Varia Tor

Drive Technology \ Drive Automation \ System Integration \ Services
Assembly and Operating Instructions
VARIBLOC Variable-Speed Gear Units and Accessories
Edition 09/2012
20044143 / EN
SEW-EURODRIVEDriving the world
Contents
Contents
1
General Information ............................................................................................ 5

1.1
How to use this documentation................................................................... 5
1.2
Structure of the safety notes ....................................................................... 5
1.3
Rights to claim under warranty ................................................................... 6
1.4
Exclusion of liability..................................................................................... 6
1.5
Copyright..................................................................................................... 6
1.6
Product names and trademarks .................................................................. 6
Safety Notes ........................................................................................................ 7

2.1
Preliminary information ............................................................................... 7
2.2
General information .................................................................................... 7
2.3
Target group ............................................................................................... 8
2.4
Designated use ........................................................................................... 8
2.5
Other applicable documentation ................................................................. 8
2.6
Transport/storage........................................................................................ 9
2.7
Installation ................................................................................................... 9
2.8
Startup/operation ........................................................................................ 9
2.9
Inspection/maintenance .............................................................................. 9
VARIBLOC Structure ...................................................................................... 10

3.1
Nameplate/type designation ..................................................................... 10
3.2
Unit structure VARIBLOC variable-speed gear unit series .................. 11
3.3
Overview of VARIBLOC mounting options ............................................. 12
Installation ......................................................................................................... 13
4.1
Required tools/resources .......................................................................... 13
4.2
Installation requirements .......................................................................... 13
4.3
Installing the gear unit............................................................................... 15
4.4
Assembling input and output elements ..................................................... 18
4.5
Mounting of couplings ............................................................................... 19
4.6
Accessory equipment................................................................................ 20
Startup................................................................................................................ 32
5.1
Speed adjustment via handwheel ............................................................. 33
Inspection/Maintenance ................................................................................... 35
6.1
Preliminary work regarding gear unit inspection/maintenance ................. 35
6.2
Inspection and maintenance intervals....................................................... 36
6.3
Required tools/resources .......................................................................... 36
6.4
Replacing the wide V-belt ......................................................................... 37
6.5
Limiting the speed range for NV, H, HS design ........................................ 41
6.6
Regreasing the EF/EFPA adjustment spindle........................................... 42
Technical Data................................................................................................... 43
7.1
Extended storage ..................................................................................... 43
Operating Instructions VARIBLOC Variable-Speed Gear Units and Accessories
Contents
Malfunctions ...................................................................................................... 44
8.1
VARIBLOC variable-speed gear unit ...................................................... 44
8.2
Accessory equipment................................................................................ 44
8.3
Customer service ...................................................................................... 45
8.4
Disposal .................................................................................................... 45
Address List ...................................................................................................... 46

Index................................................................................................................... 58
General Information
How to use this documentation
General Information
1.1
How to use this documentation
The documentation is an integral part of the product and contains important information
on operation and service. The documentation is written for all employees who assemble,
install, startup, and service this product.
The documentation must be accessible and legible. Make sure that persons responsible
for the system and its operation, as well as persons who work independently on the unit,
have read through the documentation carefully and understood it. If you are unclear
about any of the information in this documentation, or if you require further information,
contact SEW-EURODRIVE.
1.2
Structure of the safety notes
1.2.1
Meaning of signal words

The following table shows the grading and meaning of the signal words for safety notes,
warnings regarding potential risks of damage to property, and other notes.
Signal word
1.2.2
Meaning
Consequences if disregarded
DANGER
Imminent danger
Severe or fatal injuries
WARNING
Possible dangerous situation
Severe or fatal injuries
CAUTION
Possible dangerous situation
Minor injuries
NOTICE
Possible damage to property
Damage to the drive system or its

environment
INFORMATION
Useful information or tip:

Simplifies handling of the drive
system.
Structure of the section-related safety notes

Section-related safety notes do not apply to a specific action, but to several actions pertaining to one subject. The used symbols indicate either a general or a specific hazard.
This is the formal structure of a section-related safety note:
SIGNAL WORD
Nature and source of danger.
Possible consequence(s) if disregarded.
1.2.3
Measure(s) to avoid the danger.
Structure of the embedded safety notes

Embedded safety notes are directly integrated in the instructions just before the description of the dangerous action.
This is the formal structure of an embedded safety note:
SIGNAL WORD Nature and source of danger.

Possible consequence(s) if disregarded.
Measure(s) to avoid the danger.
General Information
Rights to claim under warranty
1
1.3
Rights to claim under warranty

A requirement of fault-free operation and fulfillment of any rights to claim under limited
warranty is that you adhere to the information in the documentation. Read the documentation before you start working with the unit!
1.4
Exclusion of liability
You must comply with the information contained in this documentation to ensure safe
operation of the variable-speed gear units and to achieve the specified product characteristics and performance requirements. SEW-EURODRIVE assumes no liability for injury to persons or damage to equipment or property resulting from non-observance of
the documentation. In such cases, any liability for defects is excluded.
1.5
Copyright
2012 - SEW-EURODRIVE. All rights reserved.
Copyright law prohibits the unauthorized duplication, modification, distribution, and use
of this document, in whole or in part.
1.6
Product names and trademarks

The brands and product names contained within this publication are trademarks or
registered trademarks of the titleholders.
Safety Notes
Preliminary information
Safety Notes
The following basic safety notes must be read carefully to prevent injury to persons and
damage to property. The operator must ensure that the basic safety notes are read and
adhered to. Make sure that persons responsible for the system and its operation, as well
as persons who work independently on the unit, have read through the operating instructions carefully and understood them. If you are unclear about any of the information in
this documentation or if you require further information, please contact SEWEURODRIVE.
2.1
Preliminary information
The following safety notes are primarily concerned with the use of the following components: Variable-speed gear units. If using gearmotors, please also refer to the safety
notes in the corresponding operating instructions for:
Motors
Gear units R..7, F..7, K..7, S..7, SPIROPLAN W
Also observe the supplementary safety notes in the individual sections of this documentation.
2.2
General information
WARNING
During operation, the motors and gearmotors can have live, bare (in the event of open
connectors/terminal boxes) and movable or rotating parts as well as hot surfaces, depending on their enclosure.
Severe or fatal injuries.
All work related to transportation, storage, installation, assembly, connection,

startup, maintenance and repair may only be carried out by qualified personnel, in
strict observance of:
The relevant detailed operating instructions
The warning and safety signs on the motor/gearmotor
All other project planning documents, operating instructions and wiring diagrams related to the drive
The specific regulations and requirements for the system
The national/regional regulations governing safety and the prevention of accidents
Never install damaged products
Immediately report any damage to the shipping company
Removing the required protection cover or the housing without authorization, improper
use as well as incorrect installation or operation may result in severe injuries to persons
or damage to property.
This documentation provides additional information.
Safety Notes
Target group
2
2.3
Target group
Any mechanical work may only be performed by adequately qualified personnel. Qualified personnel in the context of this documentation are persons familiar with the design,
mechanical installation, troubleshooting and servicing of the product who possess the
following qualifications:
Training in mechanical engineering, e.g. as a mechanic or mechatronics technician

(final examinations must have been passed).
They are familiar with these operating instructions.
Any electronic work may only be performed by adequately qualified electricians. Qualified electricians in the context of this documentation are persons familiar with electrical
installation, startup, troubleshooting and servicing of the product who possess the
following qualifications:
Training in electrical engineering, e.g. as an electrician, electronics or mechatronics

technician (final examinations must have been passed).
They are familiar with these operating instructions.
All work in further areas of transportation, storage, operation and waste disposal must
only be carried out by persons who are trained appropriately.
All qualified personnel must wear appropriate protective clothing.
2.4
Designated use
Variable-speed gear units are intended for industrial systems.
The gear units may only be used according to the specifications in the technical documentation from SEW-EURODRIVE as well as the specifications on the nameplate. They
fulfill the applicable standards and regulations.
When installed in machines, startup (i.e. start of designated operation) is prohibited until
it is determined that the machine complies with the local laws and directives. In the individual area of application, you must especially observe the Machinery Directive
2006/42/EC as well as the EMC Directive 2004/108/EC. The EMC test specifications
EN 61000-4-2, EN 61000-4-3, EN 61000-4-4, EN 61000-4-6 and EN 61000-6-2 form
the basis for this.
Use in potentially explosive atmospheres is prohibited unless specifically designated
otherwise.
2.5
Other applicable documentation
2.5.1
Variable-speed gear units

The following publications and documents have to be observed as well:
"DR.71 225, 315 AC Motors" operating instructions for gearmotors
"DR/DV/DT/DTE/DVE AC Motors, CT/CV Asynchronous Servomotors" operating instructions for gearmotors
"SPIROPLAN W Gear Units, R..7, F..7, K..7, S..7 Series" operating instructions
Operating instructions of any attached options
Variable Speed Gearmotors catalog
Safety Notes
Transport/storage
2.6
Transport/storage
Inspect the shipment for any damage that may have occurred in transit as soon as you
receive the delivery. Inform the shipping company immediately. It may be necessary to
preclude startup.
Tighten the eyebolts securely. They are designed to carry only the weight of the
motor/gearmotor; do not attach any additional loads.
The built-in lifting eyebolts comply with DIN 580. Always observe the loads and regulations listed in this standard. If the gearmotor is equipped with two eyebolts, then both
should be used for transportation. In this case, the tension force vector of the slings must
not exceed a 45 angle according to DIN 580.
Use suitable, sufficiently rated handling equipment if required. Reattach these in the
case of further transportation.
Store the motor/gearmotor in a dry, dust-free environment if it is not to be installed
straight away. You must not store the motor/gearmotor outdoors or on the fan guard.
The motor/gearmotor can be stored for up to 9 months without requiring any special
measures before startup.
2.7
Installation
Observe the notes in the "Mechanical Installation" chapter.
2.8
Startup/operation
Check that the direction of rotation is correct in decoupled state. Listen out for unusual
grinding noises as the shaft rotates.
Secure the key for test mode without output elements. Do not deactivate monitoring and
protection equipment even in test mode.
Switch off the gearmotor if in doubt whenever changes occur in relation to normal operation (e.g. increased temperature, noise, vibration). Determine the cause and contact
SEW-EURODRIVE, if required.
2.9
Inspection/maintenance
Observe the notes in chapter "Inspection/Maintenance".
VARIBLOC Structure
Nameplate/type designation
3
3
VARIBLOC Structure
3.1
Nameplate/type designation
3.1.1
Type designation
The following diagram shows a type designation example:
R57
VU
21
DRE
90
M4
Motor length and number of poles
Motor size
DR motor series with code letter E
(IE2 according to IEC 60034-30)
Gear unit size
VU = 01 6
VZ = 01 41
VARIBLOC variable-speed gear unit series
U = U-shaped power flow
Z = Z-shaped power flow
Gear unit; here helical gear unit size 57
3.1.2
Nameplate
The following figure shows an example nameplate for variable-speed gear units:
76646 Bruchsal/Germany
R57 VU21 DRE90M4

01.1747895903.0001.11
r/min1420/55-336
Hz 50
kW 1.1 S1
Cos0,79
Inverter duty VPWM
3~ IEC60034
v 220-242 / 380-420 Y
A 4,45 / 2,55
eff% 82,4 IE2
IP 54
[1]
Iso.Kl. 130(B)
[2]
[3]
Nm 94/26
IM M1
i 9,35
CLP 220 Miner.L/0.81
kg 79.000
188 578 2.52
Made in Germany
4685251339
[1]
rpm
1420
55
336
Maximum output speed na2
Minimum output speed na1
Nominal motor speed nN
Measurement in rpm
10
Unit structure
VARIBLOC
VARIBLOC Structure
variable-speed gear unit series
[2] i 9.35
Gear unit ratio (in this case for R57)
[3]
Nm
94
26
Output torque Ma2 at maximum output speed na2
Output torque Ma1 at maximum output speed na1
Output torque in Nm
3.2
Unit structure VARIBLOC variable-speed gear unit series

The following figure shows the unit design of the VARIBLOC variable-speed gear unit:
[8]
[1]
[7]
[2]
[6]
[3]
[4]
[5]
4590560011
[1]
[2]
[3]
[4]
Control head for front adjustment

Variable pulleys
Wide V-belt
Bearing cover
[5]
[6]
[7]
[8]
Two-part variable speed gear unit housing

Coupled reduction gear unit
Output flange
Driving motor
11
VARIBLOC Structure
Overview of VARIBLOC mounting options
3
3.3
Overview of VARIBLOC mounting options

The following figure shows the combination options for the VARIOBLOC variablespeed gear unit:
[12]
[11]
[10]
[1]
[9]
[2]
[3]
[4]
[5]
[8]
[6]
[7]
4593157643
[1]
[2]
[3]
[4]
[5]
[6]
12
BM(G) brake (with IG voltage pulse encoder)

Bearing cover
Right-angled tachometer TW
GW AC encoder
Axial tachometer TA
IG voltage pulse encoder
[7]
[8]
[9]
[10]
[11]
[12]
Adjustment device with handwheel and HS position display

HY hydraulic setting unit
EF electromechanical remote speed control
Control head with hand wheel H / with exposed shaft end NV
Front adjustment with chain sprocket
Front adjustment with handwheel (standard type)
Installation
Required tools/resources
Installation
NOTICE
Damages to the adjustment device and the wide V-belt due to adjustments to the variable-speed gear units at standstill.
4.1
4.1.1
4.2
Never adjust variable-speed gear units at standstill.
Set of wrenches
Mounting device
Shims and distance rings if necessary
Fasteners for input and output elements
Multimeter
Installation tolerances
Shaft end
Flanges
Diameter tolerance according to DIN 748

ISO k6 for solid shafts with d, d1 50 mm
ISO k7 for solid shafts with d, d1 > 50 mm
Center bore in accordance with DIN 332, shape
DR..
Centering shoulder tolerance to DIN 42948

ISO j6 at b1 230 mm
ISO h6 with b1 > 230 mm
Installation requirements
CAUTION
Risk of injury due to protruding gear unit parts.
Minor injuries.
Keep a sufficient safety distance to the gear unit/gearmotor.
NOTICE
Damage to the gear unit/gearmotor due to improper installation.
Do closely observe the notes in this chapter.
Check that the following conditions have been met:
The entries on the nameplate of the gearmotor match the voltage supply system.
The drive has not been damaged during transportation or storage.
Ensure that the following requirements have been met:
13
Installation
Installation requirements
For standard gear units:

Ambient temperature according to the technical documentation, and nameplate.
No harmful oils, acids, gases, vapors, radiation etc. in the vicinity
For special designs:
The drive is designed in accordance with the ambient conditions. Observe the
information on the nameplate.
14
Clean the output shafts and flange surfaces thoroughly to ensure they are free of
anti-corrosion agents, contamination or similar. Use a commercially available solvent. Do not let the solvent get in contact with the sealing lips of the oil seals: danger
of damage to the material!
When the drive is installed in abrasive ambient conditions, protect the output end oil
seals against wear.
Vertical mounting positions of the motor must be equipped with a cover (canopy C)
in order to prevent foreign particles or liquid from entering.
Installation
Installing the gear unit
4.3

NOTICE
Improper assembly may result in damages to the gear unit/gearmotor.
Closely observe the notes in this chapter.
Work on the gear unit only when the machine is not in use. Secure the drive unit
against unintentional power-up.
The service life of the lubricant in the bearings is reduced if the unit is stored for
1 year.
Do not jolt or hammer the shaft end.
Before startup, remove the plastic plug in the lowest condensation drain hole (risk of
corrosion).
The gear unit or gearmotor is only allowed to be installed in the specified mounting position. Observe the information on the nameplate.
The support structure must have the following characteristics:
Level
Vibration damping
Torsionally rigid
The maximum permitted flatness error for foot mounting (guide values with reference to
DIN ISO 1101):
Gear unit size 01:
Max. 0.4 mm
Gear unit size 11 31:
Max. 0.5 mm
Max. 0.7 mm
The maximum permitted flatness error for flange mounting (guide values with reference
to DIN ISO 1101):
Max. 0.4 mm
Max. 0.5 mm
Do not tighten the housing legs and mounting flanges against one another and ensure
that you comply with the permitted overhung and axial loads! Observe chapter "Project
Planning" in the variable-speed gearmotor catalog for calculating the permitted overhung and axial loads.
VARIBLOC in HS design (handwheel with position display) must be installed so that
the adjustment spindle is in horizontal position as the position display does not work otherwise.
Secure the gear units in foot-mounted design using quality 8.8 screws.
Secure the gear units in flange-mounted design and in foot/flange-mounted design
using quality 10.9 bolts.
15
Installation
INFORMATION
For gear units in foot/flange-mounted design in connection with VARIBLOC variablespeed gear units, use quality 10.9 bolts and suitable washers for connecting the customer flange.
To improve the friction contact between flange and mounting surface, SEWEURODRIVE recommends anaerobic gaskets or an anaerobic glue.
Use plastic inserts (2 3 mm thick) if there is a risk of electrochemical corrosion between
the gear unit and the driven machine. The material used must have an electrical leakage
resistance < 109 . Electrochemical corrosion can occur between various metals, for example, cast iron and high-grade steel. Also fit the bolts with plastic washers. Ground the
housing additionally use the grounding bolts on the motor.
4.3.1
Tightening torques for retaining screws

Mount the gearmotors in foot-mounted design with the following tightening torques:
Screw/nut
Tightening torque screw / nut

Strength class 8.8
[Nm]
M6
11
M8
25
M10
48
M12
86
M16
210
M20
410
M24
710
M30
1450
M36
2500
Mount the gearmotors in flange-mounted design and in foot/flange-mounted design

with the following tightening torques:
Screw/nut
Tightening torque screw / nut

Strength class 10.9
[Nm]
16
M6
14
M8
35
M10
70
M12
122
M16
300
M20
579
M24
1000
M30
2011
M36
3492
Installation
4.3.2
Installation in damp locations or in the open

Drives are supplied in corrosion-resistant versions with an according surface protection
coating for use in damp areas or outdoors. Repair any damage to the paint work (e.g.
on the breather valve or the eyebolts).
Units installed outdoors must be protected from the sun. Provide for suitable protective
devices such as covers or roofs. Avoid any heat accumulation. The operator must ensure that foreign objects do not impair the function of the gear unit (e.g. falling objects
or coverings).
Coat the threads of the cable glands and filler plugs with sealing compound and tighten
it properly. Then apply another coat.
Seal the cable entry properly.
Thoroughly clean the sealing surfaces of the terminal box and the terminal box cover
prior to reassembly. Replace any brittle seals.
4.3.3
Painting gear units
NOTICE
Oil seals may be damaged during painting or re-painting.
Potential damage to property.
Thoroughly cover the sealing lip of the oil seals with strips prior to painting.
Remove the strips after painting.
17
Installation
Assembling input and output elements
4
4.4
Assembling input and output elements

NOTICE
Bearing, hosing or shaft may be damaged due to improper assembly.
4.4.1
Assemble the input and output components only using a mounting device. Use the
center bore and the thread on the shaft end for positioning.
Never force belt pulleys, couplings, pinions, etc. onto the shaft end by hitting them
with a hammer.
In the case of belt pulleys, make sure the belt is tensioned correctly in accordance
with the manufacturer's instructions.
Power transmission elements should be balanced after fitting and must not give
rise to any impermissible radial or axial forces (see the "Gearmotors" or "ExplosionProof Drives" catalog for permitted values).
Using a mounting device

The following figure shows a mounting device for installing couplings or hubs on gear
unit or motor shaft ends. Should you be able to tighten the screw without any problems,
you may not need the thrust bearing on the mounting device.
[2]
[1]
[3]
211368587
[1] Gear unit shaft end
[2] Thrust bearing
[3] Coupling hub
18
Installation
Mounting of couplings
4.4.2
Avoiding excessive overhung loads

Avoid high overhung loads by: Installing the gear or chain sprocket according to figure
B if possible.
[1]
[1]
[A]
[B]
211364235
[1] Hub
[A] Unfavorable
[B] Correct
INFORMATION
Mounting is easier if you first apply lubricant to the output element or heat it up briefly
(to 80 - 100 C).
4.5
Mounting of couplings
CAUTION
Input and output components such as belt pulleys, couplings etc. are in fast motion
during operation.
Risk of jamming and crushing.
Cover input and output components with a touch guard.
Adjust the following misalignments according to the coupling manufacturer's specifications when mounting couplings.
a) Maximum and minimum clearance
b) Axial offset
c) Angular offset
a)
b)
c)
211395595
19
Installation
Accessory equipment
4
4.6
Accessory equipment
4.6.1
Electromechanical remote speed control EF/EFPA
Description
Electromechanical remote speed control consists of a servo motor which, in the EFPA
type, is supplemented by an indicator unit. This indicator unit can be installed in a control
cabinet. Speed changes resulting from load fluctuations are not shown on the display.
INFORMATION
The electromechanical remote speed control EF/EFPA is designed for max. 40% cdf
and a starting frequency 20 cycles per hour. They are not suited for automatic control.
WARNING
Electric shock due to improper adjustments or poor fusing of energized EF an EFPA.
Connecting
EF/EFPA remote
speed control
Only qualified staff may carry out adjustments.
The following figure shows an EF/EFPA remote speed control:
[1]
4544857995
1. Remove the housing cover [1] from the switching unit of the remote speed control.
2. Establish the electrical connection:
According to the circuit diagram provided
According to the nameplate data
3. If required, limit the speed range of the EF/EFPA remote speed control, otherwise
reassemble the housing cover, see chapter "Limiting the speed range of the
EF/EFPA"
Connect the indicator unit of the EFPA remote speed control according to the enclosed wiring diagram, see chapter "Connecting and setting the indicator unit for
EFPA".
20
Installation
Accessory equipment
Connecting and
setting the indicator unit for EFPA
The following figure shows how to set the potentiometer of the EF/EFPA remote speed
control:
[1]
[5]
[4]
[3]
[2]
4544861323
1. Set the gearmotor to the required maximum speed.

2. Remove the housing cover [1] from the switching unit of the remote speed control.
3. Adjust and fasten the potentiometer [5] of the remote speed control:
Loosen the lower screw of the coupling [4].
Turn the potentiometer [5] on the coupling to the right by about 15 to about 120
180 at terminals 6 and 7.
Tighten the lower screw of the coupling [4].
4. Connect the indicator unit to the line voltage.
Do not connect terminals 5, 6, and 7.
5. Use the "Min" potentiometer to set the display to 0%.
6. Bypass terminals 5 and 6 of the indicator unit.
7. Turn the "Mitte" potentiometer all the way to the right.
8. Use the "Max" potentiometer to set the display to 100%.
9. Remove the bridge between terminals 5 and 6.
10.Connect terminals 5 and 7 of the indicator unit to terminals 5 and 6 of the remote
speed control.
21
Installation
Accessory equipment
11.Use the "Mitte" potentiometer to set the display according the setting range R (see
following table).
SL
220V MITTE
MIN
MAX
4544864267
12.Connect the indicator unit to the remote speed control according to the enclosed wiring diagram.
13.Set the gearmotor to the required minimum speed.
14.Use the "Min" potentiometer to set the display according the setting range R (see following table).
15.Set the gearmotor to the required maximum speed.
16.Use the "Max" potentiometer to set the display to 100%.
17.Set the gearmotor to the mean speed (display = 50%).
18.If the display does not show 50%:
Readjust the display with the "Mitte" potentiometer.
Repeat steps 13 16.
19.If required, limit the speed range according to the limit speed values stated under 13
and 15, see chapter "Limiting the speed range for EF/EFPA" (page 23).
The following table shows the adjustment values for the "Mitte" and "Min" potentiometers according to the setting range R:
Setting range
R
"Mitte" potentiometer adjustment values

VU01 /
VZ01
VU11 /
VZ11
VU21 /
VZ21
VU31 /
VZ31
VU41 /
VZ41
VU51
VU6
1:8
34%
22%
38%
1:6
32%
35%
27%
28%
35%
38%
1:4
36%
"Min" potentiometer adjustment values
22
1:8
13%
1:6
17%
1:4
25%
Installation
Accessory equipment
Limiting the speed

range for EF/EFPA
The trip stop cams are preset for the entire speed range of the VARIBLOC variablespeed gearmotor. However, it may be limited as follows:
NOTICE
Damages due to mechanical stop.
Only limit the setting range via limit switches. Prevent hitting the mechanical stop.
1. Set VARIBLOC to the required minimum speed.

2. A) Lower trip stop cam [2]
Loosen the lower trip stop cam with a screw driver.
Turn it to the left up to the trip point.
[1]
[5]
[4]
[3]
[2]
4544866955
Additionally for variant with potentiometer [5]:

B) Loosen the lower screw of the coupling [4].
C) Turn the potentiometer [5] on the coupling:
All the way to the left
To the right by about 15 to about 120 180 at terminals 6 and 7.
23
Installation
Accessory equipment
D) Tighten the lower screw of the coupling.
[1]
[5]
[4]
[3]
[2]
4544870027
3. Fasten the lower trip stop cam [2].

4. Set VARIBLOC to the required maximum speed.
5. Upper trip stop cam [3]
Loosen the upper trip stop cam with a screw driver.
Turn it to the right up to the trip point.
Fasten the upper trip stop cam.
6. Assemble the housing cover [1] according to the enclosed wiring diagram.
24
Installation
Accessory equipment
4.6.2
HY hydraulic adjustment device

The following figure shows an HY hydraulic adjustment device:
[1]
[2]
[3]
[4]
[5]
[6]
[7]
10
[8]
[9]
4544873483
[1]
[2]
[3]
[4]
[5]
Handwheel
Pin
Hex nut
Hex nut
Unit wall
[6]
[7]
[8]
[9]
Adjustment cylinder
T-head bolt
Adjustment bolt
Closing plate
The hydraulic adjustment device is a closed system. The required adjustment force is
generated by the piston of the adjustment cylinder. It is charged with the stress (spring
force) of the driven variable pulley. The system is filled free from air. The adjustment
travel of the actuator cylinder corresponds to the one of the adjustment cylinder since
both piston diameters are identical.
Adjustment
cylinder assembly
The actuator cylinder is preassembled. The high-pressure hose and the adjustment
cylinder must be screwed on (bending radius of the high-pressure hose 40 mm). The
adjustment cylinder can be attached to a unit wall in any position:
1. Remove the pin [2] and the handwheel [1].
2. Unscrew the hex nuts [3] and [4].
3. Fasten the adjustment cylinder [6] on the unit wall [5] with 4 M5 pan head screws
(according to DIN 912).
4. Reinstall the hex head screws, the handwheel and the pin.
25
Installation
Accessory equipment
Limiting the speed

range
The limit speed values are preset for the entire speed range of the VARIBLOC gearmotor. However, it may be limited as follows:
1. Limiting the high speed:
Set the required max speed.
Turn the hex nut [4] to the right and lock it with the hex nut [3].
2. Limiting the low speed:
Set the required min speed.
Remove the closing plate [9] and loosen the hammer head screw [7].
Move the hammer head screw [7] to the end of the adjustment bolt [8].
Tighten the hammer head screw [7].
4.6.3
GW, IG, TW, TA, FA, FD, DA and FL
Different designs
The following designs are available:

Accessories
Variant
GW =
The scope of delivery for this type only includes the GW AC encoder [3]
without indicator unit FL or DA.
IG =
The scope of delivery for this variant only includes the IG voltage pulse
encoder without FL or DA indicator unit.
TW =
Right-angled tachogenerator, does not comprise any other types
TA =
Axial tachogenerator, does not comprise any other types
FA =
This variant includes the GW AC voltage pulse encoder with analog FA

remote speed indication (scale 0%...100%).
FD =
This variant includes the GW AC encoder with analog FD remote speed

indication (special scale).
FL =
This variant includes the IG voltage pulse encoder with analog FL

remote speed indication.
DA =
This variant includes the IG voltage pulse encoder with digital DA

remote speed indication.
GW AC encoder,
IG voltage pulse
encoder
Possible areas of application are:
GW AC encoder
installation
Proceed as follows to install the GW AC encoder:
GW AC encoder:
IG voltage pulse encoder:
at VU 01 51 / VZ 01 41
at VU 6 and at VU/VZ 01 41 with BMG brake
1. Install the AC encoder [6] in the tacho flange [3].

Tongue must engage in shaft groove [4]
2. Secure the AC encoder [6] with the setscrew [2].
26
Installation
Accessory equipment
The following figure illustrates the installation of the GW AC encoder, the TW rightangled tachogenerator and the TA axial tachogenerator:
[1]
[2]
[3]
[6]
[5]
[4]
4544965899
IG voltage pulse
encoder installation
The following figure illustrates installation of the IG voltage pulse encoder:

[1]
[2]
2 mm
4544968843
1. Place the screw head [1] in front of the bore for the voltage pulse encoder [2].
2. Screw the voltage pulse encoder [2] in the corresponding thread of the gear unit
housing until it contacts the screw head [1].
3. Turn back the voltage pulse encoder [2] by 2 revolutions (distance = 2 mm).
4. Secure the voltage pulse encoder [2] with a lock nut.
5. If there is no display, adjust the input sensitivity:
Increase or reduce the distance of the voltage pulse encoder and the screw head.
27
Installation
Accessory equipment
4
TW right-angled
tachometer, TA
axial tachometer
The tachometers TW [1] and TA [5] can be installed as an alternative to the AC encoder,
see the figure above.
Installing the
analog FA, FD
remote speed
indicator
The analog remote speed indicators FA (with scale 0 100%) or FD (scale according to
customer demand) are connected to the GW AC encoder.
1. Connect the device to the AC encoder according to the terminal designations.
2. Accelerate the drive to the maximum speed.
3. Use the potentiometer on the back of the unit to adjust the unit to 100% pointer
deflection.
Connecting and
adjusting the
analog FL remote
speed indicator
The contactless analog FL remote speed indicator is connected to the IG voltage pulse
encoder on the variable-speed gear unit.
1
IG
2
3
230 V M GBS S
[1]
[2]
4545491083
[1]
[2]
Rough setting
Fine tuning
1. Wire the unit.

2. Accelerate the drive to the maximum speed.
3. Adjust the device to 100% display via the setting screws for rough setting [1] or fine
tuning [2] on the back of the indicator unit.
4. Ensure a flawless ground connection at terminal M.
Technical data
The following table lists the data of the analog FL remote speed indicator:
Description
28
Display unit
Analog (scale 0 100%)
Line connection
230 V, 40 60 Hz
Encoder connection
With two-core cable, shielded
Installation
Accessory equipment
Connecting and
adjusting the
analog FL remote
speed indicator
The contactless, digital DA remote speed indicator is connected to the GW AC encoder

or the IG voltage pulse encoder:
1. Wire the unit as shown in the following figure:
IG
GW
1
2
3
2
[1]
230 V
[2]
9 10
115 V
[3]
4544971659
[1]
[2]
[3]
Auxiliary voltage
Jumper 8 9
Jumpers 7 9 and 8 10
2. Ensure a flawless ground connection at terminal 1.

3. Adjust the measuring time according to the following figure and chapter "Calculation
examples DA":
[1]
1
0.1 0.01 0.001
[2]
x10
x1
[3]
[4]
[5]
4544974987
[1]
[2]
[3]
[4]
[5]
Time base in s
Pulse multiplier:
Pulse monitoring
Decimal point setting
Input sensitivity
Calculated with a formula

Data according to table in section "Setting data of digital DA remote speed indication" (page 30)
4. Set the input sensitivity, see figure above.
Turn the input sensitivity potentiometer to the right until the pulse monitoring light
just lights up.
29
Installation
Accessory equipment
4
Technical data
The following table lists the technical data of the digital DA remote speed indicator:
Description
Adjusting the
digital DA remote
speed indicator.
Display unit
Digital
Line connection
230/115 V; 50 60 Hz
Power consumption
About 4.2 VA
Encoder connection
With two-core cable, shielded
The following table lists the adjustment data of the digital DA remote speed indicator:
Indicating accuracy
1 of last digit
Measuring interval (time base:

quartz)
Adjustment in increments of 0,001 s in the range of 0,010 s to

9,999 s after removing the front panel
Recommended measuring interval: 0.5 2 s
Pulse multiplier:
Adjustment in increments in the range from 1 - 99 after removing the

front panel
Via DIP switch after removing the front panel
Calculation of measuring
interval
Measuring interval =
A
n
k
z
f
Reference speed
60 A
nk zf
= four-digit display (at maximum speed), without decimal point indication

= speed (see following table)
= pulse multiplier 1
= pulses / revolution (see following table)
= calculation factor (at 50 Hz = 1, at 60 Hz = 1.2)
The following table lists the reference speed of the digital DA remote speed indicator:
VARIBLOC reference speed in rpm
Gear unit type

and size
Pulses/
revolution
R = 1:6 / 6:1
4-pole
R = 1:8 / 8:1
6-pole
8-pole1)
4-pole
6-pole
8-pole1)
VU / VZ 01
3100
2045
1550
VU / VZ 11
3250
2160
1615
3905
2530
1870
VU / VZ 21
VU / VZ 31
3100
2050
1530
4004
2631
1916
3100
2050
1540
4090
2688
2002
VU / VZ 41
3053
2035
1505
VU 51
3106
2056
1526
VU 6 (D 200)
2528
1668
1247
2087
R = 1:4 (1:3) / 4:1 (3:1)

VU 6 (D 225)
1) Only for DT/DV motors.
30
Installation
Accessory equipment
Calculation
examples DA
Drive
Data
Example 1
Example 2
R107 R77 VU21DA DRE100M4
R107 R77 VU21DA DRE100M4
Output speed
na = 1.0 6.4
Output speed
na = 1.0 6.4
Number of pulses
z=4
Number of pulses
z=4
Max. speed of the

variable-speed gear
unit (see table above)
n = 3100 rpm
Max. speed of the variable-speed gear unit

(see table above)
n = 3100 rpm
Required indication
Output speed
A = 1.000 6.400 rpm
Belt velocity
A = 0.114 0.72 m / min
60 6400
= 30.97 s
3100 1 4 1
60 A
nk zf
Recommended
measuring interval
Calculation with new
pulse multiplier
0.5 - 2 s (max. 9.999 s)

k = 25
Measuring
interval =
60 6400
3100 25 4 1
Unit setting
60 720
= 3.484 s
3100 1 4 1
= 1.239 s
k=4
Measuring interval
60 720
= 0.871s
3100 4 4 1
Measuring interval
[1] [2] [3] [9]
Pulse multiplier
[2] [5]
Pulse multiplier
[0] [4]
[1]
[1]
[0] [8] [7] [1]
31
Startup
Startup
NOTICE
Damages to the adjustment device and the wide V-belt due to adjustments to the variable-speed gear units at standstill.
Never adjust variable-speed gear units at standstill.
Secure the key for test mode without output elements.
The most important technical data is provided on the nameplate. Additional data
relevant for operation is available in drawings and the order confirmation.
Ensure that all retaining screws are tight after the gear unit has been installed.
Make sure that the orientation has not changed after tightening the mounting
elements.
Prior to startup, ensure that rotating shafts as well as couplings are equipped with
suitable protective covers.
It is essential that there is no open fire or risk of sparks when working on the gear unit.
Protect the gear unit from falling objects.
Remove transport fixtures prior to startup.
Adhere to the safety notes in the individual chapters.
Check the degree of protection.
Check that there is sufficient clearance around the motor to provide for adequate
cooling, and that the motor does not suck in warm air from other devices.
INFORMATION
Before startup, check the bolted connections at the customer flange (page 16).
32
Startup
Speed adjustment via handwheel
5.1

Turning the handwheel changes the speed range as follows:
CCW rotation decreases the drive speed
CW rotation increases the drive speed
The following figure illustrates the directions:

Decreasing speed
Increasing speed
The mechanical limitation of the setting range is achieved via a retaining ring for the minimum output speed na1 and by locking the variable pulleys for the maximum output
speed na2.
With VARIBLOC variable-speed gear units, there is a digressive relation between the
handwheel rotations at the adjustment spindle and the output speed.
VARIBLOC type
Required handwheel
rotations
Setting range in relation to the maximum

output speed in %
Setting range
VU/VZ 01
6.5
19 102
R 1:5
VU/VZ 11
16.5 103
R 1:6
VU/VZ 21
12
16 108
R 1:6
VU/VZ 31
14.5
16 104
R 1:6
VU/VZ 41
14.5
19 102
R 1:6
VU 51
17.5
16 100
R 1:6
VU 6
18.25
20 100
R 1:4
VU/VZ 11
10
14 111
R 1:8
VU/VZ 21
13
12.5 103
R 1:8
VU/VZ 31
16.5
12 105
R 1:8
VU 6
17
32 104
R 1:3
33
I
0
Startup
The following figure shows an example of an adjustment curve for VARIBLOC size
VU6 (R 1:3):
18
16
14
12
10
[A]
8
6
4
2
0
0
10
20
30
40
50
60
70
80
90
100 110
[B]
4760792203
[A]
[B]
34
Handwheel rotations
% of the final speed
Inspection/Maintenance
Preliminary work regarding gear unit inspection/maintenance
6.1
Preliminary work regarding gear unit inspection/maintenance
Observe the following notes before you start with inspection/maintenance work.
WARNING
Risk of crushing if the drive starts up unintentionally.
Disconnect the gearmotor from the power supply before starting work and protect
it against unintentional re-start.
WARNING
Risk of burns due to hot gear unit.
Severe injuries.
Let the gear unit cool down before you begin with your work.
NOTICE
Damage to the gear unit due to improper handling.
Possible damage to property.
Observe the notes in this chapter.
Strict adherence to the inspection and maintenance intervals is absolutely necessary

to ensure safe working conditions.
Before releasing shaft connections, make sure there are no active torsional moments
present (tensions within the system).
Prevent foreign bodies from entering the gear unit during maintenance and inspection work.
Never clean the gear unit with a high-pressure cleaning system. Otherwise, water
might enter the gear unit and the seals might be damaged.
Perform safety and function tests following all maintenance and repair work.
35
Inspection and maintenance intervals
6
6.2
Inspection and maintenance intervals
6.2.1
VARIBLOC variable speed gear units

The following table lists the obligatory intervals and the corresponding measures.
Unit / unit part
Time interval
What to do?
VARIBLOC gear
unit
Once a week
Pass through speed range

Check wide V-belt, e.g. for ruptures
Remove vent plates:
VU 01 51
VZ 01 41
Every 3000 operating hours

At least every six months
Remove abraded dust from the vent plates or

the entire housing
Check whether the belt edges are frayed,
replace (page 37) if necessary
Check wide V-belt, e.g. for ruptures

Remove abraded dust from the vent openings.
Check whether the belt edges are frayed,
replace (page 37) if necessary
VU 6
INFORMATION
After inspection and maintenance work, check the bolted connections at the customer
flange (page 16).
6.2.2
EF, EFP, EFPA accessory equipment

The following table lists the obligatory intervals and the corresponding measures:
6.3
36
Unit / unit part
Time interval
What to do?
EF, EFP, EFPA
Check adjustment spindle

replace if required
otherwise, regrease, see chapter "Regreasing EF/EFPA adjustment spindle (page 42).
Every 20,000 adjustments

At least every six months
Set of wrenches
Hammer
Punch and/or piercer
Retaining ring pliers
Lubricant e.g. "Never Seez normal"
Replacing the wide V-belt
6.4

INFORMATION
Use only genuine spare parts in accordance with the valid parts list.
6.4.1
Replacing the wide V-belt for VU 01 51 and VZ 01 41

The following figure illustrates the structure of a variable-speed gear unit:
[TVb]
[B]
[7]
[TVa]
[6]
[5]
[4]
[A]
[3]
[GV]
[8]
[1]
[2]
4548261259
[1]
[2]
[3]
[4]
[5]
[6]
Vent plate
Bearing cover
Adjusting device
Adjusting sleeve
Retaining ring
Ball bearing
[7]
[8]
[A]
[B]
[TV]
[GV]
Wide V-belt
Wooden wedge
Casing half A
Casing half B
Driving variable pulley (a + b)
Driven variable pulley
1. Set the gearmotor to the highest speed and lock it.

2.
DANGER Unintended start-up of the machine.

Deenergize the gearmotor
Block output side
3. Remove the two vent plates [1].

4. Remove the bearing cover [2] and the adjusting device [3].
5. Loosen the housing screws and separate the casing halves A and B
6. Secure the driven, spring-loaded variable pulley GV with the wooden wedge [8].
37
DANGER Risk of crushing as the spring load might pull the disk halves back
together.
Possible injury.
Secure driven spring-loaded variable pulley GV with the wooden wedge [8].
7. Disassemble:
Adjusting sleeve [4] (only for variant with front adjustment)
Retaining ring [5]
Driving variable pulley halves TVa
8. Remove the existing wide V-belt [7] and insert the new wide V-belt.
9. Assemble:
Driving variable pulley halves TVa
Ball bearing [6]
Retaining ring [5]
Adjustment sleeve [4]
10.Remove the wooden wedge.
11.Install the casing halves A and B.
12.Assemble the adjustment device and the bearing cover.
13.Fasten the mounting vent plates.
14.Fix the wide V-belt via the adjustment device [3] by turning the adjustment spindle in
CW direction until you feel a resistance.
15.Remove the blocking from the input side.
Ensure that the gearmotor is deenergized.
16.Switch on the gearmotor.

17.Slowly move through the speed range.
Drive runs smoothly and evenly;
If the drive does not run smoothly and evenly, check the correct installation of the
drive.
38
6.4.2
Replacing the wide V-belt for VU 6

The following figure illustrates the structure of a variable-speed gear unit:
[B]
[TVb]
[7]
[TVa]
[6]
[A]
[4]
[5]
[3]
[2]
[3]
[2]
[1]
[GV]
[8]
4548266635
[1]
[2]
[3]
[4]
[5]
[6]
Sheet metal cover

Retaining ring
Supporting ring
Adjusting device
Cover
Ball bearing
[7]
[8]
[TV]
[GV]
[A]
[B]
Wide V-belt
Wooden wedge
Driving variable pulley (a + b)
Driven variable pulley
Casing half A
Casing half B
1. Set the gearmotor to the highest speed and lock it.

2.

Deenergize the gearmotor
Block output side
3. Open the driving variable pulley TV all the way by turning the adjustment device [4]
counterclockwise as far as it will go.
4. For variant with front adjustment:
Remove sheet metal cover [1], retaining ring [2] and supporting ring [3].
Unscrew the adjustment device [4] all the way by turning it clockwise.
Loosen the screws of the cover [5] and remove it. Remove the adjustment device.
For all other variants:
Disassemble the entire adjustment device [4].
5. Loosen the housing screws and remove the casing half A.
39
6. Secure the driven, spring-loaded variable pulley GV with the wooden wedge [8].
DANGER Risk of crushing as the spring load might pull the disk halves back
together.
Possible injury.
Secure driven spring-loaded variable pulley GV with the wooden wedge [8].
7. On the driving variable pulley [TV]:
Remove the supporting ring [3] and the retaining ring [2].
Remove the ball bearing [6] and the variable pulley half [TVa].
8. Remove the existing wide V-belt [7] and insert the new wide V-belt.
9. Assemble on driving variable pulley:
Variable pulley half [TVa]
Ball bearing [6]
Retaining ring [2]
Supporting ring [3]
10.Remove the wooden wedge [8].
11.Install the casing halves A and B.
12.Assemble the adjustment device [4] in the opposite order as under step 4.
13.Tension the wide V-belt via the adjustment device [4] by turning the adjustment spindle in CW direction until you feel a resistance.
14.Remove the blocking on the input side.
Ensure that the gearmotor is de-energized.
15.Switch on the gearmotor.

16.Slowly move through the speed range.
Drive runs smoothly and evenly;
If the drive does not run smoothly and evenly, check the correct installation of the
drive.
40
Limiting the speed range for NV, H, HS design
6.5
Limiting the speed range for NV, H, HS design

The following figure shows the adjustment device with and without position indicator:
H
HS
[3]
[1]
[2]
4549121419
The limit speeds nmin and nmax are factory set. You may have to readjust the speed
range due to the wear of the belt or after you have replaced the wide V-belt.
1. Remove the closing plate [1] from the adjustment device.
2. Set the required maximum speed as described below:
Loosen the hammer head screw [2].
Increase the speed.
Lock the hammer head screw in this position.
3. Set the required minimum speed as described below:
Loosen the hammer head screw [3].
Decrease the speed.
Lock the hammer head screw in this position.
41
Regreasing the EF/EFPA adjustment spindle
6
6.6
Regreasing the EF/EFPA adjustment spindle

The following figure shows an example of an adjustment spindle:
[2]
[4]
[1]
[3]
4549315211
1. Remove the adjustment head [1] from the casing [2].

Loosen the screws [3].
2. Lubricate adjustment spindle [4] with well-adhering lubricant, such as "Never Seez
normal".
3. Assemble the adjustment head in opposite order.
42
Technical Data
Extended storage
Technical Data
7.1
Extended storage
kVA
i
P Hz
INFORMATION
For storage periods longer than 9 months, SEW-EURODRIVE recommends the "Extended storage" type. Gear units in this design are designated with a corresponding
label.
For long-term storage, option ../B (in corrosion protection design) is used.
This requires the following additional measures:
Once you have performed a test run with the gear unit to be stored, disassemble the
wide V-belt and enclose it with the drive in a stable box. The wide V-belt should have a
nearly elliptic shape.
The storage environment must be cold (temperature range 0 - 20 C), dry and free from
dust.
The following points must be avoided during extended storage:
direct exposure to heat
sudden change in temperature
draft
exposure to ultraviolet radiation
electric devices and plants in direct vicinity (accumulation of ozone)
mechanical load
impacts due to oils, acids and solvent vapors
The wide V-belt can be stored about 2 years if the above conditions are observed.
43
Malfunctions
VARIBLOC variable-speed gear unit
8
8
Malfunctions
8.1
VARIBLOC variable-speed gear unit

Malfunction
Possible cause
Solution
Drive slipping
Wide V-belt is worn.
Replace wide V-belt. see chapter

"Replacing wide V-belt"
(page 37).
Wide V-belt or face of adjustment

disk is contaminated.
Clean contaminated part:

Clean wide V-belt with dry
cloth or paper
Clean adjustment disk with
solvent or similar product
Load is too high.
Check picked off power and

reduce to catalog values.
Drive warms up excessively
Load is too high.
Drive is too loud
Wide V-belt is damaged1)
Speed variations occur
Wide V-belt is damaged1)
Replace wide V-belt, see chapter

"Replacing wide V-belt" (page 37)
Eliminate the cause

Replace wide V-belt, see
chapter "Replacing wide
V-belt" (page 37)
1) Damage can occur after brief blocking or impulsive load of the drive, for example.
8.2
Accessory equipment
8.2.1
Electromechanical remote speed control EF, EFPA
Malfunction
Possible cause
Solution
Impossible to change speed
Device is not connected properly.
Connect device correctly according to wiring diagram.
Speed range is not reached.
Limit switches of the adjustment

motor trip too early.
Set cams for limit switches correctly. See chapter "Limiting the
speed range for EF, EFPA"
(page 23).
No display
Connect indicator unit correctly

according to wiring diagram.
Incorrect display
44
Indicator unit is not connected

properly.
Voltage supply is missing or
interrupted.
Display not adjusted properly.
Set display on the back of the

device. See chapter "Connecting
and setting the indicator unit for
EFPA" (page 21).
Malfunctions
Customer service
8.2.2
Contactless FL and DA remote speed indication, IG voltage pulse encoder
Malfunction
Possible cause
Solution
No display and/or no signal
Input sensitivity (distance voltage

pulse encoder/screw head) too
large or too little.
Correct input sensitivity:

Reduce/increase distance
between IG voltage pulse
encoder and screw head. See
chapter "Installing IG voltage
pulse encoder" (page 27).
Connect device correctly according to wiring diagram.
8.2.3
8.3
Device is not connected properly.

Voltage supply is missing or
interrupted.
HY hydraulic adjustment device
Malfunction
Possible cause
Solution
Little oil loss
Small leakage
Repair the leakage, refill oil

(screw on adjustment cylinder)
Customer service
Please have the following information available if you require customer service
assistance:
Nameplate data (complete)
Type and extent of the problem
Time the problem occurred and any accompanying circumstances
Assumed cause
A digital photograph if possible
8.4
Disposal
Dispose gear units in accordance with the regulations in force regarding respective materials:
Steel scrap
Housing parts
Gears
Shafts
Roller bearing
Parts of the worm gears are made of non-ferrous metals. Dispose of the worm gears
as appropriate.
Collect waste oil and dispose of it according to the regulations in force.
45
Address List
9
9
Address List
Germany
Headquarters
Production
Sales
Bruchsal
SEW-EURODRIVE GmbH & Co KG

Ernst-Blickle-Strae 42
D-76646 Bruchsal
P.O. Box
Postfach 3023 D-76642 Bruchsal
Tel. +49 7251 75-0

Fax +49 7251 75-1970
http://www.sew-eurodrive.de
sew@sew-eurodrive.de
Production / Industrial Gears
Bruchsal

Christian-Phr-Str.10
D-76646 Bruchsal
Tel. +49 7251 75-0

Fax +49 7251 75-2970
Service Competence Center
Central

D-76676 Graben-Neudorf
Tel. +49 7251 75-1710

Fax +49 7251 75-1711
sc-mitte@sew-eurodrive.de
North

Alte Ricklinger Strae 40-42
D-30823 Garbsen (near Hannover)
Tel. +49 5137 8798-30

Fax +49 5137 8798-55
sc-nord@sew-eurodrive.de
East

Dnkritzer Weg 1
D-08393 Meerane (near Zwickau)
Tel. +49 3764 7606-0

Fax +49 3764 7606-30
sc-ost@sew-eurodrive.de
South

Domagkstrae 5
D-85551 Kirchheim (near Mnchen)
Tel. +49 89 909552-10

Fax +49 89 909552-50
sc-sued@sew-eurodrive.de
West

Siemensstrae 1
D-40764 Langenfeld (near Dsseldorf)
Tel. +49 2173 8507-30

Fax +49 2173 8507-55
sc-west@sew-eurodrive.de
Electronics

D-76646 Bruchsal
Tel. +49 7251 75-1780

Fax +49 7251 75-1769
sc-elektronik@sew-eurodrive.de
Drive Service Hotline / 24 Hour Service
+49 180 5 SEWHELP

+49 180 5 7394357
14 euro cents/min on the German landline network. Max 42 euro cents/min
from a German mobile network. Prices
for mobile and international calls may
differ.
Additional addresses for service in Germany provided on request!

France
46
Production
Sales
Service
Haguenau
SEW-USOCOME
48-54 route de Soufflenheim
B. P. 20185
F-67506 Haguenau Cedex
Tel. +33 3 88 73 67 00
Fax +33 3 88 73 66 00
http://www.usocome.com
sew@usocome.com
Production
Forbach
SEW-USOCOME
Zone industrielle
Technople Forbach Sud
B. P. 30269
F-57604 Forbach Cedex
Tel. +33 3 87 29 38 00
Assembly
Sales
Service
Bordeaux
SEW-USOCOME
Parc d'activits de Magellan
62 avenue de Magellan - B. P. 182
F-33607 Pessac Cedex
Tel. +33 5 57 26 39 00
Fax +33 5 57 26 39 09
Lyon
SEW-USOCOME
Parc d'affaires Roosevelt
Rue Jacques Tati
F-69120 Vaulx en Velin
Tel. +33 4 72 15 37 00
Fax +33 4 72 15 37 15
Address List
France
Nantes
SEW-USOCOME
Parc dactivits de la fort
4 rue des Fontenelles
F-44140 Le Bignon
Tel. +33 2 40 78 42 00
Fax +33 2 40 78 42 20
Paris
SEW-USOCOME
Zone industrielle
2 rue Denis Papin
F-77390 Verneuil I'Etang
Tel. +33 1 64 42 40 80
Fax +33 1 64 42 40 88
Additional addresses for service in France provided on request!

Algeria
Sales
Algiers
REDUCOM Sarl
16, rue des Frres Zaghnoune
Bellevue
16200 El Harrach Alger
Tel. +213 21 8214-91

Fax +213 21 8222-84
info@reducom-dz.com
http://www.reducom-dz.com
Buenos Aires
SEW EURODRIVE ARGENTINA S.A.

Centro Industrial Garin, Lote 35
Ruta Panamericana Km 37,5
1619 Garin
Tel. +54 3327 4572-84

Fax +54 3327 4572-21
sewar@sew-eurodrive.com.ar
http://www.sew-eurodrive.com.ar
Melbourne
SEW-EURODRIVE PTY. LTD.

27 Beverage Drive
Tullamarine, Victoria 3043
Tel. +61 3 9933-1000

Fax +61 3 9933-1003
http://www.sew-eurodrive.com.au
enquires@sew-eurodrive.com.au
Sydney
SEW-EURODRIVE PTY. LTD.

9, Sleigh Place, Wetherill Park
New South Wales, 2164
Tel. +61 2 9725-9900

Fax +61 2 9725-9905
enquires@sew-eurodrive.com.au
Wien
SEW-EURODRIVE Ges.m.b.H.
Richard-Strauss-Strasse 24
A-1230 Wien
Tel. +43 1 617 55 00-0

Fax +43 1 617 55 00-30
http://www.sew-eurodrive.at
sew@sew-eurodrive.at
Minsk
SEW-EURODRIVE BY
RybalkoStr. 26
BY-220033 Minsk
Tel.+375 17 298 47 56 / 298 47 58

Fax +375 17 298 47 54
http://www.sew.by
sales@sew.by
Assembly
Sales
Service
Brussels
SEW-EURODRIVE n.v./s.a.
Researchpark Haasrode 1060
Evenementenlaan 7
BE-3001 Leuven
Tel. +32 16 386-311

Fax +32 16 386-336
http://www.sew-eurodrive.be
info@sew-eurodrive.be
Service Competence Center
Industrial Gears
Rue de Parc Industriel, 31
BE-6900 Marche-en-Famenne
Tel. +32 84 219-878

Fax +32 84 219-879
http://www.sew-eurodrive.be
service-wallonie@sew-eurodrive.be
So Paulo
SEW-EURODRIVE Brasil Ltda.

Avenida Amncio Gaiolli, 152 - Rodovia Presidente Dutra Km 208
Guarulhos - 07251-250 - SP
SAT - SEW ATENDE - 0800 7700496
Tel. +55 11 2489-9133

Fax +55 11 2480-3328
http://www.sew-eurodrive.com.br
sew@sew.com.br
Argentina
Assembly
Sales
Australia
Assembly
Sales
Service
Austria
Assembly
Sales
Service
Belarus
Sales
Belgium
Brazil
Production
Sales
Service
47
Address List
Brazil
Assembly
Sales
Service
Rio Claro

Rodovia Washington Luiz, Km 172
Condomnio Industrial Conpark
Caixa Postal: 327
13501-600 Rio Claro / SP
Tel. +55 19 3522-3100

Fax +55 19 3524-6653
montadora.rc@sew.com.br
Joinville

Rua Dona Francisca, 12.346 Pirabeiraba
89239-270 Joinville / SC
Tel. +55 47 3027-6886

Fax +55 47 3027-6888
filial.sc@sew.com.br
Indaiatuba

Estrada Municipal Jose Rubim, 205
Rodovia Santos Dumont Km 49
13347-510 - Indaiatuba / SP
Tel. +55 19 3835-8000

sew@sew.com.br
Sofia
BEVER-DRIVE GmbH
Bogdanovetz Str.1
BG-1606 Sofia
Tel. +359 2 9151160

Fax +359 2 9151166
bever@bever.bg
Douala
Electro-Services
Rue Drouot Akwa
B.P. 2024
Douala
Tel. +237 33 431137

Fax +237 33 431137
electrojemba@yahoo.fr
Toronto
SEW-EURODRIVE CO. OF CANADA LTD.

210 Walker Drive
Bramalea, ON L6T 3W1
Tel. +1 905 791-1553

Fax +1 905 791-2999
http://www.sew-eurodrive.ca
l.watson@sew-eurodrive.ca
Vancouver

Tilbury Industrial Park
7188 Honeyman Street
Delta, BC V4G 1G1
Tel. +1 604 946-5535

Fax +1 604 946-2513
b.wake@sew-eurodrive.ca
Montreal

2555 Rue Leger
Lasalle, PQ H8N 2V9
Tel. +1 514 367-1124

Fax +1 514 367-3677
a.peluso@sew-eurodrive.ca
Bulgaria
Sales
Cameroon
Sales
Canada
Assembly
Sales
Service
Additional addresses for service in Canada provided on request!

Chile
Santiago
SEW-EURODRIVE CHILE LTDA.

Las Encinas 1295
Parque Industrial Valle Grande
LAMPA
RCH-Santiago de Chile
P.O. Box
Casilla 23 Correo Quilicura - Santiago - Chile
Tel. +56 2 75770-00

Fax +56 2 75770-01
http://www.sew-eurodrive.cl
ventas@sew-eurodrive.cl
Production
Assembly
Sales
Service
Tianjin
SEW-EURODRIVE (Tianjin) Co., Ltd.

No. 46, 7th Avenue, TEDA
Tianjin 300457
Tel. +86 22 25322612

Fax +86 22 25323273
info@sew-eurodrive.cn
http://www.sew-eurodrive.cn
Assembly
Sales
Service
Suzhou
SEW-EURODRIVE (Suzhou) Co., Ltd.

333, Suhong Middle Road
Suzhou Industrial Park
Jiangsu Province, 215021
Tel. +86 512 62581781

Fax +86 512 62581783
suzhou@sew-eurodrive.cn
Assembly
Sales
Service
China
48
Address List
China
Guangzhou
SEW-EURODRIVE (Guangzhou) Co., Ltd.

No. 9, JunDa Road
East Section of GETDD
Guangzhou 510530
Tel. +86 20 82267890

Fax +86 20 82267922
guangzhou@sew-eurodrive.cn
Shenyang
SEW-EURODRIVE (Shenyang) Co., Ltd.

10A-2, 6th Road
Shenyang Economic Technological Development Area
Shenyang, 110141
Tel. +86 24 25382538

Fax +86 24 25382580
shenyang@sew-eurodrive.cn
Wuhan
SEW-EURODRIVE (Wuhan) Co., Ltd.

10A-2, 6th Road
No. 59, the 4th Quanli Road, WEDA
430056 Wuhan
Tel. +86 27 84478388

Fax +86 27 84478389
wuhan@sew-eurodrive.cn
Xi'An
SEW-EURODRIVE (Xi'An) Co., Ltd.

No. 12 Jinye 2nd Road
Xi'An High-Technology Industrial Development
Zone
Xi'An 710065
Tel. +86 29 68686262

Fax +86 29 68686311
xian@sew-eurodrive.cn
Additional addresses for service in China provided on request!

Colombia
Assembly
Sales
Service
Bogot
SEW-EURODRIVE COLOMBIA LTDA.

Calle 22 No. 132-60
Bodega 6, Manzana B
Santaf de Bogot
Tel. +57 1 54750-50

Fax +57 1 54750-44
http://www.sew-eurodrive.com.co
sewcol@sew-eurodrive.com.co
Zagreb
KOMPEKS d. o. o.
Zeleni dol 10
HR 10 000 Zagreb
Tel. +385 1 4613-158

Fax +385 1 4613-158
kompeks@inet.hr
Prague
SEW-EURODRIVE CZ s.r.o.
Florinova 2459
253 01 Hostivice
Tel. +420 255 709 601

Fax +420 235 350 613
http://www.sew-eurodrive.cz
sew@sew-eurodrive.cz
Croatia
Sales
Service
Czech Republic
Sales
Assembly
Service
SEW-EURODRIVE CZ s.r.o.
Lun 591
16000 Praha 6 - Vokovice
Drive Service
Hotline / 24 Hour
Service
HOT-LINE +420 800 739 739 (800 SEW SEW)
Servis:
Tel. +420 255 709 632
Fax +420 235 358 218
servis@sew-eurodrive.cz
Copenhagen
SEW-EURODRIVEA/S
Geminivej 28-30
DK-2670 Greve
Tel. +45 43 9585-00

Fax +45 43 9585-09
http://www.sew-eurodrive.dk
sew@sew-eurodrive.dk
Cairo
Copam Egypt
for Engineering & Agencies
33 EI Hegaz ST, Heliopolis, Cairo
Tel. +20 2 22566-299 +1 23143088

Fax +20 2 22594-757
http://www.copam-egypt.com/
copam@datum.com.eg
Denmark
Assembly
Sales
Service
Egypt
Sales
Service
49
Address List
Estonia
Sales
Tallin
ALAS-KUUL AS
Reti tee 4
EE-75301 Peetri kla, Rae vald, Harjumaa
Tel. +372 6593230

Fax +372 6593231
veiko.soots@alas-kuul.ee
Assembly
Sales
Service
Lahti
SEW-EURODRIVE OY
Vesimentie 4
FIN-15860 Hollola 2
Tel. +358 201 589-300

Fax +358 3 780-6211
http://www.sew-eurodrive.fi
sew@sew.fi
Production
Assembly
Karkkila
SEW Industrial Gears Oy

Valurinkatu 6, PL 8
FI-03600 Karkkila, 03601 Karkkila
Tel. +358 201 589-300

Fax +358 201 589-310
sew@sew.fi
http://www.sew-eurodrive.fi
Libreville
ESG Electro Services Gabun

Feu Rouge Lalala
1889 Libreville
Gabun
Tel. +241 741059

Fax +241 741059
esg_services@yahoo.fr
Normanton
SEW-EURODRIVE Ltd.
Beckbridge Industrial Estate
Normanton
West Yorkshire
WF6 1QR
Tel. +44 1924 893-855

Fax +44 1924 893-702
http://www.sew-eurodrive.co.uk
info@sew-eurodrive.co.uk
Finland
Gabon
Sales
Great Britain
Assembly
Sales
Service
Drive Service Hotline / 24 Hour Service
Tel. 01924 896911
Athens
Christ. Boznos & Son S.A.

12, K. Mavromichali Street
P.O. Box 80136
GR-18545 Piraeus
Tel. +30 2 1042 251-34

Fax +30 2 1042 251-59
http://www.boznos.gr
info@boznos.gr
Hong Kong
SEW-EURODRIVE LTD.
Unit No. 801-806, 8th Floor
Hong Leong Industrial Complex
No. 4, Wang Kwong Road
Kowloon, Hong Kong
Tel. +852 36902200

Fax +852 36902211
contact@sew-eurodrive.hk
Budapest
SEW-EURODRIVE Kft.
H-1037 Budapest
Kunigunda u. 18
Tel. +36 1 437 06-58

Fax +36 1 437 06-50
http://www.sew-eurodrive.hu
office@sew-eurodrive.hu
Vadodara
SEW-EURODRIVE India Private Limited

Plot No. 4, GIDC
POR Ramangamdi Vadodara - 391 243
Gujarat
Tel. +91 265 3045200, +91 265

2831086
Fax +91 265 3045300, +91 265
2831087
http://www.seweurodriveindia.com
salesvadodara@seweurodriveindia.com
Greece
Sales
Hong Kong
Assembly
Sales
Service
Hungary
Sales
Service
India
Registered Office
Assembly
Sales
Service
50
Address List
India
Assembly
Sales
Service
Chennai
SEW-EURODRIVE India Private Limited

Plot No. K3/1, Sipcot Industrial Park Phase II
Mambakkam Village
Sriperumbudur - 602105
Kancheepuram Dist, Tamil Nadu
Tel. +91 44 37188888

Fax +91 44 37188811
saleschennai@seweurodriveindia.com
Dublin
Alperton Engineering Ltd.

48 Moyle Road
Dublin Industrial Estate
Glasnevin, Dublin 11
Tel. +353 1 830-6277

Fax +353 1 830-6458
info@alperton.ie
http://www.alperton.ie
Tel-Aviv
Liraz Handasa Ltd.

Ahofer Str 34B / 228
58858 Holon
Tel. +972 3 5599511

Fax +972 3 5599512
http://www.liraz-handasa.co.il
office@liraz-handasa.co.il
Solaro
SEW-EURODRIVE di R. Blickle & Co.s.a.s.

Via Bernini,14
I-20020 Solaro (Milano)
Tel. +39 02 96 9801

Fax +39 02 96 799781
http://www.sew-eurodrive.it
sewit@sew-eurodrive.it
Abidjan
SICA
Socit Industrielle & Commerciale pour
l'Afrique
165, Boulevard de Marseille
26 BP 1173 Abidjan 26
Tel. +225 21 25 79 44
Fax +225 21 25 88 28
sicamot@aviso.ci
Iwata
SEW-EURODRIVE JAPAN CO., LTD

250-1, Shimoman-no,
Iwata
Shizuoka 438-0818
Tel. +81 538 373811

Fax +81 538 373855
http://www.sew-eurodrive.co.jp
sewjapan@sew-eurodrive.co.jp
Almaty
"-"
., 348
050061 .

. +7 (727) 334 1880

+7 (727) 334 1881
http://www.sew-eurodrive.kz
sew@sew-eurodrive.kz
Nairobi
Barico Maintenances Ltd

Kamutaga Place
Commercial Street
Industrial Area
P.O.BOX 52217 - 00200
Nairobi
Tel. +254 20 6537094/5

Fax +254 20 6537096
info@barico.co.ke
Riga
SIA Alas-Kuul
Katlakalna 11C
LV-1073 Riga
Tel. +371 6 7139253

Fax +371 6 7139386
http://www.alas-kuul.com
info@alas-kuul.com
Ireland
Sales
Service
Israel
Sales
Italy
Assembly
Sales
Service
Ivory Coast
Sales
Japan
Assembly
Sales
Service
Kazakhstan
Sales
Kenya
Sales
Latvia
Sales
51
Address List
Lebanon
Sales Lebanon
Sales Jordan /
Kuwait / Saudi Arabia / Syria
Beirut
Gabriel Acar & Fils sarl

B. P. 80484
Bourj Hammoud, Beirut
Tel. +961 1 510 532

Fax +961 1 494 971
ssacar@inco.com.lb
After Sales Service
service@medrives.com
Middle East Drives S.A.L. (offshore)

Sin El Fil.
B. P. 55-378
Beirut
Tel. +961 1 494 786

Fax +961 1 494 971
info@medrives.com
http://www.medrives.com
After Sales Service
service@medrives.com
Alytus
UAB Irseva
Statybininku 106C
LT-63431 Alytus
Tel. +370 315 79204

Fax +370 315 56175
irmantas@irseva.lt
http://www.sew-eurodrive.lt
Brussels
Researchpark Haasrode 1060
Evenementenlaan 7
BE-3001 Leuven
Tel. +32 16 386-311

Fax +32 16 386-336
http://www.sew-eurodrive.lu
info@sew-eurodrive.be
Antananarivo
Ocean Trade
BP21bis. Andraharo
Antananarivo.
101 Madagascar
Tel. +261 20 2330303

Fax +261 20 2330330
oceantrabp@moov.mg
Johor
SEW-EURODRIVE SDN BHD

No. 95, Jalan Seroja 39, Taman Johor Jaya
81000 Johor Bahru, Johor
West Malaysia
Tel. +60 7 3549409

Fax +60 7 3541404
sales@sew-eurodrive.com.my
Quretaro
SEW-EURODRIVE MEXICO SA DE CV
SEM-981118-M93
Tequisquiapan No. 102
Parque Industrial Quretaro
C.P. 76220
Quretaro, Mxico
Tel. +52 442 1030-300

Fax +52 442 1030-301
http://www.sew-eurodrive.com.mx
scmexico@seweurodrive.com.mx
Mohammedia
SEW-EURODRIVE SARL
2, rue El Jahidz
20800 Mohammedia
Tel. +212 523 32 27 80/81

Fax +212 523 32 27 89
sew@sew-eurodrive.ma
http://www.sew-eurodrive.ma
Swakopmund
DB Mining & Industrial Services

Einstein Street
Strauss Industrial Park
Unit1
Swakopmund
Tel. +264 64 462 738

Fax +264 64 462 734
sales@dbmining.in.na
Beirut
Lithuania
Sales
Luxembourg
Assembly
Sales
Service
Madagascar
Sales
Malaysia
Assembly
Sales
Service
Mexico
Assembly
Sales
Service
Morocco
Sales
Service
Namibia
Sales
52
Address List
Netherlands
Assembly
Sales
Service
Rotterdam
SEW-EURODRIVE B.V.
Industrieweg 175
NL-3044 AS Rotterdam
Postbus 10085
NL-3004 AB Rotterdam
Tel. +31 10 4463-700

Fax +31 10 4155-552
Service: 0800-SEWHELP
http://www.sew-eurodrive.nl
info@sew-eurodrive.nl
Auckland
SEW-EURODRIVE NEW ZEALAND LTD.

P.O. Box 58-428
82 Greenmount drive
East Tamaki Auckland
Tel. +64 9 2745627

Fax +64 9 2740165
http://www.sew-eurodrive.co.nz
sales@sew-eurodrive.co.nz
Christchurch
SEW-EURODRIVE NEW ZEALAND LTD.

10 Settlers Crescent, Ferrymead
Christchurch
Tel. +64 3 384-6251

Fax +64 3 384-6455
sales@sew-eurodrive.co.nz
Moss
SEW-EURODRIVE A/S
Solgaard skog 71
N-1599 Moss
Tel. +47 69 24 10 20
Fax +47 69 24 10 40
http://www.sew-eurodrive.no
sew@sew-eurodrive.no
Karachi
Industrial Power Drives

Al-Fatah Chamber A/3, 1st Floor Central Commercial Area,
Sultan Ahmed Shah Road, Block 7/8,
Karachi
Tel. +92 21 452 9369

Fax +92-21-454 7365
seweurodrive@cyber.net.pk
Lima
SEW DEL PERU MOTORES REDUCTORES

S.A.C.
Los Calderos, 120-124
Urbanizacion Industrial Vulcano, ATE, Lima
Tel. +51 1 3495280

Fax +51 1 3493002
http://www.sew-eurodrive.com.pe
sewperu@sew-eurodrive.com.pe
Lodz
SEW-EURODRIVE Polska Sp.z.o.o.

ul. Techniczna 5
PL-92-518 d
Tel. +48 42 676 53 00

Fax +48 42 676 53 49
http://www.sew-eurodrive.pl
sew@sew-eurodrive.pl
Service
Tel. +48 42 6765332 / 42 6765343

Fax +48 42 6765346
Linia serwisowa Hotline 24H

Tel. +48 602 739 739
(+48 602 SEW SEW)
serwis@sew-eurodrive.pl
Coimbra
SEW-EURODRIVE, LDA.
Apartado 15
P-3050-901 Mealhada
Tel. +351 231 20 9670

Fax +351 231 20 3685
http://www.sew-eurodrive.pt
infosew@sew-eurodrive.pt
Bucharest
Sialco Trading SRL

str. Madrid nr.4
011785 Bucuresti
Tel. +40 21 230-1328

Fax +40 21 230-7170
sialco@sialco.ro
New Zealand
Assembly
Sales
Service
Norway
Assembly
Sales
Service
Pakistan
Sales
Peru
Assembly
Sales
Service
Poland
Assembly
Sales
Service
Portugal
Assembly
Sales
Service
Romania
Sales
Service
53
Address List
Russia
Assembly
Sales
Service
St. Petersburg
ZAO SEW-EURODRIVE
P.O. Box 36
RUS-195220 St. Petersburg
Tel. +7 812 3332522 +7 812 5357142

Fax +7 812 3332523
http://www.sew-eurodrive.ru
sew@sew-eurodrive.ru
Dakar
SENEMECA
Mcanique Gnrale
Km 8, Route de Rufisque
B.P. 3251, Dakar
Tel. +221 338 494 770

Fax +221 338 494 771
senemeca@sentoo.sn
http://www.senemeca.com
Beograd
DIPAR d.o.o.
Ustanicka 128a
PC Koum, IV sprat
SRB-11000 Beograd
Tel. +381 11 347 3244 / +381 11 288

0393
Fax +381 11 347 1337
office@dipar.rs
Singapore
SEW-EURODRIVE PTE. LTD.

No 9, Tuas Drive 2
Jurong Industrial Estate
Singapore 638644
Tel. +65 68621701

Fax +65 68612827
http://www.sew-eurodrive.com.sg
sewsingapore@sew-eurodrive.com
Bratislava
SEW-Eurodrive SK s.r.o.
Rybnin 40
SK-831 06 Bratislava
Tel. +421 2 33595 202

Fax +421 2 33595 200
sew@sew-eurodrive.sk
http://www.sew-eurodrive.sk
ilina
Industry Park - PChZ
ulica M.R.tefnika 71
SK-010 01 ilina
Tel. +421 41 700 2513

Fax +421 41 700 2514
Bansk Bystrica
Rudlovsk cesta 85
SK-974 11 Bansk Bystrica
Tel. +421 48 414 6564

Fax +421 48 414 6566
Koice
Slovensk ulica 26
SK-040 01 Koice
Tel. +421 55 671 2245

Fax +421 55 671 2254
Celje
Pakman - Pogonska Tehnika d.o.o.

UI. XIV. divizije 14
SLO - 3000 Celje
Tel. +386 3 490 83-20

Fax +386 3 490 83-21
pakman@siol.net
Johannesburg
SEW-EURODRIVE (PROPRIETARY) LIMITED

Eurodrive House
Cnr. Adcock Ingram and Aerodrome Roads
Aeroton Ext. 2
Johannesburg 2013
P.O.Box 90004
Bertsham 2013
Tel. +27 11 248-7000

Fax +27 11 494-3104
http://www.sew.co.za
info@sew.co.za
Senegal
Sales
Serbia
Sales
Singapore
Assembly
Sales
Service
Slovakia
Sales
Slovenia
Sales
Service
South Africa
Assembly
Sales
Service
54
Address List
South Africa
Cape Town

Rainbow Park
Cnr. Racecourse & Omuramba Road
Montague Gardens
Cape Town
P.O.Box 36556
Chempet 7442
Cape Town
Tel. +27 21 552-9820

Fax +27 21 552-9830
Telex 576 062
cfoster@sew.co.za
Durban

2 Monaco Place
Pinetown
Durban
P.O. Box 10433, Ashwood 3605
Tel. +27 31 700-3451

Fax +27 31 700-3847
cdejager@sew.co.za
Nelspruit
SEW-EURODRIVE (PTY) LTD.

7 Christie Crescent
Vintonia
P.O.Box 1942
Nelspruit 1200
Tel. +27 13 752-8007

Fax +27 13 752-8008
robermeyer@sew.co.za
Ansan
SEW-EURODRIVE KOREA CO., LTD.

B 601-4, Banweol Industrial Estate
#1048-4, Shingil-Dong, Danwon-Gu,
Ansan-City, Kyunggi-Do Zip 425-839
Tel. +82 31 492-8051

Fax +82 31 492-8056
http://www.sew-korea.co.kr
master.korea@sew-eurodrive.com
Busan
SEW-EURODRIVE KOREA Co., Ltd.

No. 1720 - 11, Songjeong - dong
Gangseo-ku
Busan 618-270
Tel. +82 51 832-0204

Fax +82 51 832-0230
master@sew-korea.co.kr
Bilbao
SEW-EURODRIVE ESPAA, S.L.

Parque Tecnolgico, Edificio, 302
E-48170 Zamudio (Vizcaya)
Tel. +34 94 43184-70

Fax +34 94 43184-71
http://www.sew-eurodrive.es
sew.spain@sew-eurodrive.es
Manzini
C G Trading Co. (Pty) Ltd

PO Box 2960
Manzini M200
Tel. +268 2 518 6343

Fax +268 2 518 5033
engineering@cgtrading.co.sz
Jnkping
SEW-EURODRIVE AB
Gnejsvgen 6-8
S-55303 Jnkping
Box 3100 S-55003 Jnkping
Tel. +46 36 3442 00

Fax +46 36 3442 80
http://www.sew-eurodrive.se
jonkoping@sew.se
Basel
Alfred lmhof A.G.

Jurastrasse 10
CH-4142 Mnchenstein bei Basel
Tel. +41 61 417 1717

Fax +41 61 417 1700
http://www.imhof-sew.ch
info@imhof-sew.ch
Chonburi
SEW-EURODRIVE (Thailand) Ltd.

700/456, Moo.7, Donhuaroh
Muang
Chonburi 20000
Tel. +66 38 454281

Fax +66 38 454288
sewthailand@sew-eurodrive.com
South Korea
Assembly
Sales
Service
Spain
Assembly
Sales
Service
Swaziland
Sales
Sweden
Assembly
Sales
Service
Switzerland
Assembly
Sales
Service
Thailand
Assembly
Sales
Service
55
Address List
Tunisia
Sales
Tunis
T. M.S. Technic Marketing Service

Zone Industrielle Mghira 2
Lot No. 39
2082 Fouchana
Tel. +216 79 40 88 77
Fax +216 79 40 88 66
http://www.tms.com.tn
tms@tms.com.tn
Istanbul
SEW-EURODRIVE
Hareket Sistemleri Sanayi Ticaret Limited
irketi
Gebze Organize Sanayi Blgesi 400.Sokak
No:401
TR-41480 Gebze KOCAEL
Tel. +90-262-9991000-04
Fax +90-262-9991009
http://www.sew-eurodrive.com.tr
sew@sew-eurodrive.com.tr
Dnipropetrovsk
-
., 23-B, 409
49008
. +380 56 370 3211

. +380 56 372 2078
http://www.sew-eurodrive.ua
sew@sew-eurodrive.ua
Sharjah
Copam Middle East (FZC)

Sharjah Airport International Free Zone
P.O. Box 120709
Sharjah
Tel. +971 6 5578-488

Fax +971 6 5578-499
copam_me@eim.ae
Production
Assembly
Sales
Service
Southeast
Region
SEW-EURODRIVE INC.
1295 Old Spartanburg Highway
P.O. Box 518
Lyman, S.C. 29365
Tel. +1 864 439-7537

Fax Sales +1 864 439-7830
Fax Manufacturing +1 864 439-9948
Fax Assembly +1 864 439-0566
Fax Confidential/HR +1 864 949-5557
http://www.seweurodrive.com
cslyman@seweurodrive.com
Assembly
Sales
Service
Northeast
Region
SEW-EURODRIVE INC.
Pureland Ind. Complex
2107 High Hill Road, P.O. Box 481
Bridgeport, New Jersey 08014
Tel. +1 856 467-2277

Fax +1 856 845-3179
csbridgeport@seweurodrive.com
Midwest Region
SEW-EURODRIVE INC.
2001 West Main Street
Troy, Ohio 45373
Tel. +1 937 335-0036

Fax +1 937 332-0038
cstroy@seweurodrive.com
Southwest
Region
SEW-EURODRIVE INC.
3950 Platinum Way
Dallas, Texas 75237
Tel. +1 214 330-4824

Fax +1 214 330-4724
csdallas@seweurodrive.com
Western Region
SEW-EURODRIVE INC.
30599 San Antonio St.
Hayward, CA 94544
Tel. +1 510 487-3560

Fax +1 510 487-6433
cshayward@seweurodrive.com
Turkey
Assembly
Sales
Service
Ukraine
Assembly
Sales
Service
United Arab Emirates

Sales
Service
USA
Additional addresses for service in the USA provided on request!

Venezuela
Assembly
Sales
Service
56
Valencia
SEW-EURODRIVE Venezuela S.A.

Av. Norte Sur No. 3, Galpon 84-319
Zona Industrial Municipal Norte
Valencia, Estado Carabobo
Tel. +58 241 832-9804

Fax +58 241 838-6275
http://www.sew-eurodrive.com.ve
ventas@sew-eurodrive.com.ve
sewfinanzas@cantv.net
Address List
Vietnam
Sales
Ho Chi Minh City
All sectors except harbor, steel, coal power

and offshore:
Nam Trung Co., Ltd
250 Binh Duong Avenue, Thu Dau Mot Town,
Binh Duong Province
HCM office: 91 Tran Minh Quyen Street
District 10, Ho Chi Minh City
Tel. +84 8 8301026

Fax +84 8 8392223
namtrungco@hcm.vnn.vn
truongtantam@namtrung.com.vn
khanh-nguyen@namtrung.com.vn
Harbor and offshore:

DUC VIET INT LTD
Industrial Trading and Engineering Services
A75/6B/12 Bach Dang Street, Ward 02,
Tan Binh District, 70000 Ho Chi Minh City
Tel. +84 8 62969 609

Fax +84 8 62938 842
totien@ducvietint.com
Coal power and steel:

Thanh Phat Co Ltd
DMC Building, L11-L12, Ward3,
Binh Thanh Dist, Ho Chi Minh City
Tel. +84 835170381

Fax +84 835170382
sales@thanh-phat.com
Hanoi
Nam Trung Co., Ltd

R.205B Tung Duc Building
22 Lang ha Street
Dong Da District, Hanoi City
Tel. +84 4 37730342

Fax +84 4 37762445
namtrunghn@hn.vnn.vn
Kitwe
EC Mining Limited
Plots No. 5293 & 5294,Tangaanyika Road, Off
Mutentemuko Road,
Heavy Industrial Park,
P.O.BOX 2337
Kitwe
Tel. +260 212 210 642

Fax +260 212 210 645
sales@ecmining.com
http://www.ecmining.com
Zambia
Sales
57
Index
Index
A
Ambient conditions
Oils, acids, gases, vapors, dusts, radiations......14
Temperature ......................................................13
Assembling input and output elements ..................18
Notes
Identification in the documentation ......................5
O
Oil seals .................................................................14
Other applicable documentation ..............................8
C
Copyright..................................................................6
Customer service ...................................................45
P
Painting gear units .................................................17
Painting the gear unit.............................................17
D
Designated use ........................................................8
Disposal .................................................................45
Embedded safety notes ...........................................5

Extended storage ...................................................43
Safety Notes
Structure of the embedded ..................................5
Structure of the section-related............................5
Safety notes.............................................................7
Designated use....................................................8
General information .............................................7
Identification in the documentation ......................5
Transport .............................................................9
Section-related safety notes ....................................5
Service...................................................................45
Signal words in the safety notes ..............................5
Solvent...................................................................14
F
Flatness error .........................................................15
G
General safety notes ................................................7
I
Installing the gear unit ............................................15
M
Mounting device .....................................................18
N
Nameplate..............................................................10
58
Repair ....................................................................45
T
Tightening torques .................................................16
Transport .................................................................9
Type designation ...................................................10
SEW-EURODRIVEDriving the world
SEW-EURODRIVE
Driving the world

P.O. Box 3023
D-76642 Bruchsal/Germany
Phone +49 7251 75-0
Fax +49 7251 75-1970
sew@sew-eurodrive.com
www.sew-eurodrive.com

Varia Tor

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Drive Technology \ Drive Automation \ System Integration \ Services

Assembly and Operating Instructions

VARIBLOC Variable-Speed Gear Units and Accessories

SEW-EURODRIVEDriving the world

General Information ............................................................................................ 5

How to use this documentation................................................................... 5

Structure of the safety notes ....................................................................... 5

Rights to claim under warranty ................................................................... 6

Product names and trademarks .................................................................. 6

Safety Notes ........................................................................................................ 7

Preliminary information ............................................................................... 7

General information .................................................................................... 7

Target group ............................................................................................... 8

Designated use ........................................................................................... 8

Other applicable documentation ................................................................. 8

VARIBLOC Structure ...................................................................................... 10

Nameplate/type designation ..................................................................... 10

Unit structure VARIBLOC variable-speed gear unit series .................. 11

Overview of VARIBLOC mounting options ............................................. 12

Required tools/resources .......................................................................... 13

Installation requirements .......................................................................... 13

Installing the gear unit............................................................................... 15

Assembling input and output elements ..................................................... 18

Mounting of couplings ............................................................................... 19

Speed adjustment via handwheel ............................................................. 33

Preliminary work regarding gear unit inspection/maintenance ................. 35

Inspection and maintenance intervals....................................................... 36

Required tools/resources .......................................................................... 36

Replacing the wide V-belt ......................................................................... 37

Limiting the speed range for NV, H, HS design ........................................ 41

Regreasing the EF/EFPA adjustment spindle........................................... 42

Extended storage ..................................................................................... 43

Operating Instructions VARIBLOC Variable-Speed Gear Units and Accessories

VARIBLOC variable-speed gear unit ...................................................... 44

Customer service ...................................................................................... 45

Address List ...................................................................................................... 46

Operating Instructions VARIBLOC Variable-Speed Gear Units and Accessories

How to use this documentation

Structure of the safety notes

Meaning of signal words

Severe or fatal injuries

Possible dangerous situation

Severe or fatal injuries

Possible dangerous situation

Possible damage to property

Damage to the drive system or its

Useful information or tip:

Structure of the section-related safety notes

Measure(s) to avoid the danger.

Structure of the embedded safety notes

SIGNAL WORD Nature and source of danger.

Operating Instructions VARIBLOC Variable-Speed Gear Units and Accessories

Rights to claim under warranty

Product names and trademarks

Operating Instructions VARIBLOC Variable-Speed Gear Units and Accessories

Gear units R..7, F..7, K..7, S..7, SPIROPLAN W

All work related to transportation, storage, installation, assembly, connection,

Operating Instructions VARIBLOC Variable-Speed Gear Units and Accessories

Training in mechanical engineering, e.g. as a mechanic or mechatronics technician

They are familiar with these operating instructions.

Training in electrical engineering, e.g. as an electrician, electronics or mechatronics

They are familiar with these operating instructions.

Other applicable documentation

Variable-speed gear units