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granular materials which are chemically inactive (eg: sand, gravel, crushed stone)
Aggregate bonded together by cement & water to form concrete
75% of volume of concrete composed of aggregates
These are used as filler material in concrete for economy in construction
These are also known as inert fillers
It avoids cracking and more strength to concrete
Naturally occurring aggregates: river sand, gravel, crushed rock
Artificially prepared aggregates : broken bricks, blast furnace slag
Light weight aggregates: furnace clinker, saw dust
Fine aggregates: aggregates passes through 4.75mm IS sieve(natural river sand)
coarse aggregates: aggregates retained on 4.75mm IS sieve
( broken stone, crushed rock)
Grading of aggregates
The principle of grading of aggregate is that the smaller size
particles fill up the voids between large sized particles
Single sized particles of an aggregate form more voids
whereas aggregate containing particles of varying size form
less voids
Apparatus : 15cm open- ended cylinder with plunger and base plate
tamping rod of 16 cm mm diameter and 60cm length
IS sieves of sizes 12.5mm,10mm and 2.36mm
coarse aggregate passing 12.5 mm and retained in 10 mm are
collected
Procedure: The cylinder is filled with aggregate in 3 layers and each layer
being tampered 25 times with the rounded end of tamping rod.
The weight of material contained in the cylinder is determined(A).
The plunger is placed over the leveled surface of the aggregate so
that its rests horizontally. Care should be taken to ensure that the
plunger does not jam in the cylinder .
The apparatus with the test sample and plunger is then placed
between the plates of the compression testing machine and
loaded uniformly at a rate such that the maximum load of 40
tones in 10 minutes
The load is then released and the whole material removed from
the cylinder and sieved through 2.36mm IS sieve .
The fraction passing through the sieve is weighed (B).
The ratio of fines formed to the total weight of sample is
expressed as percentage .
The aggregate crushing value gives the relative measure of the
resistance of an aggregate to crushing under a gradually
applied compressive load.
A balance
oven,
water tight measure
tamping rod (16mm dia and 60cm length)
Procedure
Note the empty weight of the container (w1)
The measure is filled about one third each time with the
aggregate and tampered each layer with 25 strokes of tamping
rod .the surplus aggregate is struck off with tamping rod .
The net weight of aggregate be find out (w2) .
Fill the container (with aggregate )with water to brim and note
the weight (w3) .
the measure is cleaned and filled with clean water and the net
weight of water and measure is determined (w4).
specific gravity =Weight of aggregate
Weight of same volume of water
=(w2-w1)
(w4-w1)-(w3-w2)
Procedure
A sample of weight more than 2 kg is taken .
it is thoroughly washed to remove finer particles and dust ,
drained and then placed in the wire basket .
this basket with aggregate is immersed in distilled water at temp
in between 22 and 33C.
lifting and lowering the basket for 25 times remove entrapped
air in the basket and .it is kept in water for 24+ 0.5 hours
find out the weight of basket and aggregate under water (A1).
The basket and aggregate removed from the water and allowed to
drain for few minutes.
The empty basket is again immersed in water shake 25 times &
weighted in water (A2).
Find the dry surface weight of aggregate (B)
this aggregate is kept is oven at a temp of 110c for 24 hours.
It is then cooled in air tight container and find the weight (c).
Specific gravity= C/(B-A)
Apparent specific gravity= C/(C-A)
A = A1-A2,weight of saturated aggregate in water
B = weight of saturated surface dry aggregate.
C = weight of oven dried aggregate in air
According to IS 2386-1963 specific gravity of coarse aggregate
should be in between 2.8 to 2.9 and that of fine aggregate should
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be in between 2.5 to 2.66.
Procedure
the measure is filled about one third each time and tamped 25
times with tamping rod.
After filling the surplus aggregate is struck off using tamping
rod or straight edge.
Net weight of aggregate plus container is determined.
Bulk density = weight of aggregate
= (w2-w1)
Volume of measure
V
Elongation Gauge
Thickness Gauge
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