FM562 Pulse Train Output Module

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PulseTrainOutputModuleFM562
-2axesmotioncontrol
-2pulsetrainoutputsperaxis,RS-422
-2configurabledigitalinputsperaxis,24VDC
-32bitsregistersforcurrentposition,registeredpositionandspeedvalue
-Group-wiseelectricallyisolated

ElementsoftheFM562
1

I/O-Bus

1greenLEDtodisplaypowersupply
1redLEDtodisplayerror
4yellowLEDstodisplaythesignalstatusesoftheinputsI0toI3
4yellowLEDstodisplaythesignalstatusesofthepulsetrainoutputsP0toP3
2yellowLEDstodisplaythesignalstatusesofO0toO1(reserved)

Terminalnumber

Allocationofsignalname

Terminalblockforaxissignals(9-pole)

Terminalblockforaxessignalsandprocesssupplyvoltage(11-pole)

2holesforwall-mountingwithscrews

DINrail

Figure:OverviewofPulseTrainOutputModuleFM562

Contents
IntendedPurpose
Functionality
ElectricalConnection
InternalDataExchange
I/OConfiguration
Parameterization
Diagnosis
Displays
TechnicalData
OrderingData

IntendedPurpose
ThePulseTrainOutputModuleFM562isusedforsimplepositioningtaskswithservo-orstepperdrives.FM562provides2axeswith2inputsand2pulsetrainoutputseach.
Itcanbeusedasaremoteexpansionmoduleatthefollowingdevices:

S500PROFIBUSandPROFINETBusModules(e.g.CI501-PNIO,CI541-DP)

AC500CPUs(PM5xx)

Itcontainsthefollowingfeatures:

2axescontrol

2configurablediscretedigitalinputsperaxisforenableandlimitswitchessignalinputs

PTOoutputtype:RS-422differentialoutput(P0,P1,P2andP3)

PTOfrequency:10Hzto250kHz

ConfigurablePTOoutputmode:CW/CCW(clockwise/counterclockwise),pulse/direction

Positionandspeedcontrolwithbuiltinmotionprofilegenerators.IntegrationintheapplicationprogrambyPLCopenMotionControlFunctionBlocks(PS552-MC-EMotion
ControlLibraryisrequiredforprogramming)

Thepulseoutputsofthe2axesarenotelectricallyisolatedfromeachother.
Theotherelectroniccircuitryofthemoduleiselectricallyisolatedfromtheinputs/outputs.

Functionality
Digitalinputs
Inputchannels0and2
Inputchannels1and3
Pulseoutputs

4inputs(2peraxis)24VDC,canbeusedassourceinputsorassinkinputs
Inputsignalusedforaxisenableandlimitswitch
Stop,configurable
Pulsespecification

2outputsforeachaxis,configurable

Type:RS-422differentialsignal

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Mode:CW&CCWorPulse&Direction

Frequency:10Hzto250kHz

Pulsenumber:-2147483648to2147483647(32bits)

Motionprofilesgenerator
Forpowersupply,errorsandsignalstatuses
ViaI/O-Bus
ViatheterminalsZPandUP(processvoltage24VDC)

LEDdisplays
Internalpowersupply
Externalpowersupply

ElectricalConnection
ThePulseTrainOutputModuleFM562canbeconnectedtothefollowingdevicesviatheI/O-Busconnector:

S500PROFIBUSandPROFINETBusModules(e.g.CI501-PNIO,CI541-DP)

AC500CPUs(PM5xx)

otherAC500I/OModules
TheFM562mustnotbeusedasaremoteexpansionmoduleatDC505-FBP,CI58x-CN,CI59x-CS31andDC551-CS31BusModules.

Note
Mounting,disassemblingandelectricalconnectionfortheI/OModulesaredescribedindetailintheS500SystemDatachapters.

Note

Theelectricalconnectioniscarriedoutbyusingaremovable9-poleand11-poleTerminalBlock.Theseterminalblocksdifferintheirconnectionsystem(springterminalsorscrewtypeterminals,cablemountingfromthefrontorfromtheside).Formoreinformation,refertothechapterTerminalBlocksforS500-eCoI/OModules.Theterminalblocksarenot
includedinthemodule'sscopeofdeliveryandmustbeorderedseparately.
Thefollowingblockdiagramshowstheinternalconstructionofthedigitalinputsandoutputs:

The2SGNDsignalsareinternallyinterconnect.

Note
Theassignmentoftheterminals:
Terminal
1
2
3
4
5

Signal
C0..1
I0
I1
O0
P0+

Meaning
InputcommonforsignalsI0andI1
InputsignalI0(axisenableandlimitswitch)
InputsignalI1(stop)
Reserved-donotconnect
PulseoutputP0+(positiveline)

6
7
8
9
10
11
12

P0-
P1+
P1-
SGND
C2..3
I2
I3

PulseoutputP0-(negativeline)
PulseordirectionoutputP1+(positiveline)
PulseordirectionoutputP1-(negativeline)
Signalgroundforpulseoutput
InputcommonforsignalsI2andI3
InputsignalI2(axisenableandlimitswitch)
InputsignalI3(stop)

13
14
15
16
17
18
19
20

O1
P2+
P2-
P3+
P3-
SGND
UP
ZP

Reserved-donotconnect
PulseoutputP2+(positiveline)
PulseoutputP2-(negativeline)
PulseordirectionoutputP3+(positiveline)
PulseordirectionoutputP3-(negativeline)
Signalgroundforpulseoutput
ProcessvoltageUP+24VDC
ProcessvoltageZP0VDC

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Whenwiring,themotorphaselineandpowerlineshouldbeseparatedinordertoavoidsignaldisturbancebetweeneachother.

Note

Note

Forcablelength<=30m,unshieldedcablecanbeusedwithBaldorandBSDservodrivesnormally.
Forcablelength>30m,shieldedcablemustbeusedforsurgepurpose.
Theearthingoftheshieldshouldtakeplaceattheswitch-gearcabinet,seechapterSystemDataAC500.
Thecableshieldsmustbeearthedatbothendsofthecables.Inordertoavoidunacceptablepotentialdifferencesbetweendifferentpartsofthe
installation,lowresistanceequipotentialbondingconductorsmustbelaid.

Theinternalpowersupplyvoltageforthemodule'scircuitryiscarriedoutviatheI/O-Bus(providedbyaBusModuleoraCPU).Thus,thecurrentconsumptionfrom24VDCpower
supplyattheterminalsL+/UPandM/ZPoftheCPU/BusModuleincreasesby5mAperFM562.
TheexternalpowersupplyconnectioniscarriedoutviatheUP(+24VDC)andZP(0VDC)terminals.
RiskofdamagingthePLCmodules!
ThePLCmodulesmustnotberemovedwhentheplantispoweredon.
Makesurethatallvoltagesources(supplyandprocessvoltage)areswitchedoffbeforeyouare

CAUTION

connectingordisconnectinganysignalorterminalblock

removingorreplacingamodule.

RiskofdamagingthePLCmodules!
ThePLCmodulescanbedamagedbyovervoltagesandshortcircuits.

CAUTION

CAUTION

Makesurethatallvoltagesources(supplyandprocessvoltage)areswitchedoffbeforeyouarebeginningwithoperationsatthesystem.

Neverconnectanyvoltagesorsignalstoreservedterminals(markedwith---orO0/O1).Reservedterminalsmaycarryinternalvoltages.

Riskofmalfunctionintheplant!
Besuretoconnectthepulseoutputsignalsintherightorder.
Otherwise,thepulsenumbermaybecalculatedwrongandmalfunctionsmayappear.

Themoduleprovidesseveraldiagnosisfunctions(seechapterDiagnosis).
Thedigitalinputscanbeusedassourceinputsorassinkinputs.

WARNING

Riskofmalfunctionsintheplant!
Agroundclosure,e.g.causedthroughadamagedcableisolation,canbridgeswitchesaccidentally.
Usesinkinputswhenpossibleormakesurethatinerrorcasenoriskswillhappentopersonsortheplant.

ThefollowingfigureshowstheelectricalconnectionoftheinputstothePulseTrainOutputModuleFM562:

ElectricalconnectionofinputstotheFM562-sinkinputs

ElectricalconnectionofinputstotheFM562-sourceinputs

ThefollowingfigureshowstheelectricalconnectionofthePulseTrainOutputsoftheFM562toaServoamplifier:

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Electricalconnection(differential)ofpulsetrainoutput

Note

Electricalconnection(single-ended)ofpulsetrainoutput

Fordrives/amplifierswithhigh-impedancepulseinputinterfacelikeMicroFlex,thecableendsmustbeequippedwith100terminatingresistorsto
eliminatesignalreflections.Normally,theresistorsareintegratedintheinterfaceconnectors.

ThemeaningoftheLEDsisdescribedintheDisplayschapter.

InternalDataExchange

Axesinputdata(words)
Axesoutputdata(words)

FM562
16
16

I/OConfiguration
ThePulseTrainOutputModuleFM562doesnotstoreconfigurationdataitself.

Parameterization
ThearrangementoftheparameterdataisperformedwithControlBuilderPlussoftware.
Theparameterdatadirectlyinfluencesthefunctionalityofmodules.
Fornon-standardapplications,itisnecessarytoadapttheparameterstoyoursystemconfiguration.

Note

Forprogramming,thelibrarypackagePS552-MCisrequired.ThislibrarypackageisnotpartofAutomationBuilderandhastobepurchased
separately(ordercodeXXX).

Moduleparameters
Name

Value

Internal
Value

Internal
Value,Type

Default

Min.

Max.

ModuleID

Internal

1830

WORD

0x0726

65535

Ignoremodule

No
Yes

0
1

BYTE

No
0x00

Parameterlength

Internal

19

BYTE

19

255

CheckSupply

Off
On

0
1

BYTE

On
0x01

255

Name

Value

Internal
Value

Internal
Value,Type

Default

Min.

Max.

Input0,channelconfiguration

Nofunction
Axisenable/
limitswitch

0
1

BYTE

Nofunction
0x00

Input0,inputdelay

0.1ms
1ms
8ms
32ms

0
1
2
3

BYTE

0.1ms
0x00

Input1,channelconfiguration

Nofunction
Stop
Registration*)

0
1
2

BYTE

Nofunction
0x00

Input1,inputdelay

0.1ms
1ms
8ms
32ms

0
1
2
3

BYTE

0.1ms
0x00

Inputchannelsforaxis1

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*)Reserved-donotuse

Outputchannelforaxis1
Name

Value

Internal
Value

Internal
Value,Type

Default

Min.

Max.

Output0,channelconfiguration

Nofunction

BYTE

Nofunction
0x00

Name

Value

Internal
Value

Internal
Value,Type

Default

Min.

Max.

Outputmode

CW/CCW
Pulse/Direction

0
1

BYTE

CW/CCW
0x00

Startfrequency*)

0...65535

0...65535

WORD

0
0x00

65535

Name

Value

Internal
Value

Internal
Value,Type

Default

Min.

Max.

Input2,channelconfiguration

Nofunction
Axisenable/
limitswitch

0
1

BYTE

Nofunction
0x00

Input2,inputdelay

0.1ms
1ms
8ms
32ms

0
1
2
3

BYTE

0.1ms
0x00

Input3,channelconfiguration

Nofunction
Stop
Registration*)

0
1
2

BYTE

Nofunction
0x00

Input3,inputdelay

0.1ms
1ms
8ms
32ms

0
1
2
3

BYTE

0.1ms
0x00

Name

Value

Internal
Value

Internal
Value,Type

Default

Min.

Max.

Output1,channelconfiguration

Nofunction

BYTE

Nofunction
0x00

Name

Value

Internal
Value

Internal
Value,Type

Default

Min.

Max.

Outputmode

CW/CCW
Pulse/Direction

0
1

BYTE

CW/CCW
0x00

Startfrequency*)

0...65535

0...65535

WORD

0
0x00

65535

Slotparametersforaxis1

*)UnitisHz

Inputchannelsforaxis2

*)Reserved-donotuse

Outputchannelforaxis2

Slotparametersforaxis2

*)UnitisHz

GSDfile:

Ext_User_Prm_Data_Len=
Ext_User_Prm_Data_Const(0)=

0x17
0x07,0x27,0x00,0x13,0x01\
0x00,0x00,0x00,0x00,0x00\
0x00,0x00,0x00,0x00,0x00\
0x00,0x00,0x00,0x00,0x00\
0x00,0x00,0x00;

Diagnosis
E1..E4

d1

d2

d3

d4

Identifier
000..063

AC500-Display

Class

Comp

Dev

Mod

Ch

Err

Byte6
Bit6..7

Byte3

Byte4

Byte5

Byte6
Bit0..5

PS501PLCBrowser

< Displayin

Class

Interface

Device

Module

Channel

ErrorIdentifier

Errormessage

Remedy

1)

2)

3)

4)

PNIOdiagnosisblock

ModuleerrorFM562
14
11/12
14
11/12
14
11/12
14
11/12
14
11/12
14
11/12

3
3
3
3
3
4

1..10
ADR
1..10
ADR
1..10
ADR
1..10
ADR
1..10
ADR
1..10
ADR

31
1..10
31
1..10
31
1..10
31
1..10
31
1..10
31
1..10

31

19

ChecksumerrorintheI/Omodule

ReplaceI/O
Module

31

43

Internalerrorinthemodule

ReplaceI/O
Module

31

TimeoutinsidetheI/OModule

ReplaceI/O
Module

31

Overflowdiagnosisbuffer

Restart

31

26

Parametererror

Checkmaster

31

45

Processvoltageisswitchedoff(ON=>OFF)

Processvoltage
ON

Remarks:
1)

2)
3)

InAC500thefollowinginterfaceidentifierapplies:
14=I/O-Bus,11=COM1(e.g.CS31-Bus),12=COM2.
ThePNIOdiagnosisblockdoesnotcontainthisidentifier.
With"Device"thefollowingallocationapplies:
31=Moduleitself,1..10=Expansionmodule1..10,ADR=Hardwareaddress(e.g.oftheDC551-CS31)
With"Module"thefollowingallocationappliesdependentofthemaster:
Moduleerror:I/O-BusorPNIO:31=Moduleitself;COM1/COM2:1..10=expansion1..10
Channelerror:I/O-BusorPNIO=Moduletype(2=DO);COM1/COM2:1..10=expansion1..10

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4)

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Incaseofmoduleerrors,withchannel"31=Moduleitself"isoutput.

Displays
StatusesoftheLEDs:
LED
PWR

Status
Processvoltage24VDC
viaterminalandprocess
voltageviaI/O-Bus

Color
Green

LED=OFF
CPUmodulevoltageorexternal
24VDCsupplyvoltageis
missing

ERR

Channelormoduleerror

Red

P0...P3

Pulseoutput

Yellow

Noerrororprocessvoltageis
missing
Output=OFF

I0...I3
O0...O1

DigitalInput
Reserved

Yellow
Yellow

Input=OFF
---

LED=ON
I/O-Busvoltageandexternal
24VDCsupplyvoltageare
present(LEDisonafterstartup
ofthemodule(approx.1s))
Seriouserrorinthemodule

LEDflashes
---

Output=ON

LEDfollowsthestatusofthe
outputs,dependingon
frequency
---
---

Input=ON
---

Axisrelatederror

TechnicalData
TheSystemDataofAC500-eCoarevalidhere.Onlyadditionaldetailsarethereforedocumentedbelow.
ProcesssupplyvoltageUP
Connections
Ratedvalue
CurrentconsumptionviaUPterminal
Max.ripple
InrushcurrentfromUP(atpowerup)
Protectionagainstreversedvoltage
RatedprotectionfuseforUP
Currentconsumptionfrom24VDCpowersupplyat
theL+/UPandM/ZPterminalsoftheCPU/Bus
Module
Electricalisolation
Isolatedgroups
Surge-voltage(max.)
Max.powerdissipationwithinthemodule
Weight
Mountingposition
Cooling

Terminal19forUP(+24VDC)andterminal20forZP(0V)
24VDC
42mA
5%
0.067As
Yes
Notnecessary
Ca.5mA

Yes,pergorup
5groups(2groupsfor4inputchannels,1groupfor4pulsetrainoutputchannels,1groupforprocesssupply
voltage,1groupfortherestofthemodule)
35VDCfor0.5s
1.2W
ca.125g
Horizontalorvertical
Thenaturalconvectioncoolingmustnotbehinderedbycableductsorotherpartsintheswitch-gearcabinet.

TechnicalDataoftheDigitalInputs
Numberofchannelspermodule
Distributionofthechannelsintoaxes
Axis1
Axis2
ConnectionsofthechannelsI0toI1
ConnectionsofthechannelsI1toI3
ReferencepotentialforthechannelsI0toI1
ReferencepotentialforthechannelsI2toI3
Electricalisolation
Indicationoftheinputsignals
InputtypeaccordingtoEN61131-2
Inputsignalrange
Signal0
Undefinedsignal
Signal1
Ripplewithsignal0
Ripplewithsignal1
Inputcurrentperchannel
Inputvoltage+24V
Inputvoltage+5V
Inputvoltage+15V
Inputvoltage+30V
Max.permissibleleakagecurrent(at2-wire
proximityswitches)
Inputdelay(0->1or1->0)
Max.cablelength
Shielded
Unshielded

4
1groupof2channelsforeachaxis
InputsI0...I1
InputsI2...I3
Terminals2to3
Terminals11to12
Terminal1(SignalnameC0..1)
Terminal10(SignalnameC2..3)
Yes,peraxis
1yellowLEDperchannel;theLEDisONwhentheinputsignalishigh(signal1)
Type1source
Type1sink
-24VDC
+24VDC
-5V...+3V
-3V...+5V
-15V...+5V
+5V...+15V
-30V...-15V
+15V...+30V
-5V...+3V
-3V...+5V
-30V...-15V
+15V...+30V

Typ.5mA
Typ.1mA
>2.5mA
<8mA
1mA
Typ.0.1to32ms(configurableviasoftware),default:0.1ms

500m
300m

TechnicalDataofthePulseOutputs
Numberofchannels
Outputtype
Outputmode
Outputfrequency
Frequencyaccuracy
From10Hzto500Hz
From501Hzto250kHz
Differentialoutputvoltage(atterminalblock)
Outputvoltageofpositiveoutput(P0+,P1+)

2peraxis,4permodule
RS-422
Clockwiseandcounter-clockwiseorpulseanddirection
10Hzto250kHz

2%
1%
2.8V@140differentialload
2.56V@100differentialload
Max.3.3Vwithoutanyload

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FM562 Pulse Train Output Module

referencedtoSGNDifusedforsingleended
application
Max.shortcircuitcurrent
MaxCablelength
Shielded
Unshielded

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Typ.2.5V@100load
40mA

300m(atmax.frequency,criterion:Vod>=2V,testedwith100termination)
30m

OrderingData
OrderingNo.
1SAP233100R0001
1SSS444609R1100
1TNE968901R3101
1SSS444611R1100
1TNE968901R3102
1SSS444409R1100
1TNE968901R3103
1SSS444411R1100
1TNE968901R3104
1SSS444709R1100
1TNE968901R3105
1SSS444711R1100
1TNE968901R3106

Scopeofdelivery
FM562,PulseTrainOutputModule,2axes,RS-422,4DI24VDC
TerminalBlockL44460901501,9-pole,screwfront,cableside,6piecesperunit
TerminalBlockTA563-9,9-pole,screwfront,cableside,6piecesperunit
TerminalBlockL44461101501,11-pole,screwfront,cableside,6piecesperunit
TerminalBlockTA563-11,11-pole,screwfront,cableside,6piecesperunit
TerminalBlockL44440901501,9-pole,screwfront,cablefront,6piecesperunit
TerminalBlockTA564-9,9-pole,screwfront,cablefront,6piecesperunit
TerminalBlockL44441101501,11-pole,screwfront,cablefront,6piecesperunit
TerminalBlockTA564-11,11-pole,screwfront,cablefront,6piecesperunit
TerminalBlockL44470901501,9-pole,springfront,cablefront,6piecesperunit
TerminalBlockTA565-9,9-pole,springfront,cablefront,6piecesperunit
TerminalBlockL44471101501,11-pole,springfront,cablefront,6piecesperunit
TerminalBlockTA565-11,11-pole,springfront,cablefront,6piecesperunit

Copyright2005-2013ABB.Allrightsreserved.DocumentationRevisionV2.3.2Dateofissue:2014-02-14

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