Equipment Brochure Ador

Welding & Cutting Equipment
Engineered to Perfection
WELDERS TO THE NATION SINCE 1951
(Formerly Known as Advani-Oerlikon Ltd.)

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WELDERS TO
THE NATION SINCE 1951
WELDING CONSUMABLES
WELDING & CUTTING EQUIPMENT
WELDING AUTOMATION
PROJECT ENGINEERING
Electrodes
Welding & Cutting Accessories
Columns & Booms
Wires & Fluxes
Welding & Cutting Spares
Welding Positioners
Flares and Flare Tips/Burners

Incinerators (for Industrial Applications)
Customized Consumables
Welding Solutions for ARC Welding Processes
Welding Rotators
Pressure Vessels
ADOR INSTITUTE OF WELDING TECHNOLOGY
(Formerly known as Advani-Oerlikon Limited)

CORPORATE MARKETING OFFICE
5/A, Corpora, L. B. S. Marg, Bhandup (West), Mumbai - 400 078. INDIA

Tel: +91 22 6623 9300/35. Fax: +91 22 2596 6562/6062 Email: cmo@adorians.com www.adorwelding.com
CONTENTS
WELDING & CUTTING
EQUIPMENT AND SYSTEMS
PAGE
NO.
A SOME BASICS TO KNOW
WELDING & CUTTING

PAGE
NO.
D GTAW WELDING EQUIPMENT
MOST COMMON TYPES OF INSULATION

CLASSES USED IN WELDING EQUIPMENTS
MOST COMMON TYPES OF ENCLOSURE
PROTECTIONS USED IN WELDING
EQUIPMENTS
MOST COMMON TYPES OF DUTY CYCLES
USED IN WELDING EQUIPMENTS
ELECTRODE SELECTION TABLE
HELP ME CHOOSE
1
1
1-2
3
4-10
15
16
PLASMA CUT 25
CHAMPCUT 8
CHAMPCUT 25
ELECTRODE DRYING OVEN

MIG / MAG TORCHES
MTG SERIES TORCHES
ADOR TW SERIES TORCHES
HIPRO SERIES TORCHES
GOUGING TORCHES
MIG-WIRE FEEDERS
FEEDLITE SERIES INCLUDING HEAVY DUTY
RETROFIT WIREFEEDERS-UNIFEED /
WF SERIES
RETROFIT OF SAW WEDLING HEAD WH 15 (F)
MECHANISED ATTACHMENT - MIG / SAW
WELDING
ADOR ARC-ON
ENERGY SAVING DEVICE (WELDING RECTIFIER)
18
19
20
MOTOR GENERATOR WELDING SETS

SUPERGEN 320
21
ENGINE DRIVEN WELDING SETS

SILENT CHALLENGER SERIES
SC 301 / SC 401 / SC 501 / SC MULTI 2x301
SILENT CHALLENGER 400 K3
22
23
24
25
26
RANGER SERIES OUTFITS

RANGER 400 / RANGER 600
27
28
RANGER MULTI 600
29
CHAMP MULTI SERIES OUTFITS

CHAMP MULTI 400 / CHAMP MULTI 400 SSPW
30
MULTI OPERTAOR WELDING PAYLOADS FOR

GMAW / FCAW PROCESSES
31
AUTOMATED MIG TROLLEY
32
39
40
41
42
43
44-46
44
45
46
47
48-49
48
49
50
51
52
53
H GAS CUTTING PRODUCTS
C GMAW WELDING EQUIPMENT

MAXIMIG SERIES OUTFITS
MAXIMIG 251 / MAXIMIG 251 CD
MAXIMIG 251 AUTO CD
MAXIMIG 400
38
G WELDING ACCESSORIES
17
CHAMP SERIES RECTIFIERS

CHAMP 135 / CHAMP 165 / CHAMP 203 /
CHAMP 253
CHAMP T400
CHAMP 250 / CHAMP 400 / CHAMP 500 /
CHAMP 600
37
F AIR PLASMA CUTTING EQUIPMENT
14
DC ARC WELDING RECTIFIERS / WELDERS

GL SERIES RECTIFIERS
THYROLUXE SERIES RECTIFIERS
THYROLUXE 401 / THYROLUXE 600 /
THYROLUXE 1000 / THYROLUXE 1200
CHOPREC 401
34
35
36
MAESTRO SERIES
MAESTRO 600 (F) / MAESTRO 800 (F) /
MAESTRO 1000 (F) / MAESTRO 1200 (F)
MAESTRO 600 T(F) / MAESTRO 800 T(F) /
MAESTRO 1000 T(F) / MAESTRO 1200 T(F)
MAESTRO 1000 (I)
11
12
13
33
CHAMP TIG SERIES TIG OUTFITS

CHAMP TIG 163
CHAMP TIG 300 AD
CHAMP TIG 300 P
E SAW WELDING EQUIPMENT
B SMAW EQUIPMENT
AC ARC WELDING TRANSFORMERS
RED 403 / RED 503
TPA 303 / TPA 403
DOUBLE MUSTANG / DOUBLE RACER /
DOUBLE HORSE / DOUBLE STALLION
E-WELMAC 150 / E-WELMAC 190
HF CONTROL TIG UNITS

HF 2000 / HF 2000 AD / HF 3000 / HF 3000 AD
PORTABLE GAS CUTTING MACHINES

GAS CUTTING TORCHES
GAS PRESSURE REGULATORS
GAS CUTTING ACCESSORIES
54
55
56
57
WELDING AUTOMATION PRODUCTS

& SYSTEMS (WAPS)
COLUMNS & BOOMS

POSITIONERS
ROTATORS
ORBITAL WELDING SYSTEMS (AMI)
AMET MANUFACTURING & ENGINEERING
SOLUTIONS
SPECIAL PURPOSE WELDING SYSTEMS
ROBOTIC WELDING SOLUTIONS
ROBOTICS WELDING SOLUTIONS

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58
59
60-62
63-64
65
66
67
68
WELDING & CUTTING


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SOME BASICS TO KNOW
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SOME BASICS TO KNOW
SOME BASICS TO KNOW
MOST COMMON TYPES OF INSULATION CLASSES USED IN WELDING EQUIPMENTS

The most common types of Insulation Classes, for which welding equipments are designed, are basically B, F and H.
However electrical machines have following range of Insulation classes as per National and International standards.
The maximum allowable temperatures are given below for these Insulation classes
A = Class of Insulation --105 Deg. Centigrade

E = Class of Insulation 120 Deg. Centigrade
B = Class of Insulation 130 Deg. Centigrade
F = Class of Insulation 155 Deg. Centigrade

H = Class of Insulation 180 Deg. Centigrade
C = Class of Insulation --220 Deg. Centigrade
MOST COMMON TYPES OF ENCLOSURE PROTECTIONS USED IN WELDING EQUIPMENTS

DEGREE OF INGRESS PROTECTION CLASS USED FOR ENCLOSURES OF WELDING EQUIPMENTS
The most common Ingress Protection classes (IP class) used for the enclosure of the welding equipments are IP 21, IP 23
and IP44. These protections classes of enclosures provide different degree of protection against Ingress of foreign body
or particle and vertically falling water to the machines
IP 21 IP 23 IP 44
FIRST DIGIT Indicates protection against the ingress of foreign body or the particle
2 = Protection against ingress of foreign body / particle > 12 mm dia
4 = Protection against ingress of foreign body / particle > 1 mm dia
SECOND DIGIT Indicates protection against the ingress of dripping or vertically falling water
1 = Protection against ingress of water i.e.dripping or vertically falling water
3 = Protection against ingress of spraying or splashing water up to 60 degrees
4 = Protection against the ingress of the splashing water from any direction i.e. all round the machine
MOST COMMON TYPES OF DUTY CYCLES USED IN WELDING EQUIPMENTS

DUTY CYCLES OF WELDING EQUIPMENTS
Welding equipments are never used continuously for manual or semiautomaticwelding processes. The common duty
cycles observed for majority of welding applications are 25%, 35%, 40%, 60%. However all welding equipments are also
supposed to be specified for 100% duty cycles. The duty cycle of the machine or application indicates how severely
machines will be used to complete the jobs to be welded. A typical duty cycle is explained on next page, which indicate the
WELD time and OFF time observed during the welding of job. The total CYCLE TIME consists of one WELD time and one
OFF time associated with the respective WELD time. The CYCLE TIMES are 5 minute and 10 minute as per Indian and
International standards respectively.

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For detailed technical specifications please

refer respective leaflet
Due to continuos development AWL reserves the
right to modify / change the design and /or the
specifications without notice
SOME BASICS TO KNOW
SOME BASICS TO KNOW
DUTY CYCLE
1 Load Cycle
Welding
Current
or
Load
ON
Time
OFF
Time
6 min
4 min
t
(ON Time) X 100
% Duty cycle = (ON Time + Off Time)
= 6 x 100 = 60%
(6 + 4)
FINDING CURRENT FOR THE REQUIRED DUTY CYCLE WHEN CURRENT IS
SPECIFIED AT DIFFERENT DUTY CYCLE
Present specs. are 400 A @ 60 % duty cycle
Follow following steps to find the
welding current at 100% duty cycle
Losses @ d1 = Losses @ d2
(I1)2x r x t1 = (I2)2 x r x t2
(400x400) x 6 = (I2)2 x 10
(I2)2 = (6/10)x400x400
I2 = sq. root of (6/10) x 400
I2 = sq. root of 0.6 x 400
I2 = 0.7746 X 400
I2 = 309.8
I2 = 310
Present specs. are 310 A @ 100 % duty cycle

Follow following steps to find the
welding current at 60% duty cycle
Losses @ d1 = Losses @ d2
(I1)2x r x t1 = (I2)2 x r x t2
(310x310) x 10 = (I2)2 x 6
(I2)2 = (10/6) x 310 x 310
I2 = sq. root of (10/6) x 310
I2 = sq. root of 1. 66 x 310
I2 = 1.29 x 310
I2 = 400.2
I2 = 400


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SOME BASICS TO KNOW
ELECTRODE SELECTION TABLE
ELECTRODE TYPES / SIZES VS. RECOMMENDED WELDING CURRENTS

SN.
ELECTRODE
TYPE
WELDING CURRENTS (AMPS)

FOR ELECTRODE SIZE (DIA)
AWS
TYPE
1.6MM
2.0MM
2.5MM
3.2MM
4.0MM
5.0MM
6.3MM
1.
Superbond
E6013
30-50
55
40-60
80
60-90
125
170
220
100-130 140-180 180-240
2.
Superbond-S
E6013
30-50
55
40-60
80
60-90
125
170
220
250-330
100-140 140-180 180-250
3.
Superbond-SS
E6013
30-50
40-60
90
60-90
135
180
240
300
100-140 140-190 190-250 250-330
4.
Supabase
E7018
40-60
50-70
80
60-90
275
125
170
200
100-140 150-200 200-240 270-360
5.
Supabase-X-Plus
E7018
40-60
50-70
80
60-90
125
90-140
300
170
225
150-190 200-250 270-320
6.
Celwel 70G
E7010-G
55
50-70
100
80-120
130
180
110-160 140-210
7.
Celwel 60
E6010
55
50-70
100
80-120
130
110-160
275
GUIDING NOTES :
1. Recommended Polarities
a) Superbond, Superbond-S, Superbond-SS = AC, DC (-)
b) Supabase, Supabase-X-Plus = AC (70 OCV), DC (+)
c) Celwel 60, Celwel 70G = DC(+) (for all passes), DC(-) (for root pass only)
2. Recommended Welding Positions
a) Superbond, Superbond-S, Superbond-SS, Celwel 60, Celwel 70G = All including vertical down
(Vertical - Top to Bottom)
b) Supabase, Supabase-X-Plus = All except vertical down (Vertical - Top to Bottom)
3. Current Selection Generally Adapted
A) For Downhand flat, horizontal and overhead positions = Current at middle of the range is used.
b) For Vertical up (Bottom to Top) = Current at maximum of the range is used.
c) For vertical down (Top to Bottom) = Current at maximum of the range or slightly more than maximum is used.
d) For the same diameter, as the thickness of parent material increases, employed current is increased.

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SOME BASICS TO KNOW
HELP ME CHOOSE
SELECTION GUIDE
WELDING & CUTTING EQUIPMENT

&
PROCESSES


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SOME BASICS TO KNOW
HELP ME CHOOSE
THE BEST WELDING EQUIPMENT FOR DESIRED APPLICATION
STEP 1 METAL JOINING AND CUTTING PROCESS SELECTION

Select a process for a given metal you want to join or cut from the table given below
WELDING PROCESS
METAL TYPE
CUTTING PROCESS
STICK
MIG
FCAW
SAW
AC-TIG
DC-TIG
CAC-A-AC
CAC-A-DC
PLASMA
MODERATE
LOW
LOW
MODERATE
HIGH
HIGH
MODERATE
MODERATE
HIGH
STEEL
STAINLESS STEEL
ALUMINIUM
CAST IRON
COPPER, BRASS
TITANIUM
MAGNESIUM ALLOYS
SKILL LEVEL
STEP 2 WELDING PROCESS SELECTION

It is possible that more than one welding process can be used for a given requirement.
Hence to facilitate selection, study and understand the advantages of each process as given below.
Most suitable for outside/opendoor use
One of jobs or less volume jobs.
Better accessibility for intricate joints
Ideal for dirty/rusty surfaces
SMAW / MMAW / STICK WELDING
Suitable for high welding productivity

GMAW/MIG/MAG/SEMIAUTOMATIC/ Most suitable for relatively thinner sheets
Very neat and clean welding without slag removable
CONTINUOUS WELDING
Easy to learn for welders
FLUX CORED (FCAW) MIG/MAG
Suitable for deep penetration for welding thick sections

with less nos. of runs
Provides higher welding deposition rates
Gives excellent weld bead shape
SUBMERGED ARC WELDING (SAW)
Most suitable where excellent mechanical properties are required

Ideally suitable for heavy duty longitudinal structures like girders
High deposition rates gives higher welding productivity
Gives excellent weld bead shape
TIG WELDING (GTAW)
Used where highest quality welding required

Gives precise welding with very good welding finish
Most suitable for thinnest sheets where better heat
input controls are required and very minimal
distortions allowed
AIR PLASMA ARC CUTTING
Used with almost all electrical conducting metals.

Distortion free, dross free, burr free, narrow kert with clean cuts,
compared to carbon ARC cutting.

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SOME BASICS TO KNOW
HELP ME CHOOSE
STEP 3 ADDITIONAL CHECK LIST

Also check for following along with above mentioned process advantages
1.
2.
3.
POWER SUPPLY CONDITIONS*

ENVIRONMENTAL CONDITIONS*
BUDGET
Stable / Unstable / Very Low / Very High voltage condition

Chemical (Acidic) Contamination. Conducting Dust Contamination.
Economy
* Consult factory / Technical Marketing Team for extreme supply and environmental conditions
STEP 4 SELECTION OF WORK LOAD AND DUTY CYCLE

Workload/usage/duty
Likely Duty Cycle
Light Duty - Single Shift
20 % to 35 %
Upto 225 Amps
Medium Duty - Single or Two Shift
>35 % to 60 %
225 Amps to 300 Amps
Heavy Duty - Two or Three Shift
>60% to 100 %
More than 300 Amps
Welding Current Range Recommended
STEP 5 MODEL SELECTION TABLE

Thus after selecting the process, duty cycle, and going through the additonal checklist, please verify once again the steps
completed so far as per following FLOW CHART as a QUICK RE-CHECK and select the model for your welding/cutting
need from the model selection table
EQUIPMENT SELECTION GUIDELINES-QUICK RE-CHECK
1
CHECK AND VERIFY THE WELDING/CUTTING PROCESS FOR THE METALS TO BE JOINED OR CUT
FROM THE TABLE GIVEN
SELECT WELDING / CUTTING PROCESS DEPENDING ON WELDING (OR CUTTING) PROCESS DESIGN
(WELD PARAMETERS / ELECTRODE/WIRE DIA etc) AND PRODUCTION VOLUME REQUIREMENT,
TARGET etc, AFTER CONSIDERING THE MERITS OF EACH PROCESS
CARRY OUT ADDITIONAL CHECKS FOR POWER SUPPLY AND EVIRONMENT CONDITIONS, CONSULT
FACTORY / TECHNICAL MARKETING FOR ANY SPECIAL / CUSTOMISED REQUIREMENT OF APPLICATION IF ANY.
CHECK AND DECIDE WORK LOAD, DUTY CYCLE AND SEVERITY OF USAGE AS PER GUIDELINES GIVEN
IN THE TABLE
ONCE ABOVE STEPS ARE COMPLETED, CHECK AC OR DC TYPE OF POWER SOURCE FOR SMAW/TIG
PROCESSES AND THEN SELECT THE MODEL FROM THE TABLE GIVEN BELOW


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SOME BASICS TO KNOW
HELP ME CHOOSE
STEP 5 MODEL SELECTION TABLE

After selecting process, duty cycle and going through additional checklist, select the best fit model from the table given below
Process
Product
Group
SMAW
(Stick Welding)
Model
Current
RED 403
60-400
Welding
Duty CycleClassification Characteristic
60% - H
CC
RED 503
80-500
60 % - H
CC
DOUBLE RACER 300
50-300
35 % - M
CC
DOUBLE HORSE 400
60-400
35 % - H
CC
DOUBLE STALLION 500
80-500
35% - H
CC
TPA 303
40-300
60 % - M
CC
TPA 403
60-400
60 % - H
CC
E-WELDMAC 150
30-150
20% - L
CC
E-WELDMAC 190
30-200
20% - L
CC
CHAMP 135
10-130
40% - L
CHAMP 165
10-160
40% - L
CHAMP 203
10-200
25% - L
CHAMP 253
10-250
40% - M
CHAMP T400
10-400
60% - H
CHAMP 250
10-250
60% - M
CHAMP 400
10-400
60% - H
CHAMP 500
20-500
60% - H
CHAMP 600
20-600
60% - H
CHOPREC 401
400
60% - H
THYROLUXE 401
THYROLUXE 600
THYROLUXE 1000
THYROLUXE 1200
GL 401
GL 601
10-400
20-600
100-1000
100-1200
50-400
80-600
60% - H
60% - H
40% - H
60% - H
60% - H
60% - H
MG SET
SUPERGEN 320
35-320
60% - H
ED SET
SC 301
SC 401
SC 400K3
SC 501
40-300
50-400
40-400
50-500
15-300
30-600
60% - M
60% - H
60% - H
60% - H
AC ARC
TRANSFORMER
INVERTER
BASED
RECTIFIERS
CHOPPER
BASED
THYRISTORISED
DIODE BASED
SC MULTI 2X301
60% - H
Input
Supply
Phase
Phase
Phase
Phase
Phase
Phase
3
1
Phase
CC
Phase
Phase
Phase
CC
Phase
CC
Phase
CC
Phase
CC
Phase
CC
Phase
CC
CC
CV

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SOME BASICS TO KNOW
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Product
Group
Power
Model
Wirefeeder
Source
FEEDLITE
MAXIMIG
CVR
251
GMAW
20FEL / NEL
251A
(Mig Mag Welding)
FEEDLITE
MAXIMIG
CVR 251
20FEL / NEL
251B
MIG / MAG
FEEDLITE
MAXIMIG
OUTFITS
CVR 251
20FEL / NEL
251C
DIODE BASED
MAXIMIG
BUILTIN
CVR 251CD
251 CD A
MAXIMIG
CVR 251
BUILTIN
251 AUTO CD A AUTO CD
MAXIMIG
BUILTIN
CVR 251CD
251 CD B
MAXIMIG
CVR 251
BUILTIN
251 AUTO CD B AUTOCD
MAXIMIG
BUILTIN
CVR 251CD
251-CD C
MAXIMIG 251 CVR 251
BUILTIN
AUTO CD C AUTOCD
FEEDLITE
MAXIMIG 400
20 FEM / NEM
CVR 401
FEEDLITE
MAXIMIG 400
40 FEM / NEM
FEEDLITE
RANGER 400
20 FEM / NEM
TCVR 400
FEEDLITE
RANGER 400
40 FEM/NEM
FEEDLITE
RANGER 403
20 PNM
TCVR 403
FEEDLITE
RANGER 403
40 PNM
FEEDLITE
RANGER 503
20 PNM
MIG / MAG
TCVR 503
FEEDLITE
OUTFITS
RANGER 503
40 PNM
THYRISTORISED
Process
RANGER 600
RANGER 600
TCVR 600
FEEDLITE
40 FEH/NEH
RANGER 600
RANGER
MULTI 600
FEEDLITE
RANGER
TCCVR 600
40 FEH/NEH
MULTI 600
RANGER
MULTI 600
FEEDLITE
CHAMP MIG
ICVR 250
MIG / MAG
20 FEL/NEL
250 A
OUTFITS
FEEDLITE
CHAMP MIG
ICVR 250
INVERTER BASED
20 FEL/NEL
250 B
FEEDLITE
CHAMP MIG
ICVR 250
20 FEL/NEL
250 C
Torch
ADOR TW
250E
ADOR TW
180E
ADOR TW
150E
ADOR TW
250E
ADOR TW
250E
ADOR TW
180E
ADOR TW
180E
ADOR TW
150E
ADOR TW
150E
Current
Welding
250 MAX
60% - M
CV
250 MAX
60% - M
CV
60% - M
250 MAX
CV
60% - M
250 MAX
CV
60% - M
250 MAX
Phase
Phase
CV
Phase
60% - L
400 MAX
60% - H
CV
400 MAX
60% - H
CV
MTG 400E
400 MAX
60% - H
CV
400 MAX
60% - H
CV
400 MAX
60% - H
CV
MTG 400E
400 MAX
60% - H
CV
ADOR TW
400E
500 MAX
60% - H
CV
MTG 400E
500 MAX
60% - H
CV
ADOR TW
400E
600 MAX
60% - H
CV
MTG 400E
600 MAX
60% - H
CV
MTG 600E
600 MAX
60% - H
CV
ADOR TW
400E
600 MAX
60% - H
CV
MTG 400E
600 MAX
60% - H
CV
ADOR TW
250E
ADOR TW
180E
ADOR TW
150E
Phase
60% - L
ADOR TW
400E
MTG 600E
Phase
60% - L
MTG 400E
ADOR TW
400E
ADOR TW
400E
Input
Supply
600 MAX
60% - H
CV
250 MAX
60% - M
CV
250 MAX
60% - M
CV
250 MAX
60% - M
CV
Phase
Phase
Phase
Phase
Phase
Phase
Phase
Phase
Phase
Phase
Phase
Phase
Phase
Phase
Phase
Phase
Phase


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SOME BASICS TO KNOW
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Process
Product
Group
Model
Power
Source
Wirefeeder
Torch
Current
Welding
Input
Supply
IMPORTANT GUIDELINES FOR SELECTION OF THE RIGHT OPTIONS

CD models (i.e. machines with built-in wirefeeders) are recommended for fixed work station/fix job station type
applications where components can be welded in the table mounted fixtures and power source can be kept just
below the work table
Wirefeeder types mentioned with "20" are 2 roll type and wirefeeder types mentioned with "40" are 4 roll type.
2roll type wirefeeders are generally OK for solid MS/SS wires up to 1.2 mm dia. For wires bigger than 1.2 mm solid
MS/SS and all Aluminium, flux cored wires 4 roll type wirefeeders are generally recommended
Rollers with "U" groove are recommended for aluminium wires
Rollers with "knurled" groove are recommended for flux cored wire
Rollers with "V" are recommended for solid MS/SS wires
For light duty applications of thin sheet welding up to 90/120 amps, light weight MIG torches, ADOR TW 180E and
ADOR TW 150E are recommended, which reduce welder's fatigue and the wrist pain
Torch models with suffix E are with Euro type end connection. Torches with AWL standard end connections are also
available on special request
MULTI
Process
INVERTER
BASED
CHAMP MULTI
400 A
CHAMP MULTI
400 B
CHAMP MULTI
400 C
CHAMP MULTI
400 D
CHAMP MULTI
400 (SSPW)
RANGER
THYRISORISED
MULTI 600
Includes
RANGER
GOUGING
MULTI 600
process
RANGER
MULTI 600
ED SET
GTAW
(Tig Welding)
TIG
(control units)
DC
TIG
(control units)
AC/DC
INVERTER
BASED OUTFIT
SC MULTI
2X301
ICCCV R400
ICCCV R400
ICCCV R400
ICCCV R400
ICCCV R400
FEEDLITE
20 FEM
FEEDLITE
40 FEM
FEEDLITE
40 NEM
FEEDLITE
40 NEM
WF-40
MULTI (I)
ADOR TW
400E
ADOR TW
400E
MTG 400E
ADOR TW
400E
SUPER
SSPW 350
MTG 600E
FEEDLITE
TCCVR 600
40 FEH/NEH
SCMULTI
2x301
SCMULTI
2x301
MTG 400E
WF-40
MULTI (I)
ADOR TW
400E
SUPER
SSPW 350
NA
NA
CV
400 MAX
60% - H
CC
400 MAX
60% - H
CC
400 MAX
60% - H
CC
400 MAX
60% - H
CC
60% - H
CC
60% - H
CC
CV
600 MAX
60% - H
CC
CV
600 MAX
60% - H
CC
CV
60% - H
CC
400 MAX
600 MAX
15-300
CV
CV
CV
CV
CV
Phase
Phase
Phase
Phase
Phase
Phase
Phase
Phase
Phase
30-600
HF 2000
200 MAX
60% - L
CC
HF 3000
300 MAX
60% - H
CC
HF 2000 AD
200 MAX
60% - L
CC
HF 3000 AD
300 MAX
60% - H
CC
CHAMPTIG 163
160 MAX
60% - L
CC
CHAMPTIG 300 (P)
300 MAX
60% - H
CC
CHAMPTIG 300 AD
300 MAX
60% - H
CC CC
Phase
Phase
Phase
Phase
Phase
Phase
Phase

www.adorwelding.com

SOME BASICS TO KNOW
HELP ME CHOOSE
Process
SAW
Product
Group
SAW
OUTFITS
DIODE BASED /
THYRISTOR BASED /
INVERTER BASED
Model
Current
MAESTRO 600 (F) / MAESTRO 600 T(F)
600 MAX
MAESTRO 600 01 (F) / MAESTRO 600 01 T(F)

Welding
60% - M
CV
600 MAX
60% - M
CV
600 MAX
60% - M
CV
600 MAX
60% - M
CV
60% - H
CV
800 MAX
Input
Supply
Phase
Phase
Phase
Phase
Phase
MAESTRO 800 01 (F) MAESTRO 800 01 T(F)
800 MAX
60% - H
CV
MAESTRO 800 02 (F) MAESTRO 800 02 T(F)
800 MAX
60% - H
CV
800 MAX
60% - H
CV
Phase
Phase
Phase
1000 MAX
60% - H
CV
MAESTRO 1000 01(F) / MAESTRO 1000 01 T(F)
1000 MAX
60% - H
CV
1000 MAX
60% - H
CV
1000 MAX
60% - H
CV
Phase
Phase
Phase
Phase
1200 MAX
60% - H
CV
1200 MAX
60% - H
CV
1200 MAX
60% - H
CV
Phase
Phase
Phase
1200 MAX
60% - H
CV
MAESTRO 1000 (I)
1000 MAX
100% - H
CC
Phase
Phase
Important guidelines for selection of right options

Models with suffix 600(F) & 600T(F), 800(F) & 800T(F), 1000(F) & 1000T(F), 1200 (F) & 1200 T(F) are with tractor
mounted type SAW welding head model WH (F) & WH-15 T(F).
Models with suffix 600(F)-01, 600T(F)-01 ..are with BOOM mounted head model -WH 15 (F)-01 & WH-15-01 T(F)
saw welding head where X/Y/Z axis movement adjustments are manual
saw welding head where X/Z axis movement adjustments are motorised and "Y" axis adjustments are manual
saw welding head where X/Y/Z axis movement adjustments are motorised
Models with suffix "T" are with Thyristorised power source and without "T" are with Diode based power source.
Models with power source of 600 amps are recommended for wire dia 2.0 and 2.5 mm, power source of 800 amps
are recommended for wire dia 2.0, 2.5 and 3.2 mm and power source of 1000 amps are recommended for wire dia.
2.0,2.5,3.2, and 4.0 mm & 1200 amps are recommended for wire dia 2.5, 3.2,4.0 and 5.0 mm respectively
AIR PLASMA
(Cutting)
AIR PLASMA
CUTTING OUTFIT
DIODE BASED
INVERTER
BASED
PLASMA CUT 8
25 MAX
30% - L
CC
PLASMA CUT 25
100 MAX
60% - M
CC
CHAMP CUT 25
60 MAX
60% - M
CC
1
3
3
Phase
Phase
Phase


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10
SMAW EQUIPMENT
www.adorwelding.com
SMAW EQUIPMENT

RED 403 / RED 503
APPLICATIONS
AC Arc welding Transformers for light, Medium, and Heavy structural welding,
machine building and fabrication work
Ideal for both Shop and site fabrication welding
RED series transformers are single phase machines, which can be connected on 2
lines of 3 phase, 415V input supply
Also recommended as power sources for Gas Tungsten Arc Welding (GTAW-AC)
applications of Aluminium, Magnesium and their alloys
SALIENT FEATURES
Forced Air cooled transformers with better cooling of transformer coils resulting lower
internal temperature
Welding current adjustment/regulation through horizontal, modern moving core design
Stepless, smooth and infinitely variable current adjustment possible even while
welding is in progress
Higher Open Circuit Voltage (80 V) enables welding with all types of special
electrodes including low hydrogen types for AC welding applications and also enables
the use of longer welding cable lengths
Optimised design - Excellent dynamic characteristics ensure smooth and optimum
metal transfer
Robust design to withstand rough handling at site as well as easily maneuverable
from job to job at project sites
Welder friendly usage - easy to operate since all controls like ON-OFF switch, welding
current controlling handle, current scale on the same side i.e. front side
BRIEF SPECIFICATIONS:
UNIT
RED 403
RED 503
Supply voltage
Volt
415
415
Phase
No
MODELS
2 LINES OF 3 PHASE
Input KVA @ 100% Duty cycle
KVA
19
Open circuit voltage
Volt
80
80
Welding current range
Amp
60-400
80-500
Welding current @ 60% Duty cycle
Amp
300
400
Amp
230
300
Class of insulation
Class
Type of cooling
Type
mm
Forced Air
Forced Air
720x460x750
745x500x780
Kg
110
132
Dimensions (LxWxH)
Weight (approx.)
25


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11
SMAW EQUIPMENT

TPA 303 / TPA 403
APPLICATIONS
AC Arc welding Transformers for light, Medium, and Heavy structural welding,
machine building and fabrication work
Ideal for both Shop and site fabrication welding
TPA series transformers are 3 phase machines and recommended for applications
where, as far as possible, balanced 3 phase load is desired on input supply lines
SALIENT FEATURES
Forced Air cooled transformers with better cooling of transformer coils resulting lower
internal temperature
Welding current adjustment through horizontal, modern moving core design. Stepless,
smooth and infinitely variable current adjustment possible even while welding is in
progress
"Open delta" design enables conversion of 3phase input in to single phase output
Optimised Open Circuit Voltage (66V), enables welding with most commonly used general
purpose AC and AC/DC electrodes for structural welding applications, both within the
shopfloor as welll as project sites
Special design - Excellent dynamic characteristics ensure smooth and optimum metal
transfer
Robust design to withstand rough handling at site as well as easily maneuverable
from job to job at project sites
Compact and light weight transformers
MODELS
Supply voltage
Phase
UNIT
TPA 303
TPA 403
Volt
380/415
380/415
No
KVA
16.5
21.0
Volt
66
66
Amp
40-300
60-400
Amp
225
300
Amp
175
230
Class of insulation
Class
Type of cooling
Type
mm
Forced Air
Forced Air
720x500x800
720x500x800
Kg
125
163
Dimensions (LxWxH)
Weight (approx.)
12

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SMAW EQUIPMENT

DOUBLE MUSTANG / DOUBLE RACER
DOUBLE HORSE / DOUBLE STALLION
THOROUGHBRED SERIES TRANSFORMERS
APPLICATIONS
AC arc welding transformers for every applications from medium to heavy duty welding
both within shopfloor as well as project sites
Most recommended for site maintenace welding and medium/heavy structural
welding like tankages, AC arc welding with special material like 9% nickel alloy etc
Most reliable and dependable, natural air cooled transformes - ideal choice for most
project sites
SALIENT FEATURES
Light weight and compact transformers with robust construction - Ideal choice for site
usage
Natural air cooled transformers - coils designed for natural air cooling which
eliminates the use of fan and thus risk of coil burning whenever fan fails
Specially designed transformer coils with minimum joints and better interlayer
insulation -eliminates the coil failure and enhances service life of transformer
Stepless, infinitely variable current adjustment through sturdy and smooth moving
core mechanism
Stepless, smooth and infinitely variable current adjustment possible even while
welding is in progress
Ensures the fine control of welding current to minimise the heat input to the job which
reduces the HAZ
Dynamic output characteristics ensures smooth and uninterrupted arc resulting
excellent welding performance througout the entire welding range
Provided with input power ON-OFF switch
MODELS
UNIT
Supply voltage
Volt
DOUBLE
MUSTANG
230/400
DOUBLE
RACER
415
DOUBLE
HORSE
415
DOUBLE
STALLON
415
Phase
No
KVA
10.8
16.0
21.0
Volt
66
80
80
80
Amp
35-250
50-300
60-400
80-500
Amp
190
225
300
375
Amp
150
175
230
300
Class of insulation
Class
Type of cooling
Type
mm
Natural Air
Natural Air
Natural Air
Natural Air
590x425x660
650x475x700
650x500x725
650x550x755
Kg
92
120
140
170
Dimensions (LxWxH)
Weight (approx.)
2 LINES OF 3 PHASE
25.5


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13
SMAW EQUIPMENT

E-WELMAC 150 / E-WELMAC 190
APPLICATIONS
All light and medium duty structural welding applications both within shopfloor and
project sites
Most recommended for site maintenace welding and light structural welding like
window grill or similar jobs at construction sites
Welding applications where only single phase supply is available
SALIENT FEATURES
Light weight, compact AC arc welding transformers - easy to mobilise at sites
Single phase, natural air cooled transformers with robust construction
Most reliable and simple transformers - very convenient and welder friendly to use at sites
Infinitely variable current adjustment through sturdy and smooth moving core
mechanism
Welding current adjustment possible even while welding is in progress
Provided with input power ON-OFF switch
Dynamic output characteristics ensures smooth and uninterrupted arc resulting
excellent welding performance througout the entire welding range
MODELS
UNIT
E-WELMAC 150
E-WELMAC 190
Supply voltage
Volt
230
230
Phase
No
KVA
4.3
5.5
Volt
50
50
Amp
30-150
30-200
Amp
150
200
Amp
90
115
Amp
70
90
Class of insulation
Class
Type of cooling
Type
Natural Air
Natural Air
Dimensions (LxWxH)
mm
340x315x500
340x315x500
Weight (approx.)
Kg
33
39
14

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SMAW EQUIPMENT

GL SERIES RECTIFIERS
APPLICATIONS
Most simple, robust and reliable welding rectifiers ideally recommended for heavy
duty structural welding of construction equipments like crane, steel foundries, steel
and fertiliser plants, shipyards etc
These welding rectifiers are ideally suitable for heavy fabrication shops, project sites
with harsh environment, where maintenance staff is not well equipped and qualified
GL 601 is most recommended for heavy duty welding and gouging applications in
foundries, steel plants, heavy engineering workshops etc
SALIENT FEATURES
Welding rectifiers based on most simple, reliable and maintenance free diode based
technology
These welding rectifiers are built with most robust and rugged mechanical
construction which withstand rough handling at construction and project sites
Welding current adjustment and regulation through electromagnetic transductor
resulting stepless and smooth current control
These welding rectifiers are welder friendly - Very easy to use and operate, maintain
and service by ordinary electricians
Single knob current control from the front panel or remote control unit (provided
optionally)
Easy parallel connection of these welding rectifiers possible for high current gouging
applications
These welding rectifiers can be also used for DC TIG welding applications by
connecting suitable TIG control units
MODELS
UNIT
GL 401
GL 601
Supply voltage
Volt
400 / 440
400 / 440
Phase
NO.
KVA
26
38.5

Volt
80
80
Amp
50-400
80-600
Amp
400
600
Amp
310
465
Class of insulation
Class
Dimensions (LxWxH)
mm
840x705x905
960x750x1005
Weight
Kg
275
430


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15
SMAW EQUIPMENT

THYROLUXE SERIES RECTIFIERS
APPLICATIONS
These fully thyristor controlled, electronically regulated, transformer rectifier units are
suitable for Manual Metal Arc welding (SAMW) process
Ideally suitable for light, Medium and Heavy duty, all purpose industrial, structural
welding applications both within shopfloor and at project sites
connecting suitable TIG control units (HF 2000 / 2000 AD / 3000 / 3000 AD)
Higher current rating welding rectifiers like 600A/1000A/1200A can also be used for
GOUGING applications by using suitable gouging torch
SALIENT FEATURES
Reliable and superior performance thyristorised welding Rectifier for projects,
engineering fabrication, construction work and pipe welding
Robust mechanical construction and good ventilated power components like
transformer, IPT, choke etc with sufficient fan size - Ideal for site use
Full wave full control thyristor bridge construction, Constant Current (CC) characteristics
with stepless current control within +/-1% and immune to +10% & -15% voltage fluctuation
High OCV for easy arc start/restart. Bult-in booster circuit saves power consumption
Excellent dynamic characteristic helps to deliver stable arc, good welding
performance over the entire current range
Welding rectifier protected against abnormal supply/service conditions like Single
phase, Short circuit, Thermal overload, Under voltage and Over voltage conditions etc
Built-in HOT start / Antistick and Self controlled arc force dynamics provided as
standard feature
Suitable for TIG welding by connecting external HF unit (available as optional supply
with main rectifier unit)
Provided with Remote control unit for easy adjustment/stepless current control of
welding current
MODELS
Supply voltage
UNIT
Volt
THYROLUXE
401
415
THYROLUXE
600
415
THYROLUXE
1000
415
THYROLUXE
1200
415
Phase
NO.
KVA
19.5
31.5
54
72
Volt
100
100
100
100
Amp
10-400
20-600
100-1000
100-1200
Amp
400
600
850
1200
Welding current @ 100% Duty cycle Amp
310
465
650
930
Class
Dimensions (LxWxH)
mm
835x435x820
980x550x960
Weight (approx.)
Kg
147
216
Class of insulation
1230x770x1080 1200x770x1175
403
450
16

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SMAW EQUIPMENT

CHOPREC 401
APPLICATIONS
MMA
DC TIG
These Energy Efficient, latest Chopper based transformer rectifier units are suitable
for Manual Metal Arc welding (SMAW) process with all elelctrodes including specials
like 6010, 7010G and 8010G electrodes
Ideally suitable for Light, Medium and Heavy duty, all purpose industrial, structural
welding applications both within shopfloor and at project sites like power plants,
refinery building projects
connecting suitable TIG control units
SALIENT FEATURES
Energy Efficient Welding Rectifiers with latest Chopper based technology
Wide current control range, suitable for thin sheet to thick sheet welding applications
Pure DC welding output resulting spatterless welding with very good weld bead shape
High Efficiency, High power factor power souce, saving power consumption up to 35%
over conventional thyristor based rectifiers
Provided with adjustable Arc force control
Immune to supply voltage fluctuations from +10% to -15% on 415 volt
Compatible for power generator supply
Constant Current characteristic with stepless current control up to 1% on set value
Welding rectifier protected against abnormal supply/service conditions like Single phase,
Short circuit, Thermal overload, Under voltage and Over voltage conditions etc
Ideal for using with longer welding cable lengths - A must for project site fabrication
Provided with Remote control unit for easy adjustment/stepless control of welding current
MODELS
UNIT
CHOPREC 401
Supply voltage
Volt
415
Phase
No
KVA
14
Volt
80
Amp
10-400
Amp
400
Amp
310
Type of cooling
Type
Forced Air
Class of insulation
Class
Dimensions (LxWxH)
mm
790x585x770
Weight (approx.)
Kg
125


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17
SMAW EQUIPMENT

CHAMP 135 / CHAMP 165 / CHAMP 203 / CHAMP 253
APPLICATIONS
The range of Efficient welding rectifiers for light to heavy duty fabrication and
maintenance welding applications both within shopfloor and at project sites
Ideal choice for structural and maintenance welding, where machines have to be used
near to the welding points at some heights, because of their lightness and compact size
Applications where spatterless good quality welding is desired with good weld
bead finish
Best recommended for applications and shopfloors where energy costs are very high
and critical
SALIENT FEATURES
World class, High frequency IGBT based PWM inverters for welding applications
World class Energy efficient welding rectifiers with high power factor and high
efficiency - Champ 165/Champ 203 saves 30% more energy than conventional
welding inverters available in the market
Light weight and compact welding rectifiers - easy to carry and mobilse on shopfloor
or project sites
Wide range of welding rectifiers to suit different supply conditions. Champ 135 / Champ
165 / Champ 203 are for single phase supply and Champ 253 for three phase supply
Compatible for power generator supply
Arc force Hot start adjustments possible on Champ 253
Hot start feature provided as standard on all models
Digital display available on selected models
TIG welding possible with lift arc technique
MODELS
UNIT
CHAMP 135
CHAMP 165
CHAMP 203
CHAMP 253
Supply voltage
Volt
240
90-270
90-270
415
Phase
No
KVA
3.5
2.8
2.8
Amp
10-130
10-160
10-200
20-250
Volt
64
72
72
72
Welding current/volts @ 25% Duty cycle
Amp
NA
NA
200
NA
Amp
130
160
NA
200
Amp
100
NA
NA
200
Amp
80
80
80
160
Class of Insulation
Class
Type of cooling
Type
Forced Air
Forced Air
Forced Air
Forced Air
Dimensions
mm
371x153x232
410x140x230
410x140x230
490x250x400
Weight (approx.)
Kg
8.0
7.9
8.0
18.5
18

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SMAW EQUIPMENT

CHAMP T400
APPLICATIONS
These Energy Efficient, latest Inverter based rectifier units are suitable for Manual
Metal Arc welding (SMAW) process with all general purpose and special electrodes
like 7018 type etc
welding applications both within shopfloor and at project sites including construction
of power plants, Refineries and cement plants etc
Most recommended for project site applications, where easy portability/mobility, light
weight compact machines are desired due to space constraints etc as well as when
they are to be used at some heights above the ground level
DC TIG
SALIENT FEATURES
Inverter (IGBT) based, energy efficient welding rectifiers for heavy duty structural
welding applications
High power factor, high efficiency resulting energy savings up to 35% over
thyristorised rectifiers
Provided with protections against Over voltage, Under Voltage, Overload and
Single phasing
Welder friendly operation-Arc force adjustments provided on the front panel
Enhanced reliability due to SMD technoloy in PCB design and manufacturing
Robust mechanical construction - recommended for hostile operating conditions and
heavy duty usage at project sites
Suitable for TIG welding at site by using external HF control unit like
HF 2000 / HF 3000
UNIT
CHAMP T400
Supply voltage
Volt
415
Phase
No
Input KVA @100% Duty cycle
KVA
11
MODELS
Volt
72
Amp
10-400
Amp
400
Amp
310
Type of cooling
Type
Forced Air
Class of insulation
Class
Dimensions (LxWxH)
mm
610x295x520
Weight (approx.)
Kg
32


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19
SMAW EQUIPMENT

CHAMP 250 / CHAMP 400 / CHAMP 500 / CHAMP 600
APPLICATIONS
DC TIG
These Energy Efficient, latest Inverter based rectifier units are suitable for Manual
Metal Arc welding (SMAW) process with all elelctrodes including specials like 6010,
7010G and 8010G electrodes
welding applications both within shop floor and at project sites
Most recommended for project site applications where easy portability / mobility light
weight compact machines are desired due to space constraints etc
SALIENT FEATURES
Inverter (IGBT) based, energy efficient welding rectifiers for heavy duty structural
welding applications
High power factor, high efficiency resulting energy savings up to 35% over
thyristorised rectifiers
Provided with protections against Over voltage, Under Voltage, Overload and
Single phasing
Welder friendly operation-Arc force adjustments provided on the front panel
Enhanced reliability due to SMD technoloy in PCB design and manufacturing
Robust mechanical construction - recommended for hostile operating conditions
and heavy duty usage at project sites
Suitable for TIG welding at site by using external HF control unit like
HF 2000 / HF 3000
MODELS
UNIT
CHAMP 250
CHAMP 400
CHAMP 500
CHAMP 600
Supply voltage
Volt
415
415
415
415
Phase
No
KVA
7.5
14.0
17.5
22.0
Volt
72
80
89
89
Amp
10-250
10-400
20-500
20-600
Amp
250
400
500
600
Amp
195
310
387
465
Class of insulation
Class
mm
520x260x450
740x490x720
670x450x620
670x450x620
Kg
26
67
63
65
Actual Dimensions (LxWxH)

Weight (approx.)
20

www.adorwelding.com

SMAW EQUIPMENT
MOTOR GENERATOR WELDING SETS

SUPERGEN 320
APPLICATIONS
Suitable for welding with Cellulosic electrodes, particularly for cross country petroleum
and gas pipelines as well as building Thermal and Nuclear power plants, heavy duty
critical structural welding at prestigeous project sites
Ideally suitable for project sites where welding with longer cable lengths is involved,
like welding within the tunnel in mountain areas or laying underground water pipelines
within the metro cities
Most recommended for all project sites/open yards, where atmospere is very dusty,
dirty and heavily contaminated with conducting particles
DC TIG
SALIENT FEATURES
Brushless Technology with no windings, brushes, rotating diodes on the rotor
assembly, makes it maintenance free generator and eliminates frequent maintenance
and down time - Ideally suitable for all project site welding applications
Totally enclosed generator body with IP44 construction prevents the entry of dust and
dirt inside the windings - makes it the ideal choice for all site conditions
Light weight, compact generator with easy mobility, compared with old generation DC
generator set. Weight of 265 kgs as compared with 330 kgs of old generation, conventional
DC generator sets
Close loop feedback control to deliver constant welding current even with longer cable
lengths (100mtr)
'H' Class insulation -provides longer service life
Low power consumption -Energy Efficient motor generator set superior to old
generation DC type generator set - reduces energy bills by 30%. Saves upto Rs
46000/- in a year, over energy bill of old generation DC generator sets.These sets have
even better POWER FACTOR than conventional thyristorised welding rectifiers
Higher Open Circuit Voltage (100) guarantees excellent welding performance even
with longer cable lengths up to 100 mtrs
MODELS
UNIT
SUPERGEN 320
Supply voltage
Volt
415
Phase
No
Power
Kw/HF
15.5/20.78
Volt
100
Amp
35-320
Amp
320
Amp
250
Type of cooling
Type
Forced Air
Class of insulation
Class
Dimensions (LxWxH)
mm
1065x540x840
Weight (approx.)
Kg
265


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21
SMAW EQUIPMENT
ENGINE DRIVEN WELDERS SETS

SILENT CHALLENGER SERIES
SC 301 / SC 401 / SC 501 / SC MULTI 2x301
APPLICATIONS
Recommended for all versatile welding applications at project sites like, construction of refineries, power
plants, cement plants, constructions sites, Inplant pipeline welding, city gas pipeline, cross country pipeline
welding, pipeline welding from jetty to storage tanks for oil, petroleum and gas etc
ED sets SC 301 / SC 401 / SC 501 are specially recommended for Manual (SMAW) welding applications from medium to
heavy duty site fabrication welding, maintenance welding with all types of electrodes and city gas pipeline and cross
country pipeline welding with 6010, 7010G, 8010G electrodes
Double Operator ED set, model SC Multi 2x301, specially recommended for Manual (SMAW) welding for heavy
duty site fabrication with all types of electrodes and city gas pipeline, cross country pipeline welding with cellulosic
6010, 7010G, 8010G elelctrodes as well as Semiautomatic welding (FCAW) of cross country pipeline welding
applications, and places where more numbers of ED sets can not be accommodated and more numbers of welders
are required to be deployed with minimum numbers of ED sets
SALIENT FEATURES
New generation, High frequency Brushless welding generators -resulting Efficient and Excellent welding
performance at project sites
Totally maintenance free welding welding generators with windingless, commutatorless, slipringless, magnetless
ROTOR construction - Ideal for site duty and cross country pipeline welding applications
Direct monobloc closed coupled engine-generator sets with single bearing generator coupled to the engine by
noncorrossive metallic flexible coupling plates and the antivibration mounting with protective cups to protect
them against dust and dirt - less maintenance headache
Highly reliable even in hostile site conditions
Minimum numbers of spare parts required at project sites compared to the conventional ED sets
Most compact, CPCB complient ED set, with super silent acoustic canopy
Higher open circuit voltage for easy arc striking
Provided with suitable auxilliary power source unit to deliver adequate capacity of single phase and three
phase power for auxilliary uses like grinding, drilling, floodlighting etc
Provided with remote control unit to enable welder to adjust/set the welding parameters from the welding
point, while welding is in progress
DC TIG
MODELS
UNIT
Nos of operators at a time
No
Type
Characteristic
Open circuit voltage (Max / Min)
Volt
Amp
Amp
Amp
Class of insulation
Type of cooling
Engine Type
Rated Speed
Aux. power source
Dimensions (LxWxH) - Skid mounted
Dimensions (LxWxH) - 2 Wheel mounted
Weight (Skid mounted)
Weight (2 Wheel mounted)
Optional Wire feeder for FCAW welding
Class
Type
Type
rpm
Model
Optional Torch for FCAW welding (3/4.5 mtrs.)
Model
SILENT
CHALLENGER
301
1
CC
100/45
40-300
300
230
H
Forced Air
S217
1800
SILENT
CHALLENGER
401
1
CC
100/45
50-400
400
310
H
Forced Air
S433
1800
SILENT
SILENT CHALLENGER
CHALLENGER
MULTI 2X301
501
2 cc/cv
1
1
CC
CC/CV
CC
92
100/45
15-300 each operator
30-600
50-500
300 @40%
600 @40%
500
200 each operator
400
400
H
H
Forced Air
Forced Air
Forced Air
S433
S433
1800
1800
10KVA, 3 PH, 415V / 3.5KVA, 1PH, 230V
mm
mm
mm
Kg
Kg
Kg
18KVA, 3PH, 415V / 6KVA,1PH, 240V
2000X820X1375 2500x820x1460 2500x820x1460

2910X1455X1908 3410X1455X1990 3410X1455X1990
2910X1555X1908 3900x1455x1990 3900x1455x1990
1130
960
1145
1100
1270
1285
1370
1385
1200
NA
NA
NA
NA
NA
NA
2500x820x1460
3410X1455X1990
3900x1455x1990
1160
1300
1400
WF 40 Multi
NA
Super SSPW
NA
350
22

www.adorwelding.com

SMAW EQUIPMENT
ENGINE DRIVEN WELDERS SETS

APPLICATIONS
Recommended for all versatile welding applications at project sites like, construction of refineries,
power plants, cement plants, constructions sites, Inplant pipeline welding, city gas pipeline, cross
country pipeline welding, pipeline welding from jetty to storage tanks of oil, petroleum and gas etc
Specially recommended for Manual (SMAW) welding applications from medium to heavy duty site
fabrication welding, maintenance welding with all types of electrodes and city gas pipeline and cross
country pipeline welding with 6010, 7010G, 8010G electrodes
Ideal choice for round the clock (24x7hrs) working in the most demanding and hostile site conditions
SALIENT FEATURES
Virtually maintenance free Engine driven, Brushless welding set with windingless rotor and Air
cooled Diesel Engine, requiring very minimal maintenance
Fully integrated cooling system both for engine and welding generator-needs only one cooling
medium, no need of water, antifreeze, or inhibitors, require just air from the atmosphere
Light weight and most compact Engine driven CPCB compliant welding set available in
domestic market
Most recommended for versatile site welding applications including cross country pipeline, city gas
pipeline and inplant pipeline welding etc
Ideal for heavy fabrication, rebuilding and maintenance welding applications at site -works
efficiently in all climatic conditions
Robust mechanical design makes it highly reliable even in hostile site conditions
Big savings in fuel consumption and longer runs before next refueling - lesser
operating cost
Specially proven with cellulosic 6010, 7010G and 8010G and other special electrodes
Fewer spare parts required-no brushes, rotor windings, water hoses, water pumps, radiators etc
Super silent operation
DC TIG
N!!!
ESIG ILT
UE D D BU
E
UNIQ ED AN ENGIN
IGN OLED ILITY
DES
CO ELIAB
!
AIR
R
S
H
A
G
WIT EXTR SAVIN
L
FOR
FUE
AND
MODELS
UNIT
Nos of operators at a time

Characteristic
Open circuit voltage (Max / Min)
Class of insulation
Engine type
Rated Speed
No
Type
Volts
Amp
Amp
Amp
Class
Type
rpm
1
CC
100 / 40
40-400
400
310
H
HA 394 (Air Cooled)
1500
8KVA, 3 PH, 415V /
3.0KVA, 1PH, 240V
2000x820x1150
2950x1455x1700
3400x1455x1700
980
1120
1220
Aux. power source

Dimensions (LxWxH) -Skid mounted
Weight (Skid mountedl)
mm
mm
mm
Kg
Kg
Kg


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23
GMAW WELDING EQUIPMENT
www.adorwelding.com

MAXIMIG 251 / MAXIMIG 251 CD
APPLICATIONS
Recommended for All position MIG / MAG welding applications
Suitable for wedling of wide range of metals like Carbon Steel, Stailess Steel,
Aluminum and it's alloys, with appropriate or recommended consumable
High volume thin sheet metal fabrication welding as in Auto Industries and other
engineering industries, maintenance and repair workshops
Most ideal for Auto Ancillary units - for increased productivity and quality welding
applications
SALIENT FEATURES
Most reliable and dependable workhorse welding machines with proven economy
Rugged design, reliable performance and superior arc characteristics
Diode based power source with traditional tapped transformer, provided with switch
on front panel for step control of voltage enabling welder to obtain the desired arc
voltage with ease
User friendly selection of 2track / 4track operation for zero defect GMAW welding
Good and consistent weld quality with low hydrogen content
Dependable thyristorised wirefeeder system ensures long, uninterrupted welding
Built-in spot welding timer provided for easier and faster tack welding incase of
(MAXIMIG 251 CD) - ideal for repetitive tack welding applications
Quick release wire feed roller mechanism enables operator to change the wire spool
quickly, minimising the unproductive time and thus increasing the productovty on the
shop floor
UNIT
MODELS
Supply voltage
Phase
No. of steps
Dimensions (LxWxH)
Type of cooling
Class of Insulation
Weight (approx.)
Wire feeder
Wire feed motor
Wire feed speed
Dimensions (LxWxH)
Wire feeder weight
Torch (3mtr)
Volt
No
KVA
Amp
Volt
No
A/V
A/V
mm
Type
Class
Kg
Type
Type
m / min
mm
Type
Model
MAXIMIG 251
MAXIMIG 251 CD
415
415
3
3
7.5
7.5
50-250
50-250
16-36
16-36
16
16
250 / 26.5
250 / 26.5
195 / 23.8
195 / 23.8
775x390x730
975x485x840
Forced Air
Forced Air
F
F
123
98
Feedlite 20 (NEL)
Built in
PMDC
PMDC
1.2-18
1.2-18
430x180x310
NA
8
NA
Ador TW 150 E / Ador TW 180 E / Ador TW 250 E


www.adorwelding.com
24

MAXIMIG 251 AUTO CD
APPLICATIONS
Recommended for All position MIG/MAG welding applications
Suitable for wide range of metals like Carbon Steel, Stainless Steel, Aluminum and it's
alloys, with appropriate or recommended consumable
Specifically designed for Auto Ancillaries, for productive and quality welds in a variety
of components like load body, fuel tank supports, engine brackets for 2 wheelers, and
sheet metal components up to 2 mm thick
SALIENT FEATURES
Most reliable and dependable workhorse welding machines with proven economy
Rugged design, reliable performance and superior arc characteristics
Diode based power source with traditional tapped transformer, provided with switch
on front panel for step control of voltage enabling welder to obtain the desired arc
voltage with ease
User friendly selection of 2track/4track operation for zero defect GMAW welding
Built-in spot welding timer provided for easier and faster tack welding - ideal for
repetitive tack welding applications
shop floor
MODELS
UNIT
MAXIMIG 250 AUTO CD
Supply voltage
Volt
No
KVA
Amp
415
3
7.5
50-250
19.5-35.7
16
250/24.5
210/24.5
Forced Air
H
700x550x815
93
Built in
PMDC
1.2-18
Ador TW 150 E / Ador TW 180 E / Ador TW 250 E
Phase
No. of steps
Type of cooling
Class of Insulation
Dimensions (LxWxH)
Weight (approx)
Wire feeder
Wire feed motor
Wire feed speed
Torch (3mtr)
Volt
No
A/V
A/V
Type
Class
mm
Kg
Type
Type
m / min
Model
25

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MAXIMIG 400
APPLICATIONS
Recommended for All position MIG / MAG welding applications
Suitable for wide range of metals like Carbon Steel, Stainless Steel, Aluminum and it's
Ideally recommended for heavy duty MIG / MAG welding applications like crane structure
components manufacturing, 3 shift use, rough handling on the shopfloor and fabrication
shops where maintenance staff is not very qualified
SALIENT FEATURES
Most reliable and dependable workhorse MIG / MAG welding machines proven for wide
range of applications
Rugged design, reliable performance and superior arc characteristics -minimum
maintenance requirements
Diode based power source with traditional tapped transformer, provided with switch on
front panel for step control of voltage enabling welder to obtain the desired arc voltage
with ease
User friendly selection of 2track / 4track operation for zero defect GMAW welding
quickly, minimising the unproductive time and thus increasing the productivity on the
shop floor
MODELS
UNIT
MAXIMIG 400
Supply voltage
Phase
Volt
No
KVA
415
3
17.5

No. of steps
Dimensions (LxWxH)
Amp
Volt
No
A/V
A/V
mm
Class of Insulation
Weight (approx)
Class
Kg
Type
Type
50-400
18-54
32
400/34
310/29.5
835x435x820
H
136
Feedlite 40 (FEM / NEM)
Wire feeder
Wire feed motor
Wire feed speed
Dimensions (LxWxH)
Wire feeder weight
Torch (3mtr)
m / min
mm
Type
Model
PMDC
1.2-18
8
130x180x310
Ador TW 250 E / Ador TW 400 E / MTG 400 E


www.adorwelding.com
26

APPLICATIONS
Suitable for ALL position MIG / MAG welding applications -both within shopfloor as well
as at open yards and project sites (with due protection or shield against windy air)
Suitable for wide range of metals like Carbon Steel, Stailess Steel, Aluminum and it's
Specifically designed for heavy duty, structural welding, machine building applications
SALIENT FEATURES
Most reliable and dependable thyristor based power source for high quality MIG/MAG
semiautomatic manual and semiautomatic mechanised welding applications
Hexa phase, full wave full control bridge rectification circuit reduces ripple in the
welding output - resulting spatter free welding
Special design and construction of Transformer - resulting faster response time and
excellent Arc dynamics
Light weight, Compact design of power source, wire feeder and Torch
Adjustmnet of Crater Voltage, Crater Current possible with regulating pots provided
on the front panel
Fesh Tip Transfer technique keeps the tip ready for next welding cycle
Choice of 2 roll and 4 roll wirefeeders and different torches available for different
industrial applications
shopfloor
Power source protected from Over Voltage, Under Voltage supply, Single phasing,
Over load/over heating and very high secondary short circuit current
UNIT
MODELS
Supply voltage
Phase
Welding current / volts @ 60% Duty cycle
Type of cooling
Class of Insulation
Dimensions (LxWxH)
Weight (approx.)
Wire feeder options
Volt
NO.
KVA
Amp
Volt
A/V
A/V
Type
Class
mm
Kg
Models
Wire feed speed

Wire feed motor
Dimensions
Wire feeder weight
Torch (3 mtrs)
Type
m / min
mm
Type
Model
RANGER 400
RANGER 600
415
415
3
3
31.7
19.5
50-400
60-600
50
65
400/34
600/44
310/29.5
465/37
Forced Air
Forced Air
H
H
835x435x820
950x550x960
230
158
Feedlite 40(FEM / NEM) / Feedlite 40 (FEH / NEH)
Feedlite 40(PEM) / Feedlite 40 (PEH)
PMDC / PCB Servo
1.2-18
500x180x310
8/9
Ador TW 400 E /
Ador TW 400 E /
MTG 400 E
MTG 600 E
27

www.adorwelding.com


APPLICATIONS
Suitable for ALL position MIG / MAG welding applications -both within shopfloor as well
as at open yards and project sites (with due protection or shield against windy air)
Most recommended for MIG/MAG welding applications where high metal depositon
rates, high productivity and quality is a must
SALIENT FEATURES
Most reliable and dependable thyristor based power source for high quality MIG/MAG
semiautomatic manual and semiautomatic mechanised welding applications
welding output - resulting spatterfree welding
Light weight, Compact design of power source, wire feeder and Torch
Selection and adjsutmnet of Crater Voltage, Crater Current possible with ON-OFF
switch and regulating pots provided on the front panel
Flux cored , solid wire selection switch, gas check toggle switch provided on the front
panel
quickly, minimising the unproductive time and thus increasing the productivity on the
shopfloor
MODELS
UNIT
Supply voltage
Phase
Type of cooling
Class of Insulation
Dimensions (LxWxH)
Weight (approx.)
Wire feeder options
Volt
NO.
KVA
Amp
Volt
Amp
Amp
Type
Class
mm
Kg
Type
Wire feed motor

Wire feed speed
Dimensions
Wire feeder weight
Torch (3mtr)
Type
m / min
mm
Type
Model
RANGER 403
RANGER 503
415
415
3
3
20
27
60-400
60-500
62V +/-3V
62V +/-3V
400
500
310
390
Forced Air
Forced Air
H
H
440x705x835
440x705x835
160
175
Feedlite 20 (PNM)
Feedlite 20 (PNH)
Feedlite 40 (PNM)
Feedlite 40 (PNH)
PCB Servo
1.2-18
1.2-18
460x200x280
460x200x280
9
9
Ador TW 400 (E) / MTG 400 (E)


www.adorwelding.com
28

RANGER MULTI 600
APPLICATIONS
Suitable for multi process welding applications like SMAW / GMAW / FCAW / GTAW /
SAW and GOUGING processes within shopfloor as well as at open yards and project
sites (with due protection or shield against windy air)
Specifically designed for heavy duty, structural welding, machine building applications
DC TIG
GOUGING
SALIENT FEATURES
Rugged construction -most reliable and dependable thyristor based power source for
high quality welding processes
welding output - resulting spatterfree welding
Adjustmnet of Crater Voltage, Crater Current possible with regulating pots provided
on the front panel
Choice of 2 roll and 4 roll wirefeeders and different torches available for different
industrial applications
shopfloor
UNIT
RANGER MULTI 600
Volt
NO.
KVA
Type
Amp
Volt
A/V
A/V
Type
Class
mm
Kg
Models
Type
m / min
mm
Kg
Model
415
3
31.7
CC/CV
20-600 / 75-600
80/65
600/44
465/37
Forced Air
H
955x685x940
245
Feedlite 40 (FEH / NEH) / Feedlite 40 (PEH)
PMDC/PCB Servo
1.2-18
500x180x310
8/9
Ador TW 400 E/ MTG 600 E
MODELS
Supply voltage
Phase
Characteristics
Type of cooling
Class of Insulation
Dimensions (LxWxH)
Weight (approx.)
Wire feeder options
Wire feed motor
Wire feed speed
Dimensions
Wire feeder weight
Torch (3 mtrs)
29

www.adorwelding.com

CHAMP MULTI SERIES OUTFITS

APPLICATIONS
Suitable for ALL position MIG / MAG welding applications -both within shopfloor as well as at
open yards and project sites (with due protection or shield against windy air)
Suitable for wide range of metals like Carbon Steel, Stailess Steel, Aluminum and it's alloys, with
appropriate or recommended consumable
Most recommended for Railway workshops, wagon manufacturing and fabrication factories, ship
building and other heavy industrial applications
Champ Multi 400sspw is proven with cellulosic 6010, 7010G, 8010G and other special
electrodes, shelf shielded flux cored wires such as AWS 5.29, ASME SFA 5.29, E71T8K2 and
E81T8G for Manual welding(rootpass and hot pass) and Semiautomatic welding processes for
cross country pipeline welding applications
SALIENT FEATURES
Inverter based, digitally controlled, programmable, multiprocess power source for synergic
GMAW, self shielded FCAW, SMAW and GTAW (with external HF unit), welding applications
Excellent dynamic response resulting superior ARC characteristics
High Efficiency, High power factor, resulting energy savings and reduced energy bills up to 35%,
over conventional thyristorised power sources
Light weight compact MIG / MAG, FCAW, SMAW and GTAW welding outfit
Enhanced Reliability - latest PCB designs with SMD technology, PCBs and connectors protected
against harsh environment like contaminated air with conducting dust, dirt etc
Feather touch front panel for easy selection of welding process, 2track/4track mode, time
adjustments for gas preflow/ postflow and burnback time, electronic choke adjustment, crater
voltage and current adjustments and arc force adjustments etc
Power source protected against Over voltage, Under voltage, Single Phasing, Over temperature etc
Compatible for Automation
TIG
MODELS
UNIT
Supply voltage
Volt
No
KVA
Amp
Phase
Type of cooling
Volt
Amp
Amp
Type
Class of Insulation
Actual Dimensions (LxWxH)
Weight (approx.)
Class
mm
Kgs
Wire feeder options
GMAW Appln
Type
FCAW Appln
Type
Type
Wire feed motor

Wire feed speed
GMAW / FCAW
Feedlite
SUPER SSPW
Feedlite
Wire feeder weight
SUPER SSPW
Torch (3/4.5mtr) options GMAW Appln
FCAW Appln
Dimensions
CHAMPMULTI 400 / CHAMPMULTI 400 SSPW
m/min
mm
mm
Kg
Kg
Model
Model
MMA MODE
415
3
14
50-400
75
MIG/FCAW MODE
415
3
13
40-400
55
400
310
Forced Air
H
730x480x730
67
WF - 40 Multi (i)
PMDC
1.5-18 / 1.0-6.0
450x170x275
520x240x360
8
20
ADOR TW 400(E) / MTG 400 E
SUPER SSPW 350


www.adorwelding.com
30
MULTI OPERTAOR WELDING PAYLOADS FOR

GMAW / FCAW PROCESSES
CC/CV
TIG
APPLICATIONS
Multioperator and multiprocess based welding outfits recommended for cross country gas and
peroleum pipeline welding applications with SMAW (manual) and FCAW (semiautomatic)
welding processes
Specially designed and recommended for Manual (SMAW) welding of root pass / hot pass
weld joints using 6010/7010G/8010G electrodes and Semiautomatic (FCAW) welding of filling
/ capping weld joints using self shielded flux cored wire
SALIENT FEATURES
Multioperator and multiprocess based outfits designed and built for handling on cross country
gas and petroleum pipeline welding applications
Inverter based, digitally controlled, programmable, multiprocess power source for synergic self
shielded FCAW, SMAW welding applications
Excellent dynamic response resulting superior ARC characteristics
High Efficiency, High power factor, resulting energy savings and reduced energy bills up to
35%, over conventional thyristorised power sources
Light weight and compact SMAW, FCAW welding outfit
Enhanced Reliability - latest PCB designs with SMD technology, PCBs and connectors
protected against harsh environment like contaminated air with conducting dust, dirt etc
Feather touch front panel for easy selection of welding process, 2track/4track mode, time
adjustments for gas preflow/ postflow and burnback time, electronic choke adjustment, crater
voltage and current adjustments and arc force adjustments etc
Power source protected against Over voltage, Under voltage, Single Phasing, Over
temperature etc
Compatible for Automation
UNIT
MODELS
Supply voltage
Phase
Max Input power @ 100%
Open circuit voltage (SMAW / FCAW)
Class of Insulation
Dimensions
Weight
Wirefeeder
Wirefeed motor
Wire feed speed
Dimensions
Wirefeeder weight
Torch (3/4.5mtr)
CHAMPMULTI
2X400 SSPW
415
3
2x14
10-400
75/62
400
310
CHAMPMULTI
4X400 SSPW
415
3
4x14
40-400
75/62
400
310
Volts
No
KVA
Amps
Volts
Amps
Amps
Class
H
mms
900x900 1060
900x900x1820
Kgs
324
164
Type
WF MULTI 40(I)
Type
PMDC
1.0-6.0
m / min
mms
520x240x360
Kg
2x25
4x25
Model
SUPER SSPW 350
WELDING PAYLOADS AVAILABLE WITH RECTIFIERS FOR SMAW WELDING PROCESS
THYROLUXE 2x401
THYROLUXE 4x401
THYROLUXE 2x600
THYROLUXE 4x600
CHOPREC 2X401
CHOPREC 4X401
CHAMP 2X250
CHAMP 4X250
CHAMP 2XT400
CHAMP 2XT400
CHAMP 2X400
CHAMP 4X400
CHAMP 2X600
CHAMP 4X600
31

www.adorwelding.com

AUTOMATED MIG TROLLEY

MIG TROLLEY
APPLICATIONS
Recommended for fillet, butt and lap welding joints of longitudinal jobs in
ship yards and site structural fabrication projects Enhances welding
productivity multifold
Ideally suitable for fillet joints using mechanised semiautomatic
GMAW/FCAW welding processes of longitudinal jobs like girders,
beams and other sections etc
Can be used for fillet welding in either vertical or horizontal directions
SALIENT FEATURES
Light weight and compact design, easy to carry anywhere on the
shopfloor
Easy to use - Welder friendly operations
Strong magnet inside provides grip while trolley is traveling
Four wheel chain drive provides steady traveling
Rubberised four wheel chain drive provides constant speed whithout
sleepage of wheel
Input supply Protection in case of short circuit of supply cable
UNIT
SPECIFICATION
Volts AC
230
Supply frequency
Hz
50/60
I/P supply cable length
Mtr
Motor power
Watt
Motor RPM
RPM
1200/1500
Gear reduction ratio
Ratio
100:1
Torch inclination
mm
Longitudinal and
ITEM
Input supply
transversal 30mm each

Torch adjustment angle
Degree
Traveling speed
38- 60
mm / min
0-1000
Dimension LWH
mm
210250280
Weight
Kg


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32
GTAW WELDING EQUIPMENT
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HF CONTROL TIG UNITS

HF 2000 / HF 2000 AD / HF 3000 /HF 3000 AD
APPLICATIONS
HF 2000 and HF 3000 controls units are recommended for using alongwith dioded based,
thyristor based or Inverter based DC rectifiers for DC TIG welding applications, for both
indoor and outdoor use at project sites
HF 2000 units are used for light and medium duty DC TIG welding applications where as
HF 3000 units (bult in with water cooling unit), are used for continuous heavy duty DC TIG
welding for full shift and regular production jobs
HF 2000AD and HF 3000AD controls units are recommended for using alongwith AC
power sources like RED / DH / DS / DR type transformers for AC TIG wedling applications
for both indoor and outdoor use at project sites
HF 2000AD units are used for light and medium duty AC TIG welding applications where
as HF 3000AD units (built in with water cooling unit), are used for continuous heavy duty
DC TIG welding for full shift and regular production jobs
SALIENT FEATURES
Light weight, compact and portable HF units for greater flexibility in operation at project sites
Suitable for DC and AC TIG welding applications with SMAW power sources of any make
Gas pre flow and post flow time adjustments provided on the front panal
Gas flow actuated through solenoide valve for economical consumption of Argon gas
HF ON/OFF switch provided to prevent high frequency interference (in DC TIG mode only)
Auto HF cut off facility if arc does not start within 10 seconds
MODELS
UNIT
HF 2000
HF 2000 AD
HF 3000
HF 3000 AD
Supply voltage
Volt
230
230
230
230
Phase
No
Welding current DC @ 60% Duty cycle
Amp
200
200
300
300
Welding current DC @ 100% Duty cycle
Amp
150
150
230
230
Welding current AC @ 60% Duty cycle
Amp
150
250
Welding current AC @ 100% Duty cycle
Amp
110
180
Gas Pre flow Time
Sec.
0.1-5
0.1-5
0.1-5
0.1-5
Gas Post flow Time
Sec.
1-30
1-30
1-30
1-30
Mode of operation
Type
2T/4T
2T/4T
2T/4T
2T/4T
Arc striking
Type
Class of Protection
Class
Torch model
Type
HIPROTIG 201-4/HIPROTIG 201-8
Dimensions (LxWxH)
mm
440x165x315 560x290x438 614x400x580 614x400x880
Weight (approx.)
Kg
HF/ Touch start HF/ Touch start HF/ Touch start HF/ Touch start
IP 23
10
IP 23
25
IP 23
IP 23
HIPROTIG 301-4/HIPROTIG 301-8
45
50


www.adorwelding.com
33

CHAMPTIG 163
CC
APPLICATIONS
DC TIG
Recommended for DC TIG welding applications of ferrous metals and alloys

like MS, SS
Ideally suitable for light and medium duty DC TIG welding aplications in sheet metal
working industry, repair and maintenance jobs in car repair workshops, Chemical,
Refinery and Cement plants, Railway workshops etc, particularly welding at corners
& end points of thin sheet metal, piping jobs like bakery equipment etc as well as
project sites
These TIG welding equipments and process are ideally recommended for highest
quality, precision welding of thin sheets, tube to tube and tube to sheet welding,
X-ray quality welding and other welding applications where better heat input controls
with minimal distortion and good finish of welded joints/jobs is very important
SALIENT FEATURES
Inverter (IGBT) based, energy efficient DC TIG welding outfit with built-in HF, for light
and medium duty welding applications
High power factor, high efficiency power soources, resulting over 30% energy savings
compared to conventional inverter power sources
Power source provided with protections against Over Voltage, Under Voltage, Over load etc.
Most compact, light weight and portable TIG outfits ideally suitable for repair and
maintenance welding jobs within factories, plants and at project sites
Welder friendly operation - easy selection of processes like MMA, DC TIG, adjustment
of welding parameters provided on the front panel
MODELS
UNIT
CHAMPTIG 163
Supply voltage
Volt
90-270
Phase
No

KVA
Volt
2
60
Amp
5-160
Amp
90
Amp
160
Type of cooling
Type
Forced Air
Class of insulation
Class
mm
440x140x230
Dimensions (LxWxH)
Weight (approx.)
TIG Torch
Kg
9.5
Model
Hipro TIG 170
34

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CHAMPTIG 300 AD
CC CC
APPLICATIONS
Recommended for DC TIG welding of ferrous metals and alloys like MS, SS and AC
TIG welding applications of nonferrous metals like Aluminum, Magnesium etc
Suitable for uses within fabrication shops like railway workshops, coach building
factories, Shipyards, steel plants, construction of power plants, refineries, cement
plants etc as well as project sites
DC TIG
AC TIG
TIG welding equipments and process are ideally recommended for precision welding
of thin sheets, tube to tube and tube to sheet welding, X-ray quality welding and other
welding applications where finish of welded jobs is very important
SALIENT FEATURES
Inverter (IGBT) based, energy efficient TIG welding outfit with built-in HF, for medium
and heavy duty welding applications
compared to thyristorised power sources
Power source provided with protections against Over voltage, Under Voltage, Over load
and Single phasing
Most compact and light weight TIG outfits ideally suitable for within shopfloor and
project sites - easy mobility at project sites
Welder friendly operation -easy selection of processes like MMA, DC TIG, AC TIG
and MIX TIG processes, adjustment of welding parameters provided on the
front panel
Option of foot control switch available for easy adjustment of current while welding to
control the heat input for precision welding applications
MODELS
UNIT
CHAMPTIG 300 AD
Supply voltage
Volt
415
Phase
No
Input KVA @ 100% Duty cycle (MMA, DC TIG, AC TIG)
KVA
11.8, 11.0, 12.0
Volt
90
Welding current range (MMA,DC TIG, AC TIG)
Amp
20-250, 10-300, 25-300
Welding current @ 60% Duty cycle (MMA,DC TIG, AC TIG)
Amp
250, 300, 300
Type of cooling
Type
Forced Air
Class of insulation
Class
Dimensions (LxWxH)
mm
615x315x570
Weight (approx.)
Kg
50
Water cooling unit
Model
WCU 30
TIG Torch
Model
TIG 300-4.5


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35

CHAMPTIG 300 P
CC
DC TIG
APPLICATIONS
Recommended for Pulsed DC TIG welding applications of ferrous metals and alloys like
MS, SS and alloys etc
Suitable for uses within fabrication shops like railway workshops, coach building
factories, Shipyards, Steel plants, Construction of Power plants, Refineries, Cement
plants etc as well as project sites
TIG welding equipments and process are ideally recommended for precision welding of
thin sheets, tube to tube and tube to sheet welding, X-ray quality welding and other
welding applications where finish of welded jobs is very important
SALIENT FEATURES
Inverter (IGBT) based, energy efficient TIG welding outfit with built-in HF, for medium and
heavy duty welding applications
compared to conventional inverter power sources
Power source provided with protections against Over voltage, Under Voltage, Over load
and Single phasing
Most compact and light weight TIG outfits ideally suitable for within shopfloor and project
sites - easy mobility at project sites
Welder friendly operation - easy selection of processes like MMA, DC TIG, adjustment of
welding parameters including upslope/downslope, pulse frequency etc provided on the
front panel
Option of foot control switch available for easy adjustment of current while welding to
control the heat input for precision welding applications
MODELS
UNIT
CHAMPTIG 300 P
Supply voltage
Volt
415
Phase
No
Input KVA @ 100% Duty cycle (MMA, DC TIG)
KVA
7.5 / 7.0
Volt
70
Welding current range (MMA, DC TIG)
Amp
52-250 / 5-300
Welding current @ 60% Duty cycle (MMA, DC TIG)
Amp
250 / 300
Welding current @ 100% Duty cycle (MMA, DC TIG)
Amp
195/230
Class of insulation
Class
mm
560x325x285
Dimensions (LxWxH)
Kg
38
Water cooling unit
Model
WCU 302
TIG Torch
Model
Weight (approx.)
HIPROTIG 301 / 4
HIPROTIG 301 / 8
36

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SAW WELDING EQUIPMENT
www.adorwelding.com
MAESTRO SERIES
MAESTRO 600 (F) / 800 (F) / 1000 (F) / 1200 (F)
APPLICATIONS
These welding equipments / outfits are recommended for SAW welding of heavy duty longitudinal
structuares like girder, I-beams, plus beam welding applications, where high deposition rates and
welding productivity are desired
Ideal choice for butt weld, fillet weld, double V joint welding of plates as required in ship building industry,
railway, construction of bridges, components of earth moving equipments etc
Most suitable for thick plate welding applications where X ray quality welding with excellent
mechanical properties and good finish of weld beads are essential
SAW
SALIENT FEATURES
Rugged and strong power source, tractor or boom mounted welding head, wire feed mechanism,
spool holder, horizontal & vertical slides and feather touch control panel
Highly reliable DIODE based power source and THYRISTOR thyristor controlled wire feeder, carriage
drive and X / Y / Z axis motion controls in case of boom mounted head, makes these outfits a real work
horse SAW welding outfits for heavy fabrication workshops and project site
Trouble-free operation - Negligible maintenance required for power source and welding head
Option of Tractor mounted or Boom mounted heads are available depending on different
application requirements. Precise setting of weld parameter - Voltage adjustments through coarse
and fine selector switches and stepless control of wirefeed speed as well as tractor speed
Swivelling and Tilting arrangement of weld head ensures access to difficult welding areas,
specially for fillet welding and jobs with wide range of dimensions/sizes. Strong horizontal and
vertical slides - smooth and jerkfree movements enables precise adjustment of welding head
along the seam even during welding
Flux hopper of adequate capacity (10kgs / 7litr) ensures long and interrupted weld seams
Operator friendly controls - Wire inch push button, OCV check push button, set/weld switch, carriage
ON / OFF, UP / DOWN switch, Voltmeter / Ammeter, carriage speed adjustments provided on the
control panel. Facilty to check carriage speed and OCV prior to start of welding sequence
Burn back control incorporated as a standard feature, prevents freezing of wire in the weld pool
when welding ends
MODELS
UNIT
MAESTRO 600 (F)
MAESTRO 800 (F)
MAESTRO 1000 (F)
MAESTRO 1200 (F)
Power Source
Model
PS 600 (F)
PS 800 (F)
PS 1000 (F)
PS 1200 (F)
Volt / NO.
415 / 3
415 / 3
415 / 3
415 / 3
KVA
25
37
45
57
Volt
35-71
35-63
35-63
35-63
Welding Current Range
Amp
100 - 600
150 - 800
200 - 1000
200 - 1200
Amp
600
800
1000
1200
Amp
465
650
800
1000
Type of cooling
Tye
Forced Air
Forced Air
Forced Air
Forced Air
Supply voltage / Phase
Class of insulation
Dimensions (LxWxH)
Class
mm
930x685x940
1225x800x900
1225x800x900
1225x800x900
Kg
240
350
365
390
Welding Head - Tractor mounted
Model
WH 15 (F)
WH 15 (F)
WH 15 (F)
WH 15 (F)
Welding Head - Boom mounted
Model
Weight (approx.)
BOOM mounted SAW welding heads available with 3 options,

namely WH 15-01 (F) / WH 15-02 (F) and WH 15-03 (F)
37

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MAESTRO SERIES
MAESTRO 600 T(F) / 800 T(F) / 1000 T(F) / 1200 T(F)
APPLICATIONS
These welding equipments/outfits are recommended for SAW welding of heavy duty
longitudinal structuares like girder, I-beams, plus beam welding applications, where high
deposition rates and welding productivity are desired
Ideal choice for butt weld, fillet weld, double V joint welding of plates as required in ship building
industry, railway, construction of bridges, components of earth moving equipments etc
mechanical properties and good finish of weld beads are essential good finish of welded
joints/jobs is very important
SAW
SALIENT FEATURES
Rugged and strong power source, tractor or boom mounted welding head, wire feed
mechanism, spool holder, horizontal & vertical slides and feather touch control panel
Highly reliable THYRISTOR based power source and THYRISTOR controlled wire feeder, carriage
drive and X / Y / Z axis motion controls in case of boom mounted head, makes these outfits a real
work horse SAW welding outfits for heavy fabrication workshops and project site
Trouble-free operation - Negligible maintenance required for power source and welding head
Option of Tractor mounted or Boom mounted heads are available depending on different
application requirements
Precise setting of weld parameter - Stepless infinitely variable Voltage adjustments through
potentiometer stepless control of wirefeed speed as well as tractor speed
Swivelling and Tilting arrangement of weld head ensures access to difficult welding areas,
specially for fillet welding and jobs with wide range of dimensions/sizes
Strong horizontal and vertical slides - smooth and jerkfree movements enables precise
adjustment of welding head along the seam even during welding
Flux hopper of adequate capacity (10kgs/7litr) ensures long and interrupted weld seams
Operator friendly controls - Wire inch push button, OCV check push button, set/weld switch,
carriage ON / OFF, UP / DOWN switch, Voltmeter/Ammeter, carriage speed adjustments
provided on the control panel. Facilty to check carriage speed and OCV prior to start of
welding sequence
MODELS
UNIT
MAESTRO 600 T(F)
MAESTRO 800 T(F)
MAESTRO 1000 T(F)
MAESTRO 1200 T(F)
Model
PS 600 T (F)
PS 800 T (F)
PS 1000 T (F)
PS 1200 T (F)
Volt / NO.
415 / 3
415 / 3
415 / 3
415 / 3
KVA
34
44
50
63
Volt
62
62
62
62
Welding Current Range
Amp
100 - 600
150 - 800
200 - 1000
200 - 1200
Amp
600
800
1000
1200
Amp
465
650
800
1000
Class of insulation
Class
mm
930x685x940
1225x800x900
1225x800x900
Power Source
Supply voltage / Phase
Dimensions (LxWxH)
Kg
240
Welding Head - Tractor mounted
Model
WH 15 T(F)
Welding Head - Boom mounted
Model
Weight (approx.)
1225x800x900
350
WH 15 T(F)
365
390
WH 15 T(F)
WH 15 T(F)
BOOM mounted SAW welding heads available with 3 options,

namely WH 15-01 T (F)/ WH 15-02 T (F) and WH 15-03 T (F)


www.adorwelding.com
38
MAESTRO SERIES
MAESTRO 1000 (I)

APPLICATIONS
These welding outfits are incorporated with Inverter based ENERGY EFFICIENT power source
and hence recommended for SAW welding applications where energy cost of power consumed by
equipment is very critical / important for the overall project cost
These welding equipments/outfits are recommended for SAW welding of heavy duty longitudinal
structuares like girder, I-beams, plus beam welding applications, where high deposition rates and
welding productivity are desired
Ideal choice for butt weld, fillet weld, double V joint welding of plates as required in ship building
industry, railway, construction of bridges, components of earth moving equipments etc
mechanical properties and good finish of weld beads are essential
GOUGING
SAW
SALIENT FEATURES
Inverter based Energy Effiicient power source saves power consumption and reduces energy bill up
to 30% over convenetional thyristorised power sources
High efficiency, High power factor power source
Inverter based digitally controlled power source and welding head
Light weight compact power source occupies 35% less floor space
Userfriendly interface including push buttons, LED indicator lamps, micro controller based
controllers ensures real time response for every set parameter, wire diameter selection through
fuzzy logic control
Enhanced reliability due to PCB construction with SMD technology
Power source protected against Over voltage, Under voltage, Overload/over temperature
conditions
Apart from SAW welding application, power source is also suitable for Gouging application
MODELS
UNIT
MAESTRO 1000 (I)
Supply voltage
Volt
415
Phase
No
KVA
55
Volt
Amp
100-1000
Amp
1000
Welding Voltage range
26-44
Type of cooling
Volt
Type
Forced Air
Class of insulation
Dimensions (LxWxH)
Class
mm
950x410x700
Kg
Weight (approx.)
Welding Head
Model
85
H
240
WH 15(I)
39

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AIR PLASMA CUTTING EQUIPMENT
www.adorwelding.com

PLASMACUT 25
APPLICATIONS
Recommended for air plasma cutting applications of all electrically conducting sheet
metal up to 25 mm thick in the industries like sheet metal fabrication, Bus and coach
body building workshops, Railway and transport workshops, power stations, chemical
& fertiliser plants, construction & maintenance workshops, food processing and
pharmaceutical equipments using SS, scrap cutting & demolition, ship breaking etc
Most recommended for applications where good cutting finish with minimum distortion
and HAZ, burrfree, drossfree clean cuts with narrow curf are required
Ideally suitable for metal cutting applications where Oxy Acytelene cutting process is
not feasible or Oxy/Acetylene gases are not available, good clean cuts with higher
cutting productivity are desired
SALIENT FEATURES
Air plasma cutting outfit with Rugged, Robust design and well established diode
based power source
User friendly controls on the front panel, requires minimum training to the operator
Provided with special "Safety -Interlock" for operator protection
Light weight and flexible torch with 8 mtr long hose assembly
Provided with Air pressure safety switch for "fail safe' cutting
Provided with double air filter cum pressure regulator unit to ensure clean
compressed air for excellent cut quality
MODELS
UNIT
PLASMACUT 25
Supply voltage
Volt
415
Phase
No
KVA
28
Volt
300
Cutting current range
Amp
100
Cutting current @ 60% Duty cycle
Amp
100
Type of cooling
Type
Forced Air
Class of insulation
Class
mm
800x370x825
Dimensions
Weight (approx.)
Cutting Torch
Kg
165
Model
CCT 25(A)
40

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CHAMPCUT 8
APPLICATIONS
Recommended for light duty production jobs, thin sheet cutting (upto 6 to 8 mm thick plates),
edge / corner finishing & cleaning applications in industries like BUS and COACH body
building, railway and transport workshops, chemical & fertiliser plants, construction &
maintenance workshops, food processing and pharmaceutical equipments using SS
Ideally suitable for maintenance, automotive repairs, general fabrication workshops, scrap
cutting & demolition applications etc
SALIENT FEATURES
Single phase, Inverter based, air plasma cutting power source
Energy Efficient outfit, built in with high efficiency and high power factor power source, saves
power consumption and reduces energy bills up to 30%
Innovative design - Unique construction of power source, built in with compact compressor, which
improves the overall effieciency of cutting outfit and eliminates the dependency on external
compressed air supply line, making it simple to use within the entire shopfloor area
Light weight, compact, portable air plasma cutter - ideal choice for maintenance and light duty
production jobs
Enhanced reliability of power source due to SMD technology used for PCB design and
assembly
Micro control based controller, no HF system which can damage or interfer with electronics,
Postflow cooling allows the torch to cool down after the cut for longer torch life
Power source provided with protections against Under voltage, Over voltage, Thermal and
Low air pressure etc
ign
e des
Uniquh built in
wit ressor
comp
UNIT
CHAMPCUT 8
Supply voltage
Volt
230
Phase
No.
KVA
2.8
MODELS
Volt
420
Amp
8-25
Cutting voltage range
Volt
94
Amp
25
Amp
17
Amp
13
Type of cooling
Type
Forced Air
Class of insulation
Class
mm
460x183x410
Dimensions (LxWxH)
Weight (approx.)
Cutting Torch
Kg
16
Model
CCT 8


www.adorwelding.com
41

CHAMPCUT 25
APPLICATIONS
Recommended for air plasma cutting applications of all electrically conducting sheet
metal up to 25 mm thick in the industries like sheet metal fabrication, Bus and coach
body building workshops, Railway and transport workshops, power stations, chemical
& fertiliser plants, construction & maintenance workshops, food processing and
pharmaceutical equipments using SS, scrap cutting & demolition, ship breaking etc
Most recommended for applications where good cutting finish with minimum distortion
and HAZ, burrfree, drossfree clean cuts with narrow curf, are required
Ideally suitable for metal cutting applications where Oxy Acytelene cutting process is
not feasible or Oxy/Acetylene gases are not available, good clean cuts with higher
cutting productivity are desired
SALIENT FEATURES
Inverter based air plasma cutting outfit for heavy duty production jobs
Energy Efficient outfit, built in with high efficiency and high power factor power source,
saves power consumption and reduces energy bills up to 30%
Light weight, compact, portable air plasma cutting system - ideal choice for efficient
cutting of all metals up to 25 mm thick plates
"Air pressure meter" with "selector switch", MCB, LED indicators for "power on",
"cutting on", warning trip indicators" provided on the front panel
Power source provided with Under voltage, Over voltage, Single phase and thermal
overloads
MODELS
UNIT
PLASMACUT 25
Supply voltage
Volt
415
Phase
No
KVA
15
Volt
260
Amp
20-60
Amp
60
Type of cooling
Type
Forced Air
Class of insulation
Class
mm
550x315x570
Dimensions (LxWxH)
Weight (approx.)
Cutting Torch
Kg
37
Model
CCT 25
42

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WELDING ACCESSORIES
www.adorwelding.com
WELDING ACCESSORIES
ELECTRODE DRYING OVEN
ELECTRODE DRYING OVEN TYPES

MODELS: ADORPORT / ADORDRY-I /ADORDRY-II
SALIENT FEATURES
Temperature control - Provided with thermostat control for precise setting of drying
temperature required for various types of electrodes
Flawless welds - Totally dry welding consumables yield radio graphic quality welds
TECH. SPECS.
ADORPORT
ADORDRY-I
ADORDRY-II
230 V/AC
230 V/AC
230 V/AC
7.6
9.5
Single Phase
Single Phase
Single Phase
INPUT
Voltage
Current (Amps)
Phase
Frequency
50 Hz
50 Hz
50 Hz
Watts
0.5 kw
1.75 kw
2.25 kw
50C - 250C
50C - 250C
130C - 350C
About 4 kg of 450 mm electrodes
80 mm dia. x 445 mm
440 x 450 x 490 mm (HWD)
440 x 450 x 490 mm (HWD)
depth (approx.)
height (approx.)
height (approx.)
FIVE
FIVE
Natural
Natural
OUTPUT
Temperature
GENERAL SPECIFICATIONS
Capacity (approx.)
Working Space
No. of shelves
Air Circulation
Temperature Control
Convection
Convection
Convection
THERMOSTAT
THERMOSTAT
THERMOSTAT
with electronic
controller &
digital temperature
indicator
Ordering Code
S10.64.001.0030
S10.64.001.0031
S10.64.001.0032
43

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WELDING ACCESSORIES
MIG / MAG TORCHES
MIG SERIES TORCHES

MTG 250 / 400 / 600
SALIENT FEATURES
Customized design with insulated torch head for longer and trouble free service life
New stainless steel wire-spiral eliminates problem of rust build-up and consequent wire
feeding problems
Plug-in connections for easy interchangeability
Varieties of nozzle sizes available to suit welding joint configurations
Special models to fit Euro and other wire-feeders
Ergonomic handle to reduce operator fatigue
Improved heavy-duty contact tips for long life and greater operational economy
Easy availability of spares
TORCHES - MTG SERIES
SPECIFICATION
UNIT
MTG-250 (E)
MTG-250
MTG-400 (E)
MTG-400
MTG-600 (E)
MTG-600
Under CO2
Amps
250
250
400
400
500
500
Under Argon
Amps
200
200
300
300
350
350
Length
Mtrs.
3.0
3.0
3.0
3.0
3.0
3.0
Cooling
Type
Gas
Gas
Gas
Gas
Gas
Gas
Steel
(mm)
0.8, 1.2
0.8, 1.2
0.8, 1.2, 1.6
0.8, 1.2, 1.6
0.8, 1.2, 1.6. 2.0
0.8, 1.2, 1.6. 2.0
Aluminium
(mm)
1.2
1.2
1.2, 1.6
1.2, 1.6
1.2, 1.6
1.2, 1.6
Torch end connector
Type
Euro
Std.
Euro
Std.
Euro
Std.
ORDERING CODE
No.
S15.01.002.0047
S15.01.002.0046
S15.01.002.0052
S15.01.002.0051
S15.01.002.0083
S15.01.002.0082
Max. current carrying

capacity @ 60%
duty cycle:
Suitable for wires:


www.adorwelding.com
44
WELDING ACCESSORIES
MIG / MAG TORCHES
ADOR TW SERIES TORCHES

ADOR-TW 180 / ADOR-TW 250 / ADOR-TW 400
The new world class Ergonomically designed
MIG / MAG Welding Torches
ADOR-TW 180
SALIENT FEATURES
Light weight sleek design Reduced fatigue to welders

Ergonomically designed handle.
Ball socket joints at both ends for easy accessibility of joints.
Short / long sockets are available for selection as per joint location & geometry.
Conical / taper nozzles are available for better gas flow.
Can be adapted to any international make MIG / MAG outfit.
Ex-stock availability of spares and consumables
ADOR-TW 250
ADOR-TW SERIES MIG / MAG WELDING TORCHES
ADOR-TW 400
ADOR-TW 180 E /
ADOR-TW 180 S
ADOR-TW 250 E /
ADOR-TW 250 S
ADOR-TW 400 E /
ADOR-TW 400 S
400
PARAMETER
TYPE
Max. current carrying

capacity @ 60% Duty cycle
Under CO2
under Argon rich mixture
Amps.
Amps.
180
250
150
200
320
Cable
Type
Co-axial
Co-axial
Co-axial
Torch length *
Mtrs.
3.0
3.0
3.0
Cooling
Type
Gas cooled
Gas cooled
Gas cooled
Suitable for wires Diameter

Steel
Aluminium
MM
MM
0.8
-
0.8 & 1.2

1.2
0.8 , 1.2 , 1.6

1.2 , 1.6
Torch end connector
Type
Standard AWL / Euro Connector
Product code
(E) End
S15.01.002.0054
S15.01.002.0055
S15.01.002.0050
(S) End
S15.01.002.0297
S15.01.002.0291
S15.01.002.0296
* Torches with 4/4.5 meters at extra price are also available on request.
Note:
E - with Euro Connector
S - with Standard AWL Connector
45

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WELDING ACCESSORIES
MIG / MAG TORCHES
HIPRO SERIES TORCHES

HI-PRO 180 / 250 / 260 / 400
SALIENT FEATURES
All types of end connectors available
Flexible cable assembly for easy access
Co-axial cable with special rubber sheathing for longer life
Lightweight torches for maximum comfort and productivity with swivelling handle
Float type switch assembly for positive contact & longer life
Ergonomically designed handle
Optional custom-built torches for specific applications
PARAMETERS
TYPES
HI-PRO180E
HI-PRO180S
HI-PRO250E
HI-PRO250S
HI-PRO260E
HI-PRO260S
HI-PRO400E
HI-PRO400S
400
Max.current
Carrying Capacity
@60% Duty Cycle:
Under CO 2
Amp
180
250
260
Under Argon rich mixture
Amp
150
200
210
320
Cable
Type
Co-axial
Co-axial
Co-axial
Co-axial
Torch Length*
Mtr
3.0
3.0
3.0
3.0
Cooling
Type
Gas cooled
Gas cooled
Gas cooled
Gas cooled
Steel
mm
0.8
0.8 & 1.2
0.8 & 1.2
0.8,1.2,1.6
Aluminium
mm
1.2
1.2
1.2 & 1.6
(E) END
S15.01.002.0280
S15.01.002.0282
S15.01.002.0284
S15.01.002.0286
(S) END
S15.01.002.0281
S15.01.002.0283
S15.01.002.0285
S15.01.002.0287
Suitable for wires dia.:
Torch end connector

Product code
Type
Standard AWL / Euro connector
Note:
S - with Standard AWL Connector


www.adorwelding.com
46
WELDING ACCESSORIES
GOUGING TORCHES
GOUGING TORCHES
MODEL: CAG-9/15
APPLICATIONS
Fabricators, Tank Shop, Shipyards, Heavy Industrial Plants,

Construction Firms, etc.,
Back gouging of welds, removal of old or defective welds.
Steel foundries to cut off risers & gate pads
To remove old welds from most metal
SALIENT FEATURES
Gouging torches consist of an electrode holder fitted to a flexible cablehose assembly. The cable-hose assembly serves the dual purpose of carrying
the compressed air and the gouging current. It is provided with suitable
end connection for connecting to the power source by a suitable cable and
to the compressed air mains by a suitable air hose. (I.D. of hose should be
12.5 mm). The electrode held between the upper arm and the swivel head,
can be positioned by adjusting the position of the swivel head. The flow of
minimum 1 ltr./minute and maximum 2 ltrs./minute are purposely adjusted
in the closed condition of the valve for better cooling of torch.
RECOMMENDED CURRENT CONDITIONS

Electrode Dia (mm)
Gouging Current (Amp)
12
15
150-300
200-450
300-600
400-700
500-800
MODEL \ COOLING
Recommended
Air Pressure
Air flow whenvalve
in fully closed condition
Max current carrying
capacity
Suitable for electrode
Diameters
Length
Weight (approx)
ORDERING CODE
UNIT
CAG-9
AIR
CAG-15
AIR
Kg/Cm2
Min Lit./Min
Max. Lit./Min
5.5-7
1.0
2.0
5.5-7
1.0
2.0
AMP
600
600
MM
MTR
KG
6-9
2
2.7
6-15
2
3.15
No
0150103532
0150103533
47

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WELDING ACCESSORIES
MIG-WIRE FEEDERS
FEEDLITE SERIES INCLUDING HEAVY DUTY

MODELS: FEEDLITE-20(FE) / 20(FD) /
20 (PD) / 20(PE) / 40(FE) / 40(FD) / 40(FE)H
SALIENT FEATURES
Totally enclosed permanent magnet motor for
maintenance-free performance
Thyristorised DC Speed Drive ensures smooth and
precise wirefeeding
Quick Change Mechanism & Easy plug-in connection
Choice of permanent magnet - Servo Motor type and
conventional type motor.
SPECIFICATION
UNIT
FEEDLITE-20(FE) FEEDLITE-20(FD) FEEDLITE-20(PE)FEEDLITE-20(PD) FEEDLITE-40(FE) FEEDLITE-40(FD) FEEDLITE-40(FE)H
Wirefeed speed
m/min.
12-18
12-18
12-18
12-18
12-18
12-18
12-18
Suitable for Wires
( mm)
0.8, 1.0, 1.2, 1.6
0.8, 1.0, 1.2, 1.6
0.8, 1.0, 1.2, 1.6
0.8, 1.0, 1.2, 1.6
0.8, 1.0, 1.2, 1.6
0.8, 1.0, 1.2, 1.6
1.2, 1.6, 2.0, 2.4
No.
Wire roll drive

Dimensions:
Length
mm
500
500
430
430
500
500
500
Width
mm
180
180
180
180
180
180
180
Height
mm
310
310
310
310
310
310
310
Torch connection
Type
Euro
Std.
Euro
Std
Euro
Std
Euro
42V, 60W
42V, 60W
18V, 65W
18V, 65W
42V, 90W
42V, 90W
42V, 90W
PMDC
PMDC
PCM
PCM
PMDC
PMDC
PMDC
Drive motor
Weight (approx.)
Kg.
ORDERING CODE
No.
Note:
S15.01.001.0517 S15.01.001.0516 S15.01.001.0322 S15.01.001.0321 S15.01.001.0519 S15.01.001.0518 S15.01.001.0539
FE / FD - Wire Feeders with PMDC motor

PE / PD - Wire Feeders with PCB / Servo motor
D - with Standard AWL Connector


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48
WELDING ACCESSORIES
MIG-WIRE FEEDERS
RETROFIT WIREFEEDERS-UNIFEED / WF SERIES

MODELS: UNIFEED 20/40, WF - 20/40
SALIENT FEATURES
Reliable permanent magnet motor which works years together without any maintenance
Long life of carbon brushes - hence least maintenance
Totally enclosed motor
Wire feeder is ruggedly designed to work under demanding shopfloorconditions
Thyristorised DC drive for speed control which ensures smooth & pre-cise wire feeding
Quick change mechanism for ease & convenience in changing wire size Two track/four track
facility
MODEL
UNIFEEED-20 (FD)/(FE)
UNIFEEED-20 (FD-AWL)/(FE-AWL)
UNIFEED-40 (FD)/(FE)
UNIFEED-40 (FD-AWL)/(FE-AWL)
Suitable for wire sizes

Wire feed speed
Wire roll drive
Wire drive motor
Motor rating
Dimensions (l x w x h) mm
Weight (w/o spool)
Construction of Wirefeeder
MODEL
0.8 mm, 1.2 mm & 1.6 mm

1.2 M to 18 M/Min
Two roll
Permanent magnet
DC 42V, 60 watt
430 x 180 x 310
8 Kg. (Approx.)
Open type
WF-20 (F) with Euro end connection/
WF-20 (F) with AWL end connection
0.8 mm, 1.2 mm & 1.6 mm
1.2 to 18 M/Min
Two roll
Permanent magnet
DC 42V, 60 watt
520 x 240 x 360
20 Kg. (Approx.)
Close type
0.8 mm, 1.2 mm & 1.6 mm

0.8 m, 1 mm, 1.2mm & 1.6 mm
1.2 to 18 M/Min
1.2 to 18 M/Min
Four roll
Two roll
Permanent magnet
Printed Circuit Motor
DC 42V, 90 watt
DC 18V, 65 watt
430 x 180 x 310
430 x 180 x 310
9 Kg. (Approx.)
9 Kg. (approx.)
Open type
Open Type
WF-40 (F) with Euro end connection
WF-40
(F) with AWL end connection
WF-20 (PE)/(PD)
0.8 mm, 1.2 mm & 1.6 mm
0.8 mm,1mm,1.2 mm & 1.6 mm
1.2 to 18 M/Min
1.2 M to 18 M/Min
Four roll
Two roll
Permanent magnet
Printed Circuit Motor
DC 42V, 90 watt
DC 18V, 65 watt
520 x 240 x 360
520 x 240 x 360
20 Kg. (Approx.)
20 Kg. (approx.)
Close type
Close type
PRODUCT CODE
Suitable for wire sizes

Wire feed speed
Wire roll drive
Wire drive motor
Motor rating
Dimensions (l x w x h) mm
Weight (w/o spool)
Construction of Wirefeeder
SR. NO.
MODEL
WIRE FEEDERS
01
UNIFEED-20 (FD)
02
UNIFEED-20 (FE)
03
UNIFEED-20 (PD)
04
UNIFEED-20 (PE)
05
UNIFEED-40 (FD)
06
UNIFEED-40 (FE)
07
UNIFEED-20 (FD-AWL)
08
UNIFEED-20 (FE-AWL)
09
UNIFEED-40 (FD-AWL)
10
UNIFEED-40 (FE-AWL)
11
12
13
WF-20 (PD) with AWL end connection
14
WF-20 (PE) with Euro end connection
15
16
SR. NO.
MODEL
MAGNA RETROFIT WIRE FEEDERS
01
FEEDLITE-20 (FD) RT
02
FEEDLITE-20 (FE) RT
03
FEEDLITE-40 (FD) RT
04
FEEDLITE-40 (FE) RT
Note :
FE - with Euro Connector & PMDC motor
FD - with Standard AWL Connector & PMDC motor
UNIFEED-20(PE/(PD)
S15.01.001.0528
S15.01.001.0529
S15.01.001.0323
S15.01.001.0324
S15.01.001.0530
S15.01.001.0531
S15.01.001.0532
S15.01.001.0533
S15.01.001.0534
S15.01.001.0535
S15.01.001.0524
S15.01.001.0525
S15.01.001.0325
S15.01.001.0326
S15.01.001.0526
S15.01.001.0527
PRODUCT CODE
S15.01.001.0522
S15.01.001.0523
S15.01.001.0520
S15.01.001.0521
PE - with Euro Connector & PCB / Servo motor

PD - with Standard AWL Connector & PCB / Servo motor
49

www.adorwelding.com

WELDING ACCESSORIES
RETROFIT OF SAW WEDLING HEAD WH 15 (F)
RETROFIT HEAD WH 15 (F)

RETROFIT OF SAW WEDLING HEAD
MODEL-WH 15 (F) WITH CPR 1204 / CPR 1205 POWER SOURCES
FROM OLD ADORSUBARC SERIES OUTFITS
APPLICATIONS
This retrofit box is recommended for interphasing standard SAW welding

head WH 15 (F), with AWL make old SAW power source CPR-1204/CPR1205 and PS 1200(T) available with customer
This is the ideal solution for replacing old SAW head model UP 15CP with
new SAW welding head WH 15 (F)
SALIENT FEATURES
Economical solution for using old SAW welding power sources available with
customer, which otherwise are not useful, since old SAW welding head is
beyond repairs
Saves cost of SAW power source since new power source is not required


www.adorwelding.com
50
APPLICATIONS
Mechanised attachement is ideally recommended for mechanised GMAW /
FCAW / SAW welding processes using existing MIG outfits available with
users for fabrication of medium thickness structural/vessel/cylindrical jobs
SALIENT FEATURES
Mechanised attachement is ideally recommended for mechanised GMAW /
FCAW / SAW welding processes using existing MIG outfits available with
users for fabrication of medium thickness structural /vessel/cylindrical jobs
Optimum use of existing MIG welding machines
Economical - Minimum investment since there is no need to buy complete
SAW outfit
Flexibility in machine utilization for GMAW/FCAW and SAW welding
processes
Increased welding productivity wherever possible, by using SAW welding
process instead of GMAW or FCAW process
Increase in welding productivity even in GMAW/FCAW welding process by
using mechanized MIG torch travel instead of manual MIG torch travel used in
semiautomatic GMAW/FCAW welding
51

www.adorwelding.com

WELDING ACCESSORIES
ADOR ARC-ON
ARC ON TIME MEASURING INSTRUMENT

SALIENT FEATURES
Easy to install, can be mounted inside or outside the machine depending on users
choice.
It shows present arc on time from the instant of reset as well as total cumulative time
from the installation of instrument.
Password protection for resetting the arc on time measured..
No external power supply is required. Works on welding output voltage.
Memory facility is available to store the arc on time counts.
User friendly password setup as well as password reset facility.
Maximum count is 999 hrs 99 min. and 59 Sec. from the instant of reset and
cumulative can be 99999 hrs 99 min.
SR. NO.
PARAMETERS
SPECIFICATIONS
100-30V DC
Directly Works on Welding output Voltage
Input Supply
Maximum ARC On Time Measurement

from the instant of Reset
Maximum Cumulative Time measurement

from the time of Installation
Dimensions in mms (LxWxH)
Weight (kg.)
999 Hours 99 minutes and 59 sec

99999 Hours 99 minutes
130 x 165x 80
1.0
CONNECTION
DIAGRAM


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52
WELDING ACCESSORIES
ENERGY SAVING DEVICE (WELDING RECTIFIER)
ENERGY SAVING CUM VOLTAGE REDUCER DEVICE FOR WELDING RECTIFIER

INTRODUCTION:
In a Welding rectifier, the primary winding of the transformer is always energized. Even if welding is not going on, the machine always draws some current
from the supply to meet the no load losses. Although arc welding can be performed safely, there are circumstances where there is a substantial risk of
electric shock where workers need to weld in tight areas where heat and humidity can be a factor. The severity of the shock received when a person
becomes part of an electric circuit is affected by several factors.
These include:
1) The amount of current flowing through the body of the person.
2) The path of the current through the body, and the length of time the body is in the circuit.
3) The current level (measured in mA, milli-amperes) is a function of both the voltage at the
electrodes and the resistance of the person's body.
This energy saving cum voltage reducing device is designed to operate on any constant DC current welding machine (stick welder) with an open circuit
voltage of 60 - 100 volts. Until the arc is struck the output voltage is maintained lesser than 12 volts. This prevents the operator from receiving a shock. Also
the input supply to primary of transformer is cut when the output voltage is 12V, hence there is no power loss during this idle condition. Thus it performs
energy saving action.
About Energy Saving cum Voltage reducing device and its working principle:
This device is connected between the input supply of the welding rectifier and it continuously monitor the welding output terminal voltage. On striking the
arc, full selected output is available instantaneously. Energy saving cum voltage reducing device senses the stoppage in welding and cuts off the supply to
the primary winding within the predetermined time (approx. 100mili-second to 5 minute) and safe voltage of 12 Volts will be appeared on the Welding
terminals until the next arc strike. This device reenergizes the primary winding instantly without affecting the welding quality as soon as the electrode comes
in contact with the job.
APPLICATIONS
Energy Saving application.
Confined Spaces such as vessels, mine shafts
Wet or damp conditions.
Hot and humid conditions.
Working at heights.
SALIENT FEATURES
Safe voltage to protect from electric shock when welding is not going on.
Instant Start of welding operation
Reduction in machine heating
Compact assembly.
Easy for mounting.
Welding performance unaffected
1.
Input Supply.
2.
Voltage across welding terminals at which

machine switch to Energy Saving Mode.
3.
Time to switch to Energy Saving Mode.
4.
No load voltage at OCV terminal

(Voltage reducing / Energy Saving Mode).
415V AC, 1- Ph, 50Hz

<12V & >50V
Adjustable by trimmer on PCB (100msec-5 minute)
factory set value is 3 minute.
Between 10.0 -11.5 Vdc
WIRING DIAGRAM ENERGY SAVER UNIT

ENERGY BILL SAVING DUE TO ENERGY SAVER
For 400A Thyroluxe or CHOPREC machine No load power
Machine is continuously ON for 24 Hour a day.
Out of 24 hours ,if the arc time is 33%
then non arc time (No load condition) per day
Hence with energy saving device the energy saved per day
Saving on Energy Bill per day
Yearly saving (On an average for 300 working days/year)
= 0.35kW
=
=
=
=
=
=
16 Hours.
16 Hr. x 0.35 kW
5.6kWhr.
Rs. 5.5 x 5.6 = Rs. 31
Rs. 31 x 300
Rs. 9300
53

www.adorwelding.com

GAS CUTTING PRODUCTS
www.adorwelding.com
PORTABLE GAS CUTTING MACHINES
PANTHER NM
PORTABLE GAS CUTTING MACHINE
No backfire during cutting because of "Nozzle-Mix" technology

Aluminium die cast body with ventilation holes reduces overheating of motor and
other electricalparts
Unbreakable, smooth and precise horizontal and vertical adjustment of torch
Bevel setting with locking facility means bevel accuracy during long cutting
Remote mounted gas control knobs make flame adjustment during cutting operation easy
Cutting Capacity : 100 mm of mild steel with NMC-100S torch.

Straight Cut
: In 1.8 mtr length or multiples by adding rails.
Circle Cutting
: 150 to 1200 mm diameter.
Bevel Cutting
: Up to 45 degrees.
Cutting Speed
: 100 to 1000 mm/min.
Power Supply
: 220/240 V, 1ph, 50 Hz.
Weight
: 10.8 kg. approx.
Overall Dimension : 420 mm L x 280 mm W x 450 mm H (approx).
Horizontal Adjustment of Torch 80 mm.
Vertical Adjustment of Torch 60 mm.
TIGER NM
PROTABLE HEAVY DUTY GAS CUTTING MACHINE
Heavy duty portable gas cutting machine with facility of clutch arrangement for easy
manual movement of machine
Machine can be used with TWO torches simulteneously (This facility is OPTIONAL)
Torch is with Nozzle Mix technology with 3 seat nozzle hence no backfire
Supplied with steel rail of 1.8 mtr length which is very useful for straight cutting of the plate
Speed variation is through mechanical arrangement which is maintenance free
Bevel setting with locking facility ensures bevel accuracy during longer cutting
Input Power Supply
220 / 240 V, 1 ph, 50 Hz
Verical Adjustment of torch
70 mm
Cuttting Capacity
100 mm
Nozzle Type
ANM (for Oxy-Acetylene Cutting)
Straight Cut
1.8 meter & Multiplies by additional rails
Circle Cutting
200 to 2000 mm dia
Bevel Cutting
upto 45 deg.
Cutting Speed
150 to 800 mm
Weight of Machine
9.8 Kg. (W / O track)
Horizontal Adjustment of torch
100 mm
Weight of track
6.2 Kg.
PNM (For Oxy-LPG Cutting)

Dimensions : Length
350 mm
Width
220 mm
Height
175 mm
54

www.adorwelding.com

GAS CUTTING TORCHES
303 NM
GAS CUTTING TORCHES
303 NM Torch has several advantages owing to its nozzle mix system. 303 NM is available with
ANM nozzle for use with Acetylene as fuel gas and PNM nozzle for use with LPG as fuel gas.
Maximum cutting thickness: 300 mm Length of torch: 460 mm Weight of torch: 1.2 kg
Manufactured as per IS: 7653 1975 and Certified by Bureau of Indian Standards. Marked with ISI and certification license number CM/L 7226061
HT-1
GAS HEATING TORCH
Torch designed to use with LPG gas.

Torch is designed with safety purpose to give dependable performance.
Torch supplied with 3 different types of nozzles for variable heating surfaces.
Maximum Cutting Thickness
3 Nos
Tip Inlet Thread
Length of Torch
M 12 x 1 P
425 mm
Weight of Torch (W/O Tip)
Torch Inlet Connection

3.8 BSP L. H.
490 gms
FLASHBACK ARRESTORS
MODEL: SLIMGUARD 82 (TORCH MOUNTED TYPE)
Flame Arrestor: A sintered stainless steel cylindrical element is included in Type 82 to quench the flame resulting
from flashback
Non-return valve: A spring loaded non-return valve is incorporated in SLIMGUARD-82 to stop the reverse flow of
gases, this being the major cause of flashback. The non-return valve is fitted upstream from the flame arresting
elemen to ensure that the soft seat is protected from the flame front generated by the flashback.
FLASHBACK ARRESTORS
MODEL: THERMOGUARD 83 (REGULATOR MOUNTED TYPE)
Flame Arrestor: The type 83 Flashback Arrestor incorporates a sintered stainless steel cylindrical element and is
designed to quench the flame resulting from a flashback. The large surface area of the element minimizes the
restriction of gas flow. For economy in service the element is designed to withstand a series of flashbacks.
Thermal cut-off valve: The non-return valve together with a spring loaded piston provides the means by which the
gas supply is stopped. The piston is held under fusion by a heavy spring and the complete assembly is held by a
soldered joint of low melting point, located downstream of the sintered element.
Non-return valve: A spring loaded non-return valve is situated on the upstream side for the flame arresting
element to prevent the reverse flow of gases.
SPECIFICATIONS: SLIMGUARD
GAS
MAX. INLET PRESSURE BAR
ROTED FLOW M 3/H
AT PI MAX. FT 3/H
WEIGHT Gm
82 / O2
Oxygen
10.0
30
1059
100
82 / F2
Fuel gas
1.5A
12
400
100
MODEL
SPECIFICATIONS: THERMOGUARD
MODEL
GAS
MAX. INLET PRESSURE BAR
ROTED FLOW M 3/H
AT PI MAX. FT 3/H
WEIGHT Gm
83 / O
83 / A
Oxygen
Acetylene
10.0
1.5
30
15
1059
530
430
430


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55
GAS PRESSURE REGULATORS
OXYGEN & ACETYLENE (SINGLE STAGE) GAS REGULATORS

MODELS: SILVERLINE 4821 S/O, SILVERLINE 4822 S/A
SALIENT FEATURES
Unbreakable moulded pressure adjusting knob.
Unique profile rubber diaphragm.
Stainless steel machined & ground valve spindle with hard plastic moulded valve at the heart of the regulator.
Sintered filter in the inlet, wire mesh filter in valve assembly.
Side inlet for horizontal cylinder valve, bottom inlet for vertical cylinder valve.
Self-adjusting safety valve.
Single Stage Silverline
Weight 1.10 Kg approx.
Gas Regulator
SPECIFICATIONS
GAS
OXYGEN
Regulator Type
ACETYLENE
Silverline 4822 S/A
Silverline 4821 S/O
Pressure (Bar) Inlet

Pressure (Bar) Outlet
Max. flow (LPM)
Inlet connections*
Outlet connections*
200
20
10
1000
5/8 BSP
RH (Male)
3/8 BSP
RH (Male)
1.0
250
5/8 BSP
LH (Male)
3/8 BSP
LH (Male)
GAS REGULATORS
TWO STAGE GOLDLINE GAS REGULATOR
SALIENT FEATURES
Stainless steel diaphragm in first stage to absorb shock of inlet pressure up to 200 bar. Flexible rubber
diaphragm in second stage for fine gas control.
Forged brass bonnet in first stage and die cast special alloy bonnet in second stage for higher strength.
Plastic moulded valve and stainless steel spindle in the valve assembly capsule in both stages for
leak-proof performance.
Distinctive colour for bonnet, pressure gauge and pressure adjusting knobs.
Second stage plenum chamber volume is six times than first stage ensuring very stable flow characteristics.
Double protection through separate safety valves in first and second stage.
Triple filter: one in inlet and two wire mesh in the valve assembly protect the sensitive internal parts
from any dust particles.
Weight 2.40 Kg.
Two Stage Goldline

Gas Regulator
Gas
REGULATOR
TYPE
MAX. INLET MAX. OUTLET MAX. FLOW

GAUGE RANGE (KG/cm2)
PRESSURE PRESSURE
LPM
INLET OUTLET INLET OUTLET
BAR
BAR
MIN
MIN
MAX
MAX
END CONNECTIONS
Oxygen
GOLDLINE
7021 S/O (0.10)
230
10
1000
250
16
5/8 BSP
RH (MALE)
3/8 BSP
RH (MALE)
Acetylene
GOLDLINE
7022 S/A (0.15)
20
1.5
250
44
5/8 BSP
LH (MALE)
3/8 BSP
LH (MALE)
Argon
GOLDLINE
7023 S/AR
200
25
250
50 lpm
Nitrogen
GOLDLINE
200
10
1000
250
16
5/8 BSP
RH (MALE)
5/8 BSP
RH (MALE)
3/8 BSP
RH (MALE)
3/8 BSP
RH (MALE)
56

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GAS CUTTING ACCESSORIES
GAS CUTTING OUTFITS, MODEL - CUTMASTER 300 E

SALIENT FEATURES
Heavy duty backfire-free cutting torch

Heavy duty compact, Oxygen & Acetylene regulator
Set of 3 ANM cutting nozzles for general purpose cutting
Ready-to-use twin hose assembly
Shockproof thermocole packing
Waterproof Sunpack exterior casing
CUTMASTER 300 E contains the following
303 NM gas cutting torch without nozzle

Cutting Nozzle ANM Sizes 1/32, 3/64, 1/16
Silverline Oxygen regulator 4821 S/O
1 No.
3 Nos.
1 No.
Silverline Acetylene regulator 4822 S/A
1 No.
Combination Spanner
1 No.
Gas Lighter
1 No.
Goggles
1 No.
Nozzle Cleaner
1 Set
Twin Hose assembly 8 mm with 3/8

BSP RH & LH connectors on both sides
5 mtr
GAS CUTTING OUTFITS, MODEL - CUTPACK 300 E

CUTPACK 300 E contains the following
303 NM Gas Cutting Torch without Nozzle
1 No.
Cutting Nozzle 3/64
1 No.
SILVERLINE Oxygen regulator
1 No.
SILVERLINE Acetylene regulator
1 No.
Combination Spanner
1 No.
Gas lighter
1 No.
Nozzle Cleaner
1 set
OPTIONAL EXTRAS
Twin hose assembly 8mm with connector 10 mtr. Or 15 mtr., 20 mtr. or 25 mtr.
ANM cutting nozzles size 5/64" to 1/8".
PNM cutting nozzle size 1/32" to 1/8".
APPLICATIONS OF CUTPACK AND CUTMASTER
Site contractors and fabricators Mines Auto repair workshops Industrial Training institutes On-board ship maintenance
Mobile emergency cutting units of Railways Forward base workshop Armed Forces Sugar Plants Cement Plants Textile / Jute Mills
Process Industries General Maintenance Workshop


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57
WELDING AUTOMATION
PRODUCTS & SYSTEMS (WAPS)
www.adorwelding.com
WELDING AUTOMATION PRODUCTS & SYSTEMS (WAPS)
COLUMNS & BOOMS
COLUMNS & BOOMS

Systems ranging from 2020 to 6060 in various permutations and combinations
APPLICATIONS
The range of Columns and Booms offered by ADOR are ideally recommended for manipulating /
positioning of welding head to facilitate SAW and MIG/MAG welding processes of long and
circumferential seams of tanks, barrels / shells pressure vessels, process equipments, tubular
components etc
Ideally recommended for enhancing productivity with quality for repetitive jobs in heavy
equipment fabrication/manufacturing industries, Railway workshops, shipyards, steel plants,
process equipment manufacturers for sugar mills, cement and fertiliser plants etc
SALIENT FEATURES
Robust design and construction, accurately machined guides for both vertical and horizontal
travel for longer service life and minimum maintenance
Boom payload capacity of 250 Kgs
Base of column: Pedestal or Trolley type
360 degree manual rotation of the column ensure 360 degree radial accessibility to
welding head, conveying vast area in shop
Fixed speed AC motor drive for vertical lift of the boom with lift speed of
750mm/min or 1000 mm/min depending on application
Variable speed horizontal boom travel using VFD drives with horizontal
speed infinitely variable from 150 to 1500mm/min
Anti-fall safety mechanism in case of chain failure
Roller bearings with eccentric pin mounting for easy adjustment of guiding pressure.
Electrical and mechanical limiting mechanism against overriding
Precise jerk free vertical & horizontal movement
Extra optional features like seam tracking / oscillation, twin wire feed drive for
SAW welding, mini flux recovery unit, grinding/buffing attachments can be
provided on welding head depending on application requirement
Over rated, pre-loaded & dust protected bearing arrangement
Trolley car mounted version gives accessibility to full shop length
Assure high quality welding with non-dependent on operator skills
OPTIONAL FEATURES
Slewing ring for the Column rotation, instead of TR Bearings

Operator chair, walkway for all models of C&B
Motorized column swivelling from 0 to 360 degree
Integration of control panel with welding head, seam tracker, FRU etc
CCTV camera feedback system for controlling of welding head location
from ground level
TECHNICAL SPECIFICATIONS
Height Under Boom (mm)
Vertical
Stroke
(mm)
Horizontal
Stroke
(mm)
Minimum A
CBM 2020(P)
2000
2000
850
CBM 2020(T)
2000
2000
875
CBM 2525(P)
2500
2500
850
CBM 2525(T)
2500
2500
CBM 3030(P)
3000
CBM 3030(T)
3000
CBM 4040(P)
CBM 4040(T)
Model
Over all Dimension (mm)
Inner dist between

Rail
C
Length
L
Width
W
Height
H
2850
4000
1800
3750
N.A.
2875
4000
1800
3775
1000
3350
4500
1800
4250
N.A.
875
3375
4500
1800
4275
1000
3000
1100
4100
5300
2100
5000
N.A.
3000
1150
4150
5300
2100
5050
1440
4000
4000
1200
5200
6700
2500
6100
N.A.
4000
4000
1250
5250
6700
2500
6150
1440
CBM 5050(P)
5000
5000
1200
6200
7700
2500
7100
N.A.
CBM 5050(T)
5000
5000
1250
6250
7700
2500
7150
1600
CBM 6060(P)
6000
6000
1300
7300
8700
2500
8200
N.A.
CBM 6060(T)
6000
6000
1350
7350
8700
2500
8250
1600
Maximum B
NOTE
1 In view of continuous development, we reserve the right to modify the design & dimensions without notice.
2 Any model not mentioned here can be designed manufactured & supplied as per the customer requirement.

www.adorwelding.com
58
POSITIONERS
POSITIONERS
Models range from 50 kgs to 30,000 kgs
APPLICATIONS
The range of Welding Positioners offered by ADOR are ideally recommended for
manipulating/rotating/ positioning of round or cylindrical jobs to facilitate SAW and MIG/MAG
welding processes of tanks, barrels/shells, process equipments, round/tubular components etc
SALIENT FEATURES
All wedling positioners are designed for longer service life and trouble free operation
The main frame is rugged fabricated structure supporting all other subassemblies and
designed for free standing in unloaded condition
The work table is mounted on antifriction bearing arrangement and especially designed to take
overhung loads
The work table is provided with T slots for clamping of work or workholding fixtures
The work table rotation is by a drive mechanism using AC motor, precision cut gears and
worm reduction gearbox
The tilt drive mechnism allows the work table to be positioned and locked at the desired
angle within the specification of the positioner
The positioner is also provided with a special direct earthing arrangement which prevents
the return current from passing through the bearing, shaft gear or gears
Mechanical stoppers in case of limit switch failure
Once the job is loaded it can be manipulated conveniently to complete all the welding
operation in down hand position. This reduce handling time & frequent use of crane
Positioner can be conveniently used for complete circumferential welding, strip cladding for
down hand position welding to set the job conveniently for easy accessibility to intricate
assemblies etc along with CBM, a positioner can carry out any welding tasks which are
impossible otherwise
OPTIONAL FEATURES
Face plate diameters more than standard version can be provided against specific
requirement
External arms required to accommodate increase diameter
A.C. variable frequency drive for tilt drive
Optional walkway/ platform at rear side of positioner can be provided
Table rotation start/ stop controls can be given on foot switch
OTHER OPTION
Head stock- tail stock setup
Elevating type positioners.
Turn tables
Model
Capacity in all position
(Kg)
Face plate OD " D "
(mm)
Eccentricity " E "(mm)
C.G. (mm)
Speed Range (RPM)
Tiltin range (Degree)
Tilting Speed (Sec)
Overall Length "L" (mm)
Overall Width "W" (mm)
Overall Height "H" (mm)
WPL
50
WPL
100
WPM
250
WPM
500
WPH
1000
WPH
2000
WPH
3000
WPH
5000
WPH
8000
WPH
10000
WPH
15000
WPH
20000
WPH
30000
50
100
250
500
1000
2000
3000
5000
8000
10000
15000
20000
30000
300
500
600
1800
2200
2400
2800
2800
40
40
40
40
0.45 to 8.4
+ 60 to -120
Manual
580
580
590
590
500
500
750
1000
1200
1400
1600
100
150
100
150
0.1 to 1.5
150
150
150
200
0.1 to 1.0
150
250
60
1100
680
900
90
1400
1100
1000
90
1600
1250
1050
120
1700
1500
1300
150
150
300
300
0.02 to 0.2
0 to 135
120
150
2200
2300
1750
1900
1400
1500
60
1300
900
1000
NOTE
59

www.adorwelding.com
200
250
300
300
0.02 to 0.25
300
300
300
300
0.01 to 0.15
150
2700
2300
1750
180
3400
3200
2650
150
2900
2500
2200
180
3700
3200
2650
ROTATORS
WELDING ROTATORS
APPLICATIONS
The range of Rotators offered by ADOR are ideally recommended for
manipulating/rotating/ positioning of round or cylindrical jobs to
facilitate SAW and MIG/MAG welding processes of long and
circumferential seams of tanks, barrels/shells, pressure vessels,
process equipments, tubular components etc
Three types (i.e. WR/RSCLA/SAR) of rotators are available for
different applications and requirement of rotating and handling of jobs
WR SERIES
WR Models 5T to 150T
SALIENT FEATURES OF WR (Manual Indexing) TYPES
All Rotators are designed for longer service life and trouble free Operation
Typically Rotator set consists of one drive unit and one idler unit
Surface speed sleeplessly variable from 150 to 1500 mm/min
Speed regulation through VFD drive system
Forward and reverse rotation along with inching facility provided
Overload discs are provided (if required) to protect polyurethane
wheels from Rupturing
Pendant control for forwards, reverse and stop push button operation
Roller bracket to have to be manually moved as per the job diameter
The fixing holes for the bracket on the bed are precisely factory set
Ideal version to start with new fabrication line
Model
Turning
Capacity
(Ton)
Load
Capacity
per unit
(Ton)
WR 5T
WR 10T
WR 20 T
WR 30 T
WR 40 T
WR 50 T
WR 60 T
WR 80 T
WR 100 T
WR 120 T
WR 150 T
5
10
20
30
40
50
60
80
100
120
150
2.5
5
10
15
20
25
30
40
50
60
75
Shell Diameter (mm)

Minimum
"d"
Maximum
"D"
400
4000
450
4500
500
5000
600
6000
800
6500
Over all dimension of Drive & Idler Unit (mm)

Drive
Length
"L"
Idler
Length
"L1"
Drive
Width
"W"
Idler
Width
"W1"
Height
"H"
2500
2600
2850
3100
3175
3200
3750
3750
3900
4150
4250
2300
2400
2650
2900
2975
3000
3500
3500
3500
3750
3850
500
625
650
700
800
800
850
1100
1200
1250
1250
400
500
525
525
600
650
700
900
950
950
975
515
610
610
690
750
800
800
910
910
1010
1110
NOTE

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60
ROTATORS
RSCLA TYPES (Self centering lead screw adjustment type)

RSCLA Models 5T to 150T
SALIENT FEATURES
All rotators are designed for longer service life and trouble free operation
Torque free axle shaft enables easy maintenance and easy replacement of worn out wheels
Optimum positioning of jobs possible since wheel distance adjustment is infinitely variable
Gear drive system is spur type which reduces the friction losses
LH-RH lead screw arrangement allows the wheels to move simultaneously either towards or away from each other
Surface speed sleeplessly variable from 150 to 1500 mm/min
Overload discs are provided, (if required) to protect polyurethane wheels from rupturing
Model
Turning
Capacity
(Ton)
Load
Capacity
per unit
(Ton)
WR 5T
WR 10T
WR 20 T
WR 30 T
WR 40 T
WR 50 T
WR 60 T
WR 80 T
WR 100 T
WR 120 T
WR 150 T
5
10
20
30
40
50
60
80
100
120
150
2.5
5
10
15
20
25
30
40
50
60
75
Shell Diameter (mm)

Minimum
"d"
Maximum
"D"
400
4000
450
4500
500
5000
600
6000
800
6500

Drive
Length
"L"
Idler
Length
"L1"
Drive
Width
"W"
Idler
Width
"W1"
Height
"H"
2500
2600
2850
3100
3175
3200
3750
3750
3900
4150
4250
2300
2400
2650
2900
2975
3000
3500
3500
3500
3750
3850
500
625
650
700
800
800
850
1100
1200
1250
1250
400
500
525
525
600
650
700
900
950
950
975
515
610
610
690
750
800
800
910
910
1010
1110
NOTE
61

www.adorwelding.com
ROTATORS
SAR TYPES (SELF ALIGNING TYPES)

SAR Models 10T to 30T
SALIENT FEATURES
OPTIONAL FEATURES FOR ALL ABOVE ROTATOR MODELS:
All rotators are designed for longer service life and trouble free operation
Each unit is provided with pairs of rollers mounted on pivoted bracket,
which self align with each other to suit different job diameters
These rotators enhances shop floor productivity, since the self aligning
arrangement permits the roller brackets to align themselves to vessel or
job loading, without any pre-adjustments
Surface speed stepless variable from 150 to 1500 mm/min
Overload discs are provided (if required) to protect polyurethane wheels
from rupturing
Accepts complete range of job in one or two setting
Extra features like hardened steel rollers, extra idlers for longer job
lengths, foot control switch, and radio remote control unit can be
provided optionally at extra cost
All type of Rotator can be designed/ supplied with either manual or
motorized trolley
The rotation lead screw in case of RSCLA can be made motorized.
Higher diameter range for the entire Rotators model
Height adjustment for idler to accommodate the taper pole/ taper job in
case of wind tower application
Anti-drift arrangement for all Rotator which is the method of opposing
axial drift of cylindrical work pieces available in manual/ automatic
version (Drift control range: +/- 1 mm)
L1
W1
IDLER UNIT
DRIVE UNIT
Model
SAR 5T
SAR 10T
SAR 20 T
SAR 30 T
SAR 40 T
SAR 50 T
SAR 60 T
SAR 80 T
SAR 100 T
SAR 120 T
SAR 150 T
Turning
Capacity
(Ton)
Load
Capacity
(Ton)
5T
10 T
20 T
30 T
40 T
50 T
60 T
80 T
100 T
120 T
150 T
2.5
5
10
15
20
25
30
40
50
60
75
Shell Diameter (mm)

Minimum
"d"
Maximum
"D"
400
400
500
500
600
600
800
900
900
1000
1000
2500
3000
4000
4000
5000
5000
5500
6000
6000
6000
6500

Drive
Length
"L"
Idler
Length
"L1"
Drive
Width
"W"
Idler
Width
"W1"
Height
"H"
2250
2700
2700
2800
3000
3000
3000
3050
3300
3350
4400
2050
2200
2200
2300
2300
3000
2300
2300
2650
2700
3500
500
550
700
800
800
800
900
1100
1150
1300
1400
350
400
500
500
550
550
600
750
800
850
900
890
980
1050
1055
1150
1200
1200
1210
1260
1370
1530
NOTE

www.adorwelding.com
62
ORBITAL WELDING SYSTEMS
AUTOMATED ORBITAL WELDING SYSTEMS FOR TUBES, PIPES & TUBESHEETS

FROM AMI, USA
APPLICATIONS
Automatic welding of tube-to-tube, in condensers, economisers used in process industries, Fertilizer / chemical plants, food
processing, Pulp & paper, semiconductor & pharmaceutical industries where fusion welding is done on exotic non-ferrous tubes.
Automatic orbital welding of piping & Tubesheet welding in the process plants & Heat Exchangers for petroleum, oil & gas,
petrochemicals, Power generation - thermal & nuclear where exotic material & heavy wall thickness are involved
SALIENT FEATURES
Automatic welding which increases productivity, enhances quality & reduces rework etc
Eliminates dependency on skill level of the welders
Enhances ARC ON time and deposition rate considerably
Accurate/precision positioning pipes and weld joints improves overall quality and finish of welded joints
Better penetration and less HAZ
More accuracy and repeatability
Programmable machines with facility to generate weld data print out
PRODUCT RANGE
Product range consists of various models of orbital welding head as follows
Orbital fusion weld heads for tube to tube welding - Weld head/Power source combinations are Model 8 / Model 9 and
Model 205 / Model 207
All fusion welding process is without the filler wire hence it is suitable for tubes of wall thickness upto 4mm. Most common weld
heads that are used for this purpose is Model 8 & Model 9 which are built tough for continuous welding & engineered to get into
tight spaces. The power source for fusion welding are Model 207 & Model 205.Application areas are Pulp & Paper, Semiconductor,
Pharmaceutical, Food & beverage processing, High Purity gas lines, Refrigeration industry.
Model -8 WeldHead
Model -9 Micro WeldHead
Model -205 Powersupply
Model -207 Powersource
Orbital weld heads for pipes - Weld head/Power source combinations are Model 79 / Model 81 and Model 227
Pipes are of heavy wall & weld requires filler metal. Specially designed weld heads are available for pipe to pipe joints with
automatic height control (AVC control), oscillations & wire feed mechanism. These are easy to mount & set thereby improving
cycle time significantly. The weld heads are designed to fits into tight clearence areas. The Most commonly used Weld heads are
Model 79 & Model 81 with the common power source Model 227. Major applications are in Oil & Gas installations, pipings of
process plants, heat exchangers in power generation industry etc.
Model -79 WeldHead
Model -81 WeldHead
63

www.adorwelding.com
ORBITAL WELDING SYSTEMS
AUTOMATED ORBITAL WELDING SYSTEMS FOR TUBES, PIPES & TUBESHEETS

FROM AMI, USA
Orbital tube to tube sheet Weld head / Power source combinations are Model 96 / Model 6 and Model 227
- Model 96 is fusion type tube to tube sheet weld head for flush types for thin tubes upto 3 mm wall thickness
- Model 6 is tube to tube sheet weld head for projected joints with filler wire and auto height adjustment (AVC control). The locating
fixture helps for easy and fast locating of weld head. The key advantage of the weld head is that it can weld across the centre line
Model -96 WeldHead
Model -6 WeldHead
Specialised Orbital weld heads-Custom designed for specific applicationsAAMI is also capable to design and engineer & design any special weld head that may be required to do uncommon welds like ID
weld repair of a 2" pipe at 5m inside from the end, or specially designed weld head for welding remotely the containment chamber
for nuclear spent fuel.
SPECIAL WELDING SYSTEMS IN CO-OPERATION WITH AMET-USA,

FOR SPECIFIC HIGH END APPLICATIONS
Microprocessor and CNC controller welding system with advanced Digital Signal Processing (DSP) for providing consistent quality
and repeatability
APPLICATIONS
Aerospace: Cariable Polarity Welding systems with special welding head & manipulator system
Nuclear : Fuel Rods, Nuclear Battery, Underwater testing facility etc
Oil & Gas / Petrochemicals.: Hot wire Valve body welding & cladding, matrix drill, Sub-sea cladding etc
Stainless Steel Fabrication : Dual Arc process for Polar Tank, Brenner Tank etc
Wind Tower Production : Linear Seam & Circumferential joints
Nuclear Fuel Rods Welding
Aluminium Fuel Tank fabrication

www.adorwelding.com
64
AMET MANUFACTURING & ENGINEERING SOLUTIONS
Some more applications
Under water testing facility.
ID Cladding with intelligent controls
Narrow Gap SAW Welding

with AC/ DC Tandem head
Long Seamer with

GTAW application for Titanium Shells
65

www.adorwelding.com

These special purpose welding systems are custom designed for jobs like Plus Beam,
Star Beam and H-Beam of different sections, shells, barrels, idler rollers, axles etc.
SQUARE AXLE WELDING MACHINE
L SEAM WELDING SPM
CIR SEAM WELDING SPM
2 to 6 OD PIPE WELDING
SPECIAL PURPOSE MACHINE

www.adorwelding.com
66
ADOR introduces Robotic Welding Automation Solution with ABB Robots in India.
67

www.adorwelding.com
Robotics:
In order to widen it's horizons, Ador Welding Ltd has added a new feather to it's cap by
including "Automated welding with Robots" in it's existing solution range of WAPS. Ador is
all geared up to give the ultimate solution in welding against demand of productivity,
quality & repeatability. A robot has been installed to showcase & demonstrate automated
welding on components using 7 or 8 axis motion.
ROBOSTUDIO SOFTWARE: - WELDING USING

ROBOT WITH A ROTARY POSITIONER
ROBOSTUDIO SOFTWARE WORKPIECE

POSITIONERS FOR ARC WELDING

www.adorwelding.com
68
NOTE
69

www.adorwelding.com
-W
BN
IO
N
MI
SS
Welding for Bharat Nirman
Bharat Nirman is a far-reaching Nation building plan launched by the

Central Government with the aim of developing critical infrastructure, including transportation,
energy, ports, telecommunication, urban infrastructure etc.
For every infrastructure project, welding is a vital component.
As India's pioneers in welding for over a century, Ador, through its educational thrust
Ador Institute of Welding Technology (AIWT) will play a crucial role in empowering India.
Empowering Welding. Empowering Bharat.
SIX DECADES OF
KNOWLEDGE, TECHNOLOGY & EDUCATION
aiwt@adorians.com / cmo@adorians.com
www.adorwelding.com
Welding & Cutting Equipment
(Formerly known as Advani-Oerlikon Limited)

CORPORATE MARKETING OFFICE
5/A, Corpora, L. B. S. Marg, Bhandup (West), Mumbai - 400 078. INDIA

Tel: +91 22 6623 9300/35. Fax: +91 22 2596 6562/6062 Email: cmo@adorians.com www.adorwelding.com
CWE 104 3K 2012 JPG
Engineered to Perfection

Equipment Brochure Ador

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Welding & Cutting Equipment

WELDERS TO THE NATION SINCE 1951

(Formerly Known as Advani-Oerlikon Ltd.)

WELDING & CUTTING EQUIPMENT

Welding & Cutting Accessories

Columns & Booms

Wires & Fluxes

Welding & Cutting Spares

Flares and Flare Tips/Burners

Welding Solutions for ARC Welding Processes

ADOR INSTITUTE OF WELDING TECHNOLOGY

WELDERS TO THE NATION SINCE 1951

(Formerly known as Advani-Oerlikon Limited)

5/A, Corpora, L. B. S. Marg, Bhandup (West), Mumbai - 400 078. INDIA

A SOME BASICS TO KNOW

WELDING & CUTTING

D GTAW WELDING EQUIPMENT

MOST COMMON TYPES OF INSULATION

ELECTRODE DRYING OVEN

MOTOR GENERATOR WELDING SETS

ENGINE DRIVEN WELDING SETS

RANGER SERIES OUTFITS

RANGER 403 / RANGER 503

RANGER MULTI 600

CHAMP MULTI SERIES OUTFITS

MULTI OPERTAOR WELDING PAYLOADS FOR

AUTOMATED MIG TROLLEY

H GAS CUTTING PRODUCTS

C GMAW WELDING EQUIPMENT

CHAMP SERIES RECTIFIERS

F AIR PLASMA CUTTING EQUIPMENT

DC ARC WELDING RECTIFIERS / WELDERS

CHAMP TIG SERIES TIG OUTFITS

E SAW WELDING EQUIPMENT

HF CONTROL TIG UNITS

PORTABLE GAS CUTTING MACHINES

WELDING AUTOMATION PRODUCTS

COLUMNS & BOOMS

WELDERS TO THE NATION SINCE 1951

(Formerly Known as Advani-Oerlikon Ltd.)

WELDING & CUTTING

WELDERS TO THE NATION SINCE 1951

(Formerly Known as Advani-Oerlikon Ltd.)

SOME BASICS TO KNOW

SOME BASICS TO KNOW

SOME BASICS TO KNOW

MOST COMMON TYPES OF INSULATION CLASSES USED IN WELDING EQUIPMENTS

A = Class of Insulation --105 Deg. Centigrade

F = Class of Insulation 155 Deg. Centigrade

MOST COMMON TYPES OF ENCLOSURE PROTECTIONS USED IN WELDING EQUIPMENTS

MOST COMMON TYPES OF DUTY CYCLES USED IN WELDING EQUIPMENTS

WELDERS TO THE NATION SINCE 1951

(Formerly Known as Advani-Oerlikon Ltd.)

For detailed technical specifications please

SOME BASICS TO KNOW

SOME BASICS TO KNOW

Present specs. are 310 A @ 100 % duty cycle

WELDERS TO THE NATION SINCE 1951

For detailed technical specifications please

(Formerly Known as Advani-Oerlikon Ltd.)

SOME BASICS TO KNOW

ELECTRODE SELECTION TABLE

ELECTRODE TYPES / SIZES VS. RECOMMENDED WELDING CURRENTS

WELDING CURRENTS (AMPS)