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Sheet 1 of 11
SL. NO.
CONTENTS
1.0
PLANT DETAILS
2.0
OBJECTIVE
3.0
PROPOSAL
4.0
SERVICES REQUIRED
5.0
SAFETY PRECAUTIONS
6.0
EMERGENCY PROCEDURE
7.0
8.0
METHOD
9.0
COMPLETION CRITERIA
10.
APPENDICES
a) DRAWINGS
b) LOG SHEET
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Sheet 2 of 11
STATUS
PLANT DETAILS
The LP Dosing System consists of the
following:
1.1
1.2
1.3
1.4
1.5
1.6
1.7
1.8
Local Instrumentation
Plant Item Completion List for
Mechanical, Electrical and C&I are to
be prepared at site.
1.9
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BHEL
Sheet 3 of 11
STATUS
2.0
OBJECTIVES
2.1
3.0
PROPOSAL
3.1
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Sheet 4 of 11
STATUS
4.0
SERVICES REQUIRED
4.1
4.2
4.3
4.4
4.5
4.6
4.7
Availability of Chemicals.
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BHEL
Sheet 5 of 11
STATUS
5.0
SAFETY PRECAUTIONS
5.1
5.2
5.3
6.0
EMERGENCY PROCEDURE
6.1
6.2
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Station: NTPC - Simhadri
BHEL
BHEL Ref No. PS - DC - 186 - 500
0034B
NTPC Ref No. SIM / 1 / TS / 1 / 34B
Sheet 6 of 11
SL. NO.
STATUS
7.0
7.1
7.2
7.3
7.4
7.5
7.6
7.7
7.8
7.9
7.10
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BHEL
Sheet 7 of 11
STATUS
METHOD
8.1
FLUSHING OPERATION
The Mixing & Metering Tanks along with suction
pipe upto pump to be flushed with DM Water so
as to avoid the entry of dust into the pump.
8.2
PREPARATION:
Disconnect the pump suction connection flange
and connect the suction line with hose to nearby
drain. Remove the suction filters and make the
suction line through.
8.3
PROCESS
8.4
8.5
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Sheet 8 of 11
STATUS
Normalise the suction connection to pump.
8.7
8.8
Trial run the motor for 2 hours and couple with the
pump.
8.9
8.10
8.11
8.12
8.13
8.14
8.15
8.16
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Sheet 9 of 11
STATUS
Set the relief valve by throttling the R/C Valve.
(The set pressure to be around 10 KSC more than
the working pressure of the system)
8.18
8.19
8.20
8.21
9.0
COMPLETION CRITERIA
Commissioning of LP dosing system completed
with
a) Flushing of the system from tanks to pump
suction.
b) Trial run of Pump and agitator for 4 Hours & 2
Hours respy.
c) Setting of Relief valve around 10.0 KSC above
working pressure of the system.
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SHEET 11 OF 11
LOG SHEET
Date:
PROJECT :
UNIT
ACTIVITY:
Sl.
Date / Time
Pump in
Discharge
Mixing/Meterin
Gear
Remark
No.
service
Pressure
Kg/cm2
g Tank Level
in Mn.
Box Oil
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BHEL