CHECK LIST for COAL HANDLING PLANT Training

1
1.1
1.1.1
1.1.2
1.1.3
1.1.4
1.1.5
1.1.6
1.1.7
1.1.8
1.1.9
1.1.10
1.1.11
1.1.12
1.1.13
1.1.14
1.1.15
1.1.16
1.1.17
1.1.18
1.1.18.1
1.1.19
2
2.1
2.1.1
2.1.2
2.1.3
2.1.4
2.1.5
2.1.6
2.1.7
2.1.8
2.1.9
2.1.10
2.1.11
2.1.12
2.1.13
2.1.14
2.1.15
2.1.16
2.1.17
2.1.18
2.1.18.1
2.1.18.2
2.1.19

2.1.20
2.2
2.2.1
2.2.2
2.2.3
2.2.4
2.2.5
2.2.6
2.2.7
2.2.8
2.2.9
2.2.10
2.2.11
2.2.12
2.3
2.3.1
2.3.2
2.3.3
2.3.4
2.3.5
2.3.6
2.3.7
2.3.8
2.3.9
2.3.10
3
3.1
3.1.1
3.2
3.2.1
3.2.2
3.2.3
3.2.4
3.2.5
3.3
3.3.1
3.3.2
3.3.3
3.3.4
3.3.5
3.3.6
3.4
3.4.1

3.4.2
3.4.3
3.4.4
3.4.5
3.4.6
3.4.7
3.4.8
3.4.9
3.4.10
3.4.11
3.5
3.5.1
3.5.2
3.5.3
3.5.4
3.5.5
3.5.6
3.5.7
3.5.8
3.5.9
3.5.10
3.5.11
3.5.12
4
4.1
4.1.1
4.1.2
4.1.3
4.1.4
4.1.5
4.1.6
4.1.7
4.1.8
4.1.9
4.1.10
4.1.11
4.1.12
4.1.13
4.1.14
4.1.15
5
5.1
5.1.1
5.1.2
5.1.3

5.1.4
5.1.5
5.1.6
5.1.7
5.1.8
5.1.9
5.1.10
5.1.11
5.1.12
5.1.13
5.1.14
5.1.15
5.1.16
5.1.17
5.1.18
5.1.19
5.1.20
5.1.21
5.1.22
5.1.23
5.1.24
5.1.25
5.1.26
5.1.27
5.1.28
5.1.29
5.1.30
5.1.31
5.1.32
5.1.33
5.1.34
5.1.35
5.1.36
5.1.37
5.1.38
5.1.39
5.1.40
5.1.41
5.1.42
6
6.1
6.2
6.3
6.4
6.5

6.6
6.7
6.8
6.9
6.1
6.11
6.12
6.13
6.14
6.15
6.16
6.17
6.18
6.19
6.2
6.21
6.22
6.23
6.24
6.25
6.26
6.27
6.28
6.29
6.30
6.31
6.32
6.33
7
7.1
7.1.1
7.1.2
7.1.3
7.1.4
7.1.5
7.1.6
7.1.7
7.1.8
8
8.1
9
9.1
10
10.1

10.2
10.3
11
11.1
11.2
11.3
11.4
11.5
12
12.1
12.2
12.3
12.4
12.5
12.6
13
13.1
13.1.1
13.1.2
13.1.3
13.1.4
13.2
13.2.1
13.2.2
13.2.3
13.2.4

CHECK LIST for COAL HANDLING PLANT Training

TRACK HOPPER COMPLEX
Paddle Feeder
Configuration of Blade/Vanes
Rotor Diameter
Type of Rotor Drive
Type of transverse Drive
Length of Travel
No. of Wheels & Wheel diameter
Discharge Arrangement
Type of Skirt Board & Fixing Arrangement
Type & Dia of Power CRD
Type & Dia of Control CRD
Control Panel Location
Power & Control turning device
Paddle feeder power supply arrangement
Components of Hydraulic Power Pack
Type of Lubrication
Type of Rail & rail Clamp
Anti collision Device
Dust Control System
Tank Position & Filling provision
Points to be noted for obstruction free travel for the machine in designing the Track hopper
complex

WAGON TIPPLER COMPLEX

Wagon Tippler
Type
Maximum Rotation Angle
Tippling Rate
Tippling Cycle
Cradle Seating Beam Arrangement
Wheel Gripper arrangement
Wheel Chocker arrangement
Drive arrangement & Assembly
Weigh Bridge arragment and its fixing
End Ring arrangement
Components of Hydraulic Power Pack & pipe routing
Type of Lubrication
Hydraulic cylinder Clamp arm
Hydraulic cylinder for Moveable Support- side beam
Ventilation arrangement & duct routing in WT complex
Mono Rail & Hoist arrangement for maintenance point of view
Wagon tippler Shade and hoist arrangement.
Dust Control System
Nozzle & Header Placement
Various Opening at floors for electrical, utlity system & fire fighting
Wagon tippler grating arrangement and fixing

Points to be noted for smooth operation of Wagon Tippler

Side arm Charger

Charging rate
Rack pulling Capacity
Charging Time
Charging Speed
Tipping Cycle
Type of Wagon
Range of Travel
Guide wheel Assmbly
Trolly wheel Assmbly
Type of Power Supply for SAC
Components of Hydraulic Power Pack
Drive arrangement of SAC

Apron Feeder
Apron Pan configuration & Assembly with chain
Head & Tail Shaft Assembly
Shear Beam Arrangement in hopper and its requirment
Head Chute & Liner Assembly
Skirt Board & Fixing Arrangement with hopper bottom & machine
Dribble Conveyor Assembly
Chain Tensiong arrangement
Apron feeder Drive Arrangement and Torque arm arrangement
Components of Hydraulic Power Pack
Lubrication System & Type

CRUSHER HOUSE
Flow divider (FD)
Internal configuration & drive arrangement
Vibrating Feeder (VF)
Sealing arrangememt between Vibrating structure & Chute
Chute arrangement
Type of Liners on Pan
Type of Drive
Support Arrangement
Vibrating Grizzly Feeder (VGF)
Sealing arrangememt between Vibrating structure & Chute
Chute arrangement
V-Belt Drive arrangement & fixing of drive
Support Stool Arrangement
Noise Level
Dust Collection Hood
Crusher (Ring Granulator)
Rotor Assembly

Hammer configuration & Ring Replacement.

Cage adjustment arrangement
Inlet & outlet Chute Arrangement
Sealing Arrangement
Crusher Deck Arrangement (GERB) and its support
Drive arrangement
Hydraulic Door opening arrangement
Components of Fluid coupling
Vibration Monitoring system
Noise Level
Crusher (Impactor)
Crusher frame & liner details
Rotor Assembly
Blow Bar configuration & Metrial of construction
Impact Block configuration & gap adjustment
Inlet & outlet Chute Arrangement
Sealing Arrangement
Crusher Deck Arrangement (GERB) and its support
Drive arrangement
Hydraulic Door opening arrangement
Components of Fluid coupling
Vibration Monitoring system
Noise Level

COAL BUNKER AREA

Travelling Tripper Assembly
Tripper Travel Length
Type of Skirt Board & Fixing Arrangement
Discharge Arrangement
Flap Gate Assembly
Bunker Sealing arrangment
Drive arrangment
Type of Rail & rail Clamp
Type & Dia of Power CRD
Type & Dia of Control CRD
Control Panel Location
Power & Control turning device
Travelling Tripper power supply arrangement
Tripper Wheel Assembly
Limit switch and its fixing.
Rail cleaner

STOCK YARD AREA

BUCKET WHEEL STACKER RECLAIMER
BUCKET WHEEL & Bucket assembly
Wheel Type & wheel assembly.
Bucket Configuration & No. of Buckets & teeth

Bucket Wheel Hydrulic Drive & its components and fixing

Boom conveyor
Idler Assembly of Boom conveyor
Pulley Assembly of Boom conveyor
Discharge Arrangement of Boom conveyor
Type of Skirt Board & Fixing Arrangementof Boom conveyor while stacking & reclaiming.
Impact table Assembly
Slew range and limititations
Slew Assembly
Slew Hydrulic Drive & Comonents
Luffing of Boom & other components (Range, operation Hydraulic Cylinder &Power Pack)
Travel Drive (VVVF Control) & Accessories
Tripper Conveyor
Idler Assembly of Tripper Conveyor
Pulley Assembly of Tripper Conveyor
Tripper Discharge arrangment
Tripper Take-up arrangment
Tripper Drive arrangment
Intermeidate Conveyor
Idler Assembly of Intermeidate Conveyor
Pulley Assembly of Intermeidate Conveyor
Intermeidate Conveyor Discharge arrangment
Intermeidate Conveyor Take-up arrangment
Intermeidate Conveyor Take-up arrangment
Intermeidate Conveyor Drive arrangment
Travel length
Type of Rail & rail Clamp
Type & Dia of Power CRD
Type & Dia of Control CRD
Control Panel Location
Power & Control turning device
Air Conditioner
Belt Weigher
Anemometer
Communication System
Type of Lubrication
Anti collision Device
Stock pile arrangement
Belt feeder Between Tripper coveyor & intermediate

CONVEYORS
Head Pulley fixing arrangement
Tail Pulley fixinng arrangement
Pulley fixing arrangement & Configuration
All tye Idlers Mounting arrangement & Its Configuration
Bend Frame arrangment.

VGTU Mounting arrangement

HGTU Mounting arrangement
Screw Take-up Mounting arrangment
Chute Discharge arrangement
Type of Skirt Board & Fixing Arrangement
Skirt Sealing arrangement.
Deck plate Mounting arrangememnt
Internal Scrapper mounting
Internal Scrapper mounting (Primary & Secondary)
Stringer & short Post Mounting arrangement
Belt jointing & Tesioning arrangemnt.
Drive Frame mounting arrangment
Drive alignment ( Gear Box, Input & Output Coupling& Motor)
Gear Box arrangement (Helical / Bevel Helical)
Gear box direction of rotation & HoldBack arrrangement
Tpye of Lubrication of Gear Box
Gear Coupling & Configuration
Input Coupling arrangement
Working oil Pressure of Input Coupling
Oil Leve of Input Coupling
Vibration Level of Input Coupling
Electric Actutor arrangement
Local control Panel Location of Input Coupling
Noise Level of Input Coupling
Chute Block Switch
Pull chord Switch
Belt sway Switch
Zero Speed Switch

For All Building & Its Floor

Flap Gate Assembly & Its Configuration
Actuator limit setting
Head & Tail Pulley fixing arrangment
Drive alignment
Chute fixing arrangement & its Support
Various Opening at floors for electrical, utlity system & fire fighting
Mono Rail & Hoist arrangement for maintenance point of view
Arrangment of Tramp iron Chute
Arrangement of Debris Chute

Telescopic Chute
Assembly & Configuration

Metal Detector (MD)

Configuration of MD

Magnetic Seperator (MS)

Configuration

Mounting arrangement
Power supply arrangement

Conveyor Sclate (Belt Weigher)

Location
Mounting arrangement
Load Cell Mounting Accoseries
Accuracy
Power supply arrangement

COAL SAMPLING UNIT

Arrangement
Arrangement
Arrangement
Arrangement
Arrangement
Arrangement

of Primary Sampler
of Secondary Sampler
of Screw Conveyor
of Sampler Collector
of Primary Crusher
Belt Feeder

Dust Control System for Conveyos & Equipments

Dust Supression System
Nozzle & Header arrangement at discharge & receipt of conveyors
stockpile sprinkler arrangement
Solenoid box arrangement for sprinklers
Pump house arrangement

Dust Extraction System

Arrangement
Arrangement
Arrangement
Arrangement

of
of
of
of

Bagfilter
ID fan
Screw Conveyor, rotary air lock Valve
ducts inside building & at suction points

g
Observations

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