EIA Report

Final ENVIRONMENTAL IMPACT ASSESSMENT report
& ENVIRONMENTAL MANAGEMENT PLAN

Bulk Drugs Manufacturing Unit
AT
D-27, industrial Area,
Focal Point, Tehsil: Dera Bassi
Dist: Mohali, Punjab
Study Period: Pre Monsoon Season (Feb. to April 2014)

Applicant
M/s Adley Lab Ltd.
D-27, Industrial Area Focal Point,
Tehsil: Dera Bassi
Environment Consultant
Vardan Environet
(Certificate No.: NABET/EIA/1316/IA001)
D-142, Sushant Lok-III, Sector 57
Gurgaon (Haryana)
Contact no.- 9810355569
Mail ID: vardanenviro165@gmail.com
TABLE OF CONTENT
1 CHAPTER INTRODUCTION
1.0 Introduction of the company
1.1 The Project
1.2 Project Details
1.2.1 Products
3-5
1.2.2 Regulatory frame work
1.2.3 Location
6-9
1.2.4 Project Justification
1.3 Scope of EIA
9-10
1.4 Methodology for EIA
10
1.5 Objective of Environmental Impact Assessment
11
1.6 Site selection criteria of the proposed project site.
11
1.7 Structure of the Report.
12-13
2 CHAPTER PROJECT DESCRIPTION

2.1 Process Description
14
2.1.1 Project Proponent
14
2.1.2 Location of the project
14
2.1.3 Need for the Project
14
2.2 Products
18
2.3 Raw Materials
18-28
2.4 Manufacturing Process
29-30
2.5 Facilities at the Plant
31
2.6 Machinery
31
2.7 Power
32
2.8 Water Supply
32
2.9 Manpower
32
2.10 Waste Handling
33-37
2.10.1 Liquid waste
37
2.10.2 Solid waste
37
2.10.3 Hazardous waste
37
2.11 Pollution Control Measures
37
2.11.1 Air Pollution
37
2.11.2 Noise Pollution
37
3. CHAPTER DESCRIPTION OF THE ENVIRONMENT

3.1 General
38
3.2 Sources of Environmental Data
38
3.2.1 Aspect Studied
39
3.2.2 Presentation
39
3.2.3 Study Area at a Glance
39
3.3 Study of the Land Use Pattern of the Project Site
39-45
3.4 Drainage
45
3.5 Seismicity of Area
45-46
3.6 Climate
47
3.7 Temperatures
47
3.8 Rainfall
47
3.9 Humidity
47
3.10 Wind Speed/ Direction
47-49
3.11 Ambient Air Environment
49
3.11.1 Ambient Air Quality Monitoring
50-59
3.11.2 Air Sampling Program
55-59
3.12 Noise Environment
59-62
3.12.1 Noise Analysis within the Study Area
59
3.12.2 Result
61
3.13 Soil Environment
62-66
3.13.1 Soil Quality and Characteristics
66
3.14 Water Environment
67-77
3.14.1 Result
75-77
3.15
77
Biological Environment
3.15.1 Introduction
77
3.15.2 Flora and Fauna
77
3.15.3 Fauna
78
3.16
79
Socio-Economic Environment
3.16.1 Reconnaissance
79
3.16.2 Methodology
80
3.16.3 Demography
80
3.17
81
Conclusion
4 CHAPTER ANTICIPATED IMPACT & ITS MITIGATION MEASURES

4.1 Environmental Impact Assessment
82
4.1.1 Construction Phase
82
4.1.2 Operational Phase
83
4.2 Air Environment
83
84
4.2.2 Operation Phase
84
85
85
86
4.6 Biological Environment
86
4.7 Socio-Economic Environment
86
4.8 Land Environment And Aesthetics
87
4.9 Cultural Environment
87
5. CHAPTER ENVIRONMENTAL MONITORING PROGRAMME

5.0 Introduction
88
5.1 Monitoring Points / Locations & Components
88-89
5.2 Monitoring Parameters & Frequency
90
5.3 Monitoring Methodologies
91
5.4 Reporting & Documentation
91
5.5 Budget & Procurement Schedule
91-92
6. CHAPTER ADDITIONAL STUDIES

6.1 Risk Assessment
93-95
6.2 Disaster Management Plan
95
6.2.1 Scope
95
6.2.2 Objective
96
6.3 Emergency Planning
97
6.3.1 Emergency Planning for Disaster due to Fire
98
6.3.2 Need of Establishing a Fire Fighting Group
98-100
6.3.3 Inspection
99
6.3.4 Procedure for Extinguishing Fire
99
6.3.5 Fire Fighting with Water
99
6.3.6 Sources of Water for Fire Fighting
100
6.3.7 Fire Fighting with Fire Extinguishers
100
6.4 Environmental Management Cell
100
6.5 OnSite Emergency Plan
101-102
6.5.1 Introduction
101
6.5.2 Preparation of Plan
103
6.5.3 Fire Protection System
104-105
6.6 First Aid
103
6.7 Security
103
6.8 Safety
103-108
6.9 Communication Equipments and Alarm Systems
109-110
6.9.1 Sirens
110
6.9.2
Personal Protective Equipments
110
6.9.3
Procedure for Testing & Updating the Plan
110
6.9.4
Disclosure of Information to Worker & Public Awareness System in 111

Existence & Anticipated
6.10 Off-Site Emergency Plan
111-124
6.11 Checklist in the Form of DOS & DONTs
125-126
6.12 Rain Water Harvesting Plan
126-128
6.13 Air Quality Modelling
128-140
7 CHAPTER PROJECT BENEFITS

7.1 Introduction
141
7.2 Corporate Social Responsibility
142
7.3Conclusion
143
8. CHAPTER ENVIRONMENTAL MANAGEMENT PLAN

8.1 Introduction
144
8.2 Environment Management Policy
144-147
8.4 Air Environment
148
8.4.1 Flue Gas Emission/Fugitive Emission Control
149
149
8.6 Land Environment
150
8.7 Solid Waste
150
8.8 Noise and Communication
150-151
8.8.1 Effective use of landscaping for Noise Control
151
8.9 Environmental Management Cell
151
8.8 Green Belt Development And Afforestation
153
8.11 Budgetory Cost of Environment Protection Measures
151
8.12 Solvent Management System
152
8.13 Socio-economic development Activity
153-154
9. CHAPTER SUMMARY & CONCLUSION

9.1 Introduction
155
9.2 Justification For The Project
155
9.3 Environment Management Plan
155
9.3.1 Air Quality Management
155
9.3.2 Water Management
156
9.3.3 Noise Management
156
9.3.4 Solid Waste Management
156
9.3.5 Hazardous Waste Management
157
9.4
Occupational Health & Safety
157
9.5
Plantation Development Programme
157
9.6 Conclusion
157
10. CHAPTER DISCLOSURE OF CONSULTANTS ENGAGED
10.1 Disclosure of Consultants Engaged
158-159
List of Figures
Figure 2.1: Location of Project Site.

Figure 2.2: Location map of the project site
Figure 2.3: Layout Plan of the project site
Figure 2.4: Action plan for Transportation of raw material and products
Figure 2.5 Manufacturing process
Figure 2.6: Schematic Diagramme of Effluent cum Sewage Treatment Plant.
Figure 3.1 Land Use Pattern of the Study Area (10 km Radius from the project site)
Figure 3.2 FCC Map of the Study Area (10 km Radius from the Project Site)
Figure 3.3 Drainage Map of the Study Area
Figure 3.4 Seismic map of India
Figure 3.5 Wind rose Diagram
Figure 3.6: Key Plan of Air Monitoring Stations
Figure 3.7 Graph showing PM10 conc. of the study area
Figure 3.8 Graph showing PM2.5 conc. of the study area
Figure 3.9 Graph showing NO2 conc. of the study area
Figure 3.10 Graph showing SO2 conc. of the study area
Figure 3.11 Graph showing CO conc. of the study area
Figure 3.12 Village Fatehpur
Figure 3.13 Project Site
Figure 3.14 Village Sundran
Figure 3.15 : Key Plan of Noise Monitoring Stations
Figure 3.16 Village Kami
Figure 3.17 Soil Sampling - Project Site
Figure 3.18 Key Plan of Soil Sampling Station
15
16
17
29
30
36
42
43
44
46
48
51
55
55
56
56
57
57
58
58
60
61
64
65
Figure 3.19: Key Plan of Water Sampling Stations
72
Figure 3.20 . Ghaggar river

Figure 3.21 Village - Mahiwala
Figure 6.1 On-Site Emergency plan
Figure 6.2-Off-site Emergency plan
Figure 6.3 Gaussian Plume Model
Figure 6.4 Spatial distribution of predicted GLCs of SO2 (Normal Scenario)
Figure 6.5 Spatial distribution of predicted GLCs of NOX (Normal Scenario)
Figure 6.6 Spatial distribution of predicted GLCs of PM10 (Normal Scenario)
Figure 6.7 Spatial distribution of predicted GLCs of SO2 (Emergency Scenario)
Figure 6.8 Spatial distribution of predicted GLCs of NOX (Emergency Scenario)
Figure 6.9 Spatial distribution of predicted GLCs of PM10 (Emergency Scenario)
73
73
108
114
130
135
136
137
138
139
140
List of Tables
Table 1.1 Product details

Table 1.2 Location Details
Table 2.1- List of Products
Table 2.2 List of machinery
Table-2.3- Water Consumption Details
Table-2.4 Waste Water Details
Table-2.5 Treatment flow for effluent as per segregation
Table 3.1: Details of Study Area
Table 3.2: Land Use Pattern of the Study Area
3
7
18
31
32
33
36
39
41
Table 3.3 Meteorological Data

Table 3.4: Ambient Air Quality Monitoring Sampling Stations
49
50
Table 3.5: Procedures for Determining Various Air Quality Parameters
52
Table 3.6 National Ambient Air Quality Standards (Revised)
Table 3.7: Ambient Air Quality Monitoring Results
53
54
Table 3.8: Noise Monitoring Sampling Stations
59
Table 3.9: Noise Monitoring Result
61
Table 3.10: CPCB Noise Standards

Table 3.11: Soil Monitoring Station Details
62
63
Table 3.12: Soil Analysis Result
66
Table 3.13 Surface water sampling Stations
67
Table 3.14 Surface water sampling results
68
Table 3.15: Ground Water Sampling Stations
71
Table 3.16: Ground Water Analysis Result
74
Table 3.17(A) List of Flora
77
Table 3.17 (B) List of Fauna
78
Table 3.18 : Demography (10 km radius of the project site)
80
Table 5.1 Post Project Environmental Monitoring Locations

Table 5.2 Parameters & Frequency for Post Project Environmental monitoring
Table 6.1 Details of hazardous Characteristics and toxicity of Raw material and
89
90
118
products
Table No. 6.2: Details of Occupational Health Hazards
Table No 6.3.: Checklist of Dos & Donts
124
125
Table 6.4 RWH Details
128
Table 6.5 - Dispersion parameters as per stability class (Urban Area)
130
Table 6.6 Calculation of DG Set Stack Height
132
Table 6.7 Source Parameter
132
Table 6.8 Predicted GLC of PM10 at Ambient Air Quality Monitoring Stations
133
Table 6.9 Predicted GLC of PM10 at Ambient Air Quality Monitoring Stations
133
Table 8.1- Cost Details
151
Table 8.2 Recurring Cost per annum
154
Project Name: M/s Adley Lab Limited.

Compliance of ToR
_____________________________________________________________________________________
Compliance of ToR
Point wise compliance of TOR points issued by Ministry of Environment, Forests & Climate
Change, Impact Assessment Division, Government of India, New Delhi vide letter no. F.NO.J11011/285/2013-IA-II (I) dated 17th Feb, 2014 for Bulk Drugs Manufacturing Unit at Focal
Point, DeraBassi, District- Mohali, Punjab (Area 2500 sq. yard) Capacity 3832 kg/month by
M/s Adley labs, Mohali.
S.No.
1
Description
Reply
Page Ref.
Executive summary of the As the project unit lies in notified industrial area, Annexure 1
public hearing is exempted as per MoEF& CC
project
Circular dated 10.12.2014. Also, the executive
summary of the project is not required.
Notification of industrial area and land allotment
paper has been attached as Annexure1
Justification of the project.
Most of the raw materials are indigenous. Also Page no. 9

there is easy availability of infrastructure, man
power and easy availability of raw materials. This
results in the availability of cheaper products than
imported products. Due to the above reasons, it
will bring revenue to the state exchequer also.
Also, the detail of same has been given in Chapter 1
of EIA-EMP report.

Compliance of ToR
_____________________________________________________________________________________
Promoters
ground.
and
their back Details of Project Promoter & their back ground is Page no.2
given in chapter 1.
Name
of
Project
the M/s Adley Lab Limited

(Synthetic organic chemicals
manufacturing Unit).
Area
2500 yards2
Name of Project Mr. Vijay Batra, Managing

Proponent
Director
S.C.O. 915, NAC, Manimajra,
S.F., Chandigarh
Location
Project
of
the Tehsil- Derra Bassi, District

Mohali.
The company was founded in 2004

4
Regulatory framework.
Environmental Legislation For Proposed Project are
Page no. 5
as follows:
Environment Impact Assessment Notification,
dated 14th September 2006, as amended on 1st
December, 2009.
Environment (Protection) Act, 1986 Environment
(Protection) Rules, 1986
Air (Prevention and Control of Pollution) Act, 1987
(as amended) with Rules.
Water (Prevention and Control of Pollution) Act,
1974 with Rules.
Noise
Pollution (Regulation and Control) Rules,
2006 (as amended)

The Municipal Solid Waste (Management and
Handling) Rules, 2000
ii

Compliance of ToR
_____________________________________________________________________________________
The Public Liability Insurance Act, 1992 (as

amended)
Manufacture, Storage and Import of Hazardous
Chemicals Rules, 2000 (as amended)
The Explosives Rules, 2008

5
A map indicating location of Same has been attached in Chapter 2.
Page no. 15-
the project and distance from
16
severely polluted area.

6
Project location and plant The proposed project is situated at D-27, Industrial Page no. 15layout.
area, Focal Point, Tehsil- Derabassi, District -Mohali 16

(Punjab).Location map and layout plan are attached
in chapter 2.
Infrastructure
facilities The factory building and other ancillary structures Page No.31
including power sources.
are proposed to be constructed, which will provide

adequate space for the following areas of working:1. Storage for raw material and finished goods.
2. Plant and Machinery
3. Store
4. Offices
5. Toilets
6. Water storage tanks
Open space will be landscaped and trees will be
planted in due course of time.
The power requirement will be 261.69 KW.
Water will be supplied from existing tube-well.
iii

Compliance of ToR
_____________________________________________________________________________________
Total cost of the project along
Total project cost Rs. 6.92 crore
Page no.
with total capital cost and
EMP Cost 98 lakh
151-152
recurring
Recurring Cost 50 lakh
cost/annum
environmental
for
pollution
control measures.
9
Project site location along with All the details regarding project site location along Page no. 7-8
site map of 10 km area and with site map of 10 km area and site details & 72
site details providing various providing various industries, surface water bodies,
industries,
surface
water forests etc. are given in Chapter 3 of EIA-EMP
bodies, forests etc.

10
report.
Present land use based on Same has been enclosed in Chapter 3 of EIA-EMP Page No. 42
satellite imagery for the study report.
area of 10 km radius. Details of
land availability for the project
along
with
supporting
document.
11
Location
of
National
Park/Wild
life
sanctuary/Reserve
forest
within 10 km radius of the
Bir Kheri Protected Forest - 4.1 Km,S
Page no. 7-8
Kohali Raitan Reserved Forest 7.5 km,NE

Dariya Reserved Forest 8 km,NW
Bir Hansala protected forest 8.5 km, SW
project.
12
Permission from the State There will be no impact on surrounding premises -Forest Department regarding due to proposed project.
the impact of the proposed
plant
on
the
surrounding
reserve forests.
13
Details of the total land and Total land requirement for the proposed project is Page no. 31
break-up of the land use for 2500 square yard. Out of which 33% will be used
iv

Compliance of ToR
_____________________________________________________________________________________
for greenbelt development.
green belt and other uses.

14
List of products along with the The List of products and production capacities has
production capacities.
been enclosed in Chapter 1 of EIA-EMP report
Page no. 3-5
15
Detailed list of raw material Detailed list of raw material required and source,
Page no. 18-
required and source, mode of mode of storage has been given in Chapter 2 of EIA-
28
storage.
16
EMP report.
Manufacturing process details Manufacturing process details along with the

along
with
the
Annexure 2
chemical chemical reactions and process flow chart has been
reactions and process flow enclosed as Annexure 2 along with EIA-EMP report.
chart.
17
Action
plan
transportation
for
the
Action plan for the transportation of raw material
of
raw
and products has been given in Chapter 2 of EIA-
material and products.

18
Site-specific
Page no. 29
EMP report.
micro Site-specific micro meteorological data along with Page No. 47-
meteorological
data
temperature,
using wind rose diagram has been given in chapter 3 of 49

relative EIA-EMP report.
humidity, hourly wind speed

and direction and rainfall is
necessary.
19
Ambient
air
monitoring
at
quality Ambient air quality monitoring details at 6

6
locations locations
within
the
study
area
has
within the study area of 5 km., incorporated in Chapter 3 of EIA-EMP report.
been Page No. 4959
aerial coverage from project

site as per NAAQES notified on
16th
September,
2009.
Location of one AAQMS in

downwind direction.

Compliance of ToR
_____________________________________________________________________________________
20
One season site-specific micro- Details of same has been given in Chapter 3 of Final Page no. 49meteorological
data
using EIA-EMP report.
77
&
temperature,
relative Also, hourly meteorological data has been attached Annexure 3

humidity, hourly wind speed as Annexure 3 of Final EIA-EMP report.
and direction and rainfall and
AAQ data (except monsoon)
for PM10, SO2, NOx, CO, NH3
including
VOCs
collected.
The
shall
be
monitoring
stations shall take into account

the
pre-dominant
wind
direction, population zone and

sensitive receptors including
reserved
forests.
Data
for
water and noise monitoring

shall also be included.
21
Details
of
water
and
air The company proposes to install a zero discharge
pollution and its mitigation ETP plant comprises of primary treatment, multi Page No. 33plan.
effective evaporator, biological treatment, tertiary 37
treatment, reverse osmosis so that there will be no
discharge out of the premises.
The source of emissions is boiler of capacity 0.85
TPH. There will be 2 stack, one will be attached
with boiler and other with DG set. Main pollutant
will be particulate matter and gaseous emission.
Detail of same has been given in Chapter 2 of EIAEMP report.
22
Air pollution control measures

proposed for the effective
control
of
The source of emissions is boiler of capacity 0.85 Page No. 37

TPH. There will be 2 stack, one will be attached
gaseous/process
vi

Compliance of ToR
_____________________________________________________________________________________
emissions within permissible
with boiler and other with DG set. Main pollutant
limits.
will be particulate matter and gaseous emission.

Detail of same has been given in Chapter 2 of EIAEMP report.
23
An action plan prepared by An action plan to control and monitor secondary -SPCB to control and monitor fugitive emissions will be prepared by SPCB.
secondary fugitive emissions
from all the sources.
24
Determination of atmospheric Same has been incorporated in Chapter 6 of EIA- Page

inversion level at the project EMP report
no.
128-140
site and assessment of ground

level
concentration
pollutants
from
the
of
stack
emission based on site-specific

meteorological features. Air
quality modeling for proposed
plant.
25
Name of all the solvents to be
Detail of same has been given in Annexure 2
used in the process and details
attached with Final EIA-EMP report.
Annexure 2
of solvent recovery system.
26
Design
details
of
ETP,
Details of same has been given in Chapter 2 of EIA- Page No. 36
incinerator, if any along with EMP report.

boiler, scrubbers/bag filters
etc.
27
Action plan to control ambient The impact has been predicted separately for Page No. 83air quality as per NAAQS construction and operation phase of the project and 84
Standards
notified
by
the same has been incorporated in Chapter 4 of EIA-EMP
vii

Compliance of ToR
_____________________________________________________________________________________
Ministry on 16th September, report

2009.
28
Source and permission from The water requirement of the unit will be met from Page No. 32
Competent Authority for the . The daily requirement of water for unit is 29.84
drawl of water. Water balance KLD. Also, the detail of same has been incorporated
chart including quantity of in Chapter 2 of EIA-EMP report.
effluent
and
generated
reused
recycled
and
effluent
discharge.
29
Complete scheme of effluent The Company proposes to Install a Zero Discharge Page No. 32treatment. Characteristics of ETP Plant comprising of Primary Treatment, Multi 36
untreated and treated effluent Effect Evaporator, Biological Treatment, Tertiary
to meet the standard.
Treatment, Reverse Osmosis so that there will be no

discharge out of premises. Details of same has been
given in Chapter 2 of EIA-EMP report.
30
Zero
discharge
effluent Details of same has been given in Chapter 2 of EIA- Page No. 33-
concepts to be adopted.
31
Ground
water
EMP report.
34
quality Details of ground water quality monitoring has Page No. 71-
monitoring minimum at 6 been given in Chapter 3 of EIA-EMP report.
77
locations shall be carried out.

Geological features and Geohydrological
status
study
and
area
status
of
the
ecological
(Terrestrial
and
Aquatic).
32
The
details
of
solid
and Detail of same has been given in Chapter 2 of EIA- Page No. 37
hazardous wastes generation, EMP report.
viii

Compliance of ToR
_____________________________________________________________________________________
storage,
utilization
and
disposal particularly related to

the hazardous waste calorific
value of hazardous waste and
detailed characteristic of the
hazardous waste. Action plan
for the disposal of fly ash
generated from boiler shall be
included.
33
Material Safety Data Sheet for Material Safety Data Sheet for all the Chemicals are Annexure 4
all the Chemicals are being being used/will be used has been attached as (Enclosed in
used/will be used.
Annexure 4 to EIA-EMP report.
CD)
34
Authorization/Membership
for
the
disposal
solid/hazardous
waste
Same will be taken before the production start.
--
of
in
TSDF.
35
Risk assessment for storage Details of Risk assessment for storage for Page no. 96for chemicals/solvents. Action chemicals/solvents has been given in Chapter 6 of 97
plan for handling & safety EIA-EMP report.
system.
36
An action plan to develop Details of the same has been given in Chapter 2 of Page No. 31
green belt in 33 % area. EIA-EMP report.
Layout plan for green belt
shall be provided.
37
Action
plan
for
rainwater Detailed rain water harvesting plan has been given Page
harvesting measures at plant in Chapter 6 of EIA-EMP report.

site
shall
be
included
No.
126-128
to
harvest rainwater from the
ix

Compliance of ToR
_____________________________________________________________________________________
roof tops and storm water

drains to recharge the ground
water.
38
Details of occupational health Details of occupational health programme has been Page
programme.
i)
given in Chapter 8 of EIA-EMP report.
no.
151-152
To which chemicals, workers Details of same has been given in Chapter 6 of EIA- Page
no.
are exposed directly or EMP report.
118-123
indirectly.
ii)
Whether these chemicals are Yes
--
within Threshold Limit Values

(TLV)/ Permissible Exposure
Levels
as
per
ACGIH
recommendation.
iii)
What measures company have Not required, as all the chemicals used are within -taken to keep these chemicals threshold limit value.
within PEL/TLV.
iv)
How
the
evaluated
workers
concerning
are Details of same has been given in Chapter 6 of EIA- Page

their EMP report.
no.
118-123
exposure to chemicals during

pre placement and periodical
medical monitoring.
v)
What are onsite and offsite Detailed onsite and offsite emergency plan has been Page
emergency
plan
during given in Chapter 6 of EIA-EMP report.
no.
101-114
chemical disaster.
vi)
Liver function tests (LFT) Same will be done accordingly

during
pre-placement
--
and

Compliance of ToR
_____________________________________________________________________________________
periodical examination.
vii)
Details of occupational health Details of same has been incorporated in Chapter 8 Page
surveillance programme.
39
of EIA-EMP report.
no.
151-152
Socio-economic development The proposed project is in a well-established and Page

activities shall be in place.
No.
industrial notified estate. Thus, the said project will 153-154

not have any significant impact on Socio-economic
pattern of the surrounding region. The project shall
generate indirect employment opportunities, which
will contribute to social upliftment of the people in
surrounding area.
40
Note on compliance to the The Company is very much oblivious of its Page
No.
recommendations mentioned responsibility in protecting the Environment. Thus 144-152

in the CREP guidelines.
various mitigation measures as given in the report

shall be taken-up and effort will be made to nullify
the effect of the Project, on the Environment, if any.
41
Detailed
Environment Details of Environment management Plan (EMP)
management Plan (EMP) with has been given in Chapter 8 of EIA-EMP report.
Page
No.
144-152
specific reference to details of

air pollution control system,
water
&
wastewater
management,
monitoring
frequency, responsibility and

time bound implementation
plan for mitigation measure
shall be provided.
42
EMP shall include the concept Details of same has been given in Chapter 8 of EIA- Page
of waste-minimization, recycle EMP report.
No.
144-152
/ reuse / recover techniques,
xi

Compliance of ToR
_____________________________________________________________________________________
Energy
conservation,
and
natural resource conservation.

43
Total
capital
recurring
cost
cost/annum
environmental
and
for
Total project cost Rs. 6.92 crore
Page no.
EMP Cost 98 lakh
151-152
Recurring Cost 50 lakh
pollution
control measures.
44
Corporate
Environmental Details of same has been given in Chapter 8 of EIA- Page
Responsibility
(a)
EMP report.
No.
153-154
Does the company have a well Yes
Page
laid down Environment Policy
144-146
No.
approved by its Board of

Directors? If so, it may be
detailed in the EIA report.
(b)
Does the Environmental Policy Yes
Page
prescribe
144-146
for
standard
No.
operating process/procedures
to
bring
into
focus
any
infringement / deviation /
violation of the environmental
or forest norms / conditions?
If so, it may be detailed in the
EIA report.
(c)
What
system
is
the
or
hierarchical Details of same has been given in Chapter 8 of EIA- Page no. 146
Administrative EMP report.
order of the company to deal

with the environmental issues
and for ensuring compliance
xii

Compliance of ToR
_____________________________________________________________________________________
with the EC conditions.

Details of this system may be
given.
(d)
Does the company have a Details of same has been given in Chapter 8 of EIA- Page
system of reporting of non- EMP report.
no.
144-146
compliance / violations of
environmental norms to the
Board of Directors of the
company
and
or
shareholders or stakeholders
at
large?
This
reporting
mechanism should be detailed

in the EIA report.
45
Any litigation pending against No litigation pending against the project.

the
project
and/or
--
any
direction/order passed by any

Court of Law against the
project, if so, details thereof.
46
Public hearing issues raised As the project unit lies in notified industrial area, Annexure 1
and commitments made by the public hearing is exempted as per MoEF& CC
Circular dated 10.12.2014.
project proponent on the same
should be included separately Notification of industrial area and land allotment
paper has been attached as Annexure1
in EIA/EMP Report in the form
of tabular chart with financial
budget for complying with the
commitments made.
xiii

Final EIA/EMP Report

Chapter-1
1.CHAPTER
INTRODUCTION
1.0 INTRODUCTION OF THE COMPANY
ADLEY Lab Limited is a healthcare company founded in 2004 in the name of Adley
Foundations in North India. The company is involved in the manufacturing of API Bulk Drugs
at Plot No. D-27, Industrial Area, Focal Point, Dera Bassi, District: Mohali, in the state of
Punjab. The proposed capacity of the project is 3.83 TPM. The proposed project is to be located
within the premises of notified industrial area. These drugs are used in the formulation of
medicines. The company is promoted by an experienced entrepreneur who has business interest
in pharmaceuticals, food, ayurvedic & veterinary formulations in India, Africa, CIS and Asia for
more than three decades.
DEMAND SUPPLY GAP
The Indian pharmaceutical Industry has witnessed a robust growth of around 14% since the
beginning of the 11th Plan in 2007 from about Rs 71000 crores to over Rs 1 lac crores in
200910 comprising some Rs 62,055 crores of domestic market and exports of over Rs 42,154
crores. This also amounts to around 20% of total volume of global generics. However, the
Industry is quite fragmented and comprises of nearly 10,500 units with majority of them in
unorganized sector. Of these, about 300400 units are categorized as belonging to medium to
large organized sector with the top 10 manufacturers accounting for 36.5% of the market share.
As regards the Bulk drugs component of the industry, the market is around Rs 42,000crores
giving it a share of around 50% of the total domestic market. This gives the Indian Bulk Drug
industry a share of about 9% of the global bulk drug market. As the demand of drugs are
increasing day by day due to various reasons is the reason continuous growth in this sector.


Chapter-1
OBJECTIVE:
The demand for pharmaceutical products in India is significant and is driven by low drug
penetration, rising middle-class & disposable income, increased government & private spending
on healthcare infrastructure, increasing medical insurance penetration etc. The role of Indian
bulk drug manufacturers in the global pharmaceutical supply chain is gradually evolving with
increasing presence in synthesis and manufacture of late stage intermediates and APIs. Globally,
India ranks third in terms of manufacturing Pharma products by volume. India is having very
good engineering & research scientist pool and long proven expertise of producing quality bulk
drugs. The bulk drug market has a fast progressing growth and there is ample opportunity in
indigenous as well as export market. With an ever-changing market scenario influenced by the
impending new patent laws and the opening up of international trade, the companies are
undergoing a continuous process of diversification these days. And it has to be seen how the
industry is going to survive this period of transition and attain its critical mass, which has to
serve as one of the crucial factors for its future growth.
LOCATION OF PROJECT
The project is situated at D-27, Industrial area, Focal Point, Tehsil- Derabassi, District -Mohali
(Punjab). The proposed plant shall be a well-designed and modern bulk drugs manufacturing
plant.
PROJECT PROMOTERS
Mr. Vijay Batra is the Director of the Company. He has wide experience in the field of
pharmaceuticals and looks after marketing and general administration of the unit.
VISION
To set an example in the area by becoming a leading organization in the business of Bulk
Drugs.
To become a well known and reputed organization as a manufacturing company with
strong focus on research.


Chapter-1
MISSION
To achieve growth in business by
Attaining globally competitive cost levels
Enhancing the value we deliver to stakeholders
Commitments to corporate responsibility
To Deliver the customer satisfaction
Employees are our strength and we will create an environment that fosters achievement,
innovation and teamwork.
GOAL
The main goal of the company is to be a major player in the manufacture of Bulk Drugs and to
Serve the Indian and International demand.
RESEARCH AND DEVELOPMENT
The company is focusing on Research & Development activities to optimize cost, increase
process yield, inventing better process and waste recovery methods.
1.1 THE PROJECT :
The project proponent proposes to set up its manufacturing activity at D-27, Industrial area,
Focal Point, Tehsil- Derabassi, District -Mohali (Punjab), using the state of art technology,
adopting modernized machineries and equipment and novel process technologies, with waste
minimization techniques. The total capacity of the proposed project to manufacture API Bulk
Drugs shall be 3.83TPM. The proposed project is to be located in the notified industrial estate
Category 5 (f)-B.
1.2 PROJECT DETAILS:
1.2.1 Products:
The proposed project is manufacturing of Bulk Drugs & its Intermediates. The company has
planned to manufacture following drugs:
Table 1.1 Product details
S.No.
Name of the product
Quantity (Kg/Month)
1.
Amifostine
50.0
3


Chapter-1
2.
Arabidol
1000.0
3.
5-Aza cytidine
10.0
4.
Bendamustine
5.0
5.
Bicalutamide
6.0
6.
Bortezomib
1.0
7.
Busulfan
3.0
8.
Capecitabine
60.0
9.
Carboplatin
5.0
10.
Carmustine
0.35
11.
Chlorombucil
20.
12.
Cisplatin
5.0
13.
Dacarbazine
10.0
14.
Decitabine
30.0
15.
Decitanib
100.0
16.
Docetaxel
5.0
17.
Dopxitine Hydrochloride
150.0
18.
Erlotinib
100.0
19.
Estrarnustine
1.0
20.
Fulvestrant
0.9
21.
5-Fluoro Uracil
25.0
22.
Fludarabine Phosphate
10.0
23.
Geftinib
300.0
24.
Gemcitabine Hydrochloride
200.0
25.
Imatinib Mesylate
500.0
26.
Irinotecan Hydrochloride
10.0
27.
Lapatinib
20.0
28.
Lenaudomide
20.0
29.
Letrazole
60.0
30.
Lomustine
10.0
4


Chapter-1
31.
Melphalan
50.0
32.
6-Mercaptapurine
100.0
33.
Methorexate
50.0
34.
Nilotilnib
60.0
35.
Oxalipaltin
24.0
36.
Paclitaxel
1.0
37.
Premetrexed di Sodium
105.0
38.
Procarbazine
50.0
39.
Sorafenib
500.0
40.
Sunitinib
25.0
41.
Temozolomide
50.0
42.
Topotican Hydrochloride
40.0
43.
Zoldronic Acid
60.0
Total
3832.25
Note: After proposed project, maximum 3.83 TPM either of the products mentioned above shall
be manufactured.
1.2.2 Regulatory Frame Work:

The principal environmental regulatory agency in India is the Ministry of Environment, Forests &
Climate change (MoEF), New Delhi. MoEF formulates environmental policies and accords
environmental clearance for the projects.
It is important to note that the Central Government framed umbrella legislation, called the
Environment (Protection) Act, 1986 to broadly encompass and regulate an array of environmental
issues. The overall purpose of EPA is to establish an overall coherent policy and provide a basis for
the coordinated work of various government agencies with operational responsibility for the
environment and natural resources. This legislation also invests authorities with regulatory powers
to address specific issues affecting the environment. The Act does not allow any person to establish


Chapter-1
an industry, operation or process that discharge or emit any environmental pollutant in excess of
standards prescribed under specific rules and notifications.
The Acts, Rules and Notifications applicable to environmental aspects of the construction and
operational phases of proposed project is summarized in Table 1.1 and briefly described in the
following sections.
SUMMARY OF ENVIRONMENTAL LEGISLATION FOR PROPOSED PROJECT
Environment Impact Assessment Notification, dated 14th September 2006, as amended on
1st December, 2009.
Environment (Protection) Act, 1986 Environment (Protection) Rules, 1986
Air (Prevention and Control of Pollution) Act, 1987 (as amended) with Rules.
Water (Prevention and Control of Pollution) Act, 1974 with Rules.
Noise Pollution (Regulation and Control) Rules, 2006 (as amended)
The Municipal Solid Waste (Management and Handling) Rules, 2000
The Public Liability Insurance Act, 1992 (as amended)
Manufacture, Storage and Import of Hazardous Chemicals Rules, 2000 (as amended)
The Explosives Rules, 2008
1.2.3 Location:
The project proponent proposes to set up its manufacturing activity at D-27, Industrial area,
Focal Point, Tehsil- Derabassi, District -Mohali (Punjab). The site is located at about
303618.40N Latitude & 765126.09 E Longitude. Total area of the site is 2500 sq. yards.
The site is well connected by rail and road. There are about 24 villages falling within the area of
10 Km radius surrounding proposed project with the project site as center. NH-22 (ChandigarhAmbala) is at a distance of about 6 km from the site. The nearest Airport is Chandigarh that is
about 19 kms from the site.
The area has contributed significantly in the development of our nations economy through the
excellent industrial growth. The area has considerably developed in last few decades by sharing
vital input through industrial development and implementation of government actions / plan of
6


Chapter-1
development. It has been selected as the production hub by many large banner industries of
chemicals, pharmaceutical, pesticides, & textiles. Derabassi is a very important industrial center
having the advantage of close proximity to Mohali and Chandigarh. Due to NH 22 and Ambala
is well connected by road and rail to rest parts of the country. Communication facility available
in the area is good. PPCB has developed Common Hazardous Waste Storage Site at Nimbua
which is also nearby to the site.
The location map of the study area is as shown in Figure 1.1 and site / layout map of the industry
is shown in Figure 1.2.
Table 1.2
Location Details
S. No
Particulars
Details
Location
Village/ Town/Plot No.
D-27, Industrial Area, Focal point
Tehsil
Dera Bassi
District
Mohali
State
Punjab
Latitude
303618.40 North
Longitude
765126.09 East
Elevation
381 mts.
Total land requirement
2500 yard2
Climatic Conditions
a.
Temperature
Min: 6oC, Max:40 oC
b.
Rainfall
1000-1100 mm (average)
c.
Relative Humidity, %
Min: 23%, Max:80%
d.
Wind speed, Kms/hour
10 Km (approx.)

Nearest highway

Chapter-1
National Highway-22
(Chandigarh Ambala about 6 km)
Nearest railhead
Ghaggar Railway Station -2.61 Km, N
Nearest airport
Chandigarh (about 19 km)
Nearest major city
Mohali (about 24 km)
Nearest major settlement
DeraBassi , 2.57 km
10
Features with 10 km :
i)
Defence installations
Nil
ii)
Archaeological important places
Nil
iii)
Wild life sanctuaries
Nil
iv)
Reserved/Protected forest
Bir Kheri Protected Forest - 4.1 Km,S

KohaliRaitan Reserved Forest 7.5 km,NE
Dariya Reserved Forest 8 km,NW
Bir Hansala protected forest 8.5 km,SW
v)
Punjab Chemicals & crop protection limited -
Industries
01 km
Parabolic drugs Limited Sundran-04 km.
Vardhman Chem Tech Ltd Nimbua - 4.5 km.
Saurav Chemicals Limited Saidpura- 2.5 km
Ark Health Care Pvt Ltd
Essix Limited
vi)
Ghaggar River, 1.5 Km NW
Rivers
Dhamgiri River, 9.2 Km SE

vii)
Hill ranges
Nil
viii)
State Boundary
Haryana State (about 2 km)
11
Cost details


Chapter-1
(i)
Project Cost
6.92 crore
(ii)
Cost for EMP
98 Lakhs
(iii)
Recurring Cost
50 lakh
1.2.4 Project Justification

M/s Adley Lab Limited proposes to set up its manufacturing activity at D-27, Industrial area,
Focal Point, Tehsil- Derabassi, District -Mohali (Punjab). These bulk drugs are used in the
manufacture of medicines, most of which are life saving drugs. The demand of such products is
tremendous in our country and there is a huge gap in the demand and supply chain. The market
of these products has a fast progressing growth and there is ample opportunity in indigenous as
well as export market.
Adley products are offered in liquid and dry powder injectables, eye, ear, nasal drops and
ointments, Liquid orals, dry syrups, capsules & tablets. The latest addition in the product range
is anti-cancer product range. Separate AHUs have been provided to avoid cross contamination.
Similarly separate WFI lines have been laid. Standby power has been provided with D.G.set.
Most of the raw materials are indigenous. There is easy availability of infrastructure, man power
and easy availability of raw materials. This results in the availability of cheaper products than
imported products. Due to above reasons it will bring revenue to the state exchequer also.
1.3 SCOPE OF EIA

This report contains various information on the environmental factors viz-a-viz contribution
of pollution by the proposed unit. These factors include air, water, noise, health and welfare
facilities, land use and agricultural pattern etc., and discuss the predicted impact of the
proposed plant activities on these factors. Broadly under the scope of this EIA report it is
envisaged:
To assess the present status of air, water, land, noise, biological &. Socio economic
components of environment.
To identify, quantify &. Evaluate positive or negative impacts of various operations on

different environmental components.
9


Chapter-1
To evaluate proposed pollution control measures and to suggest additional control

strategies, if any, to mitigate the adverse effects.
To prepare Environmental Management Plan for utilization and adoption of safety

measures.
To delineate future Environmental quality monitoring programme.
Suggest safety measures against possible industrial hazards.
1.4 METHODOLOGY FOR EIA

The Bulk Drugs industry falls under Schedule I; No. 5 (f) under Category B specified in EIA
Notification issued by the Ministry of Environment, Forests and Climate Change (MoEF), but
due to interstate boundary the project is categorized under A category and is to appraised by
MoEF. As per the said Schedule, the Central Government imposed certain restrictions and
prohibitions on the listed project, unless the Government has granted Environment Clearance.
For this, the industry is required to submit an Environmental Impact Assessment Study Report.
Any industrial project is expected to cause environmental impacts near the project site during its
construction and operation phases. The type and intensity of these impacts on various
components of the environment varies depending on the nature and size of the project as well as
its geographical location. The net impacts from an individual project can be quantified through
Environmental Impact Assessment (EIA) studies for various components like Air, Water, Land,
Noise, Biological and Socio-economic environment prior to its implementation of the project.
The EIA study forms a basis for preparing an Environmental Management Plan (EMP) to
conserve the environment within that region.
The total EIA studies for a particular project site can be divided into the following three phases:
Identification of significant environmental parameters and assessing the status within the
impact zone with respect to Air, Noise, Water, Land and Socioeconomic environment.
Prediction of impacts due to the proposed project on identified environmental parameters.
Evaluation of total impacts after super imposing the predicted impacts over the baseline
data and preparation of Environmental Impact Statement (EIS), which helps in
incorporating proper mitigation measures wherever necessary for preventing deterioration
in environmental quality.
10


Chapter-1
1.5 OBJECTIVES OF ENVIRONMENTAL IMPACT ASSESSMENT

To establish the existing environmental status of air, water and land quality, noise level,
flora and fauna, demographic and socio-economic factors, land use and risk hazards
within 10 km radius.
To suggest preventive and mitigation measures to minimize adverse impacts and to
maximize beneficial impacts.
Thus, the impact of the proposed project for the manufacture of various types of API Bulk Drugs
on the environment is to be identified, predicted, assessed, evaluated and control measures to be
suggested and feedback mechanism to be established.
1.6 SITE SELECTION CRITERIA OF THE PROPOSED PROJECT SITE

Site selection was guided by many factors like infrastructure in the area, availability of land,
water sources, fuel transportation, power availability etc. Specific Site Selection Criteria for the
proposed project have been given below:
1) The proposed project site is well connected by road to National Highway No. 22.
2) Easy availability of infrastructure facilities.
3) No prime agricultural land / forest land was to be converted for industrial use.
4) There is enough extra land to raise required green belt / green cover.
5) Area where proposed site is to be located has no history of natural calamities like floods,
cloud burst etc. except earthquake.
6) Proximity to raw material suppliers
7) Modern infrastructure support and amenities at par with industrial estates in other global
markets, including:
Efficient transport facilities within the industrial estate and the city area
Uninterrupted Power supply
In addition to the above, the following factors within the study area have also been considered:
There are no metropolitan cities.
There are no ecologically sensitive areas.
11


Chapter-1
1.7 STRUCTURE OF THE REPORT

The entire EIA report is prepared based on the generic structure of EIA document given at
APPENDIX III of the Notification No. S.O. 1533 dated 14th September, 2006 at MoEF, New
Delhi.
The report has been divided into ten chapters as described below:
Chapter-1 gives information about the project proponent i.e. M/S ADLEY LAB LIMITED and
the proposed project including its location and justification/importance, brief details around the
surrounding area and details about site selection criteria considered. It also outlines the statutory
requirement of obtaining prior Environment Clearance, steps to be followed for the same and
basic purpose, scope and methodology of EIA study.
Chapter-2 is Project Description and infrastructure facilities incorporating all industrial and
environmental activities of the project proponent for setting up of the proposed project for the
manufacturing of various types of API Bulk Drugs. It also gives information about
manufacturing process and raw materials, sources of pollution and details of pollution control
facilities to be provided i.e. water and waste water details, air pollution and control system,
sludge storage facility, noise control measures etc.
Chapter-3 is Description of the Environment which includes Base Line Environment Study
giving details about status of air quality, meteorology, water, noise, land, ecology and socio
economic environment of the study area based on information collected through actual field
study or from secondary sources.
Chapter-4 is Identification of Impacts (and its mitigation measures), which identifies the
impacts of various environmental parameters whether beneficial or deleterious for the
construction and operation phase of the project. It also quantifies significant impacts of the
proposed project on various environmental components for the construction and operation phase
of the project.
12


Chapter-1
Chapter-5 is Environmental Monitoring Plan which provides details of monitoring plan of

various environmental parameters as well as its frequency of monitoring.
Chapter-6 is Additional Studies which includes Risk Analysis & Disaster Management Plan &
MSDS.
Chapter-7 is Benefits due to the proposed project.
Chapter-8 Environmental Management Plan (EMP) incorporating measures to be adopted for

mitigation of anticipated adverse impacts, if any safety measures, post-project monitoring
program for environmental parameters, green belt development etc.
Chapter-9 is the Summary & Conclusion of the proposed Project.
Chapter-10 is profile of consultant engaged for the monitoring and preparation of EIA report.
13


Chapter-2
2. CHAPTER
PROJECT DESCRIPTION
2.1 Process Description
2.1.1 Project Proponent
M/s Adley Lab Ltd. has proposed to produce bulk drugs (3.83 TPM) at Focal Point, Derabassi,
Distt. Mohali, Punjab.
Applicant Name
: M/s Adley Lab Ltd.
Address
: D-27, Industrial Area Focal Point,

Tehsil: Dera Bassi
2.1.2 Location of the Project

The plant site is in FEZ (Free Enterprises Zone) D-27, Industrial Area Focal Point, Tehsil: Dera
Bassi , Dist. Mohali of Punjab. It is on Chandigarh-Ambala Highway NH-22. It lies near Long
768562 East and Lat: 306072 North and it is at an altitude of about 381 meter above mean
sea level. It is well connected with Mohali, Chandigarh & Zirakpur through well maintained
metaled roads. It is about 24 K.M. from Mohali. Chandigarh bus stand is at a distance of about
20 K.M. by road. The nearest rail head is Ghaggar Railway Station -2.61 Km, N.
2.1.3 Need for the Project
The proposed project is situated at D-27, Industrial area, Focal Point, Tehsil- Derabassi, District Mohali (Punjab) for manufacturing of drugs. These bulk drugs are used in the manufacture of
medicines, most of which are life saving drugs. The demand of such products is tremendous in
our country and there is a huge gap in the demand and supply chain. The market of these
products has a fast progressing growth and there is ample opportunity in indigenous as well as
export market.
Most of the raw materials are indigenous. Also there is easy availability of infrastructure, man
power and easy availability of raw materials. This results in the availability of cheaper products
than imported products. Due to above reasons it will bring revenue to the state exchequer also.
14


Chapter-2
Figure 2.1: Location of Project Site.
15


Chapter-2
Figure 2.2: Location map of the project site
16


Chapter-2
Figure 2.3: Layout Plan of the project site
17


Chapter-2
2.2 PRODUCTS
The Company proposes to Manufacture API Products with proposed Capacity of 3832
Kgs/Month. The list of products that are to be manufactured has been given in Table 1.1 of this
EIA report.
2.3 RAW MATERIALS
The Raw Materials required for Manufacturing various proposed API Products are listed below:
1) Acrylo Nitrile
2) HBr
3) Activated Carbon
4) Hvdrogen Gas
5) Raney Nickel
6) Tri Sodium Phosehothioate
7) Ethyl Amine
8) Methanol
9) Acetone
10) 5-Azacytosine
11) HMDS
12) Ammonium Sulphate
13) 1,2,3,5-tetra-o-acetyl-~-D-:ribofuranose
14) Tins-triflate
15) Sodium Carbonate
16) Oichloromethane
17) 1-Chloro 2,4 Di Nitro Benzene
18) NaHCo3
19) Sodium Sulphate
20) 2-Chloro Ethanol
21) Potassium Carbonate
22) Di Iso Propyl Ethyl Amine
23) IPA
24) Ethyl Acetate
18


Chapter-2
25) MDC
26) Methyl Amine
27) Heptane
28) Iso Butyl Boronie Acid
29) Pinanediol
30) Zinc Chloride
31) N-Hexyl Lithium
32) Di Iso Propyl Amine
33) Tri Fluoro Acetic Acid
34) L-Phenyl Alanine
35) Pyrazine Carboxylic acid
36) N-Hydroxy.Succinamide
37) Di Cyclohexyl Carbodimide
38) N-Methyl Morpholine
39) 2-Chloro-4,6-dimethoxy-1,3,5-triazine
40) Sodium hydroxide
4 1 ) Iso Butyl Boronie Acid
42) Pinanediol
43) Zinc Chloride
44) N-Hexyl Lithium
45) Di Iso Propyl Amine
46) Tri Fluoro Acetic Acid
47) Pyrazine Carboxylic acid
48) N-Hydroxy.Succinamide
49) Di Cyclohexyl Carbodimide
50) Hydrochloric Acid
51) Dicyclohexyl dicarbodimide
52) Di isopropyl ethylamine
53) Intermediate-I
54) Intermediate-II
19


Chapter-2
55) Di Iso-Propyl Ether

56) DMF
57) Tetra hydro Furan (THF)
58) N-Heptane
59) 1, 4Butanediol
60) Methane Sulfonyl Chloride
61) Pyridine
62) Ether
63) D-Ribose
64) Sulfuric Acid
65) Stannous Chloride
66) 5-Fluoro cytosine
67) Ammonia Solution
68) Glacial acetic acid
69) Acetic Anhydride
70) PTSC
71) n-Pentyl chloroformate
72) Acetic Acid
73) Sodium Chloride
74) Isopropyl Alcohol
75) Potassium tetra chloro platinate
76) Potassium Iodide
77) Ammonia
78) Silver Oxide
79) CBDCA
80) 3-Bis(2-Chloroethyl)-1-Urea
81) Methylene Chloride
82) Sodium Nitrite
83) Carbon Oi Sulphide
84) AICI3
20


Chapter-2
85) Acetamide
86) Succinic Anhydride
87) Na2Co3
88) Activated carbon
89) Hyflo
90) Ethylene Oxide
91) Tri Ethylene Glycol
92) KOH
93) Hydrazine Hydrate
94) PoCI3
95) Petroleum Ether
96 ) Toluene
97) Potassium tetra chloro platinate
98) Potassium Iodide
99) Liquid Ammonia
100) Silver Nitrate
101) Potassium Chloride
102) 5-Amino Imidazole-Carbonamide Hydrochloride
103) NaNO2
1 0 4) Di methyl amine
105) 2-Deoxty ribose
106) Acetyl Chloride
107) Ammonium Sulphate
108) Tins triflate
109) MethanolicAmmonia
110) Dichloromethane
111) Acetonitrile
112) 3-Chloro-2-amino-benzoicAcid
113) Lithium hydroxide monohydrate
114) Lithium Aluminurn Chloride
21


Chapter-2
115) Ammonium Chloride

116) Chloro Acetyl Chloride
117) 2-Hydroxy ethyl piperizine
118) Ethyl di isopropyl amine
119) Formic Acid
120) 1-trityl-3-( (di methyl-amino)methaylene)
121) Tri-Methyl acetyl chloride
122) 4,6-dochloro-2-methyl-Pvrimidine
123) Lithium hydroxide
124) NaOBu-t
125) Ammonia
126) Di chloro Methane
127) Hexane
128) Ethanol
129) (2R,3S)-3-Phenyl iso serine-methyl ester formate
130) Isobutyl aldehyde
131) Di-t-butyl-dicarbonate
132) Lithium hydroxide
133) Magnesium sulphate
134) 10--deacetyl baccati III
135) Di cyclo hexyl carbodimide
136) 3,5-clinifirobenzyl Chloride
137) Morpholine
138) Intermediate-A
139) 4-(Oimethyl amino)-pyridine
140) Diethyl ether
141) Hexane
142) Acetonitrile
143) 3-Chloro-Propionyl-chloride
144) NaBH4
22


Chapter-2
145) - napthol
146) Triethyl amine
147) Dimethyl amine pyridine
148) Methane sulphonyl chloride
149) P-ditolnyl-D(+)-tartaric Acid
151) Ethanol
152) 3,4-Dimethoxy Benzaldehyde
153) N,N-Dimethyl formamide
154) Hydroxyl Amine Hydrochloride
155) Nitric Acid (70%)
156) Ferric Chloride
157) FormicAcid
158) Hydrogen Bromide
160) Oxalyl Chloride
161) Ethynyl Aniline
162) 2-lodo ethyl methyl ether
163) IPAHCI
164) Bis(Chloroethyl)
165) Phosgene
166) I3-Benzoylamino-a-f1uoroacrylic amide
167) Estradiol
168) Sodium Sulphate
169) Tri methyl ortho formate
170) Copper bromide
171) Borane di methyl sulfide
172) Hydrogen peroxide
173) 2,2,6,6-tetra methyl-1-piperidine oxide
174) lodo benzene diacetate
23


Chapter-2
175) Sodium thio sulfate

176) (7-bromoheptyl)-( 4.4,5,5,5- pentafluoropentyl)sulfane
1 77) Tri phenyl phosphine
178) Hydrogen peroxide
179) Palladium Carbon
180) Aluminum trichloride
181) Thiourea
182) n-Butyl lithium
183) Dlc hlorornethane
184) 4-ethyl-10-hydroxy-camptothcin
185) 1-chloro-carbonyl-4-piperidino piperidine base
187) 2,4,5,6-Tetra amino Pyridine
188) Formamide
189) Ammonium hydroxide
191) Sodium bi carbonate
192) 2,6-diacetamido purine
193) Methanolic sodium-methoxide
194) Fluoroboric Acid
195) Sodium Nitrite
196) Ethanolic Ammonia
1 97) Boron tri fluoride
198) Sodium Caroante
199) Iso Vanillin
200) 3-Chloro phenyl rnorpholine
201) Nitric Acid
202) Acetic Acid
203) Oxylyl chloride
204) 3-Chloro-4-f1uoroaniline
24


Chapter-2
205) Ribofuranose Compound

206) Vitride
207) Triethyl amine
208) Methane sulphonyl!Chloride
209) TMSC
210) TMS Triflate
211) Ethylene Dichloride
212) Isopropyl Ether
213) Ortho Toluedine
214) Cyanamide
215) Cinnarnvl Ketone
216) NaOH Flakes
217) n-Butanol
218) 3-Chloro-4-(3-fluoro-benzyl oxy) nitrobenzene
219) Iron Powder
220) Ammonium chloride
221) 4-chloro-6-iodo-quinazoline
222) 5-formyl-2-fluoro-bromic acid
223) Palladium acetate
224) Methyl sulfonyl ethyl amine Hcl
225) Di isopropyl ethyl amine
226) Sodium tri acetoxy boro hydride
227) Di chloro methane
228) Isopropanol
229) Meth_y)-2-bromormethyJ-3-nitrobenzoate
230) L-N-CBZ-Glutamine
231) Acetyl Chloride
232) Palladium Carbon
233) Potassium t-butoxide
234) MTBE
25


Chapter-2
235) 4-Bromo Methyl Benzo nitrile

236) 4-Amino1,2,4triazole
237) Sodium Nitrate(NaNo2)
238) Dimethyl Formamide
239) Potassium tertiary Butoxide
240) Fluoro Benzo nitrile
241) Cyclohexyl iso cyanate
242) lsopropyl Alcohol
243) Sulphuric Acid
244) Potassium Phthalamide
245) Ethyl cvano acetate
246) Sodium Metal
247) Urea
248) Sodium dithionate
249) Phosphryl chloride
250) Ethyl benzene
251) 2, 4, 5, 6- Tetraamino-pyrimidine sulfate
252) Sodium Bisulfate
253) 1,1-Dichloro acetone
254) Caustic Lye
255) Bromine
256) Dibenzoyl Peroxide
257) Barium salt dehydrate of P-(N- methyl)- amino benzyl-L-glutamic acid
258) N-methyl pyrrolidone
259) Potassium tetra chloro palatinate
260)1,2- diamino cyclo hexane
261) Silver Nitrate
262) Potassium Oxalate
263) LI HMDS
264) TROC-CI
26


Chapter-2
265) Oxazoline Carboxylic Acid

266) DMAP
267) Di cyclocarbodimide
268) Trifluoro acetic acid
269) Sodium Acetate
270) Triethyj Amine
271) Sulphuric Acid
272) 4-(DimethyLarnino)-pyridine
273) Magnesium sulphate
274) Morpholine
275) MTBE
276) Dichloromethane
277) Diethyl ether
278) M-methyl-2-pyrrolidone
279) Methylene dichloride
280) Para Tolnic Acid
281) Benzoyl peroxide
282) N-Bromosuccinamide
283) Sodium bisulphate
284) Methyl hydrazine
285) IPA HCL
286) Picolinic Acid
287) Thionly Chloride
288) 4- Amino Phenol
289) 4-Chloro-3(trifluoro-methyl)-phenyl iso cyanide
290) Potassium tetra butoxide
291) T-butyl acetoacetate
292) Zn powder
293) Phosphorus oxychloride
294) KO
27


Chapter-2
295) Dicyclohexyl carbodimide

296) Hydroxy benzo triozole
297) 2-diethyl amino-ethyl amine
298) Sodium bicarbonate
299) 5-Fluoro isatin
300) Hydrazine hydrate
301) Pyrolidine
302) L(E)- Malic Acid
303) Iso Propyl Alcohol
304) 5-Amino Imidazole-Carbonamide Hydrochloride
305) Diphenyl carbonyl chloride
306) Mono methyl amine
307) Dimethyl sulfoxide
308) Camptothecin
309) Thioanisole
310) Platinum Oxide
311) lodoso benzene diacetate
312)Imdazole
313) Titanium tetrachloride
314) Phosphorus Acid
315) Chloro benzene
316) Phosphorus oxychloride
The raw materials are stored separately in non reactive containers.
28


Chapter-2
Figure 2.4: Action plan for Transportation of raw material and products
Transportation of material shall be carried out during day time only
The speed of dumpers plying on the haul road should limited to avoid generation of dust
Haul road shall be covered with gravels
Covering of material when transport through trucks/dumpers.
2.4 MANUFACTURING PROCESS:The manufacturing process of bulk drugs is a synthetic process and the starting material for the
process is reagent / drug intermediates of the individual bulk drug. The starting raw materials,
drug intermediates are dispensed in a lose container and subsequently added in the reactor along
with all other ingredients, solvents or filtered potable/dematerialized water to initiate the batch.
The reaction mass are completely mixed and solid materials get dissolved and mixed with the
solvent. Completion of the reaction is confirmed with the help of Thin Layer Chromatography
29


Chapter-2
(TLC). The reaction mass is heated till the distillation starts and subsequently the
reflux/distillation continues to complete the condensation/addition reactions.
The reacted mass is transferred to another reactor and subsequently the solvents like Iso Propyl
Alcohol (IPA)/Ethyl Acetate/Acetone/Toluene etc. are added to extract the desired intermediates
and products. The mixtures of the solvents and the imtermediates or products are washed with
water to remove the impurities present in the solutions. The process of extracting the material
from the reaction mass is called Solvent Extraction.
The purified mixture of the solvent and the intermediate products is treated with Hydrochloric
Acid/ Sodium hydroxide to get the required pH and to get the Crude Bulk Drug. The solvent
from the purified mixture is distilled and another solvent, in which product solubility is less, is
added. The reaction mass is cooled with the help of cooling tower and chilled water and
subsequently filtered by centrifuging operations. The solid materials recovered from the
centrifuge are called Crude Bulk Drugs.
The Crude Bulk Drugs are filtered to remove all the foreign particles from the products. The
purified materials are the Finished Bulk Drug product. The Finished Bulk Drugs are dried and
subsequently Milling, Sifting, Blending and Packing are done.
The basic details of the manufacturing process in the block diagram are shown below:
DISPENSING
DRYING, SIFTING,
MILLING AND
BLENDING
BATCH
INITIATION
FILTRATION
REFLUX/
DISTILLAT
ION
PURIFICATION
EXTRACTION/
COOLING
FILTRATION
PACKINGING
Figure 2.5 Manufacturing process
30


Chapter-2
2.5 Facilities at the Plant

The factory building will along with other ancillary structures are proposed to be constructed. It
will be provide adequate space for the following areas of working:1. Storage for raw material and finished goods.
2. Plant and Machinery
3. Store
4. Offices
5. Toilets
6. Water storage tanks
Open space will be landscaped and trees will be planted in due course of time.
2.6 Land Use breakup
Total land requirement for the proposed project is 2500 Yard2, out of which 33% will be used for
greenbelt development.
2.7 Machinery
Following machinery will be finally in position within the unit:
Table 2.2 List of machinery
S.NO.
EQUIPMENT NAME
Reaction Vessels
Condensers
Decanters
Cooling Tower
Storage Tanks
Steam Boiler
2.7 Power
31


Chapter-2
The requirement of Power for the unit is 261.69 KW. D.G set of 250 KVA will also be installed
for emergency.
2.8 Water Supply

The water requirement of the unit will be met from municipal supply. The daily requirement of
water for unit is 29.84 KLD. About 9.34 KLD water will be required in process & make up water
required for cooling purpose will be 5 KLD. Water required for boiler will be 8 KLD and for
domestic purpose 1.5 KLD. Details of water consumption are given in Table- 2.1.
Table-2.3
Water Consumption Details
S. No.
Purpose
Water Requirement in KLD
Process
9.34
Reactor and Floor Washing
2.00
Boiler feed
8.00
Cooling Tower Make up
5.00
Scrubbing System
1.00
DM Plant
1.00
Domestic
1.50
Green Belt
2.00
Total
29.84
2.9 Manpower
The requirement of personnel for the proposed plant has been made keeping in view of the following:
Technical concept of plant, including process control and instrumentation.
Smooth and efficient operation of the plant.
Effective co-ordination between the various departments within the plant.
Optimum organization will well defined and judicious job distribution
Optimum utilization of different grades of workmen and supervisory staff and

32


Chapter-2
Maximum capacity of the facilities.
Unit will work on three shift basis and manpower needed will be about 20-25 persons.
2.10 Waste Handling

2.10.1 Liquid waste
Effluent generated from manufacturing process will be treated in Effluent treatment cum Sewage
treatment plant. Details of waste water are given in Table-2.2.
Table-2.4
Waste Water Details
S. No.
Waste Water Generation in Disposal Details
Purpose
KLD
1.
Process
2.
Reactor
10.86
&
Floor 2.00
ETP with Evaporator

and Reverse Osmosis
System
Washing
and
3.
Boiler Blow Down
2.00
permeate is reused
4.
Cooling Tower Blow
1.50
in cooling tower
the
Down
5.
Scrubbing system
1.00
6.
DM Plant
1.00
7.
Domestic
1.00
Total
19.36
INDUSTRIAL WASTE MANAGEMENT:

The Company proposes to Install a Zero Discharge ETP Plant comprising of Primary Treatment,
Multi Effect Evaporator, Biological Treatment, Tertiary Treatment, Reverse Osmosis so that
there will be no discharge out of premises. The details of treatment sequence are given below:
33


Chapter-2
PRELIMINARY TREATMENT (BAR SCREEN, OIL & GREASE TRAP and

EQUALISATION TANK)
The preliminary treatment begins at effluent source by installing bar screen in drains to arrest
polythene bags etc. at the source and prevents their ingress to the system. In the first tank, oil and
grease settle down and in the equalization tank, the effluent is neutralized using alkali/acid.
TREATMENT-1(FLASH MIXER and PRIMARY CLARIFIER):
From equalization tank, effluent is transferred to Flash mixer where poly-electrolyte is added and
is sent to Primary Clarifier where excess solids settle out and are removed under gravity by
sludge drying bed. Clarified effluent is passed on to for secondary treatment in the MEE then
aeration tank.
TREATMENT-2(EVAPORATOR):
After the primary treatment, effluent is passed through Evaporator process to reduce BOD and
COD. High TDS Effluent from primary clarifier enters in the Evaporator process here
condensation of effluent take place. Condensate effluent with low TDS sent to the aeration tank
and left residues disposed off at TSDF site.
TREATMENT-3(AERATION TANK):
After primary treatment of effluent, effluent is sent to Aeration Tanks for BOD removal in
presence of Oxygen and Nutrients. Aeration is provided in Aeration Tanks to get the required
COD and BOD of the effluent.
TREATMENT-4(SECONDARY CLARIFIER):
Effluent with required COD and BOD is sent to the secondary clarifier where excess
microorganism colonies settle out and return to the aerobic reactor and the effluent is drained to
sludge drying beds.
TREATMENT-5(SLUDGE DRYING BED and FILTERATE SUMP):
34


Chapter-2
Sludge Drying Beds has been provided to collect sludge from PRIMARY CLARIFIER /
SECONDARY CLARIFIER and the filtrated effluent from sludge drying bed is collected in
Filtrate Sump which is again sent to Equalization tank for re-treatment. The dried sludge from
sludge drying bed of PRIMARY CLARIFIER is given to NIMBUA which is authorize recycler
from PPCB and sludge recovered from secondary clarifier is used as manure in ferti-irrigation
since it is a biomass and Non Hazardous in nature.
TREATMENT-6(DMF SUMP , SAND FILTER and CARBON FILTER ):
DMF sump will receive treated effluent from secondary section and hold it for pumping to
filters. The high pressure pumps are used to feed Sand Filter and Carbon Filter. Filtered effluent
is sent to treated water tank from there the treated water is used in ferti-irrigation in plant. A
schematic diagram of effluent cum sewage treatment plant is given in fig. 2.2.
TREATMENT-7DMF SUMP , REVERSE OSMOSIS):
Treated effluent will be passed through Reverse Osmosis Plant for recycling of Treated effluent.
The permeate from RO will be reused in the Plant for less stringent applications and Reject from
RO will be sent back to Evaporator .The Conc. From Evaporator will be sent to Common Hazard
Waste Disposal site at Nimbua and condensate from Evaporator will be treated, thus no effluent
discharge.
35


Chapter-2
Figure 2.6: Schematic Diagramme of Effluent cum Sewage Treatment Plant.
Table-2.5
Treatment flow for effluent as per segregation
Effluent Type
Treatment Flow
HTDS/HCOD
Collection
Stripper
HTDS
LTDS/LCOD
MEE
Collection
MEE
Equalization & neutralization

TSDF
Equalization & neutralization
TSDF
Collection
Sand Filter
ETP(Biological Treatment)
Carbon Filter
Gardening
36


Chapter-2
2.10.2 Solid waste

Solid wastes in the unit are from the following sources.
i) Solids from APCD.
ii) Ash from the Boiler furnace
Solids from APCD will be disposed off at designated land filling site. Ash from boiler will be
used for land fill site.
2.10.3 Hazardous waste

The Hazardous wastes generated from the unit are Sulphur Sludge, Catalyst dust and used DG
Set oils. The Sulphur sludge & Catalyst Dust will be sent to TSDF site Nimbua Dera Bassi for
final disposal & used oil from D.G. Set shall be sold to recyclers. There are no other hazardous
wastes.
2.11 Pollution Control Measures

The main sources of pollution from the unit are discussed as under:
2.11.1 Air Pollution
i) Exhaust from Boiler
The source of emissions at the Plant is Boiler of capacity 0.85 TPH. There will be 2 No. stacks in
the industry. In which one no. stack will be attached with boiler and other stack with DG set. The
fuel used for boiler will be biomass and Diesel for DG set. The main pollutants are particulate
matter and gaseous emissions.
2.11.2 Noise Pollution

There is some noise producing machineries such, as ID Fan, Blowers etc. All these machines are
spread at different places within the covered sheds. Thus no noise of significant level shall go
outside the working area which may disturb the general noise environment. DG set installed shall
be noise free & with canopy.
37


Chapter-3
3. CHAPTER:
DESCRIPTION OF THE ENVIRONMENT
3.1 General
The main objectives of describing the environment, which may be potentially affected, are (i) to
assess present environmental quality and the environmental impacts and (ii) to identify
environmentally significant factors. The chapter contains information on existing environmental
scenario on the following parameters.
1.
Water Environment;
2.
Micro Meteorology;
3.
Air Environment;
4.
Noise Environment;
5.
Soil/ Land Environment;
6.
Biological Environment;
7.
Socio-economic Environment.
To achieve these objectives, our team monitored the environmental parameters within the core zone
and buffer zone (10 km radial distance from the project area) in accordance with the Guidelines for
EIA issued by the Ministry of Environment & Forests, Government of India.
This chapter and the related discussions contain the results of field studies carried out during the Pre
Monsoon Season year 2014 (Feb. to April, 2014).
3.2 Sources of Environmental Data
The baseline information on micro-meteorology, ambient air quality, water quality, noise levels, soil
quality and floristic descriptions are largely drawn from the data generated by M/s Vardan
Envirolab, Gurgaon (NABL Accredited Lab). Long term meteorological data recorded at the nearest
IMD station, Chandigarh was also collected. Micrometeorological data at site was recorded using
automatic weather station. Apart from these, secondary data have been collected from Census
Handbook, Revenue Records, Statistical Department, Soil Survey and Land use Organization,
District Industries Centre, Forest Department, Central Ground Water Authority, etc. The generation
of primary data as well as collection of secondary data and information from the site and
38


Chapter-3
surroundings was carried out during pre monsoon season i.e. Feb. to April 2014 (Pre-monsoon
season).
3.2.1 Aspect Studied
As per the gazette notification dated 14th September 2006 and guidelines of CPCB, the study area
was demarked. The study was conducted within a radius of 10 km around the project site. The study
period defined is Feb. to April 2014.
The disciplines covered by the baseline data collection programme include the following:Topography, Physiography, Hydrological aspects, Atmospheric condition, Biological environment,
Land use, Cropping pattern & Socio economic aspects.
3.2.2 Presentation
Each of the aspects listed above considered ahead in a sequential manner. Data Collected during the
baseline study period are given ahead and provides a sound knowledge of the existing environment.
3.2.3 Study Area at a Glance
The proposed project is situated at D-27, Industrial area, Focal Point, Tehsil- Derabassi, District Mohali (Punjab).
1. General Particulars
Table 3.1: Details of Study Area
Particulars
State
Dist
Village(s)
Latitude
Details
Punjab
Mohali
D-27, Industrial area, Focal Point
303618.40 North
Longitude
765126.09 East
2. Climatology during study period (Pre-Monsoon Season)

i)
Average Minimum Temperature
60C
ii)
Average Maximum Temperature
400C
iii)
Average Relative Humidity (%)
Min. - 23%, Max -80%
iv)
Average Annual Rainfall of the area
1000-1100mm
3.3 Study of the Land Use Pattern of the Project Site

The proposed project is situated at D-27, Industrial area, Focal Point, Tehsil- Derabassi, District Mohali (Punjab)
Vardan EnviroNet
39


Chapter-3
(A) DATA USED

Indian Remote Sensing satellite IRS-P6, LISS-III, multi-spectral digital data has been used for the
preparation of land use/ land cover map of present study. Survey of India reference map on
1:50,000 scales have been used for the preparation of base map and geometric correction of satellite
data. Ground truthing has been carried out to validate the interpretation accuracy and reliability of
remotely sensed data, by enabling verification of the interpreted details and by supplementing with
the information, which cannot be obtained directly on satellite imagery.
(B) METHODOLOGY
The methodology used for the study consists of following components.
(i) Base Map Preparation
Base map was prepared using Survey of India reference map on 1:50,000 scale. Interpreted
thematic details were transferred on the base map. Besides, other supporting data like project
reports and statistical data published by various Government departments have also been used.
(ii) Ground Truth Data Collection
Ground data on geo-environmental components of the study area was collected for verification of
information about the different features on the study areas, which are responsible for the occurrence
of specific spectral reflectance behavioral patterns. During the ground truth detailed information on
agricultural practices, wastelands, mining, industrial area etc. were collected along with other land
features.
(iii) Interpretation of Remote Sensing Data
A hybrid technique has been used i.e. visual interpretation and digital processing for identification
of different land use/ land cover classes based on the image characteristics like tone, size, shape,
pattern, texture, location and association etc. An image interpretation keys were developed based on
such image characteristics, which enable interpretation of satellite images for land use/land cover
features. Further, the land use / land cover and other baseline layers was put in GIS database for
integration, analysis, statistics generation and final out in the form of land use map.
(C) RESULTS
In the present study, both digital image processing and using visual interpretation technique were
used to generate output of Land use cover map of study area. A standard False Colour Composite
Vardan EnviroNet
40


Chapter-3
(FCC) image has also been generated on the same scale (Fig no 3.1 & 3.2). The proposed project
site is located on land with scrub land use class.
Table 3.2: Land Use Pattern of the Study Area
LANDUSE
AREA (in Hectares)
% Area
Water Body
1391.63
4%
Scrub Forest
1758.82
6%
Agriculture land
11293.37
37%
Barren land
3528.698
11%
Settlement
4853.272
16%
Open Scrub
8040.537
26%
Total Area
30866.33
100
(Source: Land Use Map)
Vardan EnviroNet
41


Chapter-3
Figure 3.1 Land Use Pattern of the Study Area (10 km Radius from the project site)
42


Chapter-3
Figure 3.2 FCC Map of the Study Area (10 km Radius from the Project Site)
Vardan EnviroNet
43


Chapter-3
Figure 3.3 Drainage Map of the Study Area

Vardan EnviroNet
44


Chapter-3
3.4 Drainage
The area is fairly plain and has good slope form North-East to South-West. The area is well drained
and takes the entire rain water flows to the local choes.
3.5 Seismicity of Area
Many parts of the Indian subcontinent have historically high Seismicity. Seven catastrophic
earthquakes of magnitude greater than 8 (Richter scale) have occurred in the western, northern and
eastern parts of India and adjacent countries in the past 100 years.
By contrast, peninsular India is relatively seismic, having suffered only infrequent earthquakes of
moderate. The main seismogenic belts are associated with the collision plate boundary between the
Indian and Eurasian plates.
The hazard map shows contours joining locations of equal expected peak accelerations in rock
expressed in percentage. The study area lies in the seismic zone IV under area of high seismic risk
by national standards.
Vardan EnviroNet
45


Chapter-3
Project
SiteSite
Figure 3.4: Seismic Map of India
Vardan EnviroNet
46


Chapter-3
3.6 Climate
There is a meteorological observatory at Chandigarh which is at a distance of about 26 km from the
site. Its data is fairly representative of the conditions in the District in general. The climate of the
district is generally dry except in the brief monsoon season and is very hot in summer and cold in
winter. The cold season is from middle of November to early part of March. Succeeding period upto
the end of June is hot season. July, August and September are the South West monsoon season.
3.7 Temperatures
The area is fairly plain. December and January are the coldest months whereas in May and June the
heat is quite intense. The wettest months of the season are July, August and September. The
temperature varies from 60C minimum to 400C maximum during the year.
3.8 Rainfall
The rainfall in the zone is caused by South-West monsoon. It starts in the month of July and extend
upto the month of September. During this period the monsoon rainfall contribute about 75 to 80% of
the total annual rainfall. The average annual rainfall is in the range of 1000-1100mm. the annual
number of rainy days on average are about 51 in a year, out of which about 31 fall in the monsoon
period of July to September.
3.9 Humidity
In summer months of April, May and June which is the driest part of the year, the afternoon
humidity comes down to 23% to 25% while the relative humidity during monsoon months goes up to
75% to 80%.
3.10 Wind Speed/ Direction
The wind direction in the area is mostly from North-West to South-East. During January to May the
winds are quite strong while July to October is calm months. The general trends of various
meteorological data form meteorological observatory at Chandigarh and filed observation are used to
draw Wind rose diagrams. The Wind rose diagram is shown in Fig. given below.
Vardan EnviroNet
47


Chapter-3
Figure 3.5 Wind rose Diagram
Vardan EnviroNet
48


Chapter-3
Table 3.3
METEOROLOGICAL DATA
Month
Average Temperature
January
February
March
April
May
June
July
August
September
October
November
December
total
Rainfall
Max0C
Min 0C
Mm
20
23
28
34
38
40
34
32
33
32
27
22
6
10
14
20
24
26
25
24
17
17
11
7
44
41
30
12
24
110
290
295
184
43
7
20
1000
Humidity %
Average no of
rainy days
3
2.5
2
0.1
2
5
12
13
6
2
1
2
8.30hrs.
17.30hrs.
70
63
50
38
35
10
75
81
76
57
58
67
44
41
33
25
23
25
64
69
58
40
40
45
51
3.11 Ambient Air Environment

The ambient air quality with respect to the study area of 10 km radius around the contract area forms
the baseline information. The various sources of air pollution in the region are dust rising from
unpaved roads, domestic fuel burning, vehicular traffic, agricultural activities, other industries, etc.
The prime objective of baseline air quality monitoring is to assess existing air quality of the area.
This will also be useful in assessing the conformity to standards of the ambient air quality during the
operations.
The baseline status of the ambient air quality has been assessed through scientifically designed
ambient air quality network. The design of monitoring network in the air quality surveillance
program has been based on the following considerations:
Meteorological conditions.
Topography of the study area.
Likely impact area.
Vardan EnviroNet
49


Chapter-3
3.11.1 Ambient Air Quality Monitoring

Ambient air monitoring was carried out on monthly basis in the surrounding areas of the project site
to assess the ambient air quality at the source. To know the ambient air quality at a larger distance
i.e. in the study area of 10 km. radius, air quality survey has been conducted at 06 locations over a
period of Pre Monsoon Season. Major air pollutants viz, PM10, PM2.5, Sulphur Dioxide (SO2),
Nitrogen Dioxide (NO2), CO, NH3, VOC representing the basic air pollutants in the region were
identified for Ambient Air Quality Monitoring (AAQM). The ambient air quality monitoring stations
were set up at the following locations.
Table 3.4: Ambient Air Quality Monitoring Sampling Stations
Vardan EnviroNet
Station
Sampling Location
AAQM1
AAQM2
AAQM3
AAQM4
AAQM5
AAQM6
Village Mahiwala
Village Fatehpur
Village Kami
Village Bishapura
Project Site
Village Sundran
Aerial distance
(km) and
direction from
Project Site
3.7Km, S
5.5 Km,SW
7.2 Km, SE
5.2Km, NW
-3.7Km,NE
50


Chapter-3
Figure 3.6: Key Plan of Air Monitoring Stations

Vardan EnviroNet
51


Chapter-3
3.11.2 Air Sampling Program

As stated earlier, the sampling at the above 06 stations were carried out during Pre Monsoon
Season. The stations were selected and located with due consideration to the meteorological
conditions of the region. The samples were collected as per the CPCB norms during study
period. The samples for gaseous pollutants as well as for particulate matter were collected as
per the prescribed standard procedures. Detail Air monitoring data sheet attached as Annexure
3.
Table 3.5: Procedures for Determining Various Air Quality Parameters
Parameters
Testing Procedure
PM10 & PM 2.5
Gravimetric Method by using Repairable Particulate Matter sampler

Respairable Dust Sampler (RDS)
NO2
Absorption in diluted NaOH and then estimated calorimetrically with

sulphanilamide and N (I-Nepthyle) Ethylene diamine Dihydrochloride and
Hydrogen Peroxide (IS: 5182 1975, Part-VI).
SO2
Absorption in Sodium Tetra Chloromercurate followed by Colorimetric

estimation using P-Rosaniline hydrochloride and Formaldehyde (IS: 5182 Part
II, 2001).
CO
Each constituent gas in a sample will absorb some infra red at a particular
frequency. By shining an infra-red beam through a sample cell (containing CO),
and measuring the amount of infra-red absorbed by the sample at the necessary
wavelength, a NDIR detector is able to measure the volumetric concentration of
CO in the sample.
Ammonia in the atmosphere is collected by bubbling a measured volume of air
NH3
through a dilute solution of sulphuric acid to form ammonium sulphate. The

ammonium sulphate formed in the sample is analyzed colorimetrically by
reaction with phenol and alkaline sodium hypochlorite to produce indophenol.
The principal of operation of volatile organic compound is based on
VOC
chromatographic separation in the gaseous phase of measured compound,

coupled with a photo ionization detector for detection of VOCs.
3.11.3 Baseline Data

Three major air pollutants viz. PM10 & PM2.5, Sulphur Dioxide (SO2), Nitrogen Dioxide (NO2),
CO, NH3 & VOC were monitored to establish the baseline air quality. The ambient air quality
results and the standards of ambient air quality are given in Tables below.
Vardan EnviroNet
52


Chapter-3
Table 3.6
NATIONAL AMBIENT AIR QUALITY STANDARDS (Revised)
Pollutant
Sulphur Dioxide
(SO2), g/m3
Time
Weighted
Average
Concentration
in Ambient Air
Method of Measurement
Industrial,
Ecologically
Residential
Sensitive
Rural & Other
Area
Areas
Annual*
24 hours
**
50
80
20
80
-Improved West and Gaeke

method.
-Ultraviolet fluorescence
Oxides of Nitrogen as Annual*

NO2, g/m3
24 hours
**
40
80
30
80
-Jacob & Hochheiser (NaArsenite)

-Chemiluminescence
Particulate Matter
(Size less than 10
m)or PM10 g/m3
Annual*
24 hours
**
60
100
60
100
-Gravimetric
-TOEM
-Beta attenuation
Particulate Matter
(Size less than 2.5
m)or PM2.5 g/m3
Annual*
24 hours
**
40
60
40
60
-Gravimetric
-TOEM
-Beta attenuation
Ozone (O3), g/m3
8 hours**
1 hour**
100
180
100
180
-UV photometric
- Chemiluminescence
-Chemical Method
Lead (Pb), g/m3
Annual*
24 hours
**
0.50
1.0
0.50
1.0
-AAS/ICP Method after

sampling on EPM 2000 or
equivalent filter paper.
-ED-XRF using Teflon
filter
Carbon Monoxide
(CO), mg/m3
8 Hours**
1 Hours
02
04
02
04
-Non Depressive Infrared

Spectroscopy (NDIR)
Ammonia (NH3),
g/m3
Annual*
24 hours
**
100
400
100
400
- Chemiluminescence
-Indophenol blue method
Benzene (C6H6),
g/m3
Annual*
05
05
-Gas Chromatography based

continuous analyser
-Adsorption and Desorption
followed by GC analysis
Benzo(a)Pyrene
(BaP)-particulate
phase only, ng/m3
Annual*
01
01
-Solvent extraction followed

by HPLC/GC analysis
Vardan EnviroNet
53


Chapter-3
Arsenic (As), ng/m3
Annual*
06
06
-AAS/ ICP method after

equivalent filter paper
Nickel (Ni), ng/m3
Annual*
20
20
-AAS/ ICP method after

equivalent filter paper
Source: NAAQS
*
Annual Arithmetic mean of minimum 104 measurements in a year taken twice a

week 24 hourly at uniform intervals.
**
24 hourly or 8 hourly or 01 hourly monitored values, as applicable, should be

complied with 98% of the time in a year. However 2% of the time, it may exceed but
not on two consecutive days of monitoring.
Table 3.7: Ambient Air Quality Monitoring Results
Name of
PM10
PM2.5
NO2
SO2
CO
NH3
VOC
Village( (g/m3)
(mg/m3)
(g/m3)
(g/m3)
(g/m3
(g/m3)
(g/m3
s)
)
Max Min Max Min Max Min Max Min Max Min Max Min
.
.
.
.
.
.
.
.
.
.
.
.
Village 72.8 52. 44.2 32. 34.8 26. 15.0 7.3 0.90 0.5 7.0 30. <0.50
Mahiwal
2
2
4
2
a
Village 73.8 50. 47.8 30. 35.9 24. 13.2 8.0 0.90 0.5 6.9 2.9 <0.50
Fatehpur
3
2
7
2
Village 75.8 55. 47.2 32. 35.3 24. 13.5 8.2 0.88 0.5 7.1 2.7 <0.50
Kami
8
5
8
2
Village 72.6 65. 45.9 32. 35.5 23. 14.9 8.0 0.85 0.5 6.8 2.8 <0.50
Bishapur
2
2
2
6
a
Project 74.2 52. 48.7 30. 33.4 24. 14.4 8.2 0.89 0.5 6.3 2.4 <0.50
Site
5
2
7
3
Village 74.2 54. 45.7 32. 35.0 25. 14.6 8.2 0.90 0.5 6.9 3.3 <0.50
Sundran
3
0
4
2
Vardan EnviroNet
54


Chapter-3
Figure 3.7 Graph showing PM10 conc. of the study area
Figure 3.8 Graph showing PM2.5 conc. of the study area
Vardan EnviroNet
55


Chapter-3
Figure 3.9 Graph showing NO2 conc. of the study area
Figure 3.10 Graph showing SO2 conc. of the study area
Vardan EnviroNet
56


Chapter-3
Figure 3.11 Graph showing CO conc. of the study area
Photographs of Air Quality Monitoring
Figure 3.12 Village Fatehpur
Vardan EnviroNet
57


Chapter-3
Figure 3.13 Project Site
Figure 3.14 Village Sundran
Vardan EnviroNet
58


Chapter-3
Ambient Air Quality Monitoring reveals that the minimum & maximum concentrations of
PM10 for all the 06 AAQM stations were found to be 50.3 g/m3 and 75.8 g/m3 respectively,
while for PM2.5 it vary between 30.2 g/m3 and 48.7 g/m3.
As far as the gaseous pollutants SO2 and NO2 are concerned, the prescribed CPCB limit of 80
g/m3 for residential and rural areas has never surpassed at any station. The maximum &
minimum concentrations of SO2 were found to be 15.0 g/m3 & 7.3 g/m3 respectively. The
maximum & minimum concentrations of NO2 were found to be 35.9 g/m3 & 22.6 g/m3
respectively.
Noise often defined as unwanted sound, interferes with speech communication, causes
annoyance, distracts from work, disturb sleep, thus deteriorating quality of human
environment. Noise Pollution survey has therefore been carried out.
Noise levels were measured in residential areas and other settlements located within 10 km
radius around the site.
3.12.1 Noise Analysis within the Study Area
The noise analysis within the study area was recorded using 4012 Maxtech sound level meter.
The analysis reveals that the noises well within the permissible range. The location of Noise
level monitoring is presented in Table 3.9 & the levels recorded are as stated in Table 3.10.
Table 3.8: Noise Monitoring Sampling Stations
Station
Sampling
Aerial distance km.
Location
and direction from

Project Site
N1
Village Mahiwala
3.7KM,SE
N2
Village Fatehpur
5.5 km,SW
N3
Village
Bishapura
5.2 Km,NW
N4
Village Kami
7.2 Km,SE
N5
Project Site
--
N6
Village Sundran
3.7Km,NE
Vardan EnviroNet
59


Chapter-3
Figure 3.15 : Key Plan of Noise Monitoring Stations

Vardan EnviroNet
60


Chapter-3
Photographs of Noise monitoring
Figure 3.16 Village Kami
3.12.2 Result
Table 3.9: Noise Monitoring Result
NOISE LEVEL Leq. dB (A)
S. No
LOCATIONS
Village
Mahiwala
Village
Fatehpur
Village
Bishapur
1
2
3
Day Time
(6:00 a.m. to 10:00 p.m.)
Night Time
(10:00 p.m. to 6:00 a.m.)
52.10
43.58
51.60
42.50
52.10
42.50
Village Kami
53.10
41.60
5
6
Project Site
Village
Sundran
53.20
44.30
50.10
43.50
Vardan EnviroNet
61


Chapter-3
Table 3.10: CPCB Noise Standards

Category of Zones
Leq in dB(A)
Day
Night
Industrial
75
70
Commercial
65
55
Residential
55
45
Silence Zone
50
40
1.
Day Time is from 6.00 AM to 10.00 PM.
2:
Night Time is reckoned between 10.00 PM to 6.00 AM
3.
Silence Zone is defined as an area up to 100m around premises of Hospitals, Educational

Institutions and Courts. Use of vehicle horn, loudspeaker and bursting of crackers is
banned in these zones.
Note: Mixed categories of areas be declared as one of the four above mentioned categories by
the competent Authority and the corresponding standards shall apply
Ambient noise levels were measured at 06 locations around the proposed project site. A noise
level varies from 41.60 to 53.20 Leq dB during day time and during night time. Maximum &
minimum noise levels recorded during the day time were from 50.10Leq dB and 53.20 Leq dB
respectively and maximum & minimum level of noise during night time were 41.60 Leq dB
and 44.30 Leq dB respectively. Thus noise levels at all locations were observed to be within
the prescribed limits.
From the above study and discussions it can be concluded that noise levels in the study area are
well within the prescribed limits as prescribed by the CPCB and State Pollution Control Board.
3.13.1 Soil Quality and Characteristics
The information on soils has been collected from various secondary sources and also
through primary soil sampling analysis of which is described in this section.
Vardan EnviroNet
62


Chapter-3
For studying the soil profile of the region,6 locations were selected to assess the existing
soil conditions around the contract area representing various land use conditions. The
concentrations of physical and chemical parameters were determined.
The sampling locations have been finalized with the following objectives:
To determine the baseline soil characteristics of the study area; and
To determine the impact of industrialization on soil characteristics.
Quality of the soil in the area is showing a marked diversity in nature depending upon the
parent rock and climatic conditions prevailing in different parts of the district. The analysis
results of the soil samples collected are given in table below
Table 3.11: Soil Monitoring Station Details
Station Sampling Location
S1
Village Mahiwala
Aerial
distance(km) &
direction in
from Project
site
3.7Km, SE
S2
Village Fatehpur
5.5 Km, SW
S3
Village Bishapura
5.2 Km, NW
S4
Village Kami
7.2 Km, SE
S5
Project Site
--
S6
Village Sundran
3.7Km,NE
Vardan EnviroNet
63


Chapter-3
Figure 3.17
Soil Sampling - Project Site
Vardan EnviroNet
64


Chapter-3
Figure 3.18: Key Plan of Soil Sampling Station

Vardan EnviroNet
65


Chapter-3
Table 3.12: Soil Analysis Result

S.
No.
1.
2.
3.
Parameter
pH (at 25 0C)
Soil Texture
Colour
4.
5.
6.
7.
8.
9.
10.
11.
12.
13
Water holding
capacity (%)
Porosity (%)
Chloride (mg/kg)
Calcium as Ca
(mg/kg)
Sodium
(mg/100gm)
Potassium
(mg/100gm)
Magnesium as Mg
(mg/kg)
Available Nitrogen
as N (kg. /hec.)
Iron (mg/kg)
Available
Phosphorus (kg.
/hec.)
Fatehpur Bishapura Project Kami Mahiwala Sundran

Site
Village
Village
7.10
7.50
7.3
7.4
7.42
7.44
Loamy
Loamy
Loamy Loamy
Loamy
Loamy
Sand
Sand
Sand
Sand
Sand
Sand
Dark
Dark
Dark
Dark
Dark Grey
Dark Grey
Grey
Grey
Grey
Grey
33.6
30.2
32.8
32.6
33.2
34.5
37.8
88.8
318.50
35.3
23.2
198.60
218.50
2.10
29.8
38.5
92.5
38.2
88.5
344.50
330.10
37.8
36.4
25.6
24.5
210.50
212.50
248.50
235.10
2.60
1.90
30.2
29.5
37.2
89.7
380.10
32.8
85.6
372.61
36.6
38.7
24.6
25.1
217.00
232.4
280.80
278.11
2.80
28.8
2.48
25.1
38.1
91.5
392.3
35.8
22.1
240.8
284.3
2.63
29.1
14
Zinc (mg/100gm)
12.10
13.50
15.10
17.50
16.9
14.50
15.
Copper as Cu
(mg/100gm)
7.50
6.10
9.50
10.80
11.54
7.80
Soil is the media for supplying the nutrients for plant growth. Nutrients are available to plants
at certain pH and pH of soils can reflect by addition of pollutants in it either by air, or by water
or by solid waste or by all of these. In order to establish the baseline status of soil
characteristics, soil samples were collected at 5 sampling locations.
The analysis results show that soil is basic in nature as pH value ranges from 7.10 to 7.50 with
water holding capacity of 30.2 to 34.5 %. The concentration of Nitrogen, Phosphorus &
Potassium has been found to be in good amount in the soil samples. Soil texture is Loamy
Sand.
Vardan EnviroNet
66


Chapter-3

A) Water Quality
The Company proposes to Install a Zero Discharge ETP Plant comprising of Primary
Treatment, Multi Effect Evaporator, Biological Treatment, Tertiary Treatment, Reverse
Osmosis so that there will be no discharge out of premises.
B) Water Resources
The water requirement of the unit will be met from ground water through existing tube-well.
C) Surface Water
Ghaggar River is located in the study area at approximate distance of 1.5 km in NW
Direction from Project site. Dhamgiri River, approx. 9.2 km in SE direction from the
proposed project site. Water sample was collected and analyzed for its quality.
Table 3.13 Surface water sampling Stations

Station Sampling
Aerial distance (km) &
Location
direction from Project Site
S1
Ghaggar River
1.5 Km,NW
S2
Dhamgiri
9.2 Km, SE
River
Vardan EnviroNet
67


Chapter-3
Table 3.14 Surface water sampling results

S.No.
Parameter
Ghaggar River
Up Stream
Down Stream
Dhamgiri River
Up Stream
Down Stream
1.
pH (at 250C)
7.7
7.8
7.2
7.2
2.
Dissolved oxygen (mg/l)
6.0
5.8
6.5
6.4
3.
BOD (at 270C for 3 days, 21.40
21.40
6.0
6.2
mg/l)
4.
COD(mg/l)
88.50
86.50
28.1
28.4
5.
Turbidity NTU
7.0
7.2
6.0
6.0
6.
Conductivity
750
755
220
221
(S/cm)
7.
Temperature (0C)
28
28
28
28
8.
Magnesium
120.8
121.3
26.5
26.8
0.5
0.6
1.08
1.10
as 0.68
0.67
0.6
0.8
Hardness as CaCO3 (mg/l)

9.
Free Ammonia (as N, mg/l)
10.
Total
Phosphorus
PO4(mg/l)
11.
TKN(mg/l)
2.50
2.52
1.8
1.9
12.
Chloride as Cl
188
192
55
56
Vardan EnviroNet
68


Chapter-3
(mg/l)
13.
Total dissolved solids(mg/l)
480
470
210
210
14.
Sulphate as SO4(mg/l)
60
58
21
22
15.
Fluoride as F
0.15
0.16
0.12
0.13
16.
Nitrate as NO3(mg/l)
0.14
0.15
0.3
0.4
17.
Iron as Fe(mg/l)
0.28
0.29
0.09
0.10
18.
Boron as B(mg/l)
0.03
0.03
0.03
0.03
19.
Hexa
BDL (DL, 0.01 mg/l)
BDL (DL, 0.01 mg/l)
BDL (DL, 0.01 mg/l)
Chromium
as BDL (DL, 0.01 mg/l)
Cr+6(mg/l)
20.
Phenolic Compounds(mg/l)
BDL (DL, 0.001 mg/l)
21.
Sodium(mg/l)
52
56
22
23
22.
Potassium(mg/l)
17
18
4.5
4.6
23.
Zinc as Zn(mg/l)
0.5
0.6
0.4
0.4
24.
Nickel as Ni(mg/l)
BDL (DL, 0.01 mg/l)
BDL (DL, 0.01 mg/l)
BDL (DL, 0.01 mg/l)
BDL (DL, 0.01 mg/l)
25.
Cadmium as Cd(mg/l)
26.
Lead as Pb(mg/l)
BDL (DL, 0.01 mg/l)
BDL (DL, 0.01 mg/l)
BDL (DL, 0.01 mg/l)
BDL (DL, 0.01 mg/l)
27.
Arsenic as As
BDL (DL, 0.01 mg/l)
BDL (DL, 0.01 mg/l)
BDL (DL, 0.01 mg/l)
BDL (DL, 0.01 mg/l)
(mg/l)
28.
Mercury as Hg
(mg/l)
Vardan EnviroNet
69

29.
Total

Chapter-3
Coliform 95000
95325
11200
11225
2980
785
792
(MPN/100ml)
30.
E.coli (MPN/100ml)
Vardan EnviroNet
2950
70


Chapter-3
C) Ground Water
The Quality of ground water was studied by collecting six water samples from
representative hand pumps, tube wells. Sampling points were decided using google image &
field survey.
Standard procedures were followed for the sampling and analysis of physicochemical
parameters of water. Table 3.8 (A) shows the details of location of water sampling stations
and results of different parameters are given in Table 3.8 (B).
Table 3.15: Ground Water Sampling Stations

Station Sampling Location
Aerial distance (km) &

direction from Project
Site
W1
W2
W3
W5
W6
3.7KM,SE
5.5 km,SW
7.2 Km,SE
-3.7Km,NE
Vardan EnviroNet
Village Mahiwala
Village Fatehpur
Village Kami
Project Site
Village Sundran
71


Chapter-3
Figure 3.19: Key Plan of Water Sampling Stations

Vardan EnviroNet
72


Chapter-3
Figure 3.20 . Ghaggar river
Figure 3.21 Village - Mahiwala

Vardan EnviroNet
73


Chapter-3
3.14.1 Result
Table 3.16: Ground Water Analysis Result
S.
No
.
1.
2.
3.
Kami
Village
Parameter
pH (at 25 0C)
Colour (Hazen)
Turbidity (NTU)
7.30
Near Project
Site
7.30
Mahiwala
village
Fatehpur
village
7.35
7.10
Sundran
Village
7.28
BDL(DL,5
BDL(DL,5
BDL(DL,5
BDL(DL,5
BDL(DL,5
Hazen)
Hazen)
Hazen)
Hazen)
Hazen)
BDL(DL,1 NTU) BDL(DL,1 NTU) BDL(DL,1 NTU) BDL(DL,1 NTU) BDL(DL,1 NTU)
Desirabl
e Limit
Permissibl
e Limit
6.5 to 8.5
No
Relaxation
15
4. Odour
Agreeable
Agreeable
Agreeable
Agreeable
Agreeable
Agreeable
Agreeable
5. Taste
Agreeable
Agreeable
Agreeable
Agreeable
Agreeable
Agreeable
Agreeable
200
600
75
200
200
600
250
1000
0.05
No
Relaxation
30
100
6. Total Hardness
186.2
203.5
186.6
186.2
182.3
as CaCO3 (mg/l)
53.9
57.0
52.4
53.9
53.2
7. Calcium as Ca
(mg/l)
194.6
176.0
178.0
194.6
190.0
8. Alkalinity as
CaCO3 (mg/l)
38
35.0
32.0
38
35.0
9. Chloride as Cl
(mg/l)
10. Cyanide as CN BDL(DL,0.02mg/ BDL(DL,0.02mg/ BDL(DL,0.02mg/ BDL(DL,0.02mg/ BDL(DL,0.02mg/
l)
l)
l)
l)
l)
(mg/l)
12.57
14.89
13.59
12.57
12.04
11. Magnesium as
Mg(mg/l)
Vardan EnviroNet
74

12. Total Dissolved

Solids (mg/l)
13. Sulphate as
SO4(mg/l)
14. Fluoride as
F (mg/l)
15. Nitrate as
NO3(mg/l)
16.
Iron as Fe(mg/l)

Chapter-3
380
335.50
364.0
380
305.40
500
2000
23.2
22.0
18.0
23.2
24.0
200
400
0.1
0.20
0.20
0.1
0.2
1.0
1.5
5.8
5.50
6.20
5.8
6.1
45
No
Relaxation
0.12
0.10
0.15
0.12
0.11
0.3
No
Relaxation
BDL(DL,
0.03mg/l)
0.03
BDL(DL,
0.03mg/l)
0.03
BDL(DL,
0.03mg/l)
0.03
BDL(DL,
0.03mg/l)
0.03
BDL(DL,
0.03mg/l)
0.03
0.03
0.2
0.5
1.0
19. Chromium as
Cr+6(mg/l)
20. Phenolic
Compounds(mg/
l)
21. Mineral
Oil(mg/l)
22. Anionic
Detergents as
MBAS(mg/l)
23. Zinc as Zn(mg/l)
BDL(DL,
0.01mg/l)
BDL(DL,
0.001mg/l)
BDL(DL,
0.01mg/l)
BDL(DL,
0.001mg/l)
BDL(DL,
0.01mg/l)
BDL(DL,
0.001mg/l)
BDL(DL,
0.01mg/l)
BDL(DL,
0.001mg/l)
BDL(DL,
0.01mg/l)
BDL(DL,
0.001mg/l)
0.05
No
Relaxation
0.002
BDL(DL,
0.01mg/l)
BDL(DL,
0.02mg/l)
BDL(DL,
0.01mg/l)
BDL(DL,
0.02mg/l)
BDL(DL,
0.01mg/l)
BDL(DL,
0.02mg/l)
BDL(DL,
0.01mg/l)
BDL(DL,
0.02mg/l)
BDL(DL,
0.01mg/l)
BDL(DL,
0.02mg/l)
0.5
0.2
No
Relaxation
1.0
0.30
0.28
0.35
0.30
0.25
15
24. Copper as
Cu(mg/l)
BDL(DL,
0.02mg/l)
BDL(DL,
0.02mg/l)
BDL(DL,
0.02mg/l)
BDL(DL,
0.02mg/l)
BDL(DL,
0.02mg/l)
0.05
1.5
17. Aluminium as
Al(mg/l)
18. Boron(mg/l)
Vardan EnviroNet
0.001
75

25.
Manganese as
Mn
(mg/l)
26. Cadmium as Cd
(mg/l)
27. Lead as Pb
(mg/l)
28. Selenium as Se
(mg/l)
29. Arsenic as As
(mg/l)
30. Mercury as Hg
(mg/l)
31. Total Coliform
MPN/100ml
32. E.Coli
MPN/100ml
Vardan EnviroNet

Chapter-3
BDL(DL, 0.10
mg/l)
BDL(DL, 0.10
mg/l)
BDL(DL, 0.10
mg/l)
BDL(DL, 0.10
mg/l)
BDL(DL, 0.10
mg/l)
0.1
0.3
BDL(DL, 0.001
mg/l)
BDL(DL, 0.001
mg/l)
BDL(DL, 0.001
mg/l)
BDL(DL, 0.001
mg/l)
BDL(DL, 0.001
mg/l)
0.003
No
Relaxation
BDL(DL,
0.01mg/l)
BDL(DL,
0.01mg/l)
BDL(DL,
0.01mg/l)
BDL(DL,
0.01mg/l)
BDL(DL,
0.01mg/l)
0.01
No
Relaxation
BDL(DL,
0.01mg/l)
BDL(DL,
0.01mg/l)
BDL(DL,
0.01mg/l)
BDL(DL,
0.01mg/l)
BDL(DL,
0.01mg/l)
0.01
No
Relaxation
BDL(DL,
0.01mg/l)
BDL(DL,
0.01mg/l)
BDL(DL,
0.01mg/l)
BDL(DL,
0.01mg/l)
BDL(DL,
0.01mg/l)
0.01
No
Relaxation
BDL(DL,
0.001mg/l)
BDL(DL,
0.001mg/l)
BDL(DL,
0.001mg/l)
BDL(DL,
0.001mg/l)
BDL(DL,
0.001mg/l)
0.001
No
Relaxation
Absent
Absent
Absent
Absent
Absent
10.00
Absent
Absent
Absent
Absent
Absent
Absent
Absent
76


Chapter-3
Analysis results of ground water reveal the following;

pH varies from to 7.10 to 7.35
Total Hardness varies from 182.3 to 320.50 mg/l
Total Dissolved Solids varies from 305.40 to 440.0 mg/l
A review of the above chemical analysis reveals that water from all sources remains suitable
for drinking purposes as all the constituents are within the limits prescribed for drinking water
standards promulgated by Indian Standards (IS: 10500)
3.15
BIOLOGICAL ENVIRONMENT
3.15.1
Introduction
Anthropogenic activities tend to bring instability in the species composition and functioning of
ecosystem. The first component to be affected directly as well as indirectly and in a short,
medium and long time span would be the biotic component of the area. This sets a cyclic
process, which may aggravate the situation unless corrective measures are adopted.
Generation of base-line data and knowing the types and extents of pollutants would be the first
step of the environmental study report. The biological assessment is trustworthy and acceptable
method to understand the impact of surroundings. This leads to suggesting remedial measures
for minimizing impact. The aim of environment management plan is to manage the ecosystems
with least alterations because only this can make ecosystem stable.
3.15.2
FLORA AND FAUNA
a)
Flora
Some of the plant species found in 10 km radius

TABLE 3.17(A)
LIST OF FLORA
S. No.
Scientific Name
Common Name
Prosopis juliflora
Vilayati babool
Cuscuta reflexa
Amarbel
Vardan EnviroNet
77


Chapter-3
Dendrocalamus strictus
Bans
Saccharum sp.
Sugarcane
Anthocephalus indicus
Kadamb
Citrus medica
Nimbu
Albizzia lebbeck
Kala siras
Aegle marmelos
Bel
Pyrus communis
Nashpati
10
Azadirachta indica
Neem
11
Psidium guajava
Amrood
12
Polyalthia longifolia
Ashok
13
Accia Arabica
Babool
14
Terminalia belerica
Baheda
15
Ficus religiosa
Peepal
16
Delbergia sissoo
Shisham
17
Mangifera indica
Aam
18
Emblica officinalis
Amla
19
Ficus carica
Anjir
Source: Field Survey Report

3.15.3
Fauna
The presence of fauna depends on topography and vegetation in the area. The animals like
Neel Gai (Boselaphus tragocamelus), Fox (Vulpes bengalensis), Hare (Lepus nigricollis), are
found in the study area. The reptiles like snake, lizard are also found in the area. Among the
birds mainly crow (Corvus splendens), sparrow (Athene broma), dove, pigeon (Columba livia)
are found in the area.
TABLE 3.17 (B)

LIST OF FAUNA
S. No.
Zoological Name
Vardan EnviroNet
Common Name
Schedule as per
Indian Wild Life Act
78


Chapter-3
1972
1.
Rana tigrina
Bull frog
IV
2.
Funambulus pennanti
Five stripped palm squirrel
IV
3.
Herpestes edwardsi
Common mongoose
IV
4.
Lepus nigricollis
Hare
IV
5.
Capra aegagrus hircus
Goats
IV
6.
Felis cattus
Cat
IV
7.
Bubalus bubalis
Buffaloes
IV
8.
Bufo malanostictus
Toads
IV
9.
Boselaphus tragocamelus
Nilgai
III
10.
Cynopterus sphinx vahl.
Bat
11.
Calotes vesicolor
Common garden lizard
IV
12.
Canis lupus
Dog
IV
13.
Acridotheres tristis
Myna
IV
14.
Columba livia
Blue rock pigeon
IV
15.
Dinopium benghalense
Woodpecker
IV
16.
Psittacula krameri
Parrot
IV
17.
Corvus splendens.
House crow
Source: Field Survey Report
3.16
SOCIO-ECONOMIC ENVIRONMENT
3.16.1
Reconnaissance
An area is said to be developed, if it contains the facilities like pakka houses, metalled roads,
hospitals, qualified private doctors, higher secondary schools and degree colleges, adequate
water supply, electric supply, easily available transport and recreational facilities etc.
Socio-economic study of an area gives an opportunity to assess the socio-economic conditions
of an area. By this study, the changes likely to occur in living and social standards of the study
area due to coming of this project can also be assessed. This plant may provide direct and
indirect employment and will improve the infrastructural facilities and standards of living of
the area.
Vardan EnviroNet
79


Chapter-3
An integral part of environmental study, which deals with the total environment, is socioeconomic environment incorporating various facts related to socio-economic condition in the
area. These includes demographic structure of the area, provision of basic amenities viz.,
housing, education, health and medical services, occupation, water supply, sanitation,
communication, transportation, prevailing diseases, pattern as well as feature of aesthetic
significance such as temples, historical monuments, etc. at the baseline level. This would help
in visualizing and predicting the likely impact depending upon the nature and magnitude of the
project.
3.16.2
Methodology
The methodology adopted for the study is based on the review of secondary data, such as
district census statistical handbook-2001 and the records of national Information centre, New
Delhi for the parameters of demography, occupational structure of people within the general
study area of 10 km radius around the proposed project site.
3.16.3
Demography
Demographic Structure (Based on Census Data 2001)

Table 3.18 : Demography (10 km radius of the project site)
Punjab
Mohali Distt.
Particulars
57665
55831
Male population
1,29,85,045 3,79,533
Female population
1,13,73,954 3,18,784
Total population
2,43,58,994 6,98,317
Sex ratio
876/1000
840/1000
Density of population/km2 484
635
Literacy rate : total
69.7%
78.4%
Male
63.4%
83.8%
Female
75.2%
72.1%
(Source: Socioeconomic survey and Census 2001)
Vardan EnviroNet
80

3.17

Chapter-3
CONCLUSION
All the basic facilities like road and rail network, medical facilities, post &
telegraph, market, drinking water facilities and education facilities are available.
The proposed project will be boon for the surrounding area.
Vardan EnviroNet
81


Chapter-4
4. CHAPTER
ANTICIPATED IMPACT & ITS MITIGATION
MEASURES
4.1 Environmental Impact Assessment
Environment
and
development
should
be
considered
as
mutually
complementary,
interdependent, and an instrument of reinforcing the quality of life. Environmental Impact

Assessment (EIA) is the important aspect of overall environmental management strategy and an
important tool for sustainable development. It identifies major impacts of Industrial and
associated activities on environment and provides guideline to prepare the necessary control
measure termed as Environmental Management Plan (EMP).
Alteration or modification of the above attributes may cause hazardous impact on ecological
equilibrium of site. Besides this there will be some other reasons which will affect the
environment viz. traffic network, and other vehicular movements, impacts on flora & fauna of
that area, surface drainage, and change in air, water and soil quality. While for purpose of
development and economic upliftment of people, there is need for establishment of industries,
but these have to be environmental friendly. Therefore, it is essential to assess the impacts of
Industry and its activities on different environmental parameters, before starting the Industrial
operations, so that abatement measures could be planned in advance. The impacts on different
environmental parameters due to proposed project are discussed below:
This phase involves the activities like erection of civil structures, movement/ removal
of old construction, equipment and machinery, erection of new equipment and
machinery, green belt development etc.
Air, Noise and Land are likely to be effected by these activities, although Aesthetics and
Socio-economic factors are also identified. But the impacts will be marginal and for short term
only. The green belt development will have positive impacts.
82

4.1.2

Chapter-4
OPERATIONAL PHASE
This phase of the project is important because it generates long-term impacts as the
production starts. The primary impacts causing likely deterioration will be in Air, Water, Noise
and Land / Soil due to the gaseous emissions, vehicular movement, discharge of liquid
effluent.
This phase includes following activities:
Raw material storage
Product manufacturing
Product storage
Transportation
Gaseous emission
Effluent discharge
Solid waste generation
Occasional equipment failure / Process upset and related problems
Industrial development
Chemical Hazards
Generation of employment opportunity
Contribution to social welfare
4.2
AIR ENVIRONMENT
The impact has been predicted separately for construction and operation phase of the project.
4.2.1
CONSTRUCTION PHASE
The sources of air emissions during construction phase will be due to development of site,
83


Chapter-4
emissions from vehicles used for transportation of men and material and exhaust emission from
construction equipments. These activities will result in emission of SO 2, NO2 and particulate
matter. However, the quantum of these emissions will be very small and that too only for a very
short period. Hence no long term adverse impact on air quality is likely to occur due to
construction phase.
Proper upkeep and maintenance of vehicles will prevent gaseous and fugitive emissions during
construction phase.
It is proposed to have a Green Belt plantation along the boundary of the plot, which will
intercept the dispersing particulates. Also the sprinkling of water is recommended in areas
where dust emission is expected within the plant. However the internal roads of plant are
asphalted and hence dust emission shall be to minimum.
4.2.2 OPERATION PHASE
During operation phase, air emissions both gaseous and fugitive will be on account of process
emissions from stacks, transportation of men and material.
Thus the under cited mitigation measures will be adopted:
The main raw material and product shall be brought in and dispatched by road in
covered enclosures.
It will be ensured that the vehicle owners must have valid PUC Certificate
It will be ensured that vehicles are not overloaded during transportation.
Dust suppression on haul roads will be done at regular intervals.
Boiler ash will be transferred in closed conveyors to the end users to avoid any spillage.
Besides this odour is also a problem in the project due to typical odour compounds
Better housekeeping by regular steaming of all fermentation equipment.
Use of efficient bio-cides to control bacterial contamination.
Control of temperature during fermentation to avoid in-activation / killing of yeast.
Air Treatment Technology will manage aerial emission prior to discharge to the
atmosphere via a stack. The stack will be designed to be of sufficient height (52 m) to
aid dispersion to the point where emissions will not impact on any receptors.
84


Chapter-4
4.3 WATER ENVIRONMENT

Construction Phase
Ground water - During the construction phase of proposed project, water will be required for
construction activities at site. This requirement of water will be drawn through the municipal
supply. The exploitation of ground water resources during the construction phase will not have a
significant impact on the ground water availability in the area.
Drinking water facility will be provided to the construction workers and waste water will be
discharged into septic tanks via soak pits. Also there will be no constructional discharge from the
site which can have any impact on the water quality.
Operation Phase
Water requirement of the plant is proposed to be met by municipal supply & recycled water. The
proposed project would have zero Effluent discharge.
The detailed treatment of wastewater generated is described in Chapter 2 of this EIA report.

Noise environment get disturbed due to vehicles used for the transportation of raw material
and finished product from the Project site. Use of DG sets, and machinery used in production
activities also contribute to noise pollution.
Mitigation measures:
Periodical monitoring of ambient noise will be done as per CPCB guidelines.
Proper maintenance of all equipments/machines will be carried out which help in reducing
noise during operations.
Plantation will be taken up along the approach roads and side. The plantation minimizes
propagation of noise and also arrests dust.
Use of ear-protecting devices will be provided to personnel working in high noise

generating zones. Anti-vibrating pads/ acoustic enclosure shall be provided to the DG set.
85

There is no discharge of waste water onto land.

Chapter-4
The solid wastes shall be segregated
according to their properties, packed, transported and stored in a separate impervious storage
area demarcated for them. They will then be disposed off according to the requirements of
statutory authorities. Hence implementation of project will not have any major effect on the
soil environment.
Mitigation
No toxic /waste water will be disposed directly on land.
Vegetation will be done on uncovered soil.
4.6 Biological Environment

There are no Forest, National Park and Protected Sanctuaries within the study area, no
impact is anticipated on the same.
In spite of there being no impact, efforts will be made not only to maintain the ecological balance
of the surroundings but also to improve upon the same.
The attributes that are identified to describe ecology are animals, birds, fish, field crops,
threatened species, natural vegetation etc. The study area does not have any identified
endangered species, Forest, National Park, Sanctuaries and hence there is no question of any
adverse impact on the same.
Emphasis will be placed on social forestry programme wherein tree plantation would be
undertaken within the plant premises. The tree plantation under this programme would help in
absorbing atmospheric heat, noise as well as pollutants.
Hence, all efforts will be put-up by the project proponent to maintain the ecological balance
and improve the environment in terms of ecology and Green Belt development.
4.7 Socio-Economic Environment
The proposed project is in a well-established and industrial notified estate. Thus, the
said project will not have any significant impact on Socio-economic pattern of
the surrounding region. The project shall generate indirect employment opportunities,
which will contribute to social upliftment of the people in surrounding area.
86


Chapter-4
4.8 Land Environment and Aesthetics

The required plant & machinery for the full production capacity will be installed within the said
premises. No new land is to be acquired for the proposed project. Thus, no adverse impact
is likely to be generated on the land environment and general aesthetics of the area.
Construction Phase is for small period during erection and installation of machineries and
therefore there is no question of impacts on land use pattern. During operational phase, there
will not be any effect on land.
Adequate air pollution control equipments at various pollutant generation sources shall be
proposed. Adequate height of the stack will help in dispersing the pollutants emitted from the
stacks effectively into the atmosphere.
Set oils. The Sulphur sludge & Catalyst Dust will be sent to TSDF site Nimbuan Dera Bassi for
final disposal & used oil from D.G. Set shall be sold to recyclers. There are no other hazardous
wastes.
Other waste such as solids from APCD, Ash from the Boiler furnace will be properly dispose.
Solids from APCD will be disposed off at designated land filling site. Ash from boiler will be
used for land fill site.
4.9 Cultural Environment

The workers working in the industry are of different culture and religion. The interaction and
intermingling of all these people will improve the understanding of various cultures. This will
definitely improve and strengthen friendliness, brotherhood and unity among them.
87


Chapter-5
5. CHAPTER
ENVIRONMENTAL MONIROTING PROGRAMME
5.0
Introduction
Environmental Monitoring is an essential tool for sustainable development & ensuring effective
most implementation & monitoring of Environmental management plan & mitigation measures.
It is also very essential to keep updating the environmental management system for effective
conservation of environment along with ongoing project activities/operation. The environment
monitoring plan enables environmental management system with early sign of need for
additional action and modification of ongoing actions for environment management,
improvement & conservation. It provides exact idea for mitigation measures to be
implemented as it is linked with actual distraction of environmental quality due to the project
activities. Hence, monitoring of critical parameters of environmental quality is very essential in
the routine activity schedule of project operation. An Environmental Monitoring Programme
shall be scheduled for the following major objectives:
Assessment of the changes in environmental conditions, if any, during the
project operation/activities.
Monitoring & tracking the effectiveness
of Environment
Management Plan
& implementation of mitigation measures planned.
Identification of any significant adverse transformation in environmental condition to
Plan additional mitigation measures

5.1
MONITORING POINTS / LOCATIONS & COMPONENTS
The environmental monitoring points shall be decided considering the environmental impacts
likely to occur due to the operation of proposed project as the main scope of monitoring
program is to track, timely & regularly, the change in environmental conditions and to take
timely action for protection of environment. The monitoring points/location & components of
significance shall be as following:
88


Chapter-5
Table 5.1 Post Project Environmental Monitoring Locations

Sr. No.
Environmental Components
Monitoring Points/ Location
1.
Ambient Air
Ambient air quality monitoring at 6 locations

within the plant premises having 1 location in
upwind direction (Bishapura 1Km,NW)and 2
locations in Downwind direction (Mahiwala
3.7Km SE,Kami7.2 Km SE)
2.
Water & Waste water
Intake Raw Water Quality
Wastewater from all sources.
Wastewater at different stages of Effluent

treatment Process.
3.
Emission
At Source of emission (Stacks) from

Sampling Port
Process
emission
in
workplace
area/plants (for each area/plant minimum

2 locations & 1 location outside plant
area near vent)
4.
Noise
At all source and outside the Plant area.
At least 5 points near/around the plant

Boundary.
5.
Greenbelt/Vegetation Cover
Greenbelt Area at Boundary & Garden
6.
Solid Waste
Process dust generated & collected as

Solid wastes.
Domestic Biological Solid waste before

manuring & prepared manure/compost.
7.
Soil
At least two locations from area near

Solid/ hazardous waste storage/ Dumping
Area.
89


Chapter-5
At least five locations from Greenbelt &

area where manure of biological waste is
applied.
Table 5.2 MONITORING PARAMETERS & FREQUENCY

The monitoring parameters and frequency of monitoring shall be as following:
TABLE 5.2: Parameters & Frequency for Post Project Environmental Monitoring
Sr. No
Item
1.
Ambient
quality
2.
Stationary Emission PM , SO2, NOX

from Stack
Once in a Month
3.
Process emission
Fugitive gaseous pollutant expected.
Once in a Month
4.
Water &
Wastewater
pH, Temperature, EC, Turbidity, Total Monthly
Parameters
Frequency
Air PM 2.5, PM 10, SO2, NO2, CO, NH3, VOC
Once in a Month
Dissolved Solids, Calcium, magnesium,

Total
hardness,
Total
Alkalinity,
Chlorides, Sulphates, Nitrates, DO, COD,

BOD, oil & Grease, Metals expected in
effluent.
Treated Sewage /
Effluent
pH, BOD, COD, TSS, TDS, oil & Grease, Monthly
6.
Noise
Equivalent noise level- dB (A)
7.
Soil, Solid wastes pH, Humidity, Texture, Organic matter, Quarterly

&
N, P, K, Sulphate, Calcium, Magnesium,
Manure / Compost
C:N ratio.
8.
Greenbelt
5.
Metals expected in effluent.

Once in a Month
Number of plantation (Units), Number of Ongoing- round

the year
Survived plants/ trees, Number of poor
plants/ Trees
9.
Environmental
Audit
As per Direction of ISO 14001
Once in a Year
90

5.3

Chapter-5
MONITORING METHODOLOGIES
Monitoring of environmental samples shall be done as per the guidelines provided by

MoEF / CPCB/ PPCB. The method followed shall be recommended / standard method
approved / recommended by MoEF / CPCB.
5.4
REPORTING & DOCUMENTATION
The records of the monitoring program shall be kept on regular basis for all aspects
of the monitoring. Separate records for water, wastewater, solid wastes, air emission,
soil & manure / compost shall be prepared and preserved regularly.
Immediately upon the completion of monitoring as per the planned schedule, report
shall be prepared & necessary documents shall be forwarded to the concerned person.
Methodology of monitoring (sampling & analysis) shall be prepared as separate
documents as SOP (standard Operating Procedure) wherever required.
The records showing results / outcome of the monitoring programs shall be prepared as
per the requirement of the schedule mentioned above.
Regularly, these documents & records shall be reviewed for necessary improvement of
the monitoring plan / mitigation measures / environmental technologies as well as for
necessary actions of Environmental Management Cell.
5.5
BUDGET & PROCUREMENT SCHEDULE
On regular basis, Environment Management Cell shall inspect the necessity &
vailability of the materials, technologies, services & maintenance works. The Cell shall
make appropriate budget for the purpose. Regular record review for any change in
financial requirement of environment management shall be done and appropriate
budgetary provisions shall be made. Along with other budgets, Budget for
environmental management shall be prepared and revised regularly as per requirement.
The budget shall include provisions for:
Environmental Monitoring Program
91


Chapter-5
Operation & Maintenance of Environmental Technologies / Equipments
Laboratory works for Environmental management activities
Emergency Purchase of necessary material, equipments, tools, services
Greenbelt development
Social & Environmental Welfare & Awareness programs / training (CSR)
Annual Environmental Audit.
92


Chapter-6
6. CHAPTER
ADDITIONAL STUDIES
6.1
RISK ASSESSMENT
Hazard analysis involves the identification and quantification of the various hazards (unsafe
conditions) tha exist in the plant. On the other hand, risk analysis deals with the
identification and quantification of risks, the plant equipment and personnel are exposed
to, due to accidents resulting from the hazards present in the plant.
Risk analysis involves the identification and assessment of risks to the neighboring
populations is exposed to as a result of hazards present. This requires an assessment of failure
probability, credible accident scenario, vulnerability of population etc. Much of this information
is difficult to get or generate. Consequently, the risk analysis is often confined to maximum
credible accident studies.
In the sections below, the identification of various hazards, probable risks involved in the
Chemical industry , maximum credible accident analysis, consequence analysis are addressed
which give a broad identification of risks involved in the process. Based on the risk
estimation for fuel and chemical storage, Disaster Management Plan (DMP) has been
prepared.
There is always possibility of occurrence of incidents in an industry which requires proper Risk
assessment and proper safety preparedness. Activities requiring assessment of risk due to
occurrence of most probable instances of hazard and accident are both on site and off-site.
On-site
Exposure to fugitive dust, Chemicals , noise, and other emissions
Housekeeping practices requiring contact with solid and liquid wastes
Emission/spillage etc. from storage & handling
Exposure to pollutants released from offsite/ storage/related activities
Off-site
93


Chapter-6
Contamination due to accidental releases or normal release in combination with

natural hazard
Deposition of toxic pollutants in vegetation / other sinks and possible sudden

releases due to accidental occurrences
Risk Assessment is a 4 part process:

Hazard Identification
What chemicals are present & are they likely to be toxic
Exposure Assessment
Who is exposed, at what concentration, how often & for how long
Toxicity Assessment
How it is toxic and at what exposure levels
Risk Characterization
What does the risk assessment tell us about this
Baseline Data & Analysis

Risk assessment often requires the synthesis of risk profiles, which represent the
probability distribution of total annual loss due to a certain set of events or activities.
These assessments usually involve estimation of losses for several sub-classifications
of the overall process and synthesis of the results into an aggregate risk profile.
An important element of mitigation is emergency planning, i.e. identifying accident
possibility, assessing the consequences of such accidents and deciding on the
emergency procedures, both on site and off site that would need to be implemented in
the event of an emergency.
Impact of the project
Major risk involved in the Chemical industry are:
Fire in Electric Panels, Oil room and Chemical storage.
Waste treatment processes.

94


Chapter-6
Cleaning of barrels, which have held chemical substances.
Cable rooms, transformer, unit, auxiliary transformers, oil tanks, etc. within the plant are
the likely areas for which disaster management plan is to be made to deal with any
eventuality of fire. Stores, workshop, canteen and administrative building will be included.
6.2 Disaster Management Plan
Definition
A major emergency in an activity/project is one which has the potential to cause serious injury or
loss of life. It may cause extensive damage to property and serious disruption both inside and
outside the activity/project. It would normally require the assistance of emergency services to
handle it effectively.
6.2.1 Scope
An important element of mitigation is emergency planning, i.e. identifying accident possibility,
assessing the consequences of such accidents and deciding on the emergency procedures, both on
site and off site that would need to be implemented in the event of an emergency.
Emergency planning is just one aspect of safety and cannot be considered in isolation from the
proposed project and hence before starting to prepare the plan, works management will ensure
that the necessary standards, appropriate to safety legislation, are in place.
6.2.2 Objective
The overall objectives of the emergency plan will be:
To localize the emergency and, eliminate it; and
To minimize the effects of the accident on people and property.
Elimination will require prompt action by operations and works emergency staff using, for
example, firefighting equipment, water sprays etc.
Minimizing the effects may include rescue, first aid, evacuation, rehabilitation and giving
information promptly to people living nearby.
Identification of Hazards
The following types of hazards may be identified are:
95


Chapter-6
Fire in Electric Panels, Oil room and chemical storage.
Waste treatment processes.
Cleaning of barrels, which have held chemical substances.
To deal the above emergencies, the Emergency Plan is prepared.

Safety Measures for Storage & Handling of Chemicals
The Chemicals will be directly fed to the bottling unit mechanically and no manual handling will
be involved which will reduce the risk of spillage in the storage area. Following precautionary
measures would be taken for safety:
HANDLING AND STORAGE : Keeping away from heat, sparks and open flame, care
will be taken for avoidance of spillage, skin and eye contact, well ventilation, Use of approved
respirator if air contamination is above acceptable level will be promoted. For Storage and
handling following precautions will be taken:
Keeping away from oxidizers, heat and flames.
Avoidance of plastics, rubber and coatings in the storage area.
Cool, dry, & ventilated storage and closed containers.
Grounding of the container and transferring of equipment to eliminate

static electric sparks.
In case of any emergency following measures would be taken:
First Aid Measures: For Skin contact, Eye contact, & Inhalation.
Fire Fighting Measures:
Use of extinguishing media surrounding the fire as water, dry chemicals
Sand, dolomite, etc.
Foam System for fire fighting will be provided to control fire from the
chemical storage tank. The foam thus produced will suppress fire by
separating the chemical from the air (oxygen), and hence avoiding the fire
& explosion to occur in the tank. Foam would blanket the fuel surface
96


Chapter-6
smothering the fire. The fuel will also be cooled by the water content of
the foam.
The foam blanket suppresses the release of flammable vapors that can mix
with the air.
Special Fire Fighting Procedures; Keeping the fire upwind. Shutting

down of all possible sources of ignition,
keeping of run-off water out
of sewers and water sources. Avoidance of water in straight hose stream

which will scatter and spread fire. Use of spray or fog nozzles will be
promoted, Cool containers will be exposed to flames with water from the
side until well after the fire is out.
ACCIDENTAL RELEASE MEASURES : For Spill Cleanup well Ventilation, Shutting off or
removal of all possible sources of ignition, absorbance of small quantities with paper towels and
evaporate in safe place like fume hood and burning of these towels in a safe manner), Use of
respiratory and/or liquid-contact protection by the Clean-up personnel will be promoted.
6.3
Emergency Planning
General
Disaster Management Plan for an industrial unit is necessarily a combination of various actions
which are to be taken in a very short time but in a present sequence to deal effectively and
efficiently with any disaster, emergency or major accident with an aim to keep the loss of men,
material, plant/machinery etc. to the minimum.
The main functions of the Disaster Management Cell are to prepare a detailed Disaster
Management Plan, which includes:
Identification of various types of expected disaster depending upon the type of

the industrial unit.
Identification of various groups, agencies, departments etc. necessary for

dealing with a specific disaster effectively.
Preparation by intensive training of relevant teams/groups within the

97


Chapter-6
organization to deal with a specific disaster and keep them in readiness.
Establishment of an early detection system for the disaster.
Development of a reliable instant information/communication system.
Organization and mobilization of all the concerned departments/ organizations /

groups and agencies instantly when needed.
6.3.1
A major disaster that can be expected due to fire in this proposed distillery.
Emergency Planning for Disaster due to Fire
Cable rooms, transformer, unit, auxiliary transformers, oil tanks, etc. within the plant are the
likely areas for which disaster management plan is to be made to deal with any eventuality of
fire. Stores, workshop, canteen and administrative building will be included.
Classification of Fire
Class (A)
Fire involving combustible materials like wood, paper, cloth etc.
Class (B)
Fire due to liquid materials like oil, diesel, petroleum products and all inflammables.
Class (C)
Fires involving domestic and industrial gases like butane and propane etc.
Class (D)
Metal fires etc.
Class (E)
Electrical fires due to short circuiting etc.
6.3.2
Need of Establishing a Fire Fighting Group
A small spark of fire may result into loss of machines and the damage by fire may high economic
losses. This type of losses can be avoided by preventing and controlling the fire instantly for
which firefighting group will be established.
Establish which would house and keep in readiness, the following types of equipment and
arrangements.
98

CO2 extinguishers
Dry powder chemical extinguishers
Foam extinguishers
80 mm. spray hoses
Fire brigade
Fire hydrant
Protocol (chemical to combat oil fires).

Chapter-6
In order to avoid fire in cable galleries, all the power and control cables of FRLS type (Fire
Resistant Low Smoke) will be used.
6.3.3
Inspection
Fire alarm panel (electrical) will cover the entire plant. The inspection group will periodically
inspect fire extinguishers in fire stations and machines and other places.
The groups will display emergency telephone number boards at vital points.
The group will regularly carry out general inspection for fire.
6.3.4
Procedure for Extinguishing Fire
The following steps will be taken during a fire accident in the system:
As soon as the message is received about fire, one of the systems will be diverted to the place of
the fire accident along with a staff member.
Simultaneously plant fire station will be informed by phone walkie for fire brigades and fire
stations of nearby area.
In the meanwhile, the pipe system will be operated to obtain maximum pressure on output. In
case cables are within the reach of fire, power supply will be tripped and the cables shifted.
6.3.5
Fire Fighting with Water
Adequate and reliable arrangement is required for fighting the fire with water such as:
1.
Provision for Fire brigade and Fire hydrant.
2.
Arrangement of pipelines along and around all vulnerable areas.
99

3.

Chapter-6
Provision of valves at appropriate points to enable supply of water at the

required place/area or divert the same to another direction/pipe line.
4.
Provision of overhead tanks which will be providing with the water during
power failure and it would work by the gravitational force.
6.3.6
Sources of Water for Fire Fighting
The following two sources of water have been considered for firefighting:
6.3.7
Overhead Tank
Raw Water Reservoir
Fire Fighting with Fire Extinguishers
To deal with fire other than carbonaceous fires, which can be deal with by water suitable fire
extinguishers are required to do the job effectively. It is therefore, necessary to keep adequate
number of extinguishers in readiness at easily approachable places. Adequate number of fire
stations would be:
Further, other spray groups from the system will be diverted to the spot.
In case of fire in the belt, belt will be cut near the burning portion to save the
remaining parts.
After extinguishing the fire, the area will be well prepared for reuse.
Foam System for firefighting will be provided to control fire from the alcohol
storage tank. The foam thus produced will suppress fire by separating the fuel
from the air (oxygen), and hence avoiding the fire & explosion to occur in the
tank. Foam would blanket the fuel surface smothering the fire. The fuel will
also be cooled by the water content of the foam.
The foam blanket suppresses the release of flammable vapors that can mix with
the air.
6.4
Environmental Management Cell
Apart from having an EMP, it is also necessary to have a permanent organizational set up
charged with the task of proposed plant will create a department consisting of officers from
100


Chapter-6
various disciplines to coordinate the activities concerned with the management and
implementation of the environmental control measures.
Basically this department will undertake to monitor the environmental pollution levels by
measuring stack emissions, ambient air quality, water and effluent quality, noise level etc. either
departmentally or by appointing external agencies wherever necessary.
In case the monitored results of environmental pollution are found exceeding the allowable
values, the environmental management cell will suggest remedial action and get these
suggestions implemented through the concerned plant authorities. The actual operation and
maintenance of pollution control equipment of each unit will be under the respective plant
managers.
The Environmental Management Cell (EMC) will handle of all the related activities such as
collection of statistics of health of workers and population of the region, afforestation and green
belt development.
6.5
OnSite Emergency Plan
6.5.1
Introduction
The views of the possible hazards that can arise out of the daily operations in the chemical
industry, various measures are adopted to prevent the occurrence of a major accident. This
comprises of:
Built in safety measures, alarms, trips and interlocks etc.
Standard safe operating and maintenance procedures permit system etc.
Training of all the involved staff in normal and emergency operating

procedures.
Training of all employees in safety, fire fighting and first aid.
However, in spite of these precautions, it is required to foresee situation of major accident and
plan for taking timely action to minimize the effects of such incident on the safety and health of
persons working in the plant as well as those living around the premises.
6.5.2 Preparation of Plan
101


Chapter-6
Alarm System
A siren shall be provided under the control of Security office in the plant premises to give
warning. In case of emergencies this will be used on the instructions to shift in charge that is
positioned round the clock. The warning signal for emergency shall be as follows:
Emergency Siren: Waxing and waning sound for 3 minutes.
All clear signal: Continuous siren for one minute.
Communication
Walkies & Talkies are located at strategic locations; internal telephone system
EPBX with external P&T telephones would be provided.
6.5.3 Fire Protection System

Fire Fighting System
The fire protection system for the unit is to provide for early detection, alarm, containment and
suppression of fires. The fire detection and protection system has been planned to meet the above
objective an allstatutory and insurance requirement of Tariff Advisory Committee (TAC) of
India. The complete fire protection system will comprise of the following.
(a) Fire brigade
Automatic / manual fire detection & alarm system
(b) Fire Hydrant
Fire hydrant will be provided at all around in the plant as per TAC Norms.
(c) Portable fire extinguishers
Various areas of the plant will have one or more of the above system depending upon the
particular nature of risk involved in that area.
(d) Portable Chemical Fire Extinguishers
102


Chapter-6
These are intended as a first line of defense, and hence will be stationed at strategic locations in
different buildings and also for outdoor facilities. Portable fire extinguishers will be foam type;
carbon dioxide type and multipurpose dry chemical (MPDC) type.
(e) Fire Detection and Alarm System
Fire detection and alarm system an effective means of detection, visual indication of fire location
and audible alarm of any fire at its incipient stage. This system will comprise fire alarm panels,
automatic fire detectors, manual call points and fire siren (hooter).
The main fire alarm panel will provide both visual and audible alarm of fire in any protected
areas of the plant.
Manual break glass type fire alarms will be provided at strategic locations where high hazards
exits. Automatic fire detectors will be provided for chemical handling areas and in plant areas
such as control rooms, switchgear rooms, cable galleries etc.
6.6 First Aid
A first aid centre with adequate facilities shall be provided. It shall be maintained round the
clock by a compounder cum dresser and a doctor. An Ambulance shall also be provided at site to
carry affected people to hospital.
6.7 Security
The security requirements of the company premises shall be taken care of by CSO assisted by a
Fire In charge. The team, apart from the normal security functions will manage the role required
during a disaster management operation as a part of the crisis control team.
6.8 Safety
The safety wing led by a Safety Manager will meet the requirement of emergencies round the
clock. The required safety appliances shall be distributed at different locations of the plant to
meet any eventualities. Poster/placards reflecting safety awareness will be placed at different
locations in the plant area.
Key Personnel
The actions necessary in an emergency will clearly depend upon the prevailing circumstances.
Nevertheless, it is imperative that the required actions are initiated and directed by nominated
103


Chapter-6
people, each having specified responsibilities as part of coordinated plan. Such nominated
personnel are known as Key Personnel. The detailed on-site emergency plan presented in Figure
No. 6.1. The Key Personnel are
Site Controller (SC)
Incidental Controller (IC)
Liaison and Communication Officer (LCO)
Fire and Security Officer (FSO)
Team Leaders (TL)
Site Controller (SC)

In the emergency situation, decisions have to be taken which may affect the whole or a
substantial part of the plant and even places outside. Many of these decisions will be taken in
collaboration with the other officers at the plant and the staff. It is essential that the authority to
make decision be invested in one individual. In this plan, he is referred to as the 'Site Controller'.
The Plant Manager (however called) or his nominated deputy will assume responsibility as SC.
Responsibilities of SC
On getting information about emergency, proceed to Main Control Centre;
Call in outside emergency services;
Take control of areas outside the plant, which are affected;
Maintain continuous communication, review situation and assess possible course of
events;
Direct evacuation of nearby settlements, if necessary;
Ensure that casualties are getting enough help;
Incident Controller (IC)
In the emergency situation, someone has to direct the operations in the plant area and co-ordinate
the actions of outside emergency services at the scene of incident. The one who will shoulder
this responsibility is known as 'Incident Controller' in this plan.
A Senior Operations Officer or an officer of similar rank of the unit may be nominated to
act as the IC.
104


Chapter-6
Responsibilities of IC
Activate emergency procedure such as calling in various teams
Direct all operations within plant with following priorities:
a) Control and contain emergency
b) Secure safety of personnel
c) Minimize damage to plant, property and the environment
d) Minimize loss of material
Direct rescue and repair activities
Guide fire-fighting teams
Arrange to search affected area and rescue trapped persons
Arrange to evacuate non-essential personnel to safe area/assembly point
Set up communications network and establish communication with SC
Arrange for additional help/equipment to key personnel of various teams
Consider need for preserving all records, information for subsequent enquiries
Liaison and Communication Officer (LCO)
Operations Officer or any other officer of deputy rank will work as LCO and will be
stationed at the main entrance during emergency to handle Police, Press and other
enquiries. He will maintain communication with the IC.
Responsibilities of LCO
To ensure that casualties receive adequate attention, arrange additional help if
required and inform relatives.
To control traffic movements into the plant and ensure that alternative transport
is available when need arises.
When emergency is prolonged, arrange for the relief of personnel and organize
refreshments/catering facility.
105


Chapter-6
Advise the Site Controller of the situation, recommending (if necessary) evacuation of
staff from assembly points.
Recruit suitable staff to act as runners between the Incident Controller and
himself if the telephone and other system of communication fail. Maintain contact
with congregation points
In case of a prolonged emergency involving risk to outside areas by windblown
materials contact local meteorological office to receive early notification of
changes in weather conditions
Fire and Safety officer (FSO)
The Fire and Safety Officer will be responsible for firefighting. On hearing the fire alarm
he shall contact the fire station immediately and advise the security staff in the plant
and cancel the alarm. He will also announce on PAS (public Address System) or convey
through telephones or messengers to the SC, IC and LCO about the incident zone. He will
open the gates nearest to the incident and stand by to direct the emergency services. He
will also be responsible for isolation of equipment from the affected zone.
Responsibilities of FSO
Announce over the PAS in which zone the incident has occurred and on the advice
of the Shift Officer informs the staff to evacuate the assembly
Inform the Shift Officer In-charge, if there is any large escape of products Call out
in the following order:
1) Incident Controller or his nominated deputy
2) Maintenance Officer
3) Personnel and Administrative Officer
4) Departmental Head in whose area the incident occurred
5) Team Leaders (TL)
Team Leaders (TL)
A number of special activities may have to be carried out by specified personnel to
control as well as minimize the damage and loss. For this purpose designated teams
would be available. Each team will be headed by a Team Leader (TL). Following teams
106


Chapter-6
are suggested
Repair Team
Fire Fighting Team
Communication Team
Security Team
Safety Team
Medical Team
107


Chapter-6
Figure 6.1 On-Site Emergency plan

Emergency Control Center
Provision is made to establish an Emergency Control Centre (ECC) from which emergency
operations are directed and coordinated. This centre is activated as soon as onsite emergency is
declared.
The ECC consists of one room, located in an area that offers minimal risk being directly exposed
to possible accidents.
During an emergency, the Emergency Management Staff, including the site controller will gather
in the ECC. Therefore, the ECC is equipped with adequate communication systems in the form
of telephones and other equipments to allow unhampered organisations and other nearby facility
personnel.
108


Chapter-6
The ECC provides shelter to its occupants against the most common accidents; in addition, the
ECCs communication systems are protected from possible shutdown. The ECC has its own
emergency lighting arrangement and electric communication systems operation.
Only a limited and prearranged number of people are admitted to the ECC, when in use. This
eliminates unnecessary interference and reduces confusion.
The ECC is always ready for operation and provided with the equipment and supplies necessary
during the emergency such as:
Updated copies of the Onsite Disaster Management Plan.
Emergency telephone numbers.
The names, phone number, and address of external agencies, response

organizations and neighbouring facilities.
The adequate number of telephone (more than two).
Emergency lights, Clocks, Personal protective equipment.
List of fire extinguishers with their type no. and location, capacity, etc.
Safety helmets List of quantity & location.
Status boards/message board.
Material safety data sheets for chemicals handled at the facility.
Several maps of the facility including drainage system for surrounding area
showing:
Areas where hazardous materials are stored.
Plot plans of storage tanks, routes of pipelines, all water permanent lines
etc.
6.9
The locations where personal protective equipment are stored.
The position of pumping stations and other water sources.
Roads and plant entrances.
Assembly areas & layout of Hydrant lines.
Communication Equipments and Alarm Systems

109


Chapter-6
This kind of equipment is absolutely vital for notifying accident; make the emergency
known both inside and outside of the facility, and coordinating, the response actions among
the various groups involved in response operations.
In particular, this equipment is used to communicate within the facility; communicate
between the facility and outside organizations; and inform the public.
Different communications systems can vary in effectiveness, depending on the task. The
most common types installed in the plant are given below.
6.9.1
Sirens
These are audible alarm systems commonly used in facilities. In case of any emergency
siren will be operated short intermittently for 1.5 minutes.
An alarm does more than just emergency warning. It also instructs people to carry out
specific assignments, such as reach to assembly point for further instructions and actions,
or carry out protective measures; this can be achieved only if the people are familiar with
the alarm systems and are trained to respond to it.
6.9.2
Personal Protective Equipments
This equipment is used mainly for three reasons; to protect personnel from a hazard while
performing rescue/accident control operations, to do maintenance and repair work under
hazardous conditions, and for escape purposes. The list of Personal Protective Equipment
provided at the facility and their locations are available in ECC.
Effective command and control accomplish these functions necessitates personal trained in
this Onsite Disaster Management Plan with adequate facilities and equipments and
equipment to carry out their duties and functions. These organizations and the facilities
required to support their response are summarized in the following subsections.
6.9.3
Procedure for Testing & Updating the Plan
Simulated emergency preparedness exercises and mock fire fighting exercises including mutual
aid scheme resources and in conservation with district emergency authority to be carried out time
110


Chapter-6
to time.
6.9.4
Disclosure of Information to Worker & Public Awareness System in Existence &

Anticipated
Safety awareness among workers by conserving various training programmes

and Seminars, competition, slogans etc.
Practical exercise.
Distribution and practices of safety Instructions.
Safety Quiz contests.
Display of Safety Posters & Safety Slogans.
Developing
Safety
Instructions
for
every
Job
and
ensuring
these
instructions/booklets or manuals by the workers.

6.10 OFF-SITE EMERGENCY PLAN
Off-Site Emergency Planning
The off-site emergency plan is an integral part of any hazard control system. It should be based
on those accidents identified by the works management, which could affect people and the
environment outside the works. Thus, the off-site plan follows logically from the analysis that
took place to provide the basis for the on-site plan and the two plans should therefore
complement each other. The key feature of a good off-site emergency plan is flexibility in its
application to emergencies other than those specifically included in the formation of the plan.
The roles of the various parties that may be involved in the implementation of an off-site plan
are described below. The responsibility for the off-site plan will be likely to rest either with the
works management or with the local authority.
Either way, the plan must identify an emergency coordinating officer who would take overall
command of the off-site activities. An early decision will be required in many cases on the
111


Chapter-6
advice to be given to people living within range of the accident in particular whether they
should be evacuated or told to go indoors. Consideration of evacuation may include the
following factors:
(a)
In the case of a major fire but without explosion risk (e.g. an oil storage tank),
only houses close to the fire are likely to need evacuation, although a severe
smoke hazard may require this to be reviewed periodically.
(b)
But if the fire is escalating, it might be necessary to evacuate the people nearby,
but only if there is time; if insufficient time exists, people should be advised to
stay indoors and shield themselves from the fire.
Organization
Details of command structure, warning systems, implementation procedures, emergency control
centers Name and appointments of incident controller, site main controller, their deputies and
other key personnel.
Communications
Identification of personnel involved, communication center, call signs, network, list of
telephone numbers.
Special Emergency Equipment
Details of availability and location of heavy lifting gear, specified fire-fighting equipment,
fireboats etc.
Voluntary Organizations
Details of organizers, telephone numbers, resources, etc.
Chemical information
Details of the hazardous substances, if any, stored or processed on each site and a summary of
the risks associated with them.
Meteorological information
112


Chapter-6
Arrangements for obtaining details of weather conditions prevailing at the time and weather
Forecasts.
Humanitarian Arrangements
Transport, evacuation centers, emergency feeding, treatment of injured, first aid, ambulances,
temporary mortuaries.
Public Information
Arrangements for
a) Dealing with the media-press office
b) Informing relatives, etc.
Assessment
Arrangements for
(a) Collecting information on the causes of the emergency
(b) Reviewing the efficiency and effectiveness of all aspects of the emergency plan.
113


Chapter-6
Figure 6.2-Off-site Emergency plan
114


Chapter-6
Table 6.1
Details of hazardous Characteristics and toxicity of Raw material and products to which workers are exposed
Raw Materials
Acrylo Nitrile
HBr
Activated Carbon
Hydrogen Gas
Raney Nickel
Tri Sodium Phosehothioate
Risk Involved
Very hazardous in case of eye
Mitigation measures
In case of skin contact, immediately
contact, ingestion.
flush skin with plenty of water.
Hazardous in case of skin contact
Cover the irritated skin with an
Severe over-exposure can result in
emollient. Remove contaminated
death
clothing and shoes.
Inflammation of the eye
Wash clothing & shoes before reuse.
Ethyl Amine
characterized by redness, watering,
Wash the skin with a disinfectant
Methanol
and itching.
Acetone
5-Azacytosine
HMDS
Ammonium Sulphate
1,2,3,5-tetra-o-acetyl-~-D-
soap and cover the contaminated

skin with an anti-bacterial cream.
Get medical attention.
lenses. In case of contact,

immediately flush eyes with plenty
of water for at least 15 minutes. Get
:ribofuranose
Tins-triflate
Sodium Carbonate
Check for and remove any contact
medical attention.
Do not induce vomiting unless

directed to do so by medical
115


Chapter-6
Oichloromethane
personnel. Never give anything by
1-Chloro 2,4 Di Nitro Benzene
mouth to an unconscious person. If
NaHCo3
large quantities of this
Sodium Sulphate
material are swallowed, call a
2-Chloro Ethanol
physician immediately. Loosen tight
Potassium Carbonate
clothing such as a collar, tie, belt or
Di Iso Propyl Ethyl Amine
waistband.
IPA
Ethyl Acetate
MDC
Methyl Amine
Heptane
Iso Butyl Boronie Acid
Pinanediol
Zinc Chloride
N-Hexyl Lithium
Di Iso Propyl Amine
Tri Fluoro Acetic Acid
L-Phenyl Alanine.
Pyrazine Carboxylic acid.
If inhaled, remove to fresh air. If not

breathing, give artificial respiration.
If breathing is difficult, give oxygen.
Get medical attention if symptoms
appear.
116


Chapter-6
N-Hydroxy Succinamide.
Di Cyclohexyl Carbodimide.
Dicyclohexyl dicarbodimide
Di isopropyl ethylamine.
Intermediate-I.
Intermediate-II.
Di Iso-Propyl Ether.
thoroughly with soap and water,
DMF.
seek
Tetra hydro Furan (THF).
medical attention.
N-Heptane.
1, 4Butanediol.
wash affected eyes for at least 15
Methane Sulfonyl Chloride.
minutes under running water with
Pyridine.
Ether
D-Ribose.
Sulfuric Acid.
Stannous Chloride.
5-Fluoro cytosine.
Ammonia Solution.
Glacial acetic acid.
Very hazardous in case of skin
If inhaled, keep patient calm,
contact, eye contact, ingestion.
remove to fresh air, seek medical
Slightly hazardous in case of
attention.
inhalation (lung sensitizer)
On skin contact, immediately wash
On contact with eyes, immediately
eyelids held open, consult an eye

specialist.
On ingestion, rinse mouth

immediately and then drink plenty
of water, seek
medical attention.
Prevent electrostatic charge-sources

of ignition should be kept well clearfire extinguishers should be kept
117

Acetic Anhydride.
PTSC.
n-Pentyl chloroformate.
Acetic Acid.
Sodium Chloride.
Isopropyl Alcohol.
Potassium
tetra

Chapter-6
handy.
chloro
palatinate.
Potassium Iodide.
Ammonia.
Silver Oxide.
CBDCA.
3-Bis(2-Chloroethyl)-1-Urea.
Methylene Chloride.
Sodium Nitrite.
Carbon Oi Sulphide.
AICI3.
Acetamide.
Succinic Anhydride.
Na2Co3.
118

Activated carbon.
Potassium Chloride.
5-Amino

Chapter-6
Imidazole-
Carbonamide Hydrochloride
Inhalation causes severe irritation to
Immediately remove contaminated
the respiratory tract.
clothing. If danger of loss of
Toxic effects parallel those of
consciousness, place patient in
inhalation
recovery position and transport
May be fatal if swallowed.
accordingly. Apply artificial
NaNO2.
Di methyl amine.
2-Deoxty ribose.
Causes severe irritation, possibly
respiration if necessary. First aid
Acetyl Chloride.
burns to the skin.
personnel should pay attention to
Ammonium Sulphate.
Vapors cause eye irritation. Splashes
their own safety.
Tins triflate.
cause severe irritation, possible
MethanolicAmmonia.
corneal burns and eye damage.
Dichloromethane.
Acetonitrile.
3-Chloro-2-amino-benzoicAcid.
Lithium
If inhaled, keep patient calm,

remove to fresh air, seek medical
attention.
hydroxide
monohydrate.
Lithium Aluminurn Chloride.
Ammonium Chloride.
Chloro Acetyl Chloride.
2-Hydroxy ethyl piperizine.
On skin contact, immediately wash

thoroughly with soap and water,
seek medical attention.
On contact with eyes, immediately

wash affected eyes for at least
15 minutes under running water
with eyelids held open, consult an
eye specialist.
On ingestion, rinse mouth

119


Chapter-6
Ethyl di isopropyl amine.
immediately and then drink plenty
Formic Acid.
of
1-trityl-3-(
(di
methyl-
water, seek medical attention.
amino)methaylene).
Tri-Methyl acetyl chloride.
4,6-dochloro-2-methylPvrimidine.
120


Chapter-6
Table No. 6.2: Details of Occupational Health Hazards

Type of
Risk Involved
Activity
During
Mitigation
measures
Production
Handling operation for

Transfer, Charging of
Raw Materials and Final
Product
Spillages/leakages
Regular inspection & maintenance of

all process equipment
Proper collection system will be
provided for the leakage & spillage
collection of acids by preparing dyke
wall & acid proof RCC flooring with
spillage collection tank
Management ensure proper usage of
PPEs
Process area having proper RCC
flooring
Adequate ventilation is provided at
top of roof
During
Packing
Spillages / Leakages
Inhalation
Ensure good quality packing material.

Proper PPEs should be provided to
the work force.
Packing area should be well ventilated
& illumination should be kept high
Store product in original containers &
clearly labeled
During
Handling
and
charging of
Liquid &
Solid
Spillages / Leakages
Skin & eye irritation
Inhalation
Material
Powder material allowed in a vessel

through closed loop while liquid
material charged through pipeline.
Proper collection system is provided
for the leakage & spillage of
hazardous chemical by preparing dyke
wall & acid proof RCC flooring with
spillage collection tank.
Loading & Unloading equipments
inspected & maintained regularly.
The cargo tank motor vehicles as well
as their attachments including the hose
pipes used for loading and unloading
the acid are inspected.
External and internal visual
inspections, leakage and pressure tests
are conducted.
121


Chapter-6
Adequate PPEs provided to all

employee.
Work job training is given to
employee.
Adequate ventilator is provided on top
of roof.
Material Safety Data Sheet of all raw
materials & products is available &
work force aware of
its nature.
6.11
CHECKLIST IN THE FORM OF DOS & DONTS OF PREVENTIVE
MAINTENANCE, STRENGTHENING OF HSE, MFG. UTILITY STAFF FOR SAFETY
RELATED MEASURES.
Table No 6.3.: Checklist of Dos & Donts
Activity
Dos
Donts
Manufacturing
Housekeeping of the plant is as per the

prescribed norms. Floors, Platforms,
staircases and passages are kept free from any
Dont put any raw

material /maintenance
part other than its
obstruction
specified place.
All hazardous operations are explained to the

workers. They are periodically
trained on the hazardous processes.
Dont use unskilled man
All the equipments of the plants are

periodically tested as per standard and results
are documented. All equipments undergo
--
process
power
preventive maintenance schedule.

All pump motors are earthen
--
Ensure proper usage of PPEs
Dont allow workers

without PPEs
Transportation of
raw material
The driver should be aware with the nature of

the material and the hazards
involved and trained to handle the emergency
Don't expose chemicals to

moisture or
heat during transportation
situation
The vehicles used for transporting hazardous
materials should follow the
Dont use untrained driver
122


Chapter-6
applicable guidelines given in The Motor

Vehicles Act.
Charging solid
material
Charging liquid
Charging of solid material by closed loop

system only
Wear dust mask & gloves
--
Transfer the minimum quantity of material as
Dont transfer excess
per requirement
quantity
Charging of liquid material by pipeline only.
Dont put gaseous

cylinder near reaction
area
Proper labeling should be done
--
Keep all stored chemicals especially

flammable liquids, away from heat and direct
sunlight
Dont store in open space
Calibrate at every six month and maintain
--
material
Stored material
Temperature and
pressure
instrumentation
Dont charge directly
records.
Employee working Monthly health inspection shall be carried out
--
and maintain its records
6.12 RAIN WATER HARVESTING PLAN

The storm water disposal system for the premises shall be self-sufficient to avoid any
collection/stagnation and flooding of water. Storm water drainage plan of the project is enclosed.
The amount of storm water run-off depends upon many factors such as intensity and duration of
precipitation, characteristics of the tributary area and the time required for such flow to reach the
drains. The drains shall be located near the carriage way along either side of the roads. Taking
the advantage of road camber, the rainfall run off from roads shall flow towards the drains.
Storm water from various plots/shall be connected to adjacent drain by a pipe through catch
basins. Therefore, it has been calculated to provide 10 rainwater harvesting pits at selected
locations, which will catch the maximum run-off from the area.
123


Chapter-6
1. Since the existing topography is congenial to surface disposal, a network of storm water pipe
drains is planned adjacent to roads. All building roof water will be brought down through
rain water pipes.
2. Proposed storm water system consists of pipe drain, catch basins and seepage pits at regular
intervals for rain water harvesting and ground water recharging.
3. Peak Hourly rainfall of 48mm/hr shall be considered for designing the storm water drainage
system. Rain water harvesting has been catered to and designed as per the guideline of
CGWA. The ground water level in the area is 10 meters bgl. The bottom of the recharge
structure will be kept 3 m above this level. At the bottom of the recharge well, a filter media
is provided to avoid choking of the recharge bore. Design specifications of the rain water
harvesting plan are as follows:
Catchments/roofs would be accessible for regular cleaning.
The roof will have smooth, hard and dense surface which is less likely to be
damaged allowing release of material into the water. Roof painting has been
avoided since most paints contain toxic substances and may peel off.
All gutter ends will be fitted with a wire mesh screen and a first flush device
would be installed. Most of the debris carried by the water from the rooftop like
leaves, plastic bags and paper pieces will get arrested by the mesh at the terrace
outlet and to prevent contamination by ensuring that the runoff from the first 1020 minutes of rainfall is flushed off.
No sewage or wastewater would be admitted into the system.
No wastewater from areas likely to have oil, grease, or other pollutants has been
connected to the system
Table 6.4 RWH Details
S.
No.
Particulars
Catchment Area
Runoff
Rainfall
Discharge
Coefficient
Intensity in mm
(m3/hr)
in m (A)
124


Chapter-6
(C)
(I)
1.
Rooftop area
1149.67
0.85
45
439.56
2.
Green area
689.80
0.2
45
62.08
3.
Paved area
251.32
0.65
45
73.51
Total Runoff
575.15
Taking 15 minutes retention time, total volume of storm water
= 575.15 0.25 = 143.78 m3
Taking the effective diameter and depth of a Recharge pit 3 m and 5 m respectively,
Volume of a single Recharge pit (r2h)
Hence No. of pits required
= 3.14 1.5 1.5 5 = 35.32 m3

= 143.78 /35.32 = 4.06 Say 4 Pits
6.13 Air Quality Models

ISCST3 Dispersion Model
The Industrial Source Complex (ISC) Short Term model provides options to model
emissions from a wide range of sources that might be present at a typical industrial
source complex. ISCST3 is US-EPA approved model to predict the air quality. The
model uses urban dispersion and regulatory defaults options as per guidelines on air
quality models (PROBES/70/1997-1998). Emission sources are categorized into four
basic types of sources, i.e., point sources, volume sources, area sources, and open pit
sources. The volume source option and the area source option may also be used to
simulate line sources. The model assumes receptors on flat terrain. The ISC short term
area source model is based on a numerical integration over the area in the upwind and
cross wind directions of Gaussian plume formula. This can be applied to the Point,
Area, Line or Volume sources simultaneously and their resultant incremental
concentration of the pollutant can be predicted.
Model Options Used For Computations

The options used for short-term computations are:
125


Chapter-6
The plume rise is estimated by Briggs formulae, but the final rise is always limited to
that of the mixing layer;
Stack tip down-wash is not considered;
Buoyancy Induced Dispersion is used to describe the increase in plume dispersion

during the ascension phase;
Calms processing routine is used by default;
Flat terrain is used for computations;
It is assumed that the pollutants do not undergo any physio-chemical transformation

and that there is no pollutant removal by dry deposition;
Washout by rain is not considered; and
Cartesian co-ordinate system has been used for computations with 100 m grid interval.
Gaussian Plume Model

Ground Level Concentration () from a point source at any receptor is given by
(USEPA ISCST3, 1987).
= Qg1g2
(2 y zu)
where,
g1 = exp(-y2/2y2)
g2 = exp[-(z-H)2/2z2] + exp[-(z+H)2/2z2]
Q = source strength
Z = receptor height above the ground
He = effective stack height (Plume rise + Physical stack height)
u = wind speed at stack level
Y & z = dispersion parameters
126


Chapter-6
Figure 6.3 Gaussian Plume Model
Dispersion Parameters
Dispersion parameters y and z for urban diffusion are used as the project is
located on a flat terrain in an urban area. Atmospheric dispersion coefficients
vary with downwind distance (x) from emission sources for different atmospheric
stability conditions.
Table 6.5 - Dispersion parameters as per stability class (Urban Area)
Stability Class
A
B
C
D
E
F
y
0.32x(1+0.0004x)-.5
0.32x(1+0.0004x)-.5
0.22x(1+0.0004x)-.5
0.16x(1+0.0004x)-.5
0.11x(1+0.0004x)-.5
0.11x(1+0.0004x)-.5
z
0.24x(1+0.001x)-.5
0.24x(1+0.001x)-.5
0.20x
0.14x(1+0.0003x)-.5
0.08x(1+0.0015x)-.5
0.08x(1+0.0015x)-.5
127


Chapter-6
Plume Rise
Plume rise h has been determined according to Briggs formula (CPCB
guideline)
h = 21.425
h = 38.71
F3 4
Us
F3 5
Us
for F<55
for F>55
F = g VsD2(Ts-Ta)/4Ts
Where
Us = wind speed at stack level (m/s)
Vs = stack gas velocity (m/s)
Ts = stack gas temperature (0K)
Ta = ambient temperature (0K)
F = Buoyancy flux parameter (m4/s3)
h = Plume rise (m)
D = Diameter of the stack (m)
g = acceleration due to gravity, 9.807 (m/s2)
Model Setup
Calculation of Stack Height
There are two main sources of gaseous emission from the proposed plant wiz.
Boiler (0.85 TPH, Biomass based) and DG Set (250 kw). The calculation of stack
height for each of these emission sources is as follow
Boiler Stack Height
For the small boilers, the required stack height with the boiler shall be
calculated by using the formula given below. In no case the stack height shall
be less than 11 meters.
Where,
h = height of DG set stack, m
Q = SO2 emission rate in kg/hr
DG Set Stack Height
128


Chapter-6
DG Set (250 KVA) has been proposed for power back during power outage. The
emission from DG sets depends on physical parameter of stacks including height
of stack and diameter of stack. CPCB has prescribed guidelines for calculation
for DG set stack height, which is calculated by the formula
Where,
h = height of DG set stack, m
H = Height of Building, m = 35 Feet or 10.7 m
C = Capacity of DG Set, kva
Table 6.6 Calculation of DG Set Stack Height
Source
Capacity
Boiler
DG Set
0.85 TPH
250 KVA
Calculated
Stack Height
(m)
11.0
13.9
Proposed
Stack Height
(m)
30
14
Emissions from DG Set and Boiler
The details of source parameters, calculated emission rates from DG Set and
Boiler based on CPCB guidelines are presented in the Table 3.
Table 6.7 Source Parameter
Location
Capacity
Boiler
DG Set
0.85 TPH
250 KVA
Stack
Flow
Diameter
Rate
(m)
(m3/s)
0.3
0.00472
0.3
0.707
Exit Gas
Temp.
(oC)
150
220
Emission Rates (g/s)
SO2
NOX
PM10
0.00131
0.083
0.00052
0.066
0.00082
0.017
6.14 Results
ISCST3 Model Results
The ISCST3 model was setup to predict the cumulative maximum ground level
concentration of SO2, NOx and PM10 generated due to operation of Boiler and
DG Set at the plant location. Point sources resembling stacks at location of
proposed sources were fixed. Receptors were fixed at baseline monitoring
stations. The model was run for following two scenarios
1. Normal Scenario - 2-hour operation of DG sets and 24-hour operation of
129


Chapter-6
boiler
2. Emergency Scenario - 24-hour operation of DG sets and 24-hour operation
of boiler
The predicted maximum incremental GLC (24-hour average) of SO2, NOx and
PM10 in normal scenario was found as 1.58g/m, 1.25g/m and 0.32g/m
respectively. The maximum predicted incremental GLC (24-hour average) of
SO2, NOx and PM10 in emergency scenario are found as 12.55g/m,
9.98g/m and 2.58g/m respectively. The spatial distribution of SO2, NOx and
PM10 GLC in 10km study area is presented in Figure 3 to 8. The predicted 24hourly maximum ground level concentrations during both normal and emergency
scenarios at baseline air quality monitoring locations are presented in Table 3
and Table 4, respectively.
Table 6.9 Predicted GLC of PM10 at Ambient Air Quality Monitoring
Stations
(Normal Scenario)
Village
Mahiwala
Fatehpur
Kami
Bishapur
Project
Site
Sundran
Max Baseline Conc.

(g/m3)
Predicted GLC
(g/m3)
Cumulative GLC
(g/m3)
SO2
NOX
PM10
SO2
NOX
PM10
SO2
NOX
PM10
15.0
13.2
13.5
14.9
34.8
35.9
35.3
35.5
72.8
73.8
75.8
72.6
0.001
0.001
0.003
0.001
0.001
0.001
0.003
0.001
0
0
0.001
0
15.001
13.201
13.503
14.901
34.801
35.901
35.303
35.501
72.800
73.800
75.801
72.600
14.4
33.4
74.2
0.682
0.535
0.147
15.082
33.935 74.347
14.6
35.0
74.2
0.002
0.002
0.001
14.602
35.002 74.201
Table 6.10 Predicted GLC of PM10 at Ambient Air Quality Monitoring

Stations
(Emergency Scenario)
Village
Mahiwala
Fatehpur
Max Baseline Conc.

(g/m3)
Predicted GLC
(g/m3)
Cumulative GLC
(g/m3)
SO2
NOX
PM10
SO2
NOX
PM10
SO2
15.0
34.8
72.8
0.007
0.005
0.001
15.007
13.2
35.9
73.8
0.016
0.013
0.003
13.216
NOX
PM10
34.80
72.801
5
35.91
73.803
3
130

Kami
Bishapur
Project
Site
Sundran

Chapter-6
13.5
35.3
75.8
0.005
0.004
0.001
13.505
14.9
35.5
72.6
0.003
0.002
0.001
14.903
14.4
33.4
74.2
2.062
1.637
0.425
16.462
14.6
35.0
74.2
0.006
0.004
0.001
14.606
35.30
4
35.50
2
35.03
7
35.00
4
75.801
72.601
74.625
74.201
131


Chapter-6
Figure 6.4 Spatial distribution of predicted GLCs of SO2 (Normal Scenario)
135


Chapter-6
Figure 6.5 Spatial distribution of predicted GLCs of NOX (Normal Scenario)
136


Chapter-6
Figure 6.6 Spatial distribution of predicted GLCs of PM10 (Normal Scenario)
137


Chapter-6
Figure 6.7 Spatial distribution of predicted GLCs of SO2 (Emergency Scenario)
138


Chapter-6
Figure 6.8 Spatial distribution of predicted GLCs of NOX (Emergency Scenario)
139


Chapter-6
Figure 6.9 Spatial distribution of predicted GLCs of PM10 (Emergency Scenario)
140


Chapter-7
7. CHAPTER
PROJECT BENEFITS
7.1
INTRODUCTION
The proposed project is situated at D-27, Industrial area, Focal Point, Tehsil- Derabassi, District
-Mohali (Punjab)
The following benefits are expected due to the implementation of the said project:
1)
The easy availability of infrastructure, man power, raw materials will reduce the
production cost as well as demand supply gap. The same will bring revenue to the state
exchequer by way of Duties and Taxes.
2)
The development of green belt in and around the plant premises will improve on the
aesthetics of the area. Moreover, it will help in reducing the noise levels within the plant
boundary.
3)
The setting up of the proposed plant will help in providing employment to local people.
4)
There will be an increase in indirect employment & earnings of the small time shop owners
like tea vendors, transporters, etc.

5)
The implementation of Rain Water Harvesting Scheme will help in increasing the
ground water level of the area.

The Project proponent has planned to contribute in socio-economic development of the area and
will organize Blood donation camps, Education Programmes, Health camps, Health awareness
programmes etc. and will continue to do so.
7.2 Corporate Social Responsibility
141


Chapter-7
Corporate social responsibility is the commitment of businesses to contribute to sustainable

economic development by working with the employees, their families, local community &
society at large to improve their lives in ways that are good for business as well as overall
development. It is a voluntary activity of a company that supports social interests &
environmental issues. It is a principle through which the business houses contribute to the
welfare of the society & not only maximize their profits. CSR, in fact, is about business giving
back to the society.
Some of the CSR related activities are summarized as follows:(i) Sustainable livelihood creation Promoting micro entrepreneurship through skills
development, market linkages & womens economic empowerment.
(ii) Education Setting up schools, colleges curriculum development, teacher training &
community involvement.
(iii) Health care Healthcare awareness camps & setting up hospitals & dispensaries in areas
where these are deficient and arranging equipment needed by the patients if any. Providing free
treatment to poor patients in Hospitals, specially for life threatening diseases, as per
recommendation of the Hospital authorities.
(iv) Community initiative Need based services, project/programs for disadvantage youth,
illiterate adults, socially & economically deprived sections of the society & women self help
groups.
(v) Rural development Water management, housing, sheds, waste land, agriculture & animal
husbandry, genetic improvement & model village development with all basic amenities.
(vi) Infrastructure developments Roads, drinking water & sanitation etc.
Keeping in view the above the company proposes to set aside 5% of the cost of the Project for
activities under CSR and creates a corpus for the same. The activities shall be maintained from
the interest of the corpus throughout the life of the project.
7.3 Conclusion
The management will recruit the semi-skilled, unskilled workers from the nearby villagers. The
project activity and the management will definitely support the local Panchayat and provide
other form of assistance for the development of public amenities in this region. The company
142


Chapter-7
management will contribute to the local schools, dispensaries for the welfare of the villagers.
Green belt development/plantation will be taken around the plant premises. Rain water
harvesting will also be done to improve ground water level.
143


Chapter-8
8. CHAPTER
ENVIRONMENTAL MANAGEMENT
PLAN
8.1 INTRODUCTION
Any industrial development is associated with certain positive impacts as well as some
negative impacts on the environment. However, the negative or adverse impacts cannot
possibly rule out scientific development.
At the same time adverse impacts cannot be
neglected.
An Environmental Management Plan shall be formulated for mitigation of the adverse impacts
and is based on the present environmental conditions and the environmental impact appraisal.
This plan helps in formulation, implementation and monitoring of the environmental
parameters during and after commissioning of the project.
The Environmental Management Plan describes in brief, the management's plan for proper
and adequate implementation of treatment and control system for air and liquid pollutants and
for maintaining the environment. It also includes the development of green belts in and
around the plant, proper safety of the workers, noise control, fire protection systems and
measures.
8.2 ENVIRONMENT MANAGEMENT POLICY
The Company is very much oblivious of its responsibility in protecting the Environment. Thus
various mitigation measures as given in the report shall be taken-up and effort will be made to
nullify the effect of the Project, on the Environment, if any. Any action or effort remains
incomplete, if it is not monitored properly at regular intervals and corrective measures taken,
wherever necessary. Regular monitoring has thus, been provided. The Company has a well
defined policy to keep the Environment clean. The Board of Directors has decided that all
effective steps shall be taken to prevent deterioration of the existing Environment. They have
144


Chapter-8
formed an Environment Committee committed for this cause. The Committee will consist of
following persons:(i) General Manager
(ii) Manager Operations
(iii) Maintenance Engineer
(iv) Supervisor - Incharge of ETP & APCD
8.14 Monitoring and Responsibilities:
(a) For Water Environment
The supervisor shall visit and check the devices daily. He will see that the STP is
working properly and flow measurements are recorded properly in a register.
The effluent from the STP shall be got checked by him in the Laboratory once a week.
Any parameter going out of the prescribed limits will be reported to the General Manager
for taking corrective action. He will pursue the matter at personal level to bring the
parameters within permissible limits.
The General Manager will keep in touch with the Environmental Consultant and seek
their guidance for corrective action as and when required.
The Committee shall meet once every month to ensure implementation of the
programme.
The General Manager will bring to the notice of the Managing Director any further action
to be taken to ensure environmental requirements. The Managing Director will report to
the Board of Directors, the action taken to set right deficiency, if any.
(b) For Air Environment
The supervisor will ensure that the APCD provided are functional at all times. Air
emissions from the stack will be got checked by him once a month from a Laboratory to
see that the limits of the various parameters are not exceeded. In case of any deviation
noticed, he will inform the General Manager to take corrective action.
The supervisor will ensure that the water is sprinkled on roads whenever transportation of
material is to be done to and from the factory premises in trucks.
The General Manager will ensure that all the vehicles coming to the premises have PUC
Certificates and they do not blow horn unnecessarily within the premises.
145


Chapter-8
The Manager Operations will ensure that the transportation of raw materials and finished
goods is done in trucks covered with Tarpaulins.
The Board of Directors will discuss at frequent intervals & see that the environmental policy
laid-down by them, is followed meticulously by all persons in the Unit and the Environment is
within the prescribed limits.
Figure 8.1
Environmental Management Cell
Director
General Manager
Officer- EHS
Chemist
ETP Operator
146


Chapter-8
The main aims under the said Policy are to:

Effectively manage, monitor, improve and communicate the environmental performance.
Take all reasonable steps to prevent pollution.
Set realistic and measurable objectives and targets for continual improvement of the
environmental performance.
Comply fully with all relevant legal requirements, codes of practice and regulations.
Reduce, recycle and reuse natural resources.
Minimize waste and increase recycling within the framework of waste management
procedures.
Identify and manage environmental risks and hazards.
The project proponent shall regularly review this policy and ensure that corrective
and preventative actions are taken in order to ensure continual improvement.
To treat all the pollutants viz. liquid and gaseous, which contribute to the degradation of
the environment, with appropriate technologies.
To comply with all regulations stipulated by the Central / State Pollution Control
Boards related to air emissions and liquid effluent discharge as per air and water pollution
control laws.
To handle hazardous wastes as per the Hazardous Waste (Management & Handling
Rules), 2009 of the Environment (Protection) Act, 1986.
To encourage support and conduct developmental work for the purpose of achieving
environmental standards and to improve the methods of environmental management.
To create good working conditions (devoid of air and noise pollution) for employees.
To minimize fire and accident hazards.
Perspective budgeting and allocation of funds for environment management expenditure.
147


Chapter-8
Preventive maintenance and regular checking of machineries and equipments.

To make continuous efforts in waste minimization.
For the equipments and pipelines, leakage detection and repair shall be scheduled to
minimize fugitive emissions.
Continuous efforts with energy audits for the reduction of fuel and energy consumption.
8.4 AIR ENVIRONMENT
The project proponent shall take care of the pollution generated from their unit and use
appropriate methods of control like:
Control at source for minimizing air pollution.
Greenbelt development around the estate to reduce odor and noise pollution
Regular maintenance of machineries and equipments
During Construction phase:

Provision shall be made for sprinkling of water on loose soil to avoid dust generation. The
debris and unutilized construction material from the construction site shall be removed
immediately to recycle within the project so that no dust nuisance is generated due to wind.
Construction Activities, if any, shall not be allowed at night. The mitigation measures shall
include regular maintenance of machinery and provision of personal protective equipments to
workers where needed.
The following mitigation measures however can be suggested to control the ambient air
quality:
Proper maintenance of roads in and around the proposed site.
Water spraying on roads should be done regularly.
Plugging all leakages and enclosing storage and material handling systems and its
effective maintenance.
148


Chapter-8
Development and maintenance of green belt to attenuate the pollutants emitted from the
industrial area.
Ambient air quality and stack & fugitive emissions should be monitored regularly to
check the performance of the pollution control systems.
Plantation shall be done along the roadside to mitigate the fugitive emissions.
8.4.1 Flue Gas Emission/Fugitive Emission Control
The volatile matters getting released from the storage tanks, process piping, reactors, fuel storage
& combustion will be handled by various preventive measures mentioned below:
1. Each & Every process emission will be passed through scrubber and finally released in to
atmosphere through adequately designed stack height.
2. Preventive maintenance will be done so as to prevent any leakage and spillage and thereby
reducing the fugitive emission sources.
3. Storage tank will be provided with level gauge, dyke wall, automated loading and unloading
for the chemicals to avoid human contact.
4. All storage tanks will be designed and placed according to the Industrial Safety & Health
Department.
8. 5 WATER ENVIRONMENT
During
construction
building
modification,
provision
for
infra-structural
services
including water supply, sewage, drainage facilities and electrification will be made. The
construction site would be provided with suitable sanitation facilities for the workers to
allow proper standards of hygiene. These facilities would be connected to a septic tank and
maintained to ensure minimum impact on the environment.
The total water requirement of proposed site shall be met from the Tube well supply.
The following measures are suggested to be adopted for efficient water management in the
proposed site:
Rainwater harvesting is recommended.

149


Chapter-8
The sources of sewage water are office toilets and canteen which is disposed off in to
Soak Pit / Septic Tank system.
Reduce and eliminate the water leakages in the pipes, bends, etc.
Recycle the Boiler Condensate / Cooling Water.
8.6 LAND ENVIRONMENT

To avoid erosion of the top soil the development is planned in the shortest possible time and
land-clearing activity shall be kept to the absolute minimum by working at the specific sites one
by one where construction is to take place so as to increase detention and infiltration.
Natural waterways/drainage pattern shall be maintained by providing culverts where
needed.
The requirements of sand and aggregates for the construction works will be met through
venders. The land use is thus so planned that there is minimum adverse impact.
8.7 Solid Waste
The solid waste generated from the construction activities shall be effectively recycled
within the project.
The other solid wastes from the Air Pollution Control Device shall be dumped in a
dumping pit of R.C.C. and disposed off in the designated land fill places.
8.8 NOISE AND COMMUNICATION

Care will be taken during selection of the equipment like compressors, blowers, pumps, etc.
and other machinery so that noise generation is reduced. In addition to this, effective ear
plugs will be provided and their use is made obligatory in specified areas where noise level is
high and unavoidable. All the blowers will have silencers and noise generating equipments
will have sound absorbers so that sound level in the area is below 80 dB (A).
8.8.1 EFFECTIVE USE OF LANDSCAPING FOR NOISE CONTROL
Shrubs and trees are worthy little as tools for noise control. Effective belts of trees for useful
noise control must be at least 50 feet tall, must be in a continuous strip 75 - 100 feet deep,
150


Chapter-8
must have dense foliage down to the ground and must be evergreen to supply protection year
round.
8.10 GREEN BELT DEVELOPMENT AND AFFORESTATION
Tree plantation is one of the effective remedial measures, which controls the Air Pollution. It
also causes aesthetic and climatological improvements of an area as well as sustains and
supports the biosphere.
It is a well established fact that trees and vegetation act as a vast natural sink for the gaseous as
well as particulate air pollutants due to enormous surface area of leaves.
Plantation
around the air pollution sources control the air pollution by filtering particulate matter and
interacting with gaseous pollutants before it reaches the earth. Trees also act as buffers and
absorbers against accidental release of pollutants.
OCCUPATIONAL HEALTH & SAFETY
Occupational diseases and health impairments occur every day throughout the world, due to
lack or inadequacy of prevention and control measures at the workplace.
The project proponent strongly believes in the safety and health of the workers. The company
will conduct regular medical checkup of the worker and for the safer side there will always be a
rotation of the worker where the exposure to dust and chemicals is high. Safety being the first
policy of the company, list of Antidotes for different accidents and diseases will be
provided to the entire department.
BUDGETORY COST OF ENVIRONMENT PROTECTION MEASURES
The total capital investment on environmental control measures is envisaged to be about Rs 98
Lakhs out of a total project cost of Rs. 6.92 crore, which is estimated as follows:
Table 8.1- Cost Details
Sr.No.
Particulars
Capital Cost (Rs. In Recurring

Cost/annum
Lakhs)
(Rs. In Lakhs)
151

Effluent

Chapter-8
25.00
12.00
Treatment Plant
2
Evaporator
20.00
14.00
Reverse
22.00
10.00
15.00
4.00
11.00
5.00
5.00
5.00
98.00
50.00
Osmosis
4
Rain
Water
Harvesting
5
Air
Pollution
Control
6
Solid
Waste
Disposal/Green
Belt
Development
Total
8.12 SOLVENT MANAGEMENT SYSTEM

Resource optimization / recycling and reuse is envisaged for the proposed project as follows:
The raw materials will be stored in closed containers and will be handled through closed
system to avoid the handling losses.
A total of 9 numbers of API bulk drugs products with maximum capacity of 1500 MT /
Year shall be manufactured.
At a time, only 4 5 products shall be manufactured.
Maximum 10 MT / month of various solvents like Chloroform, Isopropyl Ether,
Diisopropyl Amine, Acetonitrile, Acetone, Methylene Dichloride, Ethanol in one product
shall be used.
152


Chapter-8
All the products shall be purified in various solvent to remove impurities. Solvents shall be
collected & sold off to authorized re-processor for distillation of mixed solvent or shall be
distilled in the proposed solvent distillation system.
The Reactors shall be connected to an efficient condenser system with cooling / chilling
water / brine circulation.
Reactor and solvent handling pumps shall have mechanical seals to prevent leakages.
Also provide with breather valve to prevent losses.
Solvent will be taken from storage tank to reactors through closed pipe line. Storage tank
shall be vented through trap receiver & condenser operated on cooling water.
The condensers shall be provided with sufficient HTA and residence time so as to
any loss of solvent.
Proper earthing shall be provided wherever solvent handling is done.
Entire plant is flameproof.
Solvents shall be stored as per statutory requirement.
Solvents shall be kept at a separate specified area with all the safety measures.
8.8 Socio-Economic Development Activities
8.8.1 Management Plan for Socio-Economic Environment
In general, socio-economic environment will have positive impact due to the proposed project
in the area.
The deployed laborers will be from nearby villages only as these people are mainly dependent
upon such activities.
In order to further improve the socio-economic conditions of the area, the management will
contribute for development works in consultation with local bodies.
Project proponent has already allocated Rs 10 Lakh (As per demand) for Socio Economic
Measures.
153


Chapter-8
Table 8.4: CSR Activities

Medical Camps
2 Lakh
Drinking water supply/Harvesting programme
2 Lakh
Adoption of Surrounding Villages ( 2 ladies

Tiolet/Village will be constructed)
3 Lakh
Public Welfare (Swach Bharat Abhiyan)
2 Lakh
Miscellaneous
1 Lakh
TOTAL
10.0 Lacs
154

D-27, industrial Area

Chapter-9
9. CHAPTER
SUMMARY & CONCLUSION
9.1 INTRODUCTION
M/s Adley Lab has proposed manufacturing of API Bulk Drugs (Capacity 3.83 TPM) -at Plot
No. D-27, Industrial Area, Focal Point, DeraBassi, District: Mohali, in the state of Punjab. The
proposed project is to be located in the notified industrial estate Category 5 (f)-B of EIA
Notification dated 14th September, 2006.
9.2 JUSTIFICATION FOR THE PROJECT
The overall impact on the socio economic environment will be positive as many of the locals will
get job opportunity (both skilled and unskilled) during construction and operational phase.
Therefore this project will offer the opportunities of better employment, infrastructure and other
basic amenities. This will lead to a better social and economic life of the nearby villagers.
Most of the raw materials are indigenous. Also there is easy availability of infrastructure, man
power and easy availability of raw materials. This results in the availability of cheaper products
than imported products.
9.3
9.3.1
ENVIRONMENT MANAGEMENT PLAN

AIR QUALITY MANAGEMENT
It is proposed to have a Green Belt plantation along the boundary of the plot, which will
intercept the dispersing particulates.
The sprinkling of water is recommended in areas where dust emission is expected within the
plant. The internal roads of plant are asphalted and hence dust emission shall be to minimum.
155


Chapter-9
9.3.2 WATER MANAGEMENT

The total effluent shall be treated in a full-fledged Zero Discharge Effluent Treatment Plant
within the complex comprising of Primary, Secondary and Tertiary treatment facility with
Evaporator and DMF Sump, Sand Filter, Carbon Filter for reuse of treated.
9.3.3 NOISE MANAGEMENT
The occasional noise has been attenuated by the development of Green Belt around the
industrial complex, and ear-protecting devices will be provided to personnel working in high
noise generating zones.
Anti-vibrating pads and acoustic enclosure shall be provided to the DG set.
9.3.4
SOLID WASTE MANAGEMENT
The solid wastes shall be segregated according to their properties, packed, transported and
stored in a separate impervious storage area demarcated for them. They will then be disposed
off according to the requirements of statutory authorities.
9.3.5
HAZARDOUS WASTE MANAGEMENT
Set oils. The Sulphur sludge & Catalyst Dust will be sent to TSDF site Nimbuan Dera Bassi
which is developed by PPCB for final disposal & used oil from D.G. Set shall be sold to
recyclers. There are no other hazardous wastes.
9.4
OCCUPATIONAL HEALTH & SAFETY
Masks and other PPEs will be provided as additional personal protection equipment to the
workers.
Workers are informed, kept aware and trained about occupational health hazards, due to such
activities and preventive measures. Workers health related problem if any, will be properly
addressed.
156

9.5

Chapter-9
PLANTATION DEVELOPMENT PROGRAMME
The local species will be planted with consultation of local forest department /horticulturist and
follow the CPCB guidelines.
9.6
CONCLUSION
As discussed, it is safe to say that the Industrial project (Synthetic organic chemical
manufacturing unit) is not likely to cause any significant impact on the ecology of the area and
does not harm the environment and ecology of the site and its surroundings.
Proper measures will be taken to control emissions.
157


Chapter-10
10. CHAPTER
DISCLOSURE OF CONSULTANTS
ENGAGED
10. Disclosure of Consultants Engaged
Vardan EnviroNet is a NABET approved EIA Consultant certificate no.
NABET/EIA/1316/IA001, having its registered office at D-142, Sushant Lok III, Golf Course
Extension Road, Sector 57, Gurgaon 122001.
158

EIA Coordinator: Mr. Mukesh Kapila

Chapter-10
Team Member: Mr. R.S Yadav & Mr. S.K. Sharma
Functional Area Experts:

S.No
Functional Area
Name of Expert/s
1.
AP
Mr. S.K Sharma
2.
WP
Mr. S.K Sharma
3.
SHW
Mr. S.K Sharma
4.
SE
Mr. Madhusudan Hanumappa
5.
EB
Ms. Harbans Matharu
6.
HG
Mr. R.S Yadav
7.
GEO
Mr. R.S Yadav
8.
AQ
Mr. Asif Hussain
9.
NV
Mr. Asif Hussain
10.
LU
Mr. Joshua Anand
11.
RH
Mr. Kuldipak Ahuja
12.
SC
Mr. S.K Sharma
159

EIA Report

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

EIA Report

Uploaded by

Copyright:

Available Formats

Final ENVIRONMENTAL IMPACT ASSESSMENT report

& ENVIRONMENTAL MANAGEMENT PLAN

Study Period: Pre Monsoon Season (Feb. to April 2014)

1.1 The Project

1.2 Project Details

1.2.2 Regulatory frame work

1.2.4 Project Justification

1.3 Scope of EIA

1.4 Methodology for EIA

1.5 Objective of Environmental Impact Assessment

1.6 Site selection criteria of the proposed project site.

1.7 Structure of the Report.

2 CHAPTER PROJECT DESCRIPTION

2.1.1 Project Proponent

2.1.2 Location of the project

2.1.3 Need for the Project

2.3 Raw Materials

2.4 Manufacturing Process

2.5 Facilities at the Plant

2.8 Water Supply

2.10 Waste Handling

2.10.1 Liquid waste

2.10.2 Solid waste

2.10.3 Hazardous waste

2.11 Pollution Control Measures

2.11.1 Air Pollution

2.11.2 Noise Pollution

3. CHAPTER DESCRIPTION OF THE ENVIRONMENT

3.2 Sources of Environmental Data

3.2.1 Aspect Studied

3.2.3 Study Area at a Glance

3.3 Study of the Land Use Pattern of the Project Site

3.5 Seismicity of Area

3.10 Wind Speed/ Direction

3.11 Ambient Air Environment

3.11.1 Ambient Air Quality Monitoring

3.11.2 Air Sampling Program

3.12 Noise Environment

3.12.1 Noise Analysis within the Study Area

3.13 Soil Environment

3.13.1 Soil Quality and Characteristics

3.14 Water Environment

3.15.2 Flora and Fauna

4 CHAPTER ANTICIPATED IMPACT & ITS MITIGATION MEASURES

4.1.1 Construction Phase

4.1.2 Operational Phase

4.2 Air Environment

4.2.1 Construction Phase

4.2.2 Operation Phase

4.3 Water Environment

4.4 Noise Environment

4.5 Soil Environment

4.6 Biological Environment

4.7 Socio-Economic Environment

4.8 Land Environment And Aesthetics

4.9 Cultural Environment

5. CHAPTER ENVIRONMENTAL MONITORING PROGRAMME

5.1 Monitoring Points / Locations & Components

5.2 Monitoring Parameters & Frequency

5.3 Monitoring Methodologies

5.4 Reporting & Documentation

5.5 Budget & Procurement Schedule

6. CHAPTER ADDITIONAL STUDIES