Professional Documents
Culture Documents
Koshifuj-
PRODUCT GUIDE
Methods
There are two kinds of Hard Hobbing
processes that use carbide hobs One is
"Finish Hobb i ng" which fin ish hobs
hardened gears after the in it ial tooth
cutting. The other is "Solid Gear
Hobbing" wh ich directly hobs hardened
solid gear blanks.
Kashifuji has developed an Auto Part
Orientation Device utilizing a special non
contact sensor that quickly and accurately
orientates gear teeth to the hob tool.
Features
The Hard Hobbing process is rep lacing
conventional gear grinding. Hard Hobbing
produces high quality and accurate tooth
forms in hardened gears at a low cost.
Hard Hobbing is becoming wide ly used in
not only gears with a tight radius whi ch are
difficult to finish grind, but also for large
module gears. Moreover. Hard Hobbing is
be i ng employed in the ge a r fin is h
production line where pre v io usl y. the
finishing processes were gear grinding
and / or honing .
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Kashifuji Kashiruji
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i!',!j;'iliill iill;.!l&IiJ ~ Lubrication Oil Chiller •
KN151
r: 5 1' - ') :t ')' H ±tiJ; GNG itO Illi
KA220/ 400
Kashifuji
Photo KA400
KIA51
')I ')' H± j~ CNC ,tO g
Wel Gil! CNC Hobblng Machrne
- - _.
JIl(i1l'~~;j;:;t~iIX~<" Max. Hob Size: Diameter X Length
mm 130X180 150X200 150X200
-- 125X150
--
Max. Hob Shifl Travel mm 150 150 150 100
Max. RPM of Hob min ! 100- 1330 50-667 50-667 75-300
Total Power kVA 20 30 30 12
Main Motor. AC Spindle Motor _. kW 5.5 11 11 5.5
Ftoor S~ace : Length X Width X Height 1900X:C395X2700 2750X2365X2680 2754X2365X2680 2350X 1450X2165
Weight 7500 9000 9000 4300
• • •
* :;t'" .;; ",:MEl§] EiiJJ?5:"- 7'~ ill
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_!'~.!.~ Ho~~ ead Clamping Device
Auto Hob Arbor Clameing Device
••• •• •••
T -/)I.- / \';; ?7//~I\.'f.$c~ 1lI Table Backlash Eliminator
•
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1;t;j;'-~7-i.~lib~~ Tailstock Saddle Motor Drive System
l3ihir.'i~iIIl~ lI
F51'·?I·;+trJlfP,1'·;;r
_Auto __
..._...Lubrication
. _-_. .__.- Unit
.
• • •
Dry I Wet Setector Switch
KL750R
CN C ~2'! O- Y'- * :;I~
KLIOOO
P60
§'l;~ t'51't.J::;t-- CNC * /~
CompletE Dry Cut CNC Hobb,ng Mach ine
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~:':c'5~~=-_-~~= ~ax. Hob Size: Diameter X
Length _ _ - m -m- - - -- - - 1-S0X220 310 X 320 -_~-=--=--=--=--=--6-5-'X' 120
Multi machining processes get performed in a single part chucking . This is how the
model KY machines produce high preci s ion parts such as scroll compressor
components. The model KGC is the grinder version of the model KY.
I1t llft*hOI~;~ Max. Workpie ce Diameter X Length mm " 100X l 00 200X150 310 X 150 205X 120
ij;"h ~§ii!I! (X, Y' Z) X'Y'Z-axis Travel: Max mm 420 X 200X400 560X200X400 560X200X400 42 0 X2 QO>~400
!Hh1§!i!t (C) C-axis Travel : Max deg 360Xn 360Xn 360 X n 360XI1
'j--7A J::iliilJ'6'7 - 7::E!Ii!:n'(/)~§ii!I! Distance from Tabletop \0 Workpiece Center mm 125-325 125-325 125-325 125- 325
'7 - 7::E.~(/);;;'*l1i" } Swin.g 01 Part Spindle (Max. ) mm 300 500 500 500
iloiili3'ltj1qI~ ('7 - 7At':.-")~ ) Inner Diameler of Main Bearing lor Work Spindle mm 100 120 120 120
ftlili 7i:lI ('7 - 7 AI:::'- ") ~ ) Thru Hole Diamefer of Work Spindle mm 50 50 50 50
$tIiliM:tJ( ( '7-7A I:::'-r)~ ) Work Spindle Nose Diameler mm 125 160 160 60
$t1ili7i:H~:tJ( ( '7 -7 A I::' :'-FM Work Spindle Co unter Bore mm f60 :Strt X50 f60:SlrtX50 f 70:StrtX 50 ¢ 60:Slrt X 50
Cfi!I@]!lii.i!}j' (iii'itI9lW C-axis RPM (at Continuous Revolving) min 1-500 20-2.200 40-2000 50-850
~~'}i!rj[ ( x·Y·Z ) X· Y·Z·axis Rapid Feed mrnlmin 12000 X 12000 X 10000 6000 X 6000 X6000 6000 X6000X6000 6000X6000 X6000
~,~'}i!/J{ (C) C-axis Rapid Feed min 300 80 40 40
~'iTI 1J Total Power kVA 25 28 25 28
---- - -w:i2
~di>ili~l9Itilll'C-~ C-axis Motor for Cant. Rev kW 4.8 3.7/2.2 2.2
1*ilii1 rn9 D X!O!fTXMi~ Floor Space: Length X Widlh X Hei ghl mrn 3040 Xt990 X 25tO 3080X2370X2790 3040X2370X2790 3400X2060X2480
* W U ~_I!ht k~ 6500 7000 7500 6000
,* f.i<ilij" '&(j*41!U~.'j:. *l*(/).7;. 1! llt l.,,, -r Floor Space & Wei ght: Machine Only
KGV151
CNc'm~m~tlfj
CNC Shaft Groove Grinding Machine
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KGV151 ~j:, CVT(J) 7 _ 1) - ' / l' 7 r- (J);1' - Jt.-;l¥i\'!"iII1w(J)';<' 7°'71 /(J) ~Jl~ljiJDI#liT 9 0
KG253
Kashifuji
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CNC Hob Sharpening Machine
1\ 1.;<., iEll~~ 1;[ C * -;r(J)*~'I!i ~ r,,9 nT, 2. '70/ * 7 fl' S *f&* 7;:): T(J) J.]fi tt fl' -( ~;:): 9 0
KG253'/ I) - .;<.'t:~;t.;<. r t...- - r-:¥ 1"'Y ' / ~ ffl , I) - r;':¥ 1"'Y ' / ~ ffl (J) 2{1~~fl'j(, ~);:): 9 ,
CNC::(!'9751'A~
CNC Thread / Worm Milling Machine
KRG2
CNC::(!' y\ti1f~U~
CNC Thread / Worm Grinding Machine
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:..- 7'(1) bDI#i! l" 9 0
MacnLne Capacity
"itlim,. KRM2 KRG2
KRM2 mills the screw rotors of
t])~IJl'~ ~II *1¥ Max. Workpiece Diameter·_ _ _ __
mm 200 200
the compressor components.
7'~~-vM~ IM~=~ ~=_ _ _ Max. Axial Feed Travel _ _ __ __
- ~
mm 900
KRG2 grinds the milled screw
:iJ';;)l"·;;~"* ~JH1f!JJll' Max. CUller Head Swivel
deg -t89 - -10S -t70--90
rotors .
:iJ·;;)lI:T-1)l-1:0)'*"l'!"~-~ Center Distance Irom Culler to Table
mm 80-295 tOO-300
11ll1>j 1'~ "' :iJ ';; )liI I!X A <' Max . Cutler Size ~ameter X L'!.ngth mm ~1 00 280X200
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:',i,* ffiiUlhlU'* !i'HiJ ·1;1, *1*o).lJii11< L-lI' 't, Floor Space & Weight: Machine Only
KF220/400
CNC~~{± t§
CNC Hard Gear Finisher
~ I ~ - " '" I) 11 II.- =t -V (1)1iID~~JTj!jIJ1.JQI.m! l" 9 0 'J oj- - L- ~(1)CBN~Ja~!t:E ~ 1lelfl L,;I: 9 0
The CBN plated worm type tool used in this cylindrical gear grinder offers you a long tool life
without tool dressing.
MacJlInlP!~"""y
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±45
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1lI~IJl' ~"'Jt/J '",j;l: Min. '::10. 01 Teeth ( 1 Stan Wheel) 6 6
.1£<31:'7 -?;;<. t::'/~)l-I:O) ,*,'l' ~" ~ Center Distance fro m Hob to Table mm 60-230 65-300
I1ll We~ {,.lt<3W: l!x~ <' Max. Wheel Size: Diameter X Length mm 160X100 160X 100
Photo KF220
.lI<3IE1..il.Jll' Max. RPM 01 Wheel mi n " 6000 6000
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Total Power kVA 30 30
f,i;ffiilJ'l H!lOxmlTXf,;'i <' Ftoor Space: Length X Width X Height fT'JT1 2690 X4640X2480 3850X4800X2480
,~f,i;ffii !II :&U'*lSl . t;l , *1*O)i'fii11< L- lI''t. Floor Space & Weight: Machine Only
KDl
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This deburring machine takes oH the burrs of 5 teeth every second, spur or helical.
MachIne capacIty -p
t~-~'ll\
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_"7~"7j>j';7) Main Motor (with Brake) kW
0.75
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e i~~ 40 0