarm. One of


(1) warning - O1, lowest level of alarm severity
(2) minor - A3
(3) major - A2
(4) critical - A1, highest level of alarm severity

AlarmDescription

Free-text description of alarm

AlarmType

Alarm type, i.e. an integer specifying the type of alarm

Traps

Alarm traps info


The SNMP agent can send the active alarms to the specified NMSs and the user
can define the lowest severity of the NMS accepted alarms.

In Table 5-1, R means OID is read-only (GET), and R/W means OID can be read and modified (GET/SET).

5.11.3 Access ACU+ Through NMS


The following part introduces how to access ACU+ with HP OpenView as an example.
Apply Administrative Authority
In order to use NMS to manage the devices connected to ACU+, the administrative authority needs to be applied for
the NMS, that is, add the NMS information to the access list of SNMP agent.

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Add NMS through Web browser


Refer to 4.4 System Menu for the method of adding NMS.

5.11.4 ESR Configure


The EEM protocol is used for communication between the Main Computer and the ACU+. The Main Computer is the
computer superior to the ACU+ (the client of the ACU+). On this page, all parameters needed for communication with
a main EEM computer are to be set.
User information configuaration.
On this page, users, their authority and password are configured.
Time synchronization.
On this page, the system time and date are to be set.
Automatic time synchronization from time servers can also be configured.

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Alarm Handling

Chapter 6 Alarm Handling


This chapter describes the handling of alarms, as well as the preventive maintenance of the system during system
daily operation.
The maintenance personnel must have adequate knowledge about the power system.
Note
1. The maintenance must be conducted under the guidance of related safety regulations.
2. Only the trained personnel with adequate knowledge about the power system can maintain the inner part of the subrack.

6.1 Handling Alarms


The monitoring module alarms are classified in four types: critical alarm, major alarm, observation and no alarm.
Critical alarm, major alarm: these two types of alarms have strong impacts on the system performance. Whenever
these alarms are generated, users are supposed to handle them immediately. The alarm indicators will be on and
audible indication will be given.
Observation: when this type of alarm is raised, the system maintains normal output for a while. If the alarm occurs
during watch time, it should be handled immediately. If the alarm occurs during non- watch- time, handle it during
watch time. The alarm indicators will be on when observation alarm occurs.
No alarm: if alarms are set as no alarm by the users, when these alarms occur, no visible or audible indication will be
generated and the system works normally.
The handling methods of normal alarms are given in Table 6-1.
Table 6-1 System setting parameter description
No.

Alarm

Handling method

Mains Failure

If the failure does not last long, the battery will power the load. If the cause is unknown or the failure lasts
too long, a diesel generator is needed. Before using the generator power to supply the power system, it
is suggested to run the generator five minutes to minimize the impact on the power system

AC Voltage High

Check if the AC over-voltage value is too low. If yes, change the value.
A mild over-voltage does not affect the system operation. However, the rectifier will stop operation when
the mains voltage is more than 530V. If the mains voltage is above the AC over-voltage value, the mains
grid should be improved

AC Voltage Low

Check if the AC Under- voltage point is too high. If yes, change the value.
When the mains voltage is lower than 304V, the output power of the rectifiers will be derated. And if
lower than 260V, the rectifiers will stop working. If the mains voltage is under the AC under-voltage value,
the mains grid should be improved

SPD failure

Check the SPD condition. If the SPD is damaged, replace it

DC Volt High

Check the DC over-vlotage value through the controller. If the set value is inappropriate, correct it.
Otherwise, find out the rectifier that has caused the alarm:
1. Ensure that the batteries can operate normally.
2. Switch off the AC input of all rectifiers.
3. Power on the rectifiers one by one.
4. If the over-voltage protection is triggered when a certain rectifier is powered on, that rectifier is the
faulty one. Replace it

DC Volt Low

1. Check if the alarm is caused by mains failure, if yes, disconnect some loads to prolong the operation of
the whole system.
2. Check the DC under-voltage value set through the controller. If the set value is inappropriate, correct
it.
3. Check if any rectifier is inoperative, or has no output current. If yes, replace it.
4. Check if the total load current exceeds the total rectifier current during float charge. If yes, disconnect
some loads or add more rectifiers to make the total rectifier current bigger than 120% of the total load
current with one redundant rectifier

Load Fuse Alarm,


Batt Fuse Alarm

Check if the corresponding MCB is switched off. If the MCB is open, find out the fault and remove it.
Otherwise, the alarm circuit is faulty. Please contact Emerson

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Handling method

LVD2

1. Check if there is mains failure, and the battery voltage is lower than the value of LVD2.
2. Check whether the battery is disconnected from the system manually

Rect Failure

The rectifier with the fault indicator (red) on is faulty.


Power off the rectifier, and then power it on after a while. If the alarm persists, replace the rectifier

10 Rect Protect

Check if the mains voltage is above 530V or under 260V. If the mains voltage is under the AC
under-voltage value or above the AC over-voltage value, the mains grid should be improved

11 Rect Fan Fails

Pull out the rectifier to check if the fan is obstructed. If yes, clean it and push the rectifier back. If the fan
is not obstructed or if the fault persists after cleaning, replace the fan

12 Rect Not Respond

Check if the communication cable is connected properly between rectifier and controller. If yes, restart
the rectifier. If the alarm persists, replace the rectifier

13 Batt Over Temp

1. Check if the battery compartment temperature is too high. If yes, cool down the battery compartment.
2. Check if there is battery internal fault. If yes, replace the faulty battery

6.2 Handling Rectifier Fault


The indicator description, fan and handling methods of all the rectifiers on the system are the same, take R48-1800A
and R48-3200 as an example.
Handling indicator fault
The symptoms of usual rectifier faults include: Run indicator (green) off, Protection indicator (yellow) on, Protection
indicator blink, Fault indicator (red) on and Fault indicator blink, as shown in Figure 6-1.

Run indicator
Protection indicator
Fault indicator

Run indicator
Protection indicator
R48-3200

R48-1800

Figure 6-1

Fault indicator

Rectifier indicator

The indicators are shown in Table 6-2.


Table 6-2 Indicator fault description
Symptom
Run indicator
off (green)
Run indicator
blinks(green)

Monitoring module
alarms
No alarm
No alarm
Rect Protect

Rect Protect
Protection
indicator on
(yellow)

Causes

Handling method

No input/output voltage

Make sure there is input/output voltage

Assistant power source of the rectifier fails

Replace the recitifier

The monitoing module performs operations


upon the rectifier

No actions need to be taken

AC input voltage abnormal

Make sure the AC input voltage is normal

Fan blocked

Remove the object that blocks the fan

Ventilation path blocked at the inlet or vent

Remove the object at the inlet or vent

Ambient temperature too high or the inlet too Decrease the ambient temperature or remove
close to a heat source
the heat source

Load share Alarm

Current sharing imbalance

Check whether the rectifier communication is


normal. If not, check whether the
communication cable is in normal connection.
If the communication is normal while the
protection indicator is on, replace the rectifier

Rect Protect

Power factor compensation internal under


voltage or over voltage

Replace the rectifier

NetSure 701 A41, NetSure 501 A41, NetSure 501 A91 Subrack Power system User Manual

90

Chapter 6

Alarm Handling

Symptom
Protection
indicator
blinks(yellow)

Monitoring module
alarms

Handling method

Rect Not Respond

Rectifier communication interrupted

Check whether the communication cable is in


normal connection

Rect HVSD

Rectifier over-voltage

Reset the rectifier. If the protection is triggered


again, replace the rectifier

Rect Failure

Two or more recitifiers have the same ID


number

Contact Emerson for maintenance

Rect Failure

Check whether the rectifier communication is


Serious current sharing imbalance,
normal. If not, check whether the
501 series modle: current imbalance > 3%; communication cable is in normal connection.
701 series modle: current imbalance > 5% If the communication is normal while the
protection indicator is on, replace the rectifier

Rect Fan Fails

Fan fault

Fault indictor
on (red)

Fault indicator
blinks (red)

Causes

Replace the fan

Replacing rectifier fan


If the rectifier fan is faulty and does not work, it should be replaced. Take the R48-1800 rectifiers as an example, the
replacement procedures are as follows:
1. Use a cross screwdriver to remove the 3 screws from the fixing holes and pull out the front panel.
2. Unplug the power cable of the fan and remove the fan. Install a new fan.
3. Plug the fan power cable. Put the front panel back and fasten it with the 3 screws, as shown in Figure 6-2.

Fixing screw of the fan


Fan
Front panel

Fixing screw
of the panel

.
Figure 6-2

Disassembling the front panel

Replacing rectifier
Except replacing the fan, it is recommended not to repair any other part of the module. When faulty, the module
should be replaced, not repaired. See the following procedures to replace the rectifier.
1. Take a new rectifier and check it for any damage from transport.
2. Loosen the fixing screw of the handle of the R48-1800A rectifier with a Phillips screwdriver. Pull out the faulty
rectifier from the rack by grabbing its handle.
Be careful with the rectifier just pulled out from the system, as it could be very hot due to long-term operation. Do not
let it slip away and get damaged.
3. By holding the rectifier handle, push the new rectifier into the slot just vacated and make sure the connection is
good. After a brief delay, the rectifier run indicator will turn on and the fan will start running.
4. Check whether the new rectifier works normally. You should make sure that:
1) The monitoring module recognizes the new rectifier.
2) The new rectifier shares current with other rectifiers.
3) When this new rectifier is pulled out, there is a corresponding alarm and the monitoring module displays the alarm.
If the new rectifier passes all the above tests, the replacement is a success.
5. Push the handle back into the front panel to fix the rectifier with the positioning pin. Fix the fixing screw of the
handle of the R48-1800 rectifier with a Phillips screwdriver.

NetSure 701 A41, NetSure 501 A41, NetSure 501 A91 Subrack Power system

User Manual

Appendix 1

Technical And Engineering Data

91

Appendix 1 Technical And Engineering Data


Table 1 Technical data
Parameter
category

Environmental

Parameter

Description

Operating temperature

-5C ~ +40C

Storage temperature

-40C ~ +70C

Relative humidity

5%RH ~ 95%RH
2,000m (derating is necessary above 2,000m)
Level 2
No conductive dust or erosive gases. No possibility of explosion

Altitude
Polution level
Others

NetSure 701 A41-S3/S5, NetSure 501 A41-S1/S2LN


AC input system
AC input type
Input voltage range
AC input

Input AC voltage frequency

PE/220Vac.
Others: 3P + N + PE/ 380Vac
TN-C, TN-S, TN-C-S, TT
NetSure 701 A4185 Vac290Vac
NetSure 501 A41, NetSure 501 A9185Vac300Vac
45Hz ~ 65Hz
NetSure 701 A41-S125A; NetSure 701 A41-S2/S445A;

Max input current

NetSure 701 A41-S390A;NetSure 701 A41-S590A;


NetSure 501 A91-S137A;NetSure 501 A41-S250A;
NetSure 501 A41-S150A

Power factor
Over-voltage level
Standard output DC voltage
Rated output DC voltage
Output DC voltage

Maximum output current


DC output

0.99
Level II
-48Vdc
-53.5Vdc
-42.3Vdc ~ -57.6Vdc
NetSure 701 A41 275A, load current 225A, battery charge
current 50A
NetSure 501 A41150A, load current 120A, battery charge
current 30A
NetSure 501 A91275A, load current 225A, battery charge
current 50A

Voltage set-point accuracy

1%
R48-1800A/R48-200089;

Efficiency

R48-2000e/R48-3200e/R48-3500e94.5;
R48-2900U90; R48-4000e90

Noise (peak-peak)
Weighted noise
AC input over-voltage alarm point
AC input over-voltage alarm recovery
point
AC input under-voltage alarm point
AC input under-voltage alarm recovery
point
AC input alarm
and protection

AC input over-voltage protection point

AC input over-voltage protection


recovery point

200mV (0 ~ 20MHz)
2mV (300 ~ 3400Hz)
Default: 280 5Vac, cofigurable through monitoring module
Default: 270 5Vac, 10Vac lower than the AC input over-voltage
alarm point
Default: 180 5Vac, configurable through monitoring module
Default: 190 5Vac, 10Vac higher than the AC input under-voltage
alarm point
NetSure 501 A41, NetSure 501 A91: 305 5Vac by default,
cofigurable through monitoring module
NetSure 701 A41: 295 5Vac by default, cofigurable through
monitoring module
NetSure 501 A41, NetSure 501 A91: 295 5Vac by default, 10Vac
lower than the AC input over-voltage alarm point
NetSure 701 A41: 285 5Vac by default, 10Vac lower than the AC
input over-voltage alarm point

NetSure 701 A41, NetSure 501 A41, NetSure 501 A91 Subrack Power system User Manual

92

Appendix 1

Technical And Engineering Data

Parameter
category
AC input alarm
and protection

DC output alarm
and protection

DC output alarm
and protection

Parameter

Description

AC input under-voltage protection point

Default: 80 5Vac, configurable through monitoring module

AC input under-voltage protection


recovery point

Default: 95 5Vac, 10Vac higher than the AC input under-voltage


alarm point

DC output over-voltage alarm point

Default: -58.0 0.2Vdc, configurable through monitoring module

DC output over-voltage recovery point

Default: -57.5 0.2Vdc, 0.5Vdc lower than the over-voltage alarm


point

DC output under-voltage alarm point

Default: -45.0 0.2Vdc, configurable through monitoring module

Default: -45.5 0.2Vdc, 0.5Vdc higher than the under-voltage alarm


DC output under-voltage recovery point
point
DC output over-voltage proteciton point Default: -59.0 0.2Vdc, configurable through monitoring module
LLVD

Default: -44.0 0.2Vdc, configurable through monitoring module

BLVD

Default: -43.2 0.2Vdc, configurable through monitoring module

Current sharing

The rectifiers can work in parallel and share the current. The
unbalanceness is better than 5%
R48-1800AR48-2000R48-2000e:
176Vac input, The rectifier outputs max.power: 100%
85Vac input, The rectifier outputs max. power: 40%
80Vac input, The rectifier low pressure power off
R48-3200R48-2900UR48-3500eR48-3000e

Derate by input (at 45C)

Output delay

176Vac input, The rectifier outputs 100% power


120Vac input, The rectifier outputs 50% power
85Vac input, The rectifier outputs 18.75% power
80Vac input, The rectifier low pressure power off
R48-4000e:
207Vac input, The rectifier outputs 100% power
120Vac input, The rectifier outputs 2200W power
85Vac input, The rectifier outputs 1500W power
80Vac input, The rectifier low pressure power off
Output voltage can rise slowly upon rectifier start up. The rise time
is configurable

Fan speed adjustable

Rectifier fan speed can be set to half or full speed

Over-voltage protection

The rectifier provides over-voltage hardware and software


protection. The hardware protection point is 59.5V 0.5V, and it
requires manual resetting to restore operation. The software
protection point is between 56V and 59V (0.5V above output
voltage, 59V by default), and can be set through the monitoring
module
There are two software protection modes, which can be selected
through the software at the host:
1. Lock out at the first over-voltage
Once the output voltage reaches protection point, the rectifier will
shut off and hold that state. It requires manual resetting to restore
the operation
2. Lock out at the second over-voltage
When the output voltage reaches the software protection point, the
rectifier will shutdown, and restart automatically after 5 seconds. If
the over-voltage happens again within a set time (default: 5min.
Configurable through monitoring module), the rectifier will shut off
and hold that state. It requires manual resetting to restore the
operation
Manual resetting: Resetting can be done manually through the
monitoring module, or by removing the rectifier from system

Rectifier

NetSure 701 A41, NetSure 501 A41, NetSure 501 A91 Subrack Power system

User Manual

Appendix 1
Parameter
category

Technical And Engineering Data

Parameter

93

Description

R48-1800A:
Temperature below 45C, outputs full power
Temperature above 45C, there will be linear deratin g, that is:
At 55C, output power is 1,600W
At 65C, output power is 1,500W
At 75C, output power is 800W
At 80C, output power is 0
R48-2000R48-2000e:

Rectifier

Temperature derating

Conducted emission
Radiated emission

EMC

Starts at -40C; Temperature below 45C, outputs fu ll power


Temperature above 45C, there will be linear deratin g, that is:
At 55C, output power is 1,750W
At 65C, output power is 1,600W
At 70C, output power is 800W
At 75C, output power is 0
R48-3000e:
At the ambient temperature of:
Below 45C, outputs full power: 3,000W
Above 45C, there will be linear derating, that is:
At 55C, output power 2,400W
At 60C, output power 1,500W
At 65C, output power: 0
R48-3200:
Starts at -40C; Temperature below 45C, outputs po wer is 3200W.
Temperature above 45C, there will be linear deratin g, that is:
At 65C, output power is 2,320W
At 70C, output power is 1,450W
At 75C, output power is 0
R48-2900U:
Starts at -40C; Temperature below 45C, outputs po wer is 2900W.
Temperature above 45C, there will be linear deratin g, that is:
At 55C, output power is 2,320W
At 60C, output power is 1,450W
At 65C, output power is 0
R48-3500e:
Starts at -40C; Temperature below 45C, outputs po wer is 3500W.
Temperature above 45C, there will be linear deratin g, that is:
At 50C, output power is 3200W;
At 55C, output power is 2900W;
At 65C, output power is 2320W;
At 70C, output power is 1450W.
At 75C, output power is 0
R48-4000e:
Starts at -40C; Temperature below 50C, outputs po wer is 4000W.
Temperature above 45C, there will be linear deratin g, that is:
At 55C, output power is 3500W;
At 65C, output power is 3000W;
At 75C, output power is 2400W

Class A

EN55022

Voltage fluctuation and flash

Class A

EN61000-3-11

Immunity to EFT

Level 4

EN/IEC 61000-4-4

Immunity to ESD

Level 3

EN/IEC 61000-4-2

Immunity to surges

Level 4

EN/IEC 61000-4-5

Immunity to radiation

Level 2

EN/IEC 61000-4-3

Immunity to conduction

Level 2

EN/IEC 61000-4-6

NetSure 701 A41, NetSure 501 A41, NetSure 501 A91 Subrack Power system User Manual

94

Appendix 1

Technical And Engineering Data

Parameter
category

Lightning
protection
features

Parameter

Description
The AC input side can withstand five times of simulated lightning
voltage of 5Kv at 10/700s, for the positive and negative polarities
respectively. It can withstand five times of simulated lightning surge
current of 20Ka at 8/20s, for the positive and negative polarities
respectively. The test interval is not smaller than 1 minute. It can
also withstand one event of simulated lightning surge current of
40Ka at 8/20s

At AC side

Safety regulation

IEC60950-1:2001

Acoustic noise

60db (A) (When the ambient temperature is lower than25)

Insulation resistance

At temperature of 15C ~ 35C and relative humidity n ot bigger than


90%RH, apply a test voltage of 500Vdc. The insulation resistances
between AC circuit and earth, DC circuit and earth, and AC and DC
circuits are all not less than 10M

Insulation strength

(Remove the SPD, monitoring module and rectifiers from the system
before the test.) AC loop to DC loop can withstand 50Hz.
DC circuit to earth: 50Hz, 2,500Vac; or 3535Vdc;
AC to DC circuits: 50Hz, 1,000Vac; or 1414Vdc;
Assistant circuit (not directly connected to the host circuit): 50Hz,
500Vac
For all the three tests above, there should be no breakdown or
flashover within 1min, with leakage current not bigger than 10Ma;

Others

MTBF

> 200,000hr

ROHS

Compliant with R5 requirement

Dimensions
(mm)(WDH)

Mechanical

Weight (kg)

Maximum dimensions
of the subracks

NetSure 501 A41-S1/S2: 483 360 223


NetSure 501 A91-S1: 483 360 445
NetSure 701 A41-S1/S2/S3/S5: 483 360 267
NetSure 701 A41-S4: 483 360 400.5

Monitoring module
M501D/ M500D

85 85 287

Rectifier

R48-1800A, R48-2000, R48-2000e: 87.9 85.3 272


R48-3000e, R48-3200, R48-2900U, R48-3500e: 132.3 88 294
R48-4000e:132.3 88 294

Subrack (without
rectifiers and
monitoring module)

25

Monitoring module
M501D/M500D

< 0.8

Rectifier

R48-1800A, R48-2000, R48-2000e 2.0


R48-3200, R48-2900U, R48-3200, R48-3500e, R48-4000e 3.5

NetSure 701 A41, NetSure 501 A41, NetSure 501 A91 Subrack Power system

User Manual

Appendix 2

Installation Instruction Of Battery Rack

Appendix 2 Installation Instruction Of Battery Rack


1. Installation Instruction Of Two-Layer And Four-Layer Battery Rack
Packing list

Accessory 1

Accessory 2

Accessory 3

Accessory 4

Accessory 5

Figure 1 Accessory
Table 2 Packing list of the battery rack
Battery rack

Two-layer battery rack

Accessory

Four-layer battery rack

Accessory 1

Accessory 2

14

Accessory 3

Accessory 4

Accessory 5

Expansion bolt

4 pieces

4 pieces

Fastener

1 set

1 set

Installation procedures
1. Installation procedures of two-layer battery rack
1) Install accessory 1 and accessory 2 according to Figure 2 (a).
2) Install accessory 3 according to Figure 2 (b).

Accessory 1
Accessory 3
Accessory 2

(a)

(b)

Figure 2 Installation procedure of accessory 1 ~ accessory 3

NetSure 701 A41, NetSure 501 A41, NetSure 501 A91 Subrack Power system User Manual

95

96

Appendix 2

Installation Instruction Of Battery Rack

3) Install accessory 2 and accessory 4 according to Figure 3.


Accessory 4
Accessory 2

Figure 3 Installation procedure of accessory 2 and accessory 4

2. Installation procedures of four-layer battery rack


1) Install accessory 1, accessory 2 and accessory 3 according to Figure 2 (a) and Figure 2 (b).
2) Install accessory 5 according to Figure 4 (a).
3) Install accessory 2 and accessory 4 according to Figure 4 (b).

Accessory 4
Accessory 2

(a)

(b)

Figure 4 Installation procedure of accessory 2, accessory 4 and accessory 5

NetSure 701 A41, NetSure 501 A41, NetSure 501 A91 Subrack Power system

User Manual

Appendix 2

Installation Instruction Of Battery Rack

2. Installation Instruction Of Three-Layer Battery Rack


Packing list

Accessory 1

Accessory 2

Accessory 3

Accessory 4

Figure 5 Accessory
Table 3 Packing list of the battery rack
Accessory
Accessory 1
Accessory 2
Accessory 3
Accessory 4
Expansion bolt
Fastener

Accessory number
2
6
3
2
4 pieces
1 set

Installation procedures
1. Install accessory 1 and accessory 2 according to Figure 6 (a).
2. Install accessory 3 according to Figure 6 (b).

Accessory 2
Accessory 1

Accessory 3

(a)

(b)

Figure 6 Installation procedure of accessory 1 ~ accessory 3


NetSure 701 A41, NetSure 501 A41, NetSure 501 A91 Subrack Power system User Manual

97

98

Appendix 2

Installation Instruction Of Battery Rack

3. Install accessory 2 and accessory 4 according to Figure 7.


Accessory 2
Accessory 4

Figure 7 Installation procedure of accessory 2 and accessory 4

3. Fixing The Battery Rack


1. Fix the battery rack to the ground according to the installation dimensions shown in Figure 8. The fixing bolts are
accessories.
575

480

600

600
Figure 8 Installation dimensions (unit: mm)

2. Fix the subrack power system onto the top of the battery rack. Refer to 2.3

Mechanical Installation.

NetSure 701 A41, NetSure 501 A41, NetSure 501 A91 Subrack Power system

User Manual

Appendix 3 Wiring Diagram

Appendix 3 Wiring Diagram

Rear view

DU power unit

17
DU

0V
To MFU positive expansion busbar

W81+W82
1

8-QF17

8-QF18

7-29

1
2
Three-phase AC input

PL

1
QFA

B
TO MFU unit PL busbar

3 9-2

1
2

7-35/7-47/7-49/7-50
X5-1/X6-1 W80

9-BUS+-1

TO MFU unit PL busbar To the positive busbar of the MFU


24
H4

23
H3

10
RB

PE

8-B-

W80

1
2

22
H2

PE

W01

W02

W04

21
H1

W01

W02

W04

PE

W01

W02

W02

W04

PE

X3-1

7-2
W05

7-4

W04

12
J6
J8

3
4

1
5

12
J7

3
4

1
5

W80
29
H9

28
H8

27
H7

26
H6

25
H5

W01

W01

W01

W01

W02

W02

W02

W02

PE

W04

3
4

1
5

PE

2
4

W04

1
5

PE

3
4

W04

1
5

PE

2
4

1
2

W80

Figure 9 NetSure 501 A91-S1 wiring diagram

NetSure 701 A41, NetSure 501 A41, NetSure 501 A91 Subrack Power system User Manual

W02

PE

W01

W04

7-22

15-J7 2

To the Negative Busbar

QFB2

W80

7-20

7-41
1

7-39

12
KM2

W80

W01

W80

7-44

W05

Rear view

PL

7-31 PL
7-46 1

W80

6
Shelf 1

To the positive Busbar

TO DU unit PL bar

W80

W80

0V

7-28

QFD1

1
2

5-3 W07

W80+W81+W82
7-29
1 1

QFD2

QFD3

QFD16

Module subrack

W2453X1

7-30

13

4- 4+ 2- 2+ DO4 DO2
J4
J3

9
BUS+

8-B--1

Rear top view

5
PE

TO the user
protective
earth

User interface board 1

3- 3+ 1- 1+ DO3 DO1

8
MFU

QFB1

MFU DC power
wiring diagram

W80 W80

W80

W80

W80

8-PL-1

W80 W80

8-QFB1-1

10-2
10-1

8-QFB2-1

X3-2

W01 W01W01

W2453X1

13-J8-4
13-J8-6
13-J8-7
13-J7-2
13-J8-8

24-CAN-

24-CAN+

1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39 41 43 45 47 49
2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46 48 50

23-L/26-L/29-L

11-1

W80 W80

22-L/25-L/28-L

21-L/24-L/27-L

W80

11-2

X5-1

9-BUS+-1W80

8-PL-1

8-NPL-QFD

13-J7-1

13-J8-1

13-J8-2
13-J8-3
13-J8-5

X6-1

2 4 6 8

MFU door connected ground

W80
X7-2

9-BUS+-2 W80

2
4

W04

3
5
6

21-N/22-N/23-N/24-N

Front view

7
M221S

W80

8-PL-QFD

Controller motherboard switch

W02

25-N/26-N/27-N/228-N/29-N

L1 L2 L3 N
1 3 5 7

99

Appendix 3 Wiring Diagram

18
M34C3C1

W06

15

13-J3-1-

1
2
3

M2433X2

7-39
7-41

1
2

13-J3-1+

DCSPD

J1

J2

J3 J1
J2
J5 J6

J4

v-

v+

5-2

9-2

PE

W06 W06
Controller motherboard switch

J7
8-PL-2

12-1
12-2
8-PL-1

W06

Front view

7
M221S

9-BUS+-1 W80

11-1

J8

1 3

J7

2 4

W80
8
MFU

W03
W03

Rear top view


9
BUS+

5
PE

W80

TO MFU unit PL busbar

6
Shelf 1
24
H4

W01

W06

W80

QFD1

QFD2

QFD3

W80

10
RB

2 4

W 02

W04

PE

PE

W02

W04

PE

W02

X3-1
W04

1
2

3
4

1
5

3
4

1
5

3
4

1
5

3
4

1
2

1
7-20

8-B-

W80

Figure 10 NetSure 501 A41-S1 wiring diagram

NetSure 701 A41, NetSure 501 A41, NetSure 501 A91 Subrack Power system

User Manual

5
6

7-4

2-N

W01

W01

W02

W04

W03

W03

21
H1

W01

To the Negative Busbar

QFB2

W84
12
KM2 W80

PE

NPL

PL

W02

22
H2

W01

NPL

18-J2-1

15-J7 2

7-24

7-26

18-J2-3
7-31
7-46
W80 7-35 1

9-BUS+-1

PL

W80

QFB1

7-43

W80

7-45

11
KM1

QFD4

18-J2-2

QFD5

Conneted earthing terminal

To the positive busbar of the MFU

23
H3

3-2

Module subrack Rear view

W80
7-29

W80
7-27
1

PE

W03

W06 15-J6
7-47/7-49/7-50
2 3 9-2
5-3 W07
1 12-1 W84
2-PE W03
To the positive Busbar

15-J5

QFD6

W06

L N
1 3

0V

TO the user protective


earth

7-22

MFU DC power
wiring diagram

3-4

J6
12

1
QFA

W03
W03
X10-1

LO NO

21-N/24-N
22-N
23-N

12

2
SPD1

23-L
22-L
21-L/24-L

W80

Single-phase AC input(SPD)
3
QFA2

1-4

W80

W80

W06 15-J4-1
W06 15-J4-2

W2453X1

1-2
2-N

X10-2
W80

9-BUS+-1

8-PL-1

8-QFB4-2

8-QFB3-2

8-QFB2-2

10-2

10-1
8-QFB1-2

13-J8-8

13-J8-7

13-J7-2

13-J8-4

13-J8-6

24-CAN-

24-CAN+

W80 W80

User interface board 1

4- 4+ 2- 2+ DO4 DO2
J4
J3

W2453X1

1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39 41 43 45 47 49
2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46 48 50

X3-2
W80

13

User interface board 1

3- 3+ 1- 1+ DO3 DO1

11-2

9-BUS+-1

13-J7-1

W80 W80 W80 W80

18-J1-2

W80

W80 W80
X7-2

18-J1-1

X5-1

8-PL-1

13-J8-3

X6-1

13-J8-5

13-J8-1

13-J8-2

W80

7-2
W05

100

Appendix 3 Wiring Diagram

X12-2

Door connected ground


W80 W80

11-1
11-2

W80

8-PL-QFD

8-QFB1-1

7
M820B

8-NPL-QFD

W80

Controller motherboard switch

12-1
12-2
X5-1

8-PL-1

13
IB2

W80 W80

W80

W80
8
MFU

9
BUS+

1
2
3

5-3 W07

7-35/7-47/7-49/7-50
X5-1/X6-1 W80

QFD1

QFD2

QFD3

QFD4

TO MFU unit PL busbar


24
H4

W01
W02
PE

N
P

7-55

7-56
10
RB

21
H1

W01

W02
PE

W04

3
4

1
5

7-44

8-B-

W80

3
4

1
5

1
2

W01

W02
PE

W04

3
4

7-22

QFB1

QFB2

7-82

W80

To the Negative Busbar

W02
PE

W04

22
H2

W01

X3-1
W04

W80

12
KM2

W80

To the positive busbar of the MFU

23
H3

NPL

W02

Rear top view

6
S helf 1

NPL

Module subrack

W82+W81+W80
7-60
1 1 1

1
PL

2 4

W01

7-20

7-31
7-46

W80

7-80

W80
W80

W80
7-79

PL

11
KM1

7-81

QFD5

QFD6

QFD7

QFD8

L N
1 3

J11 J12

W80

To the positive Busbar

0V

W82+W81+W80
7-59
1

W80

Rear top view

5
PE
1
2
3 9-2
4

J2
4
2

1
QFA

23-L
22-L
21-L/24-L

MFU DC power
wiring diagram

J3 J4 J5

8-B--1
8-PL-1

W80 W80

Single-phase AC input

9-BUS+-1

X3-2

10-2
10-1

13-J2-2

24-CAN-

24-CAN+

1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39 41 43 45 47 49
2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46 48 50

21-N/24-N
22-N
23-N

13-J2-3

J6 J7 J8 J9

W80

13-J2-1

X6-1

User interface board 1

W80 W80
9-BUS+-1 W80

9-BUS+-2 W80

X9

W80

13-J2-4

8-QFB2-1

51 53 55 57 59 61 63 65 67 69 71 73 75 77 79 81 83 85 87 89 91 93 95 97 99
52 54 56 58 60 62 64 66 68 70 72 74 76 78 80 82 84 86 88 90 92 94 96 98 100

W80

Figure 11 NetSure 501 A41-S2 wiring diagram

NetSure 701 A41, NetSure 501 A41, NetSure 501 A91 Subrack Power system User Manual

1
5

3
4

5
6

7-4

7-2
W05

101

Appendix 3 Wiring Diagram

Three-phases AC input
1
QFA

L1 L2 L3 N
1 3 5 7
MFU Door connected ground

2 4 6 8

W80

W01 W01 W01

11-1

12-1
11-2

W80 W80 W80W80

12-2

8-PL-QFD

8-NPL-QFD

X5-1

8-PL-1

X6-1

13-J7-1

13-J8-1

13-J8-2
13-J8-3
13-J8-5

W80

21-L
22-L
23-L

X7-2
W80 9-BUS+-1 W80
9-BUS+-2 W80

8
MFU

Rear top view

1
2
3

5-3 W07

QFD4

1
2

7-44

8-B-

W80

10

10

10

0V

7-2

12
J8

J6
12

PE
N

J7

W04
W02
W01

PE
N
L

7-30

7-28
10
RB

1
To the Negative Busbar

QFB2

12
KM2 W80

-48V

1
7-22

PL

W80

7-20

W80

21
H1

QFB1

22
H2

W80+W81+W82
7-27
1

NPL

To the positive busbar of the MFU

W80

NPL

23
H3

To the positive Busbar

7-39

7-31
7-46

7-41

W80
W80

7-45

PL

7-43

QFD5

W80+W81+W82
7-29
11
1
KM1
W80
W80
2

TO MFU unit PL busbar

6
Shelf 1

0V

7-35/7-47/7-49/7-50
X5-1/X6-1 W80

QFD1

QFD2

1
2
4 3 9-2

W2453X1

W80

9
BUS+

5
PE
TO the user protective
earth

QFD3

MFU DC power
wiring diagram

4- 4+ 2- 2+ DO4 DO2
J4
J3

W80

3- 3+ 1- 1+ DO3 DO1

9-BUS+-1

8-PL-1

W80 W80

W80

W80

W80

8-B--1

8-QFB1-1

8-QFB2-1

10-2
10-1

13-J8-4
13-J8-6
13-J8-7
13-J7-2
13-J8-8

24-CAN-

24-CAN+

X3-2

W80W80

Module subrack

13
W2453X1

1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39 41 43 45 47 49
2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46 48 50

21-N/22-N/23-N

Front view

7
Controller motherboard switch
M221S

W80

Figure 12 NetSure 701 A41-S1 wiring diagram

NetSure 701 A41, NetSure 501 A41, NetSure 501 A91 Subrack Power system

User Manual

W04
W02
W01

PE
N
L

W04

W02
W01

X3-1

7-4 W05

W02

102

Appendix 3 Wiring Diagram

MFU Door connected ground

Front view
9-BUS+-1 W80
W80

W80 W80

11-1

Three-phases AC input

1
QFA

9
BUS+

5
PE

TO the user protective


earth

5-3 W07

2
3

W80+W81+W82
7-29
1 1
2

QFD1

QFD3

J6
12
J8
J7

7-35/7-47/7-49/7-50
X5-1/X6-1 W80

W80

W01 W01W01

Module subrack
6
Shelf 1

PE
N

2
8-B-

7-44

To the Negative Busbar

QFB2

10
RB

W80

1
2

7-30
QFB1

7-28
1

21
H1

10

10

10

10

W04
W02

PE

W01

W04
W02
W01

1
2

7-22

PL

12
KM2 W80

7-20

W80

7-39

1
2

22
H2

-48V

7-2

W80

7-31
7-46

To the positive busbar of the MFU

23
H3

To the positive Busbar

PL
W80
W80

TO MFU unit PL busbar


24
H4

7-41

QFD12

W80

0V

2
4 3 9-2

12

W80

Figure 13 NetSure 701 A41-S2 wiring diagram

NetSure 701 A41, NetSure 501 A41, NetSure 501 A91 Subrack Power system User Manual

PE
N
L

W04
W02

PE

W01

0V

W04
W02
W01

X3-1

7-4 W05

21-N/22-N/23-N/24-N

Rear top view

8
MFU

QFD2

MFU DC power
wiring diagram

2 4 6 8
21-L/24/L

W80

L1 L2 L3 N
1 3 5 7

W2453X1

J4 J3

W80 W80

3- 3+ 1- 1+ DO3 DO1

9-BUS+-1

8-B--1

W80

8-PL-1

W80 W80

W80

8-QFB1-1

8-QFB2-1

10-2
10-1

13-J8-4
13-J8-6
13-J8-7
13-J7-2
13-J8-8

24-CAN-

24-CAN+

X3-2
W80

13
W2453X1

22-L
23-L

User interface board 1

1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39 41 43 45 47 49
2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46 48 50

4- 4+ 2- 2+ DO4 DO2

W80
X7-2

11-2

X5-1

8-NPL-QFD

13-J7-1

13-J8-1
13-J8-2
13-J8-3
13-J8-5

X6-1

8-PL-1

9-BUS+-2 W80
W80

8-PL-QFD

7
Controller motherboard switch
M221 S

W02

103

Appendix 3 Wiring Diagram

18
M34C3C1

7-39
7-41 W84

1
2

W06

DCSPD

15
M2433X2

J1
J5

J3

J6

J2

J4

W06 W06
User interface board 1

J7

v-

v+

9-2

5-2

PE

13-J3-1+

1
2
3

13-J3-1-

8-PL-1

J1

J2

8-PL-2

12-1
W84 12-2

W06

13

3
QFA2

PE

W80

1-2
2-N

9-BUS+-1

10-2
10-1

X10-2
W80

8-PL-1

8-QFB1-1

2 4
W80 W80

W80

8
MFU

5-4

2 4

W03W03

3-2

W03

24
H4

2
W06 15-J6
2
5-3 W07
4 3 9-2
2-PE W03

1
2
3

7-35/7-47/7-49/7-50
X5-1/X6-1 W80
12-1
W84
1
2

QFD1

1
2

10

10

10

10

N
L

W04
W02

PE

W01

W04
W02

PE

W01

W04
W02

PE

W01

7-30

W80

12 W84
KM2

10
RB

2
8-B-

1
2

1
2

2
7-20

To the Negative Busbar

QFB2

W84

QFB1

W84

7-22

PL

NPL

18-J2-2

PE

NPL
1

18-J2-1

W06 15-J7

9-BUS+-3

18-J2-3
W80 7-31
W80 7-46

21
H1

22
H2

-48V

7-2 X3-1

To the positive Busbar

7-28

PL
W84

QFD3

11
KM1 W80

7-43

W80

QFD8

1
2

7-45

1
2

QFD9

1
2

QFD10

QFD12

QFD11

1
2

23
H3

W80

W80
7-27

W80
7-29

QFD2

15-J6

To the positive busbar of the MFU

TO MFU unit PL busbar

6
Shelf 1

0V

W80

Figure 14 NetSure 701 A41-S3 wiring diagram

NetSure 701 A41, NetSure 501 A41, NetSure 501 A91 Subrack Power system

User Manual

0V

W04
W02
W01

2-N

W02

Module subrack

9
BUS+

5
PE

W03

W01

Rear top view

TO the user protective


earth

W06

W03

W80

MFU DC power
wiring diagram

L N
1 3

7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39 41 43 45 47 49
8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46 48 50
8-QFB2-1

X3-2
W80

5
6

13-J8-4
13-J8-6
13-J8-7
13-J7-2
13-J8-8

24-CAN-

24-CAN+

3
4

W03
W03
X10-1

LO NO
1 3

W80
1
2

1
QFA

2
SPD1

21-N/24-N
22-N
23-N

J6
12
8
J8
J7

23-L
22-L
21-L/24-L

Single-phase AC input

12

1-4
3-4

W80

11-1

18-J1-2
11-2

W84 W84 W80W80

W2453X1

J4 J3

W06 15-J4-1
W06 15-J4-2

9-BUS+-1 W80

3- 3+ 1- 1+ DO3 DO1

W80
X7-2

18-J1-1

X5-1

8-NPL-QFD

13-J7-1

13-J8-2
13-J8-3
13-J8-5

X6-1

8-PL-1

9-BUS+-2 W80
W80

13-J8-1

Door connected ground

Front view

7
M221S

8-PL-QFD

Controller motherboard switch

4- 4+ 2- 2+ DO4 DO2

W2453X1

7-4 W05

104

Appendix 3 Wiring Diagram

DU

17
DU

0V

MFU

W81+W82

PL

Front view

X12

12-1
12-1

8-QF3

8-QF4

1
QFA

L1 L2 L3 N
1 3 5 7

User interface board 1

13
IB2

W01 W01 W01

W80

J3 J4 J5

9-BUS+-1

8-B--1
8-PL-1

10-2
10-1

W80W80

2 4 6 8

23-L
21-N
22-N
23-N
24-N

W80

22-L

X5-1

21-L/24-L

9-BUS+-1 W80

8-PL-1

13-J2-1

13-J2-3

13-J2-4

X4-2

13-J2-2

24-CAN+

J2
4
2

J11 J12

W02

Module subrack
6
Shelf 1

TO MFU unit PL busbar


24
H4

23
H3

To the positive busbar of the MFU


22
H2

21
H1

10

10

10

10

W80

-48V

7-2 X3-1

Rear top view

5
PE
1
2
4 3 9-2

1
2
3

DU NPL

QFB2

7-82

10
RB

2
8-B-

7-44

PE

W01

W80

1
2

1
2

1
7-22

PL

W01

W04
W02

W80

7-80

PE

W80

7-20

12
KM2

W80

W01

W04
W02

NPL
NPL

7-31
7-46 1

PE

7-56
7-55

W80

W04
W02

W80
7-60
1

QFB1

DU PL

11
KM1

W80

QFD1

PL

QFD2

7-79

PE

7-35/7-47/7-49/7-50 W80
X5-1/X6-1 W80

7-81

QFD10

QFD11

0V

W80
7-59
1

9
BUS+

5-3 W07

QFD9

24-CAN-

8-QF5

To the positive busbar of the MFU

J6 J7 J8 J9

8-QFB2-1

9-BUS+-2 W80

W80W80

8
MFU

QFD18

W80 W80

X3-2
W80

W80
W80

Three-phases AC input

1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39 41 43 45 47 49
2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46 48 50

1
2

NPL

TO MFU unit PL busbar

W80

W80 W80

X9

TO the user protective


earth

MFU Door connected ground

51 53 55 57 59 61 63 65 67 69 71 73 75 77 79 81 83 85 87 89 91 93 95 97 99
52 54 56 58 60 62 64 66 68 70 72 74 76 78 80 82 84 86 88 90 92 94 96 98 100

MFU DC power
wiring diagram

1
2

11-1
11-2

W80

8-PL-QFD

8-QFB1-1

M820B

8-NPL-QFD

W80

Controller motherboard switch7

8-QF6

8-QF8

1
2

8-QF7

7-60

W80

Figure 15 NetSure 701 A41-S4 wiring diagram

NetSure 701 A41, NetSure 501 A41, NetSure 501 A91 Subrack Power system User Manual

0V

W04
W02
W01

7-4 W05

105

Appendix 3 Wiring Diagram

18
M34C3C1

J1

W06

DCSPD

15
M2433X2

J3

J1
J5

J6

5-2

PE

J2

13-J3-1+

7-39
7-41 W84

1
2

13-J3-1-

8-PL-1

1
2
3

J4

v-

v+

W06 W06
User interface board 1

J7
8-PL-2

12-1
W84 12-2

9-2

J2

W06

13

11-1

18-J1-2
11-2

8-PL-QFD

8-NPL-QFD

W80

12

J6
12
8
J8
J7

3
QFA2

W80

1-2
2-N

PE

5-4

3-2

W03

W03 W03

W80

W07 W01
8
MFU

2-N

W02W07

Rear top view


Module subrack

9
BUS+

5
PE
1
2
W06 15-J6
W06 15-J6 2
5-3 W07
4 3 9-2
2-PEW03

1
2
3

7-35/7-47/7-49/7-50
X5-1/X6-1 W80
12-1
W84
QFD1

1
2

QFD2

QFD3

QFD6

1
2

PL

12
KM2

10

10

10

10

W04
W02

PE

W01

W04
W02

PE

W01

W04
W02

PE

W01

W04
W01

7-30

7-28

W84
10
RB

1
2

1
7-20

1
2

W80

Figure 16 NetSure 701 A41-S5 wiring diagram

NetSure 701 A41, NetSure 501 A41, NetSure 501 A91 Subrack Power system

0V

W02

W80

1 B-

To the Negative Busbar

W84

W84

PE

QFB2

1
2

-48V

25
H5

W08

7-2 X3-1

NPL

15-J7

21
H1

NPL

18-J2-2

W06

9-BUS+-1
18-J2-1

18-J2-3
7-31
7-46

W80
W80

1
2

22
H2

To the positive Busbar

QFB1

7-43

PL
W84

1
11
2 W80 KM1 W80

To the positive busbar of the MFU

23
H3

W80

W80
7-27

7-45

1
2

QFD7

1
2

QFD8

QFD9

QFD10

TO MFU unit PL busbar


24
H4

W80
7-29

6
Shelf 1

0V

TO the user protective


earth

7-22

MFU DC power
wiring diagram

2 4
W03

W03

25-L
23-L
22-L
21-L/24-L

W80

W80

L N
1 3

2 4

9-BUS+-1

8-PL-1

W80 W80

8-QFB1-1

8-QFB2-1

10-2
10-1

13-J8-4
13-J8-6
13-J8-7
13-J7-2
13-J8-8

24-CAN-

24-CAN+

X3-2
W80

X10-2
W80

W03
W03
X10-1

LO NO
1 3

1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39 41 43 45 47 49
2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46 48 50

1
QFA

2
SPD1

21-N/24-N
22-N
23-N
25-N

W06 15-J4-1
W06 15-J4-2

W84 W84 W80 W80

1-4
3-4

W80
X7-2

X5-1

18-J1-1

X6-1

13-J7-1

13-J8-1

13-J8-2
13-J8-3
13-J8-5

W80

W2453X1

J4 J3

9-BUS+-1 W80

3- 3+ 1- 1+ DO3 DO1

Front view
9-BUS+-2 W80

8-PL-1

Controller motherboard switch

7
M221S

4- 4+ 2- 2+ DO4 DO2

W2453X1

User Manual

10

W08
PE
N
L

W04
W02
W01

7-4

W05

106

Appendix 4

Appendix 4 Shematic Diagram

PD1

User interface
board

W2453X1

ST1

User-defined
AC Output
Class C SPD
SPD1

QFA2

MB

Temperature Sensor

No
Lo

Controller

QFD1

M221S or
M222S

ST2

NPL

Temperature Sensor

Optional

QFD6
KMD1

H1

LLVD Contactor
Mains Input

QFD7
H2

QFA1
N
L

PL

W34C3C1

QFD10

PD2

H3
PE
KMD2

BLVD Contactor

H4
RS1
H5

QFB1
QFB2

Battery 1
Positive Busbar

Battery 2

CAN

DC SPD
SPD2
M2433X2

AC Distribution Unit

DC Distribution Unit 1

-48V
0V

Figure 17 Schematic diagram of NetSure 501 A91

NetSure 701 A41, NetSure 501 A41, NetSure 501 A91 Subrack Power system User Manual

Shematic Diagram

107

Appendix 4

User-defined
AC Output

W2453X1

PD1

ST1

C
Class C SPD
SPD1

Shematic Diagram

MB

M221S or
M222S

Temperature Sensor

No
Lo

ST2

QFA2

Optional

QFD1

NPL

Temperature Sensor

QFD4
KMD1

H1

LLVD Contactor

Mains Input

QFD5
H2

QFA1
N
L

PL

W34C3C1

QFD6

H3

PE

KMD2
BLVD Contactor

H4

RS1
CAN

QFB1
QFB2

1
Battery 1
2
Battery 2

Positive Busbar

DC SPD
SPD2
M2433X2

AC Distribution Unit

-48V

DC Distribution Unit 1

0V

Figure 18 Schematic diagram of NetSure 501 A411

NetSure 701 A41, NetSure 501 A41, NetSure 501 A91 Subrack Power system

User Manual

108

Appendix 4

PD1

Shematic Diagram

User interface
board

M A4 C5U3 1

ST1
Temperature Sensor

ST2

MB
Contoller
M820B

QFD1

Tem perature Sensor

NPL

Op tional

QFD4
KMD1

H1

LLVD Contactor
Mains Input

QFD5
H2

QFA1

PL

N
L

QFD8
H3

PE
BLVD Contactor

KMD2
H4
RS1
CAN

QFB1
QFB2

Battery 1
Battery 2

AC Distribution Unit

Positive Busbar

DC Distribution Unit 1

Figure 19 Schematic diagram of NetSure 501 A412

NetSure 701 A41, NetSure 501 A41, NetSure 501 A91 Subrack Power system User Manual

109

Appendix 4

Shematic Diagram

User interface
board

PD1

W2453X1
ST1
Temperature Sensor

ST2

Optional

MB
Controller

QFD1

M221S or
M222S

NPL

Temperature Sensor

QFD4
KMD1

H1

LLVD Contactor
Mains Input
H2
QFD5

QFA1

PL

N
W
V
U

H3

PE

KMD2

BLVD Contactor

CAN
RS1
QFB1
QFB2

Battery 1
Battery 2

AC Distribution Unit

Positive Busbar

DC Distribution Unit 1

Figure 20 Schematic diagram of NetSure 701 A411

NetSure 701 A41, NetSure 501 A41, NetSure 501 A91 Subrack Power system

User Manual

110

Appendix 4

PD1

Shematic Diagram

User interface
board

W2453X1
ST1
Temperature Sensor

ST2
Optional

MB
Controller

M221S or
M222S

Temperature Sensor

H1

Mains Input

QFD1
H2

QFA1
N
W
V
U

PL
QFD12
H3

PE

KMD2

BLVD Contactor

H4
RS1
CAN

QFB1
QFB2

Battery 1
Battery 2

AC Distribution Unit

Positive Busbar

DC Distribution Unit 1

Figure 21 Schematic diagram of NetSure 701 A412

NetSure 701 A41, NetSure 501 A41, NetSure 501 A91 Subrack Power system User Manual

111

Appendix 4

PD1
User-defined
AC Output

User interface
board

W2453X1
ST1

MB
Controller

Temperature Sensor

No
Lo

Class C SPD
SPD1

Shematic Diagram

QFA2

QFD1

M221S or
M222S

ST2

NPL

Temperature Sensor

Optional

QFD8
KMD1

H1

LLVD Contactor

Mains Input

QFD9
H2

QFA1
N
L

PL

W34C3C1

QFD12

PD2

H3
PE
KMD2
H4

BLVD Contactor

RS1
CAN

QFB1
QFB2

Battery 1
Battery 2

Positive Busbar

DC SPD SPD2
M2433X2

AC Distribution Unit

DC Distribution Unit 1

-48V
0V

Figure 22 Schematic diagram of NetSure 701 A413

NetSure 701 A41, NetSure 501 A41, NetSure 501 A91 Subrack Power system

User Manual

112

Appendix 4

PD1

Shematic Diagram

User interface
board

MA4C5U31

ST1
Temperature Sensor

ST2
Optional

MB
Controller

QFD11

QFD1

M820B

NPL

NPL

Temperature Sensor

QFD14

QFD4
KMD1

H1

LLVD Contactor
Mains Input

QFD5

QFD15

H2
QFA1
PL

N
W
V
U

QFD10

PL
QFD18

H3

PE

KMD2

BLVD Contactor

H4
RS1
CAN

QFB1
QFB2

AC Distribution Unit

Battery 1
Positive Busbar

Battery 2

DC Distribution Unit 1

Figure 23 Schematic diagram of NetSure 701 A414

NetSure 701 A41, NetSure 501 A41, NetSure 501 A91 Subrack Power system User Manual

Positive Busbar

DC Distribution Unit 2

113

Appendix 4

PD1

User interface
board

W2453X1

ST1

User-defined
AC Output
Class C SPD
SPD1

QFA2

Shematic Diagram

MB

Temperature Sensor

No
Lo

Controller

QFD1

M221S or
M222S

ST2

NPL

Temperature Sensor

Optional

QFD6
KMD1

H1

LLVD Contactor
Mains Input

QFD7
H2

QFA1
N
L

PL

W34C3C1

QFD10

PD2

H3
PE

BLVD Contactor

KMD2
H4
RS1
H5

QFB1
QFB2

Battery 1
Battery 2

Positive Busbar

CAN

DC SPD
SPD2
M2433X2

AC Distribution Unit

DC Distribution Unit 1

-48V
0V

Figure 24 Schematic diagram of NetSure 701 A415

NetSure 701 A41, NetSure 501 A41, NetSure 501 A91 Subrack Power system

User Manual

114

Appendix 5

Glossary

Appendix 5 Glossary
Abbreviation
Amb.Temp
Batt
BC
BLVD
Cap
CommMode
CurrLimit
CycBC
Con Alarm Voice
Hist Alarm
HVSD
InitParam
InitPWD
LLVD
LVD
MCB
Ph-A
PWD
Rect
Shunt coeff
SM
SPD
SW Version
Sys
Temp
Temp Comp
Volt

Full word
Ambient Temperature
Battery
Boost Charging
Battery Lower Voltage Disconnection
Capacity
Communication Mode
Current Limit
Cyclic Boost Charging
Control Alarm Voice
Historical alarm
High Voltage Shutdown
Initialize Parameters
Initialize Password
Load Low Voltage Disconnection
Low Voltage Disconnection
Miniature Circuit Breaker
Phase A
Password
Rectifier
Shunt Coefficient
Supervision module (monitoring module)
Surge Protection Device
Software Version
System
Temperature
Temperature Compensation
Voltage

NetSure 701 A41, NetSure 501 A41, NetSure 501 A91 Subrack Power system User Manual

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