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CHECKS TO BE MADE
IN FAGOR ARRASATE
CHECKS :
* MECHANICALS
* ELCTRICALS
* HYDROPNEUMATICS AND LUBRICATION
Correct
Project :
60013(29030)
Custom
er :
No apply
NTC
Machine
LE4-1800-4600-2600
:
Prepared by :
Iker Apraiz
Signatu
re :
Date ::
2011-06-21
ASSEMBLY CHECKS
2/17
Distance between
flywheel and motor
pulley (dimension A
according to drawing)
MEASUREMENT
APPARATUS
Vernier
calliper
SPECIFIED
VALUE
MEASUREMENT INSTRUCTIONS
309
Parallelism between
wheel and motor pulley
(dimension A in
accordance with
drawing)
Vernier
calliper
ACTUAL
VALUE
1
mm.
__312__ mm.
CHECKED BY :
FSG 7.3.5-2
CHECK DATE :
Proyect:60013(29030)
APPROVAL :
Ed.: 11-02
ASSEMBLY CHECKS
3/17
MEASUREMENT
APPARATUS
MEASUREMENT INSTRUCTIONS
SPECIFIED
VALUE
Total play
A
0,42-0,73 mm.
ACTUAL
VALUE
A Eccentric 1
Front
__0.75__ mm.
_________ mm.
Back
___0.7__ mm.
_________ mm.
A Eccentric 2
Front
___0.6__ mm.
_________ mm.
Back
___0.6__ mm.
_________ mm.
B Eccentric 1
B
0,28-0-45 mm.
Front
___0.30__ mm.
Back
___0.3__ mm.
B Excentri.2
Front
___0.3__ mm.
Back
___0.35_ mm.
C
0,15-0,28 mm.
C Eccentric1
Front
___0.25__ mm.
Back
___0.25__ mm.
C Eccentric2
Front
___0.25__ mm.
Back
___0.25__ mm.
D Eccentric1
Front
0,15-0,28 mm.
___0.20__ mm.
Back
__ 0.25__ mm.
D Eccentric2
Front
___0.25__ mm.
Back
___0.2___ mm .
FSG 7.3.5-2
Proyect:60013(29030)
Ed.: 11-02
ASSEMBLY CHECKS
MEASUREMENT
APPARATUS
MEASUREMENT
4/17
SPECIFIED
VALUE
MEASUREMENT INSTRUCTIONS
ACTUAL
VALUE
Connecting rod 1
0,16-0,30 mm.
_________ mm.
Connecting rod 2
_________ mm.
Connecting rod 3
_________ mm
.
Connecting rod 4
_________ mm.
Lateral
play
connecting
articulations
in
rod
Gauges
Connecting rod 1
0,5
4
mm .
___3.7__ mm.
Connecting rod 2
___3.2___ mm.
Connecting rod 3
___3.8___ mm
.
Connecting rod 4
___3.51__ mm.
Gauges
Lever 1
0,5
4
mm.
___3.2___ mm.
Lever 2
___3.47__ mm.
Lever 3
___3.26__ mm.
Lever 4
___3.11__ mm.
CHECKED BY :
FSG 7.3.5-2
CHECK DATE :
Proyect:60013(29030)
APPROVAL :
Ed.: 11-02
ASSEMBLY CHECKS
MEASUREMENT
MEASUREMENT
APPARATUS
Gauges
5/17
SPECIFIED
VALUE
MEASUREMENT INSTRUCTIONS
Ruder bar 1:
___5.9___ mm.
Ruder bar 2:
0,5
6
NOTE:
Mark
the
eccentric
and
connecting rods with
corresponding
number
ACTUAL
VALUE
mm .
___5.7___ mm.
Ruder bar 3:
___5.7___ mm.
Ruder bar 4:
___5.6___ mm.
CHECKED BY :
FSG 7.3.5-2
CHECK DATE :
Proyect:60013(29030)
APPROVAL :
Ed.: 11-02
ASSEMBLY CHECKS
MEASUREMENT
MEASUREMENT
APPARATUS
6/17
SPECIFIED
VALUE
MEASUREMENT INSTRUCTIONS
Total play between Comparison With the shafts fitted in the crown
shaft and bushing in
gauge or
measure the play between shaft and
gauges
the
seats
of
bushing, inserting the gauge along
intermediate
and
the whole length
eccentric shafts
Total play
Shaft 1
ACTUAL
VALUE
Total play
Shaft 1
Front
0,24-0,40 mm.
__0.29___ mm.
Back
__0.28___ mm.
Shaft 2
Shaft 2
Front
0,24-0,40 mm.
__0.32__ mm.
Back
__0.32___ mm.
Shaft 3
Shaft 3
Front
0,20-0,35 mm.
__0.28__ mm.
Center
__0.27___ mm.
Back
___0.20__ mm.
Shaft 4
Shaft 4
Front
0,18-0,32
mm.
_________ mm.
Back
_________ mm.
CHECKED BY :
FSG 7.3.5-2
CHECK DATE :
Proyect:60013(29030)
APPROVAL :
Ed.: 11-02
ASSEMBLY CHECKS
7/17
KINEMATIC CHAIN
ASSEMBLY CHEKING OF ECCENTRIC GEAR IN CROWN
With the eccentric gears in B.D.C. check the alignment of gear center with eccentric center and
gear tooth reference
CORRECT
CHECKED BY :
FSG 7.3.5-2
Left
Right
CHECK DATE :
Proyect:60013(29030)
APPROVAL :
Ed.: 11-02
ASSEMBLY CHECKS
MEASUREMENT
MEASUREMENT
APPARATUS
8/17
SPECIFIED
VALUE
MEASUREMENT INSTRUCTIONS
ACTUAL
VALUE
Play between the Comparison Apply the probe to the flank of one of P10,48-0,64mm. P1_0.2___ mm.
flanks of the teeth in
gauge
the pinion teeth. Keeping the wheel
the eccentric wheel
still, move the pinion in both rotation P20,60-0,80mm. P2_______ mm.
drive gear
directions and observe the deviation
P30,60-0,80mm. P3_0.82__ mm.
of the comparison gauge needle
P40,60-0,80mm. P4_0.68__
Parallelism between
the flanks of the teeht
in the eccentric wheel
drive gear
CHECKED BY :
FSG 7.3.5-2
Proyect:60013(29030)
CORRECT
mm.
APPROVAL :
Ed.: 11-02
ASSEMBLY CHECKS
9/17
CORRECT
COUNTERBALANCER N 1 ....................
COUNTERBALANCER N 2 ....................
CHECKED BY :
FSG 7.3.5-2
CHECK DATE :
Proyect:60013(29030)
APPROVAL :
Ed.: 11-02
ASSEMBLY CHECKS
10/17
Crown:
Screws/nuts that need to be lock with locking liquid(LOCTITE) ....................
Screws/nuts that need to be lock with steel wire ............................................
Self-locking nuts...............................................................................................
Locking washers ..............................................................................................
Slide:
Screws/nuts that need to be lock with locking liquid(LOCTITE) ....................
Screws/nuts that need to be lock with steel wire ............................................
Self-locking nuts...............................................................................................
Locking washers ..............................................................................................
REGISTRATION MARKS :
Tight
CHECKED BY :
FSG 7.3.5-2
Loose
CHECK DATE :
Proyect:60013(29030)
APPROVAL :
Ed.: 11-02
ASSEMBLY CHECKS
11/17
MEASUREMENT
APPARATUS
Comparison
gauge
MEASUREMENT INSTRUCTIONS
SPECIFIED
VALUE
ACTUAL
VALUE
N1 Front left
___0.18___ mm
N2 Back left
___0.23__ mm
N3 Back right
__0.26___ mm
N4 Front right
___0.13__ mm
Surface contact
between the flanks of
the worm and crown
teeth for slide
adjustment
N1 Front left
l___40__ %
t___70___ %
N2 Back left
l___40__ %
t___70__ %
N3 Back right
l___40__ %
t___60___ %
N4 Front right
l___40___ %
t___60___ %
FSG 7.3.5-2
Proyect:60013(29030)
Ed.: 11-02
ASSEMBLY CHECKS
MEASUREMENT
Lateral play of
adjustment
mechanism crown in
its housing
MEASUREMENT
APPARATUS
Gauges
MEASUREMENT INSTRUCTIONS
12/17
SPECIFIED
VALUE
ACTUAL
VALUE
N1 Front left
h=0,07 - 0,12 mm.
__0.11___ mm
N2 Back left
__0.10__ mm
N3 Back right
___0.10__ mm
N4 Front right
___0.08__ mm
H+h=0,15-0,25mm
N1 Front left
__0.20___ mm
N2 Back left
__0.17__ mm
N3 Back right
___0.21__ mm
N4 Front right
___0.17___ mm
FSG 7.3.5-2
Proyect:60013(29030)
Ed.: 11-02
ASSEMBLY CHECKS
MEASUREMENT
MEASUREMENT
APPARATUS
MEASUREMENT INSTRUCTIONS
13/17
SPECIFIED
VALUE
mm
ACTUAL
VALUE
N1 Front left
__0.51__ mm
N2 Back left
__0.50__ mm
N3 Back right
___0.55__ mm
N4 Front right
___0.50__ mm
Anti-overload system
hydraulic cylinder
stroke
Vernier
calliper
25
0,50
mm
(Difference
between the four
connections
not
more than
0,30
mm)
N1 Front left
_25.03_ mm
N2 Back left
__24.85_ mm
N3 Back right
__24.80_ mm
N4 Front right
__24.93__ mm
FSG 7.3.5-2
Front right
Back left
Front left
Back right
Proyect:60013(29030)
Ed.: 11-02
ASSEMBLY CHECKS
14/17
Front right
Back left
Front left
Back right
NOTE: The right, left, front and back positions mentioned in the slide checks are taken looking at the
press from the front
CHECKED BY :
FSG 7.3.5-2
CHECK DATE :
Proyect:60013(29030)
APPROVAL :
Ed.: 11-02
ASSEMBLY CHECKS
Checks: GEOMETRICAL
MEASUREMENT
15/17
MEASUREMENT
APPARATUS
Metric rule
SPECIFIED
VALUE
MEASUREMENT INSTRUCTIONS
ACTUAL
VALUE
395
mm.
__________ mm.
Measure displacement
Parallelism of the
Depth gauge
support surface of the
bolster and the
cushion pressure
plate
Play
in
housing
guides corresponding
to base cushion
Gauges
__________ mm.
In width:
0,30 mm.
__________ mm.
Top
A_0.20_F 0.15__
B 0.05_ E_0.40_
C_0.10_ H_0.20_
D_0.35_ G_0.0_
Bottom
A_0.32_F_0__
B_0.10_ E_0.45_
C_0.10_ H_0.20_
D_0.37_ G_0.0_
FSG 7.3.5-2
Proyect:60013(29030)
Ed.: 11-02
ASSEMBLY CHECKS
16/17
FSG 7.3.5-2
Proyect:60013(29030)
Ed.: 11-02
ASSEMBLY CHECKS
17/17
Place a straight edge as in drawing and check the equality in thefour wheels
Check that the distance between the wheels of the moving bolster comply
with the measurements specified on the drawing
-
CHECKED BY :
FSG 7.3.5-2
CHECK DATE :
Proyect:60013(29030)
APPROVAL :
Ed.: 11-02