Name OF Group:- Chemical

Name of Item :- Venturimeter, orifice meter

and rota meter test rig
Technical Specification:

Trade :- A.O.C.P
Trade Syllabus No. :- 1

CHARECTERISTICS:
1. Recirculating type/closed Circuit
2. U tube manometer
3. FRP treated powder coated water tanks
4. Easy to handle and reliable
5. High quality and non-rusting tank with foundation arrangement.
6. Base frame with foundation arrangement.
SPECIFICATION:
Herschel type venturimeter with 1:3 convergent divergent ratio and 15mm throat diameter
with U-tube closed body acrylic manometer with graduated scale
SS orifice meter with 15mm diameter and U-tube closed body acrylic manometer with
graduated scale, Annular section rotameter of 1200 LPH, acrylic body and calibrated
rotameter with steel float.
Sump tank of 100 liter with FRP treated,
Measuring Tank : 28.3 lit with FRP treated and piezometer,
Branded centrifugal pump with 0.5 HP capacity,
1 G.I. piping with independent flow control valves,
Mounted on rigid stand, powder coated.
By pass arrangement for maintaining specific pressure in apparatus.
Electrical panel box attached on frame with cam switch as starter switch and LED
indicator.
Instruction manual.
UTILITIES REQUIRMENT:
For the verification of venturimeter, orifice meter, rotameter combine test rig requires
electrical connection for motor (single phase) and water connection.

Estimated Cost:45000/Prepared By:(S.I/ F.I)

Sign of Committee Member :-

(Principal)

Name OF Group:- Chemical

Trade :- A.O.C.P
Name of Item :- Gear Pump
Trade Syllabus No. :- 5
Technical Specification:
Sump Tank:
MOC: SS 316
Capacity: 100 litres
With 1 drain valve of ball type.
Measuring Tank:
MOC: SS 316
Capacity: 60 litres
With self-graduated glass tube level indicator & 1 drain valve
Pump:
Type: Gear Pump
Power: 1.0 H.P., 2800 RPM, A.C. Motor
Suction Pipe: 25 mm
Delivery Pipe: 25 mm
Flow Rate: 10 LPM
Pressure: Tested up to 5 kg/ cm2
Pressure Gauges:
Type: Bourdon Tube Type
Quantity: 2 nos.
Purpose: Compound (vacuum-pressure) gauge (0 -760 mmHg) on the suction to measure the
suction head and Pressure gauge (0 - 5 kg/cm2) on the delivery pipe to measure the delivery
head
Control Panel:
On/ off switch,
Mains Indicator Lamp, MCB for overload protection, Digital Energy Meter and Necessary piping,
valves and fittings should also be incorporated in the unit. The well designed setup should be
having suitable MS framework with good Quality paint to house the setup without the need of
any foundation.

Estimated Cost:65000/Prepared By:(S.I/ F.I)

(Principal)

Sign of Committee Member :-

Name OF Group:- Chemical

Name of Item :- Reynoldss Apparatus

Trade :- A.O.C.P
Trade Syllabus No. :- 6

Technical Specification:
Stilling Tank:
MOC
: Borosilicate glass/ Acrylic,
Dimensions: 225 mm x 400 mm height
Filled with stilling media and provision for continuous supply of working fluid. A Mouth entry
SS 304, designed to uniformly accelerate the fluid without any spurious initial effects.
Test Pipe:
MOC
: Borosilicate glass/ Acrylic,
Dimensions : 25 mm * 700 mm long
Dye Rservoir:
MOC
: SS 316
Capacity
: 2 liter.
With dye injection rate controlling needle valve and needle
The dye injection system should be readily removed for cleaning and
Maintenance
Measuring Cylinder:
MOC: Plastic
Capacity: 2 liter max.
The whole apparatus is mounted on painted MS framework.
Stop Watch: Electronics

Estimated Cost:30000/Prepared By:(S.I/ F.I)

(Principal)

Sign of Committee Member :-

Name OF Group:- Chemical

Name of Item :- Shell and Tube Heat
Exchanger

Trade :- A.O.C.P
Trade Syllabus No. :- 7

of

Technical Specifications:
The setup should consist of 1-1 Shell and Tube Heat Exchanger with a cold-water tank fitted with
Pump, Rotameter and a hot water tank with thyristorized heater to heat the water. The
temperature of the heated water should be sensed by the thermocouple (RTD Pt-100 type). The
leaving temperature of hot water and entry and exit temperatures of Cold water should also
measure with the help of Thermocouple.
Temperature Transmitter:
Type : RTD Pt-100
Mounting : Head Mounting
Wire : 2 wire
PID Controller:
Input : RTD
Output
: 4 - 20 mA
Communication : RS 485 ASCII/ Modbus communication
Features : Auto tuning, Auto/ Manual Mode Facility
Range
: Field Settable
Display
: Digital
Front Keypad : Membrane Type
Power Supply : 230 V AC, 5 amp.
Control Valve:
Body Type : Globe Valve
Nominal Size : 15 mm
Stem Diameter : 10 mm
I/P Converter:
Input : 4 - 20 mA
Output : 3 -15 psig
Air Supply : 1.4 bar
Connection : NPT (F)
Rotameter:
Service : Water
Range
: Suitable
Connection :
Metering Tube : Borosilicate Glass
Float : SS
Valve : Needle type, integrated
Heat Exchanger:
Construction : Shell & Tube type BEM Type
Material : SS 304
Service : Water
Shell Dia. : 100 mm
Exchanger Length: 500 mm
Tubes : 10 - 14 nos. seam less minimum
Cold Water Sump Tank:
Service : Water
Capacity : 100 liters
MOC : SS-304
Hot Water Tank:
Service : Water
MOC
: SS-304
Heaters : 2 kW, immersion type mounted on tanks of
Pump:

Type : Monoblock
MOC : SS body
Nos. : 2
Air Regulator:
Service : Air
Max. Input Pressure: 10 kg/ cm2
Hose Connection:
Current Meter:
To indicate & measure Temperature Transmitter Output (0 - 20 mA)
To indicate & measure I/P Converter Input (0 - 20 mA)
Pressure Gauge:
To indicate & measure supply air pressure to I/P Converter.
Thyristor Drive:
Rating : 2000 W
Operating Voltage: 230 V AC
Input Signal : 4-20 mA
Output : to Heater of Hot water tank
Heater Controller:
Type : PID
Input : RTD/ TC
Output
: 4 - 20 mA
Display : Digital
Power Supply : 230 V AC, 5 amp.
Temperature Indicator:
Input : Thermocouple of Shell and Tube Heat Exchanger
No. of Channel : minimum 6
Power : 220 V AC, 50 Hz
With selectable switch.
The unit should also consist of necessary piping, fittings. Standard pneumatic lines and
connections wherever necessary should be provided. 3 meter long braded type flexible pipe
should be provided to connect air compressor with the control trainer. A 2.5 meter long insulated
cable should be provided with necessary plug ready to connect control panel to the power supply
board.
Software:-The software package offered contains necessary hardware and software required to
Interface the setup to a personal computer thus creating full software controlled experimental and
instructional environment. The package should enable students to investigate and understand the
principles of process control in a laboratory environment with the minimum technical support.
Windows compatible software package has been developed using SCADA software.This provides
direct control of the processes (control trainer) used, including open and closed loop control, plus
multi loop configurations associated with remote set point control (as appropriate).
Comprehensive laboratory sheets for all the experiments are included in the manual with setting
up information, background theory, operational procedures and all other relevant information.
Industrial SCADA software. User friendly Windows interface. Two way communication for control
and data acquisition. Auto-configuration with multi-port selection option. Manual (Open Loop) and
automatic control (Closed Loop).Selectable P, P+I, P+D and P+I+D mode. Bump less transfer
between open and closed loop operation. Live mimic diagrams of the process including set point,
process variable and. output. Dynamic multi-colour data display capability (tabular, chart or
graphical form). Powerful graphics and trend chart capabilities with customization.
Computer & peripherals:
MINIMUMDUAL CORE 3.0GHZ PROCESSOR OR HIGHER VERSION
ORIGINAL MOTHERBOARD INTEL OR OTHER

MINIMUMDDR3 2GBRAM DYNET OR IRVIN

MINIMUM 15 LCD OR LED MONITOR
MINIMUM250GB HARD DISK SEAGATE OR OTHER
CABINET WITH SMPS
KEYBOARD AND MOUSE SET LOGITECH OR OTHER
DVD WRITTER
SPEAKER SET

Estimated Cost: 150000/Prepared By:(S.I/ F.I)

(Principal)

Sign of Committee Member :-

Name OF Group:- Chemical

Name of Item :- Packed Distillation Column

Trade :- A.O.C.P
Trade Syllabus No. :- 10, 27

Technical Specification:
Packed Bed Distillation Column:
MOC: SS 316
Size: 80 mm diameter & 1400 mm high
Sight Glass: Three to five sight glass
Insulation: 25 mm thick glass wool insulation and SS 304 cladding peristaltic pump should be
provided to control feed flow to column.
Random Packing:
MOC: Glass/SS 316
Type: Ranching ring
Packing height: 1000 mm Approx.
Feed tank (with pre-heater):
MOC: Inner Body-SS 316, Outer Body-M.S
Powder Coated with 25 mm thick glass wool insulation
Capacity: 30 litter
Heater: 1.5 kW
Liquid level indicator, drain valve.
Distillate tank:
MOC: SS 316
Capacity: 15 litter
Bottoms tank:
MOC: SS 316
Capacity: 10 litter
Reflux Drum:
MOC: SS 316
Capacity: 6 litter
Glass: Toughened glass on one side for visualization. One Level switch & one Solenoid valve
should be provided for level control in reflux drum & two Peristaltic pumps for reflux ratio control.
Rebuilder with Electric Heaters:
Size: 300 mm diameter and 250 mm length
Heater: 2 nos. of electric heater: 2 kW (Total capacity), 230V AC
Insulation: 25 mm thick glass wool insulation and SS 316 cladding
Liquid level indicator, Liquid level transmitter, Pressure gauge, Spring loaded Safety relief valve,
Overflow line with valve, Drain valve, manual feeding valve etc.
Vapour Condenser:
MOC: SS 316
Type: Horizontal - Shell and Tube type, BEM, 1-1 pass
Size: 150 mm diameter and 600 mm length
Tube: 12 mm diameter, 15 nos. of tube approx.
Insulation: 25 mm thick glass wool insulation and SS 316
DP Transmitter:
Quantity: 1
Measuring Principle: Pies Resistive
Range: 0 2500 mm WC
Ambient Temperature: - 40 to 70 C
Power Supply: 11- 45 V DC
Output: 4-20 mA DC
Conduit Connection: / NPT
Diaphragm Material: Stainless Steel
It displays pressure difference across the column.
Level Transmitter:
Quantity: 1
Range: 0 300 mm WC
Service: Chemicals
Output: 4-20 mA DC

Peristaltic pump:
Quantity: 4 Nos. (For Feed, Bottom, and Reflux & Distillate)
External input: 4-20 mA
Flow rate: As suitable
Cold Water Supply Tank:
MOC: SS 316
Capacity: 50 litter
Drain valve
Cold Water Supply Pump:
Type: Mon block
Power: 1/2 HP motor, Single phase
MOC: SS body
Rotameter:
Quantity: 5 nos.
MOC: Acrylic & SS float & Needle valve
Feed: 3-30 LPH
Distillate: 1.5-15 LPH
Bottoms: 1-10 LPH
Reflux: 1-10 LPH
Cooling Water: 1-10 LPM
Temperature Scanner:
Type: Digital
Channel: 8 channel
Display: Dual type
Input type: Universal input
No. of Input: 8 nos.
Accuracy: +/- 0.1 of Span +/- Count
Serial communications: RS 232/ RS 485
Protocols supported: MODBUS ASCII & RTU
Thermistor Drive:
Rating: 3000 W
Operating Voltage: 230 V AC
Input Signal: 4-20 mA
Output: To Heater of Hot water tank
Control Valve:
Body Type: Globe Valve
Nominal Size: 15 mm
Stem Diameter: 10 mm
For control cooling water flow rate to condenser.
I/P Converter:
Input: 4 - 20 mA
Output: 3 -15 psig
Air Supply: 1.4 bar
Connection: NPT (F)
Energy meter:
INPUT
Nominal voltage: 240V
Nominal current: 1 Amp or 5 Amp (factory settable)
Starting current: 0.4% of nominal current. (Class 1.0)
Frequency: 50Hz / 60Hz range +/- 5.0Hz
System: Single phase
OUTPUT RELAY
Type: Watt/VAR/VA Range
: 250, 2A (AC)
: + 30V, 2A (DC)

COMMUNICATION
Serial port: RS485 Multidrug
Protocol: MODBUS-RTU
Working temperature: 0 to 55C
Display: 216 Backlight LCD module with 5.56 mm character height
Mounting: Panel mounting
PROCESSOR
CPU-01 module.
32-bit. 486
The Field Controller is a compact and feature-rich controller designed for remote area
installations or small systems distributed control solutions. Rack based Modular I/O modules
provide the necessary field connectivity in conjunction with optional serial or Ethernet I/O devices.
With built in compatibility to the open controller and Field Controller families, and with seamless
integration to the Modular I/O range, the Field Controller completes the entire range of Intelligent
Automation products designed and manufactured. Sufficient power must be supplied to the rack
based PSU to power all interconnected I/O modules. An external 24VDC power supply rated to
50W (or higher) is recommended. Powerful 32-bit 486 Processor 32 MB CPU RAM High speed
10/100 Ethernet port two user-configurable RS232/RS485 serial ports Expand with Remote I/O
ANALOG OUTPUT
Number of output: 8 individually isolated Nominal signal
Range (span)
: 4 to 20 mA
Full signal
: 1 to 22 mA
Accuracy (@ 25C): 20A
Voltage to load: 13 V min. @ 20mA
Load resistance: 0 to 750W
Open circuit detected
Threshold : 0.7mA 0.2mA
Operating temperature: -20 to 70 C
ANALOG INPUT
Number of input: 8
Nominal signal (span): 4 to 20 mA
Full range signal: 0.5 to 22 mA
Accuracy (@ 25C): 20A
Short circuit current : >22mA
Open circuit current : <0.5mA
Operating temperature: -20 to 70C
DIGITAL OUTPUT
Number of channel: 8
Max o/p DC voltage range: +24VDC
Output response: 10ms
Operating temperature: -20 to 70C
DIGITAL INPUT
Number of channel: 8
Operating temperature : -20 to 70C
HMI:
Data transmission: RS 232/485 with Ethernet connection
Power supply : 24 V DC
Display : Touch screen type colour display
Screen type : TFT 65,536 colours/STN 4,096 colours
Fonts : Up to 40
Seamless Data Transfer Unit
This unit should able to transfer the data to the web server without cable. PC Data logging and
Publishing to web page Download/Print in Excel sheet format.
All Channels accept 4-20mA inputs.

Type: Controller based & Programming Type

Nos. of channel: 5
Input Impedance: 100 Ohms
Input: 4-20mA/Pulse
Parameter setting: Through key pad
Interface Output: RJ45 / RS232
Power Supply: 230V AC
Security: Password Protection
Data Retention: 3 years
This unit should capable to connect with existing suitable set-up at consignee.
Internet connection should be provided by consignee.
Piping:
Necessary piping of SS 304 and breaded flexible having suitable size should be supplied.
Control Panel:
Temperature scanner
Energy meter
Touch screen type HMI
Necessary display meters for instrumentation input and output indication
MCB for heaters
ON/ OFF switches and indicator lamps for all the electrical Items
The whole equipment should be situated on sturdy MS powder coated framework.
Computer Control:
On-line mimic diagram
Data logging and subsequent analysis of captured data including use of spread sheets Alarm
functions Monitoring, display and manual adjustments of:
Electrical power to the Reboiler heater
Reflux ratio setting
Feed temperature and rate
Reboiler level/ Bottoms rate
Reflux drum level
Reflux temperature
Continuous distillation with PID control of Reboiler heater from column temperature
Continuous distillation with PID control of top temperature with cooling water inlet to Condenser.
Continuous distillation with temperature control of Reboiler heater and reflux ratio (two loop
control system)
Individual PID control of feed temperature and Reboiler level.
Individual On/off control of reflux drum level
Continuous monitoring of process dynamics e.g. monitoring and controlling plant start-up/shut
down for continuous operation.
Software:
Window compatible software package should have developed using SCADA software. The
software should be provide a familiar Windows environment to the user and should allow both
manual and automatic control of the process. The automatic mode should incorporate a fully
functioning PID controller with easy manipulation of the control variables. Bump less transfer
should available when switching between open loop and close loop control.
Graphical displays of the process variables and controller output should be provided. Sensor data
should be displayed on the schematic (mimic) diagram and should also available in graphical. A
wide range of sampling frequencies and extents should be selected. Facilities include rescaling of
graphs and data, saving graphs and log data to the hard disk. Logged data should be read into
most general purpose spreadsheets such as Microsoft Excel for further analysis, if required.
Industrial SCADA software, User friendly Windows interface, Two way communication for the
purpose of control and data acquisition, Manual (Open Loop) and automatic control (Close Loop),
Selectable P, P+I, P+D and P+I+D, ON-OFF mode, Bump less transfer between open and close

loop operation, Live trends of the process including set point, process variable and output,
Dynamic multi-color data display capability (tabular, chart or graphical form), Powerful graphics
and trend chart capabilities with customization, Data logging and storage to the hard disk,
Adjustable data sampling time, Alarm functions, Event recording functions, Data exportable to
general purpose spreadsheets, No additional software required for future additions, Runs on any
modern general purpose computer, Dual monitor support
SIMULATION:
It should be provided with software based simulator to learn process behaviour and various
control strategies.
Computer & Peripherals with latest configurations.

Estimated Cost:1450000/Prepared By:(S.I/ F.I)

(Principal)

Sign of Committee Member :-

Name OF Group:- Chemical

Name of Item :- Packed Tower of glass for
flooding velocity exp.

Trade :- A.O.C.P
Trade Syllabus No. :- 11

Technical Specification:
Column:
MOC
: Glass
Length
: 1200 mm
Diameter: 50 mm
Thickness
: 3 mm
Packing
: Rasching Ring (8 mm)
Mounted on suitable size wooden board.
Air Compressor:
Power
: 0.5 H.P.
With Single phase Motor and Storage tank
With Pressure Gauge, Pressure Relief Valve and Pressure Switch.
Water Tank:
Capacity
: 45 liter
MOC
: SS.
With draining facility
Water Pump:
Power
: 0.5 HP
MOC
: SS Body
Type : Mon block type
Pre calibrated Glass tube Rotameter to measure air and water flow rate.
Sparger type Air and Ring type Water Distributor made of SS. Interconnecting piping network
(1/2 piping and wire braded plastic pipe) with suitable valves. Flush out arrangement for column
with top and bottom SS. caps. Control Panel with Indicator lamp & MCB for Water Pump, socket
& switch for Air Compressor.MS framework painted with good quality paint to house the
assembly.

Estimated Cost: 90000/Prepared By:(S.I/ F.I)

(Principal)

Sign of Committee Member :-

Name OF Group:- Chemical

Name of Item :- Plate and Frame Filter press

Trade :- A.O.C.P
Trade Syllabus No. :- 12

Technical Specification:
Filter Press
Structure: Cast Iron
Size : 305 mm * 305 mm
Nozzle
: PP
Closing Device: Capstan
Filter Element: PP, Recessed Chamber
PP Plates: 2 nos. of PP non-wash plates, 3 nos. of PP
Wash plates with drain cocks and end plate Of 60 mm thick.
Draining Surface: PP Piped
Delivery: Open
Washing: Counter Current wash Type
Working Pressure: 7 kg/ cm2
Working temp. : 95 co.
Filter Media: PP filter cloth of standard mesh size.
Slurry Tank:
MOC
: SS 316
Capacity: 40 litters
With drain valve & Bypass valve.
Water Tank:
MOC : SS 316
Capacity: 50 litters
With drain valve & Bypass valve.
Cake Trays:
Size : 350 * 350 * 50 mm
MOC : SS 316
Quantity: 2 Nos.
Slurry Feed Pump:
Motor : 0.5 H.P.
Power : single phase
Type : Slurry pump (Gear Type)
Washing Pump:
Type : Mon block
MOC : SS body
Power : 0.5 HP, Single Phase
Stirrer:
Motor : FHP
Stirrer to ensure proper mixing of slurry.
Control Panel: On/ off switches and Indicator Lamps for Slurry Pump and Water pump &
Stirrer. Screw jack arrangement for fighting and removing frames. Complete experimental set up
with suitable painted MS framework. Animation: Colourful animation showing construction and
working principle of Plate and Frame Filter Press. Inform of a DVD should also be supplied.
Estimated Cost: 135000/Prepared By:(S.I/ F.I)

(Principal)

Sign of Committee Member :Name OF Group:- Chemical

Name of Item :- Bottom Driven Centrifuge

Trade :- A.O.C.P
Trade Syllabus No. :- 13

Technical Specification:
Size : 450mm Dia. X 225 Mm Ht. (18 X 9 )
Type : Bottom driven bottom discharge
Capacity : 25 Ltrs / Batch
MOC:
Basket Shell : SS 304
Basket Bottom
: MS: + SS LINED
Monitor Cage
: MS- 3 mm thick
Release Valve
: SS body
Shaft : EN 9 + SS LINED
Dia. of Basket Shell: 450 mm
Height of Basket Shell: 225 mm
Basket Capacity: 25 Lars / Batch
FilterArea of Basket: 0.32 SQ. MTRS.
Basket Speed (Maximum, RPM):1350 RPM
Release valve: 1 No., provided todischargethe material after
Centrifuging.
Basket: It is perforated and consists of ample holes for Speedy retraction of water/solvent. The
complete Basket is dynamically balanced.
Nozzle
: At the bottom to collect mother liquor.
Bearing housing: Made of C.I. Casting
Shaft : Made of EN-9 round& machined to close Tolerances.
Drive motor : 5 HP, 1440 RPM, 50 Hz. TEFC, Squirrel Cage
Induction Motor.
Mechanical Brakes - 1 Set,
Clutch Pulley 1 No.
Finish : MS parts painted in synthetic enamel.
Suitable starter.
Animation:
Colourful animation showing construction and working principle of Top Driven Centrifuge Column.
Inform of a DVD should also be supplied.
Estimated Cost: 2,37,000/Prepared By:(S.I/ F.I)

(Principal)

Sign of Committee Member :-

Name OF Group:- Chemical

Name of Item :- Rotary Vacuum Filter

Trade :- A.O.C.P
Trade Syllabus No. :- 14

Technical Specification:
The Rotary vacuum filter should be of continuous suction filter type, in which operations like
Filtration, washing, partial drying and discharge of cake should take place automatically. It should
consist of a horizontally mounted cylinder having perforated outer surface with a filter cloth. The
cloth should separate from the drum by a course metal gauge, so that the effective area of
filtration should be maximum. The cylinder should be divided in to a number of sections and
separate connection should be made between each section and a special rotary valve. The drum
should be immersed to the required depth in the slurry and vacuum should be applied to those
sections of the drum, which are submerged. The special valve should be consisting of three main
components. The first two components should be rotating with the drum and the third component
should remain stationary. Generally 1/3 cycle should be used for filtration & 1/2 cycle for washing
as well as air drying & remaining 1/6 cycle for the removal of the cake. Washing should be carried
out by spraying the filter cake after it leaves the slurry and the wash liquid then leaves the filter
through the rotary valve.
Rotary Drum:
MOC: SS 304
Size: 500 (L) * 400 (D) mm
Cake Tray: 150 (W) * 500 (L) mm 5 Nos.
Slurry Tank:
MOC: SS 316
Capacity: 45 litters.
With regulated stirrer and motor.
Slurry Mixing Arrangement with gear motor and gearbox arrangement.
Filtrate/ Vacuum Receiver:
Quantity: Two with spare facilities.
MOC: SS 316
Size: 200 (D) * 300 (L) mm
With inlet vacuum gauge and glass tube level indicator.
Vacuum Pump:
Suction capacity: 150 LPM
Motor
: 2 H.P.
Max. Vacuum: 760 mm Hg at sea level
Vacuum line, Inter connecting piping network should be provided.
Moisture Trap:
MOC: SS 304
Size: 200 (D) * 300 (L) mm
With Barometric Seal Leg and water tank.
Spray Water Tank:
MOC: SS 304
Capacity: 45 liter
With glass tube level indicator and drain valve.
Air Compressor:
Motor: 0.5 H.P.
With storage tank.
Control Panel:
ON/ Off Switches and Indicator Lamps for agitator,
RPM regulator for agitator,
Vacuum pump,
Air compressor,
Gear motor of drum.
Complete experimental set up with suitable painted MS framework.
Animation:Colourful animation showing construction and working principle of Rotary Vacuum
Filter. Inform of a DVD should also be supplied.

Estimated Cost: 3,20,000/Prepared By:(S.I/ F.I)

Sign of Committee Member :-

(Principal)

Name OF Group:- Chemical

Trade :- A.O.C.P
Name of Item :- Tray Dryer
Trade Syllabus No. :- 15
Technical Specification:
The setup should consist of a drying chamber (400 (H) * 400 (D) * 1000 (L) mm, SS 304, thick)
insulated with glass wool (25 mm thick) and covered with powder coated MS sheet in which a tray
rack (SS 304) &a tray (1 Nos., SS 304) should be hanged. The drying chamber should be
provided with toughened glass door (300 (H) * 400 (L) mm) and a handle.
Hot air to the drying chamber should be drawn with the help of an axial flow fan (variable speed)
and before entering the drying chamber it is heated by finned type heaters. Temperature of the air
should be controlled by a digital PID type temperature indicator-controller and indicated on a
digital display. Energy consumption for the drying should be monitored using a digital energy
meter provided on the control panel.
Wet and Dry bulb thermocouples should be mounted at entry and exit ends of the drying chamber
to measure humidity of entering and leaving air. Wet bulb thermocouple should be provided with
water storage facility in the back portion. These temperatures should be indicated on a digital
temperature indicator on the control panel.
Heating elements and axial flow fan (0.5 HP, DC, Single Phase and Variable Speed) should be
mounted in separate housing.
Loss of moisture from the test material should be continuously monitored with the help of a digital
weighing machine (5 kg cap., 5 gm. accuracy, LED display, 230 V AC power supply) mounted
directly over the heating chamber.
Air velocity through the test tray dryer should be measured with the help of digital anemometer
(Range: 0 - 45 m/sec, Resolution 0.1 m/sec, Accuracy: 3 % Full Scale, Sensitive for low/ high
velocity, 2 m coiled cable/ back mounting screw for long extension, data hold function, operating
temperature 10 C 50 C), digital display, Power Source: 9 V battery, with protective carrying
bag).
The control panel should consist of a Digital Energy Meter, a Digital Temperature Indicator with
Selector Switch, on/off switches and Indictor lamps for Heaters and fan, a Digital Temperature
Controller-Indicator. The control panel should be mounted over the fan and heater housing.
The whole assembly should be mounted on suitable MS angle framework with good quality paint.
Estimated Cost:90000/Prepared By:(S.I/ F.I)
Sign of Committee Member :-

(Principal)

Name OF Group:- Chemical

Trade :- A.O.C.P
Name of Item :- Hammer Mill
Trade Syllabus No. :- 16
Technical Specification:
The small capacity fine particle mill is fabricated with flanged side and provided with bearings.
HAMMER MILL:
MOC : MS
Capacity : 15 20 kg/ hr.
Grinding Chamber: 150 mm dia. Approx.
No. of Hammers: 6
Feed Size
: Up to
Feed Particles: All kinds of nonabrasive materials
Product Discharge Size: 60 to 250 mesh Approx.
All contacting parts of the machine are made up of Stainless Steel like standard size feeding liner,
face block, screen holder, six hammers, and rotor shaft.
ROTOR SHAFT:
Fitted on the Ball Bearing
ELECTRICAL PARTS:
2 HP AC motor, 2800 RPM, 3 Phase, 440 volts & 50 Hz Supply
With Suitable Starter
Energy Meter
V - Belts
V- Pulleys
Cotton Bag with balloon
12 SS Sieving Screens of different mesh
A set of Allen keys
Animation:
Colourful animation showing construction and working principle of Hammer Mill.
Inform of a DVD should also be supplied.
NOTE: Suitable Conveyor belt system should be provided for Feeding Particles.
Estimated Cost: 70,000/Prepared By:(S.I/ F.I)

(Principal)

Sign of Committee Member :-

Name OF Group:- Chemical

Name of Item :- Ball Mill

Trade :- A.O.C.P
Trade Syllabus No. :- 17

Technical Specification:
The small capacity mill is fabricated with flanged side and provided with bearings and suitable
size opening to feed the material and balls.
Ball Mill:
MOC: MS, 5mm thickness.
Chamber Size: 300 (D) * 350 (L) mm
Speed : 65 RPM With step pulley arrangement
Electrical Parts:
Motor : 1 HP AC motor,
Motor RPM : 1440 RPM
Power : Single phase, 220/ 230 volts & 50 Hz supply with
Step pulleys to give 3 different speed of drum.
Digital Tachometer
Energy Meter.
Set of step pulleys and suitable belt.
50 Nos. 25 mm diameter porcelain balls/ MS balls
1 no. of product collection tray of suitable size of MS with painted.
The unit should be supplied complete in all respect with coat of red oxide and one coat of paint.
Animation:
Colourful animation showing construction and working principle of Ball Mill. Inform of a DVD
should also be supplied.
NOTE: Suitable Digital Timer should be provided for Automatic On/Off system of ball mill.
Estimated Cost: 35000/Prepared By:(S.I/ F.I)
Sign of Committee Member :-

(Principal)

Name OF Group:- Chemical

Trade :- A.O.C.P
Name of Item :- Black Jaw Crusher
Trade Syllabus No. :- 18
Technical Specification:
The high capacity laboratory Jaw Crusher is designed to speed up the crushing of aggregates like
hard coke or coal and lime stone. The Jaw Crusher is ruggedly constructed for general laboratory
use.
Jaw Crusher:
Type: Black
MOC: MS
Jaw Size: 4 * 6
Feed Size: 2 max.
Product Size: 5 25 mm adjustable
Capacity: 150 kg/ hr.
Working:
The removable jaw hits two blow every revolution thus reducing over size to
Minimum. A combination of forward and downward stroke with sufficient stroking action exerts
pressure on the coarse material. Yet permits the finished material to pass down through the steel
jaws. A convenient hand wheel provides an easy means of adjusting the jaw opening without the
use of a wrench or shims. Smooth jaws insure a more uniform product and easy cleaning.
Electrical Parts:
Electric motor 3 Phase, 440 volts, 50 Hz
Suitable starter
Energy meter.
V pulley
V belt
Feed hopper
Product collection box
The unit should be supplied complete in all respect with coat of red oxide and one coat of paint.
Animation: Colourful animation showing construction and working principle of Blake Jaw Crusher.
Inform of a DVD should also be supplied.
Estimated Cost: 75000/Prepared By:(S.I/ F.I)
Sign of Committee Member :-

(Principal)

Name OF Group:- Chemical

Trade :- A.O.C.P
Name of Item :- Mixer-Settler Type Extractor
Trade Syllabus No. :- 19
Technical Specification:
This unit introduces students to the operation of an industrial type of Liquid-Liquid Extraction
system. The apparatus is constructed from Stainless Steel and Glass, later being employed
where students benefit from visual observation of the process.
Extraction Column:
MOC : SS-316
Diameter: 100 mm.
Length
: 900 mm.
Alternate Agitating sections: 3 Nos. &
Calming Sections: 4 Nos.
Agitator of SS (Nonmagnetic, Rustproof).
Woven Mesh SS (Nonmagnetic, Rustproof).
Agitation: Low speed gear motor with speed regulating facility and RPM indicator.
Top and Bottom caps of SS with Ring Type Heavy and Light Liquid Distributor of SS and draining
facility. Liquid level adjuster for maintaining interface at the desired level
Feed Tank:
MOC : SS-316 (Nonmagnetic, Rustproof), 1.5 mm thick
Capacity: 35 litters
With draining facility.
Feed Pump:
Type : Non Metallic Seamless, dual head
MOC : Polypropylene
Drive : Magnetic
Capacity: 15 LPM.
Max. Head: 2.4 m
With Protection Cover of MS.
Solvent/ Water Tank:
MOC : SS-316 (Nonmagnetic, Rustproof)
Capacity: 35 litters
With draining facility.
Water Pump:
Type : Mon block
MOC : SS
Power : 0.5 HP, Single phase
With Protection Cover of MS.
Product Collection Tank:
MOC : SS-316 (Nonmagnetic, Rustproof)
Capacity: 35 litters
Nos. : 2 (Extract & Caffeinate Collection)
With Graduated Glass Tube Level Indicator, Mounting Stand, Draining facility.
Feed Rotameter:
Range : 0.3 3 LPM
MOC : Borosilicate Glass Tube
Float : SS-316

Valve

: Integral Type

Solvent/ Water Rotameter:

Range : 0.3 3 LPM
MOC : Borosilicate Glass Tube
Float : SS-316
Valve : Integral Type
Inter connecting piping network (1/2 GI and wire braded plastic tubes) with necessary valves.
Control Panel consisting of ON/ OFF switches and indicator lamps for Feed Pump, Water Pump
and Stirrer. Also Digital RPM indicator and Speed Regulator for stirrer is provided.
The entire unit is mounted on MS framework with good quality painted MS powdered coated
panel. Detail operating manual is provided with supply at the time of demonstration.
Animation: Colourful animation showing construction and working principle of Mixer Settler.
Inform of a DVD should also be supplied.
Estimated Cost: 2,10,000/Prepared By:(S.I/ F.I)

(Principal)

Sign of Committee Member :-

Name OF Group:- Chemical

Name of Item :- Spray Extraction Column

Trade :- A.O.C.P
Trade Syllabus No. :- 20

Technical Specification:
The set up should be operated in a semi-batch wise mode also. The glass column should be filled
with continuous phase up to a height such that the tips of the distributor openings should wetted
to the continuous phase. The dispersed phase should be metered through a Rotameter. The
liquid interface should be maintained at a suitable height from the bottom for regulating the flow
rate of extract.
When spray extraction column is in operation on the continuous counter current mode Feed/MIBK
should be pumped to flow from the tank through the calibrated Rotameter.
Spray Extraction Column:
MOC: Borosilicate Glass
Diameter: 70 mm.
Length: 750 mm.
With suitable Transparent Acrylic Protection Cover.
Top and Bottom caps of SS with Ring Type Heavy and Light Liquid Distributor of SS and draining
facility. Liquid level adjuster for maintaining interface at the desired level.
Feed/ MIBK Tank:
MOC: SS-316 (Nonmagnetic, Rustproof), 1.5 mm thick
Capacity: 35 liter
With draining facility.
Feed Pump:
Type: Non Metallic Seamless, dual head
MOC: Polypropylene
Drive: Magnetic
Capacity: 15 LPM.
Max. Head: 2.4 m
Power: Single Phase, 220 V, AC
With Protection Cover of MS.
Solvent/ Water Tank:
MOC: SS-316 (Nonmagnetic, Rustproof)
Capacity: 35 litters
With draining facility.
Water Pump:
Type: Mon block
MOC: SS
Power: 0.5 HP, Single phase
With Protection Cover of MS.
Product Collection Tank:
MOC: SS-316 (Nonmagnetic, Rustproof)
Capacity: 35 liter
Nos: 2 (Extract & Caffeinate Collection)
With Graduated Glass Tube Level Indicator, Mounting Stand, Draining facility.
Feed/ MIBK Rotameter:
MOC: Borosilicate Glass Tube
Float: SS-304
Valve: Integral Type
Solvent/Water Rotameter:
MOC: Borosilicate Glass Tube
Float: SS
Valve: Integral Type
Inter connecting piping network with necessary valves.
Control panel consisting of Switches and Indication Lamps for Feed Pump, Water Pump. The
whole assembly should be mounted on suitable MS framework with good quality painted MS
powdered coated panel.
Animation:Colourful animation showing construction and working principle of Spray Extraction
Column. Inform of a DVD should also be supplied.

Estimated Cost: 95000/Prepared By:(S.I/ F.I)

(Principal)

Sign of Committee Member :-

Name OF Group:- Chemical

Name of Item :- digital Viscometer

Trade :- A.O.C.P
Trade Syllabus No. :- 21

Technical Specification:
DIGITAL VISCOMETER (Rotational
Measuring Range mpas
: 20-2,000,000
No of standard Spindle
:4
Speed
: 0.3 to 60
No of speed
:8
Temperature Monitoring
: yes
Measurement Accuracy
: +/-1 %( FS)
Repeatability
: +/-0.5 %( FS)
Power Supply
: 220 Ac / 50 Hz
Big Ultra Bright Backlight LCD Display, Direct reading on display, Auto Range function , Printer
Temperature display & Computer Interface , Digital Direct Reading Rotational Viscometer ,
Rotational Digital Direct Reading Viscometer to measure absolute viscosity of Newton liquids as
well apparent viscosity of non Newton liquid featured by high flexibility reliable Test result, easy
operations and good appearance., Common Specifications , Selected speed , Viscosity
Reading , Temperature, Data Displayed , Selected Spindle, Torque Percentage,
Estimated Cost:130000/Prepared By:(S.I/ F.I)

(Principal)

Sign of Committee Member :-

Name OF Group:- Chemical

Name of Item :- Multistage Compressor fitted
with inter cooler and after coolers

Trade :- A.O.C.P
Trade Syllabus No. :- 24

Technical Specification:
The unit should consist of a two stage reciprocating air compressor with second stage connected
via a finned type air cooled intercooler to the first stage as well as an after cooler leading air to
the air receiving tank. Cooling in this intercooler should be made effective by providing a fan
blade type of pulley. The compressor should be driven by a three phase, 440 volts AC, 3 HP
motor connected to the compressor via a belt. Air receiving tank of approx. 200 liter capacity
made of Mild Steel should also be included in the scope of supply.
Working Pressure: 175 psi approx. or 12 kg/ cm2 approx.
Design Pressure: 200 psi approx. or 14 kg/ cm2 approx.
The tank should be hydraulically tested for leakage at the operating pressure and should be
provided with all like safety valve, pressure switch (operating range 5-12 kg/cm 2 (atm), Pressure
gauge and drain valve.
Air flow to the compressor to be measured with the help of an orifice meter of 10 mm ID and Utube manometer with water/ color liquid filled.
The control panel should consist of a Digital Temperature Indicator, an On/ Off starter and
Indicator Lamp for the compressor, a Digital Energy meter, an U-tube Manometer connected to
the orifice, Two nos. of Pressure Gauges (one after every stage).Total 5 nos. of thermocouples
should also be supplied to measure the temperature of air in to the first stage, air out of the first
stage, air in to the second stage, air out of the second stage and air to the air receiving tank,
respectively.
Suitable MS structure should also be provided to house the Assembly.
Estimated Cost: 1,15,000/Prepared By:(S.I/ F.I)

(Principal)

Sign of Committee Member :-

Name OF Group:- Chemical

Name of Item :- Sieve Shaker And Sieves

Trade :- A.O.C.P
Trade Syllabus No. :- 25

Technical Specification:
The Ro-tap sieve shaker should be able to provide both circular and tapping motion to test
sieves. This uniform mechanical action ensures accurate and effective screening.
The shaker should have heavy duty base made of C.I. Sieve Shaker should be operated by an
electric motor (single-phase 220 volt AC, 50 Hz).
The sieve shaker should be able to accommodate 8 sieves of 200 mm. dia. during the operation.
Running parts should operate in oil. The machine should be easily installable without the need of
special foundation
Electrical Parts:
1/4 H.P. Electric Motor, Single Phase, 220 volts A.C., 50 Hz Supply.
Sieves made of brass joint less frame 200 mm. dia. standard set of 28 nos. of test sieves of
different ISS mesh no. Set of lid and pan made of brass joint less frame should be provided.
Estimated Cost: 48,600/Prepared By:(S.I/ F.I)

(Principal)

Sign of Committee Member :-

Name OF Group:- Chemical

Name of Item :- PLC Kit

Trade :- A.O.C.P
Trade Syllabus No. :- 27

Technical Specification:
Discrete I/O Basic: 24 (14 sink source & 10 relay outputs)
Type of connection: - Non-removable screw terminal block
Expandable I/O modules: 4 Nos. I/O modules
Communication: RS 485 serial port.
Programming: Application memory: - 500 instructions minimum
Internal bits: - 128 bits
Internal words: - 400
Standard functions blocks: - 100 timers, 100 counters
Software: - working environment under Windows 98 SE, Windows XP
Input characteristics: No. of input channels :- 14
Rated input voltage : - 24 sink/ source
Commons
:- One for input
Rated input current :- i0 and i1 above 6 mA
: - for remaining above 7 mA
Input Impedance
:- i0 and i1 2 to 4 kilo ohms
: - for remaining i/ps up to 4 kilo ohms
Turn on time: - min. 2 to 40 microseconds depends on input channel no.
Turn off time: - min. 16 to 150 microseconds depends on input channel no.
Isolation :- no isolation between inputs
: - photo coupler isolated internal circuit
Output characteristics: No. of output channels: - 10
Commons: - one to four, depends on model and output required
Max. Load currents: - 1A min. per channels
8A min. per common
Min. switching load: - 0.1 mA/ 0.1 V DC
Dielectric strength : - up to 1500V AC, 1 min between output terminal and internal circuit
Specification for HMI
Mounting and fixing
Mounting on 1.510 mm thick panel, fixed by 4 screwed Material Enclosure
Polycarbonate /polyethylene, terephthalate
Power supply Voltage 24 V
Screen Type LCD
Size Width in mm - 100 minimum
Height in mm - 70 minimum
Touch-sensitive zone: analog, suitable resolution
Connection
Power supply: Screw removable terminal block
Communication: Serial port or RJ45 connector or USB connector
PLC TRAINER SUPPLIE WITH FOLLOWING SETUP A, B, C, D.
A. PLC based Stamping machine with Object Separator
The instrument should consists of object conveyor system, stamping Arrangement with size
verification system, separation system with object pickup And place it into the proper bucket
according to size. The instrument should work such that predefined sized object can stamped by
It Stamping system should work such that only predefined size Object stamps. If size of object is

not as per requirement stamping should not done. Finally separating arrangement should
separate all objects in two different buckets as per size defined. This separation mechanism
should work such that pick and place. The separation arm should move in two different directions
and normally in centre position.
Conveyor system:
Belt material : Nylon rubber
Dimension of conveyor system: L: 1600mm, W: 75mm
Conveyor motor : Single motor
Proximity Sensors:
Quantity : 5 nos. minimum
Type : Inductive
Operating voltage : 24 VDC
Mounting : Threaded
Solenoid valves:
Quantity : 5/3 valve - 1
: 5/2 valve - 1
: 3/2 valve - 2
Type : Pneumatic Valves
Operating voltage : 24 VDC
Cylinders:
Type : Pneumatic
Quantity : Single acting cylinder-1
: Double acting cylinder-1
B. PLC based palletizer with stamping machine.
The instrument should consist of object conveyor system, stamping Arrangement & elevator.
The instrument should work such that all the jobs are stamped by the stamping machine and then
collected at the end of the conveyor belt such that 1 block is placed on 2nd block and then 3rd
one is placed on 2nd then after the elevator transfer it from conveyor to trolley so that it should
move at another place.
Variable frequency drive: for drive the elevator
Elevator: plate connected to driving chain which is driven by the motor connected to VFD The
speed of the elevator is controlled by the VFD which is connected to PLC.
Pressure regulator : 0-10kg/cm2
Pressure gauge : 0-10kg/cm2
Conveyor system:
Belt material : Nylon rubber
Dimension of conveyor system: L: 1600mm, W: 75mm
Conveyor motor : Single motor
Proximity Sensors:
Quantity : 5 nos. minimum
Type : Inductive
Operating voltage : 24 VDC
Mounting : Threaded
Solenoid valves:
Quantity : 5/3 valve - 1
Type : Pneumatic Valves
Operating voltage : 24 VDC

Cylinders:
Type : Pneumatic
Quantity : Double acting cylinder-1
C. PLC based level control system
Sump tank
MOC : Acrylic/Perspex
Capacity: 30 liters.
With suitable drain valve.
Pump
Type : F.H.P.
Supply: 230 V AC, 50 Hz.
Measuring tank
MOC : Acrylic/Perspex
Capacity: 10 liters.
With suitable drain valve.
Solenoid valve
Size : 1/4
Supply: 24 V.
Level sensor
Type : conductive type
MOC : SS 316/316.
1. High level sensor
2. Low level sensor
Necessary piping should be provided with instrument.
D. PLC BASED COUNTER
Proxy sensor : optical NPN-NO/ PNP-NO
Motor : stepper motor with reveres and forward direction.
Rotor fan : for counting RPM
Electrical system
Control panel:
Control panel should consist of following items.
MCB
lamps
Push button
Air filter regulator
Pressure manifold
HMI
Electrical components:
SMPS : 4.5 AMP
Relay card : 8 channel minimum
Strip : for holding the wires in sufficient quantity
All the necessary wiring diagram should be provided with system for creating the
User friendly environment.
Support table:
Dimension: L: 1400mm, H: 900mm, W: 400mm approx.
MOC: MS
It should be made from 1 square pipe and painted with good quality paint.

Estimated Cost:600000/Prepared By:(S.I/ F.I)

Sign of Committee Member :-

(Principal)

Name OF Group:- Chemical

Trade :- A.O.C.P
Name of Item :- DCS
Trade Syllabus No. :- 28
Technical Specification:
The following loop study can be carried out in system:
Flow control loop
Level control
Temperature control
Ratio control
Pressure control
All control action is done by the PID control action. All loops are works independently in SCADA.
All the loops are controlled by the single DCS controller with suitable nos. of I/Os. And all the
necessary data can be seen from the communication software and that can be seen on any
general purpose computer with minimum software support.
Technical Specifications:
Level transmitter:
Range: 300 mm
Supply: 24 V DC
Output: 4-20 mA
Connection: 1 BSP male connection
Working parts: SS 304
Enclosure: Cast Al, weather proof
Pressure transmitter:
Range: 0-1 bar
Measuring technique: Pies resistive type
Mounting: threaded
Output: 4-20 mA
Process tank:
Jacketed body for proper insulation and temperature control.
Capacity: 20 letter Approx.
MOC: Stainless steel
Insulation: glass wool
Upper case for closing: made up of transparent sheet with thickness of more than 10mm With I
bolt wing nut.
Sealing: silicon gasket
Bottom: dish end
Drain valve:
Baffles: 4 nos.
Heater: 2 kW with Thermistor drive Air distributor to make process fast.
Temperature transmitter:
Temperature sensor: pt-100 with 4-20 mA transmitter.
Feed tank with cover:
MOC: Stainless Steel
Capacity: 30 letter. Approx.
Supply of heater: 230 V AC, 50 Hz.
Heater: 1 KW each
Insulation: glass wool
Heater control: thermostat
Mon block Pump:
Power: F.H.P.
Supply: 230 AC, 50 Hz
Type: magnetic / P.P. Pump / S.S
Control valve:
Connection:
Type: globe valve

Nominal Size: 15 mm
Stem Diameter: 10 mm
Characteristics: Equal Percentage
Rotameter:
Range: Suitable
Connection:
Metering Tube: Borosilicate Glass
Float: SS
Valve: Needle type, integrated
I/P Converter:
Input: 4 20 mA
Output: 3 15 psig
Air Supply: 1.4 0.1 bar
Protection: IP-54
Connection: NPT (F)
Qty.: As per requirement
Flow transmitter:
Output: 4 to 20 mA
Supply: 24 V DC
Temperature: ambient
Air compressor:
Supply: 230 V AC, 50 Hz
Power: 0.5 HP
Motor: foot mounted
Air tank: 30 liter
Type: reciprocating type
Pressure gauge: 0-10 kg/cm2
With safety valve and drain plug.
The unit should consists of necessary piping, fittings, standard pneumatic lines and electrical
connections provide wherever necessary. The setup should be mounted on suitable structure MS
framework.
Simulation:
It should be provided with software based simulator to learn process behaviour and various
control strategies without hardware loops.
Software:
Window compatible software package should have developed using SCADA software. The
software should be provide a familiar Windows environment to the user and should allow both
manual and automatic control of the process. The automatic mode should incorporate a fully
functioning PID controller with easy manipulation of the control variables. Bump less transfer
should available when switching between open loop and close loop control. Graphical displays of
the process variables and controller output should be provided. Sensor data should be displayed
on the schematic (mimic) diagram and should also available in graphical. A wide range of
sampling frequencies and extents should be selected. Facilities include rescaling of graphs and
data, saving graphs and log data to the hard disk. Logged data should be read into most general
purpose spreadsheets such as Microsoft Excel for further analysis, if required.
Industrial SCADA software , User friendly Windows interface , Data exportable to general purpose
spreadsheets , No additional software required for future additions , Two way communication for
the purpose of control and data acquisition , Manual (Open Loop) and automatic control (Close
Loop) , Selectable P, P+I, P+D and P+I+D, ON-OFF mode , Bump less transfer between open
and close loop operation , Live trends of the process including set point, process variable and
output , Dynamic multi-colour data display capability (tabular, chart or graphical form) , Powerful
graphics and trend chart capabilities with customization , Data logging and storage to the hard
disk , Adjustable data sampling time , Alarm functions , Event recording functions , Runs on any
modern general purpose computer , Dual monitor support .

DCS SYSTEM SPECIFICATION

General Specification:
Total No. Of System / Marshoulding
Cabinets
: One
System Power Supply : 240VAC 10%, 50 Hz 1 Hz, Single Phase
Card Replacement with Power on: required, Hot Swappable
Controller Sub-System (Din Rail Mounted Type)
1 Microprocessor Based : 32 Bit Processor
2 Capacity of the Controller (8 Loops & 6ksteps per Controller)
No of Closed Loops : 8
No of Open Loops : 128
No of D/I And D/O : 32
3 Controller Scan Time
Close Loop Scan Time (For All Loop): 8 Loops in 500 sec
Open Loop Scan Time: < 1 Sec
Scan Time for All Interlocks: < 1 Sec
4 Processor And Word Length: 32 Bit Processor
5 Power Outage Retention : 20msec
6 Sequence Control Functions: required, 6 K steps per controller
7 Control Modes : Run/Halt/Error
8 O/P Status on Controller Failure: Configurable
9 Program Capacity : 64 POU
10 Programming Language : Compliance to IEC 61131-3 Standard
11 Algorithms Required As a Minimum
A. Alarm Check Functions : Input/output Open Check
: High, High, High
: Low, Low, Low
: Velocity & Deviation
: Hysteresis
: Bypass
: Output Open
B. Output Processing Function: High/Low Alarm
: High/Low Limiter
C. Control Algorithm : Proportional Control
: PI, PID, PD
: Dual Cross Limit Control
: Ratio Control
: PID with Dead Band
: Cascade Control
: Split Range Control
: Advanced Feed Forward Control
D. Selector : Low
: High
: Mean Value
: Median
: Override
12 Self Diagnostic Tests
I. Maintenance Function : On-Line Tracing, Monitor, Log (Error Log, Operation Log, Operating
History Log, Transmission Log)
Communication Sub-System for DCS
1 Architecture : Multidrug
2 Transmission Speed : 375 Kbps
3 Transmission Mode : Based On IEEE802.4
4 Maximum No. Of Nodes on the Highway: Up to 16

5 Isolation
: Between Power Supplies, Logic Circuits & Other Ports
6 Transmission Length : 100 meters
1 Operating System : Windows XP /2000/2007
2 Processor Word Length : 32 Bit
3 Processor : Pentium IV, 20GB, 512 MB RAM
- Stud QWERTY & Functional Keyboard
- With LCD Monitor & Speaker
- With CD Read and Writer
- Monitor Mounted In Control Panel
4 New Display Call Time : Will not be > 1 Sec
5 Display Update Time : Will not be > 1 Sec
6 Display Call Up Time : Will not be > 1 Sec
7 Trending Function:
Trend Assign Parameters as Min: PV.MV.SV Etc.
- No. of Parameters: 128
- Sampling Time: User Definable (Min 10 sec)
- Historical Trending: Min. Sample 10 sec, Configurable
7 Logging Functions :
Log Format : User Definable
8 Alarm Display Function:
9 Last 3 alarm always appear on bottom of screen regardless which page is being seen
10 No. of Alarms per page : Min. 18 per page
11 Storage Facility : Min. 1000 Alarms
E. Remote Input / Output Sub System Loop Module
12 Analogue Input : 1-5 VDC, 4 Nos.
13 Digital Input
: Potential Free, 3 Nos.
14 mV Output : 4-20mA DC, 1 No.
15 Analogue Output : 1-5 VDC, 2 Nos.
16 Digital Output : FET Open Drain, 3 Nos.
17 Channel To Channel Isolation: Required between AIO and DIO or AIO And power supply
Seamless Data Transfer Unit
This unit should able to transfer the data to the web server without cable. PC Data logging and
Publishing to web page Download/Print in Excel sheet format.
All Channels accept 4-20mA inputs.
Type: Controller based & Programming Type
Nos. of channel: 5
Input Impedance: 100 Ohms
Input: 4-20mA/Pulse
Parameter setting: Through key pad
Interface Output: RJ45 / RS232
Power Supply: 230V AC
Security: Password Protection
Data Retention: 3 years
This unit should capable to connect with existing suitable set-up at consignee.
Internet connection should be provided by consignee.
Computer & peripherals:
MINIMUMDUAL CORE 3.0GHZ PROCESSOR OR HIGHER VERSION
ORIGINAL MOTHERBOARD INTEL OR OTHER
MINIMUMDDR3 2GBRAM DYNET OR IRVIN
MINIMUM 15 LCD OR LED MONITOR
MINIMUM250GB HARD DISK SEAGATE OR OTHER
CABINET WITH SMPS
KEYBOARD AND MOUSE SET LOGITECH OR OTHER
DVD WRITTER
SPEAKER SET

Estimated Cost:2200000/Prepared By:(S.I/ F.I)

Sign of Committee Member :-

(Principal)

Name OF Group:- Chemical

Trade :- A.O.C.P
Name of Item :- Gate valve
Trade Syllabus No. :- 29
Technical Specification:
Body Type : 2 way
Size : 2
Body Material: Cast Iron
End Connections: Flanged
Bonnet : Standard
Gland Packing: PTFE
Gaskets : PTFE
Characteristics: Equal Percentage/ Linear
Gate- : Cast Steel
Actuator : Hydraulic Cylinder
Above mention specification is for Cut Section of Gate Valve (Hydraulically Operated).
Estimated Cost:8000/Prepared By:(S.I/ F.I)
Sign of Committee Member :-

(Principal)

Name OF Group:- Chemical

Name of Item :- Glob Valve
Technical Specification:
Body Type: 2 way
Size: 2
Pressure Class: ND -16
Body Material: Cast Iron
End Connection: Flanged
Bonnet: Standard
Guiding: Bottom Guide
Gland Packing: PTFE
Gaskets: Metallic Black Asbestos.
Seat Rig: Screw Type
Plug: Large diameter stem/V-port
Characteristics: Equal Percentage/Linear

Trade :- A.O.C.P
Trade Syllabus No. :- 30

Above mention specification is for Cut Section of Globe Valve (Pneumatically Type)

Estimated Cost:10000/Prepared By:(S.I/ F.I)

(Principal)

Sign of Committee Member :-

Name OF Group:- Chemical

Name of Item :- Butterfly Valve

Trade :- A.O.C.P
Trade Syllabus No. :- 32

Technical Specification:
Valve Size
: 2"
Body: 2 way
Bonnet: Standard
Body Material: Cast Iron
Disc
: S.S. 304
Seat Material: Teflon
Gland Packing: Teflon "V" Rings.
Characteristic: Equal percentage/Linear
Range ability: Suitable.
End Connection: Flange.
Above mention specification is for Cut Section of Butterfly Valve (Electrically Operated)
Estimated Cost:10000/Prepared By:(S.I/ F.I)

(Principal)

Sign of Committee Member :-

Name OF Group:- Chemical

Name of Item :- Ball Valve

Trade :- A.O.C.P
Trade Syllabus No. :- 34

Technical Specification:
Body Type
: 2 Way
Size
: 2"
Pressure Class: ANSI #150
Body Material: Cast Iron /SS304
End Connections: Flanged
Gland Packing: PTFE
Gaskets
: PTFE
Ball
: SS 304
Characteristics: Equal Percentage/ Linear
Actuator
: Motorized
Motor
: Synchronous motor,
Reversible with R C Network
Supply 220 V, 50 Hz, +/- 10%
Motor Speed- 50/60 RPM
Gear Ratio-100:1
O/P Speed-<30 sec. per 1/4 Revolution.
Above mention specification is for Cut Section of Ball Valve (Electrically Operated)
Estimated Cost:12000/Prepared By:(S.I/ F.I)

(Principal)

Sign of Committee Member :-

Name OF Group:- Chemical

Name of Item :- Diaphragm Valve

Trade :- A.O.C.P
Trade Syllabus No. :- 36

Technical Specification:
Body Type: Weir with Diaphragm Seat
Size: 2
End Material: Cast Iron
End Connections: Flanged
Seat: Weir seal by Rubber
Bonnet: Standard.
Gland- : PTFE
Packing- : Metallic Black Graphite Sheet.
Stem- : Anti acidic/Non corrosive
Actuator: Pneumatically Operated Spring Cylinder,
Stroke: ID-65mm Stroke-> 20mm length-100mm
Air Pressure: above 3kg/ cm2
Above mention specification is for Cut Section of Diaphragm Valve (Pneumatically Operated)
Estimated Cost:12000/Prepared By:(S.I/ F.I)
Sign of Committee Member :-

(Principal)

Name OF Group:- Chemical

Name of Item: - D.E. Pedestal Grinding
Machine.
Technical Specification:

Trade :- A.O.C.P
Trade Syllabus No. :- 81

C.I. casting of high grade quality. , Use of best quality stamping and cast rotor. ,
Motor winding are specially insulated and ensure smooth running. , Each machine
provided with rotary switch. , Construction of the machines are made sturdy and
robust to offer vibration free performance. , , Pedestal heavy Cast iron vibration free
stand for D.E. Grinder HP & 3 phase, 2800 RPM with 200 mm x 20 mm x 20 mm.

Estimated Cost:32000/Prepared By:(S.I/ F.I)

Sign of Committee Member :-

(Principal)

Name of Group: CHEMICAL

Name of Item: Pitot tube setup

Trade: IMCP
Trade Syllabus
No:63
A U-tube manometer is provided to determine the velocity head. Present Set-up is self-contained water recirculating unit, provided with a sump tank and a centrifugal pump etc. Flow control valve and by-pass
valve are fitted in water line to conduct the experiment on different flow rates. Flow rate of water is
measured with the help of measuring tank and stop watch.
EXPERIMENTS:

To find the point velocity at the center of a tube for different flow rates of water and calibrate the
Pitot tube
To plot velocity profile across the cross section of pipe

UTILITIES:
o
o

Water Supply & Drain

Electricity Supply: Single Phase, 220 VAC, 0.5 kW
Floor Area 1.5 x 0.75 m

TECHNICAL SPECIFICATION: o
Pitot Tube : Material Copper / SS of compatible size fitted
with Vernier Scale
o
Test Section : Material Clear Acrylic, Compatible to 1 Dia. Pipe
o
Water Circulation : FHP Pump, Crompton / Sharp make
o
Flow Measurement : Using Measuring Tank, Capacity 40 Ltrs.
o
Sump Tank : Capacity 70 Ltrs.
o
Stop Watch : Electronic
o
Control Panel : On / Off Switch, Mains Indicator etc.
o
Tanks will be made of Stainless Steel
o
The whole Set-up is well designed and arranged in a good quality painted Structure

Estimated Cost: Rs.55,000/Prepared By:

Sing of Committee Member:

(Principal)

Name of Group: CHEMICAL

Name of Item:Sight Glass Level Indicator
Specification:
Housing: Metal Cover for glass protection
Gauge Glass: Heavy Walled Borosilicate 10 mm
Size: 0 400 mm
Scale: marked linearly for level values in mm
Isolating Valve, Drain Valve Size, SS 304

Sing of Committee Member:

(Principal)

Name of Item: Variable Capacitance type Level Indicator

Specification:
Electronic Level Transmitter:
Service: Water
Measuring Principle: Capacitance type
Range: 0 500 mm WC
Accuracy: +/- 3 %
Output: 4-20 mA DC
Probe: fully insulated rod probe with preamplifier
Mounted on probe head generates RF signal and converts detected capacitance
signal to current Signal.
Sump Tank:
Service : Water
Capacity : 80 liters
MOC : SS-304
Pump:
Voltage : 220 V AC
Power : HP
Measuring Tank:
Service : Water
Capacity : 30 liters
MOC : Transparent Acrylic
Range : 0 500 mm WC
Necessary piping and fittings should be provided.
The setup should be mounted on MS structure having good quality paint.

Name of Item:RTD Resistance-bulb Wheatstone Bridge Thermometers

Specification:
Resistance Bulb Thermometer: Pt 100
Accuracy: Class A
Insulation: Mineral insulated
Terminal Block: 4 wire termination in ceramic terminal
Block provided in cast Aluminium Block
Length: 200 mm
The construction drawing, Temperature Vs Resistance Table & calibration Checking
procedure along with portable wheatstone bridge (having inbuilt Galvanometer &
battery) to measure resistance of Resistance Bulb Thermometer having measurement
accuracy + 0.075 %.
Portable Wheatstnebridge
This set should be designed to provide an accurate and sensitive instrument of
resistance and locating faults in cables by adopting the Varley Loop Circuit for tests.
This set should be entirely self-contained with a dry battery and a Galvanometer. The
instrument should be equipped with another switch controlling the sensitivity or shortcircuiting the galvanometer. Arrangement should be provided to use the extra
galvanometer or high source voltage for increasing the sensitivity of the bridge.
Range: 0.001 ohm to 11, 11 megohms.
Series Arm: Four decades in steps of thousands, tens and units ohms using
manganian coil which can be used as a series resistance box also with + 0.1%
accuracy
Ratio Arms: The ratio arm of bridge are to be capable of selecting
multiplying factors of 0.001, 0.01, 1, 10, 100 and 1000 for
conductive resistance measurements and for varley loop test
Null Detector
Galvanometer: Ri 20 ohms, 1mm/ A sensitivity
Battaery: 3 cell of 1.5 V, R 20 size

Name of Item: Apparatus for determination of flash point

Specification:
This apparatus is made as per IP 34, ASTMD-93 and IS 1448 (Part I) 1270 (P.21) and IS
1209-1953 method B. It is used for finding out flash point above 70C and below
300C. The instrument having oil test jet/Gas test jet flame device, stirrer with flexible
shaft. The assembly rests in air bath which is covered with dome shape metal top.
The cup is fitted with insulated handle and locking Arrangement near cup flange. The
assemble is kept on round shape electric heater with separate temp. Regulator.
Suitable for operation on 220 volts 50 cycles Ac circuits.
P.M. flash point apparatus electric heated with energy regulator oil test jet.

Name of Item: Sparkler Filters

Specification:

Sparkler Filters Zero Hold up models in M.O.C. SS-304, 316, 316L and optional with PP, halar,
PTFE (PFA), PVDF coating/lining on all wetted parts. 8, 14, 18, 24 and 33 sizes with n no. of
plates. Complete filtrations of batch without any holdup of unfiltered liquid. GMP model with
complete unit mounted on SS trolley. Back wash facility for cleaning the filter without opening the
assembly. SS 304 Jacket for hot filtration, Flameproof Motor, Sight Glass on outlet offered on
request. Ideal for filtration in sugar, beverage, pharmaceuticals, chemicals, dyes, edible and nonedible oils, resins, paints, perfumes, activated carbonetc. The cake, filter aid and solids remain
totally enclosed allowing filtration of toxic, hazardous and explosive liquids. The top dome
structure ensures fast and easy removal of cartridge assembly and cleaning of cake.

Name of Item: Leaf Filters

Specification:

Pressure Leaf Filters 1-100m2 filtration area offered in vertical and horizontal models. Stainless
steel filter elements, hence no repetitive cost, washing and maintenance of filter cloth. Filtration
rates are 2-3 times higher on same filter area of plate and frame type filter. Automatic cake
discharge with mechanical or pneumatic vibrator and optional spray nozzle for wet cake discharge.

Ideal replacement for plate and frame filter. Closed system, no maintenance due to SS filtration
mesh, low retention of oil, less occupancy of space etc. Very low % of unfiltered liquid retention in
cake. Simple and economical bottom opening with 100% opening and optional butterfly valve for
vertical PLF Closed pressurized operating system hence no spillage and loss of liquid, which helps
in handling volatile / inflammable liquids and clean working environment. Pressure leaf filter can
be completely automated with no human intervention.

Name of Item: Apparatus for determine Frictional losses in straight pipe, pipe fitting
Specification:
RANGE OF EXPERIMENT:To determine the friction factor (major losses) for Darcy Weisbach equation.
SPECIFICATION: Block Type Acrylic Differential Manometer (250-0-250 mm)
Flow control valve to change Discharge.
Two Pipes (Length of pipe between two pressure tapings 1 mtr.)
A. Dia. of pipe - 0.022 m (For pipe )
B. Dia. of pipe - 0.016 m (For pipe )
Transparent pizometer tube with scale to measure measuring tank discharge.
Measuring tank- 295 X 345 X 345 mm
Sump tank- 900 X 350 X 350 mm
Greaves motor for recalculating type unit.- 0.5H.P. Self-Priming
Stop clock.

SERVICE REQUIRED: Suitable Water supply.

Suitable floor space to mount apparatus.
15 amps Single Phase Electrical Connection.

Name of Item: Evaporator rising falling film evaporator

Specification:

Stainless steel industrial vapor liquid separator.

Shell is rated for vacuum 400 F. Vapor liquid separator has a 50" straight side, an 18"
cone, and a 22" diameter.
Separator has a 4" diameter flanged liquid discharge, a 10" diameter flanged steam inlet,
and a 6" diameter flanged steam outlet.
The separator has a 16" diameter hatch with a 6" diameter sight glass on the side and a 6"
diameter sight glass on top.
The flange on the top sight glass is broken and the hinge to top opening is bent

Name of Item: Triple effect evaporator

Specification:
Tech Data:
Three-effect falling film evaporator
Rated evaporation: 50L / h
Installed power: ~ 6,05KW
feed temperature: room temperature, the material temperature <48
Steam consumption: 22KG / h. pressure of the steam inlet: not less than 7bar
Cooling water consumption: ~ 1000Kg / h 25 income, 39 out.
Pressure of inlet water : not less than 2bar
First-effect evaporation temperature: 75
Second-effect evaporation temperature: 62
Third-effect evaporation temperature: 48

System Compose
Warm-up plate4PumpVacuum pumpHeaterEvaporation chamberTube
condenserRaw material tank

Name of Item: Sieve plate distillation column.

Specification:

Material
stainless steel 304
Temperature
Room temp~260 (Electric heating included)
Column size
DN50*1200mm
Internals
Sieve tray columns.
Reboiler
10L or 20L
Receiver
size&quantity
10L*2
Condenser HTA
0.86 (m2)
Vacuity
MIN:10mbar(depend on the nature of material and vacuum pump& vacuum pump not included)
Floor area
length*width*height=1000*800*2700 (mm)(without vacuum pump)
Power
4KW (without pump)
Estimated Cost:
Prepared By:

Name of Item: Batch type tank crystallizer

Specification:

The setup consists of an open, jacketed and conical bottom vessel fitted with a low RPM
agitator and a heater. Arrangement for Cooling water circulation and flow measurement in
jacket is made by using storage type water tank, a pump and a rotameter.
The feed/mother liquor is prepared in the crystallizer vessel itself using heater and stirrer.
The hot super saturation solution in the crystallizer is then cooled by circulation of cooling
water and crystals are formed. Necessary instrumentation is done for temp measurement
Features

Superb Painted structure

Simple to operate & maintain

Compact & stand alone set up

Utilities Required

Electric supply Provide 230 +/- 10 VAC, 50 Hz, single phase electric supply with proper
earthing. 5A, three pin socket with switch for weighing scale, 15A, three pin socket with
switch for heater

Name of Item: Mechanical seal (multiple spring)

Specification:

Specifications:

Shaft diameter: 1/2" to 6"

Pressure Unbalanced: Vacuum to 10 bar
Pressure Balanced: Vacuum to 35 bar
Speed: Up to 2900 rpm
Temperature: -50 oC to + 300 oC

Name of Item: pump cut model

Specification:

Specifications:

Sectioning of an actual ANSI pump. (A Goulds-brand pump is used in the circumstance).

Cleaning, priming and painting using a high-durability urethane coating.
Color-coding of cutaway surfaces, seat and closurel elements, impeller and exterior
surfaces using contrasting colors.
Replacement, plated hardware, where necessary.
All gaskets, seals and bearings visible.
7-Gauge, formed-steel, powder-coated, baseplate, with provision for tabletop mounting and
mounting on related workstation and storage products.
Crating for shipment via motor freight.