Professional Documents
Culture Documents
80
50
70
45
40
60
35
50
30
40
25
30
20
15
20
10
10
0
5
2004
2005
2004
2005
This data is supplied with the permission of the FPA, as published in the FRM Journal.
References
Maintaining Portable Electrical
Equipment in Offices (UK, HSE 1996)
BS 7671: Requirement for Electrical
Installations: IEE Wiring Regulations
The Electrical Equipment (Safety)
Regulations 1994
FM Data Sheet 5-20 Electrical
Testing (including Infrared Thermal
Imaging Systems)
Evaluate
Portable Appliances
Reporting Faults
Manufacturers
Recommendations
Electrical
Maintenance
Maintenance Programmes
Poor Housekeeping
Certified
Risk Assess
Risk Assess Consider loss prevention issues when designing the programmes.
This could include special focus on critical machinery, (process bottlenecks), or hazardous
process machinery that could cause a safety issue or a fire if they fail catastrophically.
Certified Only install certified electrical equipment. Also ensure all circuits are certified
to the current European standards when they are new or when they are modified.
Evaluate Evaluate the usage and importance for all electrical equipment when
considering the periodic maintenance schedules.
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Management of Change
References
Safer Alternative
Contact
Develop Guidelines
Management of
Change Process
Project Review
Monitor
Management
Safer Alternative Whenever considering changes always look for the solutions that
are inherently safer. It is better to eliminate a hazard than try to reduce the risks through
physical changes or procedures.
Contact Advise your local Tokio Marine Europe office of the proposed changes. The
assigned risk engineer will then provide valuable and cost effective loss prevention advice.
Project Review Once a project has commenced, Tokio Marine Europe will formally
review the drawings and relevant information.
Management The management should support and lead the MOC procedure.
Suitable resources should be provided to support the procedure and adequate time
incorporated into project plans to allow for the process to be applied.
Monitor Establish a procedure for the audit of the MOC procedure to measure the
performance and effectiveness. It should be recognised that all changes will not require
the same level of review. Plant personnel should examine random examples and verify
that the MOC programme was correctly implemented. If the system has not been
applied correctly or it has not been effective then suitable actions should be taken to
rectify the issue.
Integration Integrate the MOC procedures into existing plant and operating processes.
The safety procedures should not be compromised and need to be analysed before
implementation.
Guidelines Written guidelines should be produced and implemented for the MOC
system. These should address roles, responsibilities, scope and activities. The procedures
should incorporate technology, equipment, facilities, chemicals, health and safety, loss
prevention, fire protection, temporary changes, acceptance testing, and verification testing.
Request for Change Establish a procedure for requesting and managing changes.
Simple flowcharts with accompanying written procedures will simplify the process and
help to ensure implementation. The change process should allow for relevant reviews,
actions and approvals before a change is implemented.
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Responsible Person
Safer Alternative
One Impairment
Impairment
Training
Notification
Safer Alternative Consider whether the fire system needs to be shut down to complete
the job or could another method be implemented to ensure that the systems remain
operational.
Tokio Marine Europe Impairment System Apply the Tokio Marine Europe Impairment
System or an equivalent system and limit the permit validity to one shift only. This should
apply to employees as well as contractors, and should form part of the risk assessment
undertaken for the impairment. Hot work, smoking and hazardous operations should not
be permitted in the affected area during the impairment.
Training All people involved with impairment activities should be fully trained and
educated on implementing impairment handling procedures, together with the possible
hazards associated with them.
Manual Fire Fighting Equipment Fire hoses should be laid out and connected,
(if not impaired), and / or additional fire extinguishers should be positioned in the area
of the impairment. The person undertaking the impairment should be trained in the
use of this equipment.
Responsible Person There should be dedicated site employees with the authority and
knowledge to issue an impairment system. Contractors should not be allowed to issue
any impairment system, and they should be fully supervised on site. Where possible
plans should be developed to allow rapid reinstatement of the fire system in the event
of an incident.
References
Tokio Marine Europe Impairment System available in English, French,
German and Spanish
NFPA 25 Inspection and Testing of Water Based Protection Systems
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Hot Work
14
14
12
12
10
10
2001
2002
2003
2004
2005
2001
2002
2003
2004
2005
Safer Alternative
Fire Watch
Training
Hot Work
Removal of Combustibles
Permit
Safer Alternative Only use hot work as a last resort. For example, can cold cutting
techniques be employed such as a reciprocal saw to eliminate torch cutting, can
mechanical fixings be used instead of welding, can pipe be joined using threaded
connections as opposed to welding, can the hot work be undertaken outside of the
facility in the yard area?
Fire Watch This should be continuous during the work and for at least one hour after
completion of the work. In addition regular monitoring of the area should take place for
at least a further three hours. The majority of hot work fires smoulder for a number of
hours before escalating into a more serious incident.
Removal of Combustibles All combustibles within a 10m radius of the hot work
area should be removed or covered with fire resistive tarpaulins. In addition, all floor
penetrations should be sealed with fire resistive material. If hot work is being undertaken
at a high level then tarpaulins should be suspended beneath the area to contain any sparks.
Permit Apply the Tokio Marine Europe Hot Work Permit or an equivalent permit and
limit duration of permit validity to one shift. This should apply to employees as well as
contractors and should form part of the risk assessment undertaken for the work.
Fire Protection / Detection All fire protection / detection systems should remain
operational during periods of hot work unless there is a danger that the system could be
accidentally actuated. If a system has to be isolated, then the unprotected area should be
as small as possible and the system should be reinstated as soon as possible after the hot
work is completed. The Tokio Marine Europe Fire Protection Impairment Form should be
used when isolating fire protection systems.
Manual Fire Fighting Equipment Fire hoses should be laid out and connected and / or
fire extinguishers should be positioned in the area of hot work. The person undertaking the
fire watch should also be trained in the use of this equipment.
Training All people involved with hot work activities should be fully trained on the
possible hazards.
Responsible Person There should be dedicated site employees with the authority and
knowledge to issue hot work permits. Contractors should not be allowed to issue hot work
permits and they should be fully supervised on site.
References
Tokio Marine Europe Hot Work
Permit available in English, French,
German, Spanish and Italian
Fire Protection Association,
Hot Work Permit Scheme
ISBN 1 902790 19-7
Fire Protection Association, Hot Work
Risks DVD www.thefpa.co.uk
NFPA 51B Standard for Fire
Prevention During Welding, Cutting,
and Other Hot Work www.nfpa.org
Responsible Person
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References
Health & Safety Executive (HSE)
Guidance Series publications available
from HSE Books on 01787 881165,
website www.hsebooks.co.uk:
The safe use and handling of
flammable liquids HSG140
The storage of flammable liquids
in containers HSG51
The storage of flammable liquids
in tanks HSG176
The spraying of flammable liquids
HSG178
Dangerous Substances & Explosive
Atmospheres Regulations 2002.
Approved Code of Practice and
Guidance L138
Responsible Person
Safer Alternative
Training
Flammable
Liquids
Separation and
Containment
Emergency Response
Pre-incident Fire Plan This should be developed and issued to the fire brigade to provide
them with details of the building location, layout, construction, flammable liquids on site,
water supplies, fire protection and detection systems, venting arrangements and
emergency organisation.
Separation and Containment Areas where flammable liquids are handled or stored
should be fire separated from other areas of the building in a well ventilated area
constructed to contain any accidental release of the flammable liquids. Where possible,
this room should be located on an external wall with additional direct access from outside
the building. Small quantities in the workplace should be kept in specially designed safety
cans and stored in a Flammable Liquids Cabinet.
Emergency Response This is a written document that includes contact with the fire
brigade, trained fire squad to tackle incipient fires (if safe to do so), isolation of plant and
utilities safely, and evacuation of the building.
Fire Protection / Detection It is essential that all fire protection / detection systems are
kept operational at all times and any impairments carefully managed to ensure minimum
down time. Fire protection systems should also be designed to adequately protect
flammable liquids.
Manual Fire Fighting Equipment Fire hoses and hand held fire extinguishers should
be readily available. This equipment should be sited in a prominent location and provided
with signage to explain the type of fire that can be extinguished with the equipment.
Staff should be familiar with the operation of this equipment in their area of work
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Inspected by:
Date:
Date:
Comments:
Fire Safety
Inspections
Random Inspections
Near Miss and Loss Reports All reports should be recorded and reviewed to highlight
deficiencies. Actions to prevent similar situations occurring should be shared within the
company and additional training provided where necessary.
Training and Education All people involved with impairment activities should be fully
trained and educated on implementing impairment handling procedures and the possible
hazards associated with them.
Record and Maintain Results Routine monitoring and evaluation of the inspection
results by management can help to highlight recurring problems. This will ensure that
prompt corrective actions are taken to address unsatisfactory conditions that could lead
to property damage or business interruption.
Notes/Comments/Actions Taken
Tokio Marine Europe Insurance Limited provides a copy of this Checklist for the purpose only of providing information to the insured client.
To the extent permitted by law, no liability is assumed by TMEI by reason of this Checklist. Unless prior written consent from TMEI is obtained, the
client may not rely on this Checklist and may not use the information for any other purpose , or disclose to any person other than the client's other
advisers (who also may not rely on such information). The client will not refer to this Checklist in any public document or communication and will
commission its own expert advice where required. To the extent permitted by law, no liability is assumed by TMEI by reason of this Checklist.
The client must itself assess the need for further detailed advice and TMEI does not accept responsibility for any decisions the client makes, or
omits to make, as a result of this Checklist. The client must itself assess the need for further detailed advice and TMEI does not accept responsibility
for any decisions the client makes, or omits to make, as a result of this Checklist.
Management of Change
Area:
Extinguishers
Present / Accessible
Charged
Hose Reels
Present / Accessible
Functional
Housekeeping
Good Condition of Area/Item
Environment is Suitable
Combustible Waste Removed Promptly
Combustible Dust / Solid / Liquid Deposits Removed Promptly
Electrical
All Equipment Operative
Grounding Used
Flammable Liquids
Safety Cans / Cupboards Used
Limited Quantities in Manufacturing Area
Store Drainage Unobstructed
Ventilation Fans Operating
Smoking
Regulations Observed
Hot Work
Permits Used
Storage
Well Arranged
Aisles Clear
Pallets Positioned in Dedicated Areas / Away from Buildings
Idle Pallets Removed
Clear of Electrical Equipment
Other
Responsible Person
Index Number
Month
Building:
Tokio Marine Europe Insurance Limited Registered in England no 989421 Registered Office 150 Leadenhall Street, London EC3V 4TE
References
Tokio Marine Europe Limited Fire Safety Inspection Checklist available in
English, French, German, Spanish and Italian
Exercising for Excellence, published by BSI, ISBN, 978-0-580-50953-7
Business Continuity Planning A safety net for business article from Infocon
Magazine Issue One, October 2003
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