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Parallel Pumps
Semester 4
2015/2016
CONTENTS
TABLE OF CONTENTS
(i)
(ii)
INTRODUCTION
DESCRIPTION OF EQUIPMENT
PROCEDURE
REFERENCES
Mg
Ps
PW
Re
Vd
INTRODUCTION
Pumps have come to occupy an important place in a large number of industries which have
different requirements. Attempt to meet the needs of industries has resulted in the design
and development of various types of pumps. To match a pump for a particular application
and to use a pump effectively, it is necessary to know the pump characteristics. In this
experiment, students are exposed to the method of determination of pump characteristics,
which is similar for all types of pumps. The experiment is conducted using a parallelseries centrifugal pump test rig.
Purpose
a)
b)
Scope
This experiment demonstrates the method used for the determination of the characteristics
of a pump and the way the graphs are plotted to illustrate the pump characteristics. The
speed laws show how the pump characteristics are predicted at different speeds of
operation, knowing the characteristics at one particular speed. The use of the test-rig,
helps the student to familiarize himself with the operation of pumps.
DESCRIPTION OF EQUIPMENT
The test-rig is the HP 309 Parallel and Series Pumps test set (Figure 1), which is shown
schematically in Figure 2 is a self contained unit for studying the series and parallel pump
characteristics. The unit consists of two sets of centrifugal pump and motor, a storage tank
and measuring instruments. Flow control is achieved via a set of pipes with valves to
operate the two pumps individually, in series or in parallel. By manipulating flow control
valves, each pump can be operated individually or both pump connected in series or
parallel. Speed control is by two advanced inverters for controlling and indicating motor
speed as well as for calculating motor torque and power. In the pipe circuit the flow
measuring devices is the digital flow meter. The head across the pump is measured using
the pressure gauges at suction and discharge pipe section. The input power to the electric
motor is measured by balancing the torque arm attached to the stator which develops an
equal and opposite torque to that of the rotor. The electric motor has operating speed
range of 0 to 2900 rpm.
N
g
H
or
impeller diameter
volume flow rate
density of fluid
rotational speed
gravitational acceleration
head across the pump
dynamic viscosity of fluid
f (D, Q, , N, g, H, ) = 0
From the above variables, it can be shown by dimensional analysis using Buckingham
Theorem that:
CH=
CQ=
Neglecting the Reynolds number (Re) effect, one parameter law for a geometrically
similar pump is obtained. For such pumps:
PROCEDURE
Performance test of Pump 1 and Pump 2 in Parallel Connection
1. Ensure that valves V5 and V9 are close and all other valves are open.
2. Turn on the power circuit breaker of both pumps. All measuring devices such as
suction pressure, discharge pressure, flow rate, pump rotation speed and torque, should
read 0.
3. Turn on both inverters pumps by pushing Run Key to Run and slowly adjust the
inverter up and down key to set the pump speed to 2900 rpm for both pumps. Then
close the discharge valve V6 to increase the pump outlet pressure (P5) to 100 kPa
approximately.
4.
Record the following data: pump speed of both pumps (rpm), suction pressure P1 and
P3 (kPa), discharge pressure P5 (kPa), flow rate (lpm) and torque of both pumps (Nm).
(P4 and P2 should be approximately the same as P5)
5. Repeat the experiment with the regulating valve V6 at five other valve settings for
the same speed. This is achieved by turning valve 6 in close direction to further
increase the outlet pressure at equal increments until maximum pressure is attained.
The final reading is taken with the valve V6 fully closed.
6. Repeat steps 3 to 6 at pump speed of 2000 rpm.
7. Plot the head versus flow curve as the experiment is conducted. Make sure all
experimental points lie on a smooth curve and they are evenly spaced between fully
opened and closed valve settings.
8. After completion of the test, turn both speed adjusting knobs to 0 and then turn off
ELCB at the upper control box, power circuit breaker pump 1 and 2, and then the main
ELCB respectively.
COMPUTATION OF RESULTS
1)
P Pout Pin x
98066.5 N / m 2
(P in N/m2)
2
1 kgf cm
where P = g H
2)
Input power (Ps) is the power of the motor measured by the dynamometer
Ps = T
= (M g R).(2 N / 60)
3)
4)
Pw
x100
Ps
PRESENTATION OF RESULTS
a)
Graph 1 - Plot H(m), Ps (kW) and versus Q (m3/s) for both speeds of the pump.
b)
Graph 2 - Plot versus for both speeds and verify the performance law of a
fluid machinery.
c)
Graph 3 - Plot H (m) vs Q (m3/s) for both speeds and verify speed law by
predicting one curve from the other.
d)
References:
1.
Agrawal, R.K., Fluid Mechanics and Machinery, Tata McGraw-Hill Publishing Co. Ltd.,
1997.
2.
3.
Douglas, J.F., Gasiorek, J.M. and Swaffield, J.A., Fluid Mechanics, 3rd Edition, Longman,
1995.
4.
Hicks, T.G. and Edwards, T.W., Pump Application Engineering, McGraw-Hill, 1971.
5.
Streeter, V.L., Benjamin Wylie, E. and Bedford, K. W., Fluid Mechanics, , 9th Edition,
McGraw-Hill, 1998.
6.
P5
Flow meter
V9
V2
V4
P4
P2
P3
V5
V6
V3
P1
V1
Pump 1
Measuring
Tank
Pump 2
V7
Over flow
Strainer
V8
Figure 2. Isometric Piping System of the Test Unit for Parallel Pumps
Storage Tank
(rpm) =
(rad/s)
(Note: Pump speed N should be maintained constant for different valve settings)
Valve
Setting
Fully Open
M (kg)
Suction Pressure,
Pin (kgf/cm2)
Discharge
Pressure, Pout
(kgf/cm2)
Pressure Head
(kgf/cm2)
Output Power,
Pw, (KW)
Efficiency,
, (%)
Output Power,
Pw, (KW)
Efficiency,
, (%)
Fully Close
N2 =
(rpm) =
(rad/s)
(Note: Pump speed N should be maintained constant for different valve settings)
Valve
Setting
Fully Open
M (kg)
Suction Pressure,
Pin (kgf/cm2)
Discharge
Pressure, Pout
(kgf/cm2)
Pressure
Head (kgf/cm2)
Fully Close
Input Power :
Output Power :
Unit Conversion:
Ps = MgRN (N in rad/s)
Pw = wgH.Q (H in m)
2
(rpm) =
(rad/s)
(Note: Pump speed N should be maintained constant for different valve settings)
Valve
Setting
Fully Open
M (kg)
Suction Pressure,
Pin (kgf/cm2)
Discharge
Pressure, Pout
(kgf/cm2)
Pressure Head
(kgf/cm2)
Output Power,
Pw, (KW)
Efficiency,
, (%)
Output Power,
Pw, (KW)
Efficiency,
, (%)
Fully Close
N2 =
(rpm) =
(rad/s)
(Note: Pump speed N should be maintained constant for different valve settings)
Valve
Setting
Fully Open
M (kg)
Suction Pressure,
Pin (kgf/cm2)
Discharge
Pressure, Pout
(kgf/cm2)
Pressure
Head (kgf/cm2)
Fully Close
Input Power :
Output Power :
Unit Conversion:
Ps = MgRN (N in rad/s)
Pw = wgH.Q (H in m)
2