Feasibilit y r epor t on

TwisterPlasticPvt.Limited

I UB
Submit t ed t o:

SirAdeelAkhtar
Submit t ed by:

MuhammadAamir
14

MuhammadUmerShehzad
41

ImranAli

UmerArshad

44
M.COM(MOR)4THSEMFINANCE

74

DECLARATION
Twister PlasticPvt.
Limited

Sir AdeelAkhtar
Fantastic
4
Gr oup

ACKNOWLEDGMENT
Almighty
ALLAH

Sir AdeelAkhtar

Fantastic
4
Gr oup

Contributingoureffortstothewelfareof
Islam&humanbeings.
Fant ast ic 4 Gr oup

Executive
Summar y

 Pr oject

Location
and
Site

Sponsor s
and
Mr .
Umer
Ar shad
Mar ket
and
demand
capacity

Mr .
Muhammad
Aamir
,
Mr .
M.
Umer ,
Mr .
Imr an
Ali

and
inputs
Mater ial

Pr oject
engineer ing

power
Man

Implementation
Schedule

Cost
of
pr oject

Plan
Financial

 Financial
assistance

r esult
Oper ating

.
(000)

2014

Financial
position
of
business(000)

2013

2014

2015
Total Current
Assets

Total

current

Total

Long

liabilities

TermDebt

TotalEquity

indicator s
Economic

2015

 Ter ms
and
conditions

Table
of
Content:

Intr oduction
to
Pr oject

Pr oject
sanction
Civil
wor ks
Tr aining

....
.

...

Machine
of
site

Installation
and
er ection

....

Plant
commissioning
Commer cial
oper ation

MuhammadAamir ,Mr .M.Umer ,Mr .Imr anAliandMr .Umer Ar shad.

Mr .

Mar ket
and
Demand
Analysis
of
PVC
Pipes
WHAT
IS
PVC?

DifferentPropertiesofPVC

Pr oducts

UPVCFittingsUPVCFittingsASTMD2466(Sch.40and80)

UPVC
Pipes
as
per
(ASTM)
UPVC
pipes
(ASTM
D1785
Sch.
40,
80
and
D2241
SDR
SERIES)

UPVC
Pipes
as
per
(BS3505/PS3051)
UPVC
Pr essur e
Pipes
(Class
B,
C,
D
&
E)

CPVC
Pipes
For
Hot
water
(ASTM
F441
Sch.
40
and
80)

UPVC
Fittings
UPVC
Fittings
ASTM
D2466
(Sch.
40
and
80)

UPVC
Pr essur e
Fittings
UPVC
Pr essur e
Fittings

CPVC
Fittings
CPVC
Fittings

Well
Casing
Pipes
Well
Casing
Pipes
(PS
3505)
(PS
3051)
(Class
B,
C,
D
&
E)

Poly
Vinyl
Chlor ide
Pipes

GLOBAL
MARKET
OF
PVC

MarketofPipeIndustryinPakistan

PVC
Gr owth
Potential
in
Pakistan

In
2011
Deter mine
the
Pr ojected
Demand

Year

Demand

Deter mine
the
pr ojected
supply

Year

Supply

Demand
and
Supply
gap
Gap
=
Demand

Supply
Year

Pr ojected
Demand

Pr ojected
Supply

Gap

Gap
in
%

Technical
Analysis
Location
of
the
Pr oject

Manufactur ing
Pr ocess

Raw
Mater ial

A)
Raw
mater ial
handling
and
stor age

B) MECHANICAL
PRETREATMENT

C)
MECHANICAL
PRESSING

D)
Finish
good
handling

MATERIAL
AVAILABILITY

PRODUCTION
CAPACITY

Financial
Analysis

Annxur
I

Twist r
Plast ics
Pvt .
Limit d
(Proposd)
SME's
Bahawalpur

Est imat d
Cost
o
Land
Sr.
no.

Dscription

Ara
in
marlas unit
cost

Total
cost
o
land

12,652

Annxur
II

Twistr
Plastics
Pvt.
Limitd
(Proposd)
SME's
Bahawalpur

Estimatd
Cost
o
Civil
works

Sr.
no.

Dscription

Total
cost
o
civil

Rs.
In
(000)
Total
cost

Typ
o
buildin

unit
o
construction

covrd
ara

Rs.
In
(000)
rat
pr Total
cost
unit

22,058

works

Annxur
III

Twist r
Plast ics
Pvt .
Limit d
(Proposd)
SME's
Bahawalpur

Est imat d
Cost
o

Machinary
Sr.
no.

Dscription

Qty

unit
cost

Total
cost
o
machinary

Rs.
In
(000)
Total
cost

16,680
Annxur
Iv

Twist r
Plast ics
Pvt .
Limit d
(Proposd)
SME's
Bahawalpur

Est imat d
Cost
o

Projct
Sr.
no.

Dscription

Rs.
In
(000)
Total
cost

Estimatd
total

ixd
cost

49,465

Total
stimatd
cost
o

projct

62,090

Twist r
Plast ics
Pvt .
Limit d
(Proposd)
SME's
Bahawalpur

Est imat d
Nt
init ial
workin
capit al
Dscription

Rs.
In
(000)
Amount

Invntory

Total
currnt
assts

18,400

Nt
init ial
workin
capit al

12,625

ASSUMPTION
UNDERLYING
EARNING
FORECAST
PRODUCTION
AND
SALES

Annxur
vi

Twistr
Plastics
Pvt.
Limitd
(Proposd)
SME's
Bahawalpur

Estimatd
Incom
statmnt

Dscription

Rs.
In
(000)
2015

2013

2014

Total
cost
o
manuacturin

208,442

221,921

223,107

Gross
proit
Opratin
xpnss

63,826

74,068

74,746

Opratin
proit

40,096

46,953

47,019

Proit
bor
workrs
und

35,039

42,362

42,894

Nt
proit

26,275

32,040

32,348

Cost
o
sals

Twistr
Plastics
Pvt.
Limitd
(Proposd)
SME's
Bahawalpur

Annxur
vi
A

Assumption
undrlyin
arnins
orcast

Production
at
100%
capacity
PVC
Pips
manuacturin

140
bas
o
raw
matrial
/
day
No
o
%
vssals
output

Total

Cost
o
Production
Raw
Matrial

Yars

Quantity
in
''tons''

Total
quantity
consumd

1,800

Cost
o
raw
matrial
Dscription

2,400
Annxur
VI
A

2013

Rquird
raw
matrial:
Dscription

2014

2015

1,920

1,920

197,292

197,292

Rs
in
''000''

Total
cost

Labor
cost
Plant
labor

Quantity
in
''tons''

184,961

No.
o

Annxur
VI
A
Salary/ Month/ Workr

Annual
salary

Employs

''000''

Total

5,064

Total
labor
cost

6,077

Yar
wis
was
o
labor

Rs
in
''000''

Total
cost
o
labor

Manuacturin
ovrhad
cost
Dscription
Fixd
cost

6,077

Yar
ndin
manuacturin
ovrhads
as
pr
dirnt
capacitis
Dscription

7,353

Annxur
VI
A

Rs
in
''000''

Total
ixd
cost
Variabl
ovrhads
Total
variabl
ovr
hads

6,685

4,100

10,800

2,013
75%

2014
80%

2015
80%


Total
ovrhad
cost

Yar
ndin
30th
Dcmbr
Capacity
utilizd

Rs
in
''000''

12,200

12,740

13,258

Annxur
VI
A
2011
75%

2014
80%

2015
80%


Production
o
3''
PVC
Pips

Quantity
in
tons

Total
units
availabl
or
sal

540

630

634

Units
sold

486

572

576

Total
units
availabl
or
sal

360

420

422

Units
sold

324

382

384

Total
units
availabl
or
sal

540

630

634

Units
sold

Production
o
12''
PVC
Pips

486

572

576

Total
units
availabl
or
sal

270

315

317

Units
sold

Sals
Rvnu

243

Unit
pric

286

288

75%

80%

251,424

294,641

Production
o
4''
PVC
Pips

Production
o
6''
PVC
Pips

Total
sals

Dscription

Sllin
xpnsss

Sllin
xpnsss
ar
assumd
to
b
7%
o
sals
rvnu
Dscription

Rs
in
''000''
80%

297,734
Annxur
VI
A

2013

2014

2015

Sllin
xpnss

23,270

Administrativ
and
nral
xpnss
Dsination

Rs
in
''000''
27,148

No
o
Employs

27,535

Annxur
VI
A

Salary
/
Annual
salary
Month
in
'000'

total

3,000

Total
salary

3,600

Gnral
xpnss

Total

Dpriciation

Dscription

Yar
xpnsis
in
'000'

2530

total

Twistr
Plastics
Pvt.
Limitd
(Proposd)
SME's
Bahawalpur

Estimatd
Cash
Flow
Statmnt

5,204

yars
ndin
Dc.
31

2012

SOURCES
OF
FUNDS:

2013

2014

2015

40,096

46,953

47,019

8,644

12,567

15,420

Total
Funds
fr om
Oper ation
Other
Sour ces:

Total
Sour ces
of
Funds
APPLICATION
OF
FUNDS:

Repayment
of:
Financial
Char ges
On:
PAYMENT
OF:

Total
Application
of
Funds
Cash
at
the
end
of
the
year

3,625

Twistr
Plastics
Pvt.
Limitd
(Proposd)
SME's
Bahawalpur

Estimatd
Balanc
sht

End
o
Construction

yars
ndin
Dc.
31
ASSETS:

CURRENTASSETS:

CashandBankBalance
ShortTermInvestment
AccountsReceivable
Inventories:
Rawmaterial
FinishedGoods
Advances,DepositsandPrepayments
TotalCurrentAssets
FIXEDASSETS:
FixedAssetsatCost
AccumulatedDepreciationonFixed
Assets
FixedAssetsNet
Intangibles
TotalAssets
LIABILITIESANDEQUITY:
CURRENTLIABILITIES:
ShortTermloans
interestpayable
Worker'sFundPayable

CurrentMaturityofLogTermDebt

TotalCurrentLiabilities

LONGTERMDEBTS:
totalLongTermDebt
EQUITY:

PaidUpcapital
RetainedEarnings
TotalEquity
Total
Liabilitis
and
Equity

2012

2014

2015

53,168

80,147

93,212

48,265
1,200
62,090

107,437

139,220 157,089

0
0

0
0

22,177

25,025

13,651

31,045

31,045

31,045

3,625
0

12,625

31,045

31,045
0
31,045
62,090

Brak
vn
analysis
at75%capacity

Opratin
yars
2013

Rs.
In
(000)

107,437

139,220 157,089
Annxur
I

Administrative&GeneralExpenses
SellingExpenses
Interest/MarkUpExpenses
AmortizationofPreProductionExpenses
Total:

216,738

20,491

237,229

44.30%

Annxur
I

Twistr
Plastics
Pvt.
Limitd
(Proposd)
SME's
Bahawalpur
Brak
Evn
Analysis
Variabl
cost

cashbreakevenat85%capacity

Administrative&GeneralExpenses
SellingExpenses
Interest/MarkUpExpenses
workersfund
Debtpayment
Total:

ixd
cost

total
cost

213,803

49,203

46.90%

263,006

213,803

TwistrPlasticsPvt.Limitd(Proposd)SME'sBahawalpur
CalculationofInternalFinancialRateofReturn

Years
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

Capit al Oper at ing

Out lay
Pr ofit Depreciat ion
55,465

30,231
40,096
5,204
18,216
46,953
5,204
17,370
47,019
5,204
0
47,019
5,204

47,019
5,204
1,500
47,019
5,204

47,019
5,204

47,019
5,204

47,019
5,204

47,019
5,204
1,500
60,345
2,755

60,345
2,755

60,345
2,755

60,345
2,755
41,310
60,345
2,755

IFRR

Wor k er' s
Fund

8,764
10,322
10,546
10,546
10,546
10,546
10,546
10,546
10,546
10,546
4,828
4,828
4,828
4,828
9,656

Tax es

0
0
0
0
0
0
16,413
16,413
16,413
16,413
24,983
24,983
24,983
24,983
49,965

42%

Assumptions:

An n e x u re XI
Rsin ''0 0 0 ''

Net Cash Net CashI nflow

Ret urn
( Out flow )

5 5 ,4 6 5
36,536
6 ,3 0 5
41,835
2 3 ,6 1 9
41,677
2 4 ,3 0 7
41,677
4 1 ,6 7 7
41,677
4 1 ,6 7 7
41,677
4 0 ,1 7 7
25,264
2 5 ,2 6 4
25,264
2 5 ,2 6 4
25,264
2 5 ,2 6 4
25,264
2 5 ,2 6 4
33,289
3 1 ,7 8 9
33,289
3 3 ,2 8 9
33,289
3 3 ,2 8 9
33,289
9 9 ,4 3 2
3,479
4 4 ,7 8 9

Economical

Analysis

INITIAL
IMPACT

EMPLOYMENTOPPORTUNITIES

Detail

BENEFIT
COST
ANALYSIS

Total
Nos.

Ecological
Analysis

Speciality
Ser vices

LEAD
FREE
PVC
PIPE

Stor age
&
Handling

Safety

Pr oject
Limitations

Suggestions