Professional Documents
Culture Documents
RESULTS
A. M e t a l l o g r a p h y
PROCEDURE
ISSN0360-2133/78/0110-0041$00.75/0
9 1978AMERICANSOCIETYFOR METALSAND
THEMETALLURGICALSOCIETYOF AIME
Mn
0.15
0.15
0.14
1.50
1.46
1.23
Si
0,015 0.36
0.014 0,50
0.015 0.34
Al
Thickness,
mm (in.)
Use
~'qt.,2"
ql[
Fe-lw/o
u
900
@
j
,
"
dg-~
"
.',.
Mn-C
VAN - 80
LU
n,"
I---
BO%F
I-
.I
.5
.4
,5
,6
.7
.B
.9
LO
WT. =/= C A R B O N
Fig. 1--The derived equilibrium diagram for Fe i wt pct MnC alloys; the annealing temperatures and the terminal compositions for the IDP samples are also indicated.
B. Flow S t r e s s
S t r e s s - s t r a i n c u r v e s for v a r i o u s heat t r e a t m e n t s
a r e shown in Fig. 6; the m a j o r points to note a r e the
lower i n i t i a l flow s t r e s s and i n c r e a s e d elongation of
4 2 - V O L U M E 9A, J A N U A R Y 1978
Fig. 2--The microstructure of the as-received V steel consists of dark pearlite regions in a fine-grained ferrite matrix.
the a i r cooled s p e c i m e n s as c o m p a r e d to the a s - r e ceived state of the V steel. The p r o p e r t i e s , s p e c i a l l y
the 0.2 pct yield s t r e s s , were s e n s i t i v e to the cooling
r a t e f r o m the a n n e a l i n g t e m p e r a t u r e ; the b e s t c o m b i n a tion of t e n s i l e s t r e n g t h and total e l o n g a t i o n was obtained by cooling the IDP s a m p l e s at 17 to 20~
and
the ADP s p e c i m e n s at 45 to 50~
T h e s e cooling
r a t e s for the c o m p o s i t i o n s of the a u s t e n i t e t r a n s f o r m ing a r e sufficient to m i n i m i z e p e a r l i t e f o r m a t i o n . 11'12
The flow s t r e s s as a function of a n n e a l i n g t e m p e r a ture f r o m 700 to 817~ is p r e s e n t e d in Fig. 7; the
eutectoid t e m p e r a t u r e is g r e a t e r than 700~ for this alloy. Since the p r o p e r t i e s a f t e r a i r cooling and q u e n c h ing f r o m 700~ a r e i d e n t i c a l to those of the a s - r e ceived m a t e r i a l , any i n t e r n a l s t r e s s e s i n t r o d u c e d by
the a c t i o n of a i r cooling or quenching a r e not c o n t r i b u t ing to the p r o p e r t i e s of the dual phase s p e c i m e n s . In
addition Fig. 7 shows that the flow s t r e s s e s for the a i r
cooled s a m p l e s a r e e s s e n t i a l l y independent, while
a f t e r b r i n e quenching they a r e s t r o n g l y dependent upon
the a n n e a l i n g t e m p e r a t u r e . T h e s e r e s u l t s , in c o n j u n c tion with the m i c r o g r a p h s of F i g s . 4 and 5, indicate
that the flow s t r e s s is a function of the a m o u n t of m a r t e n s i t e p r e s e n t in the s t r u c t u r e .
T o t a l elongation (which is used as a m e a s u r e of the
m a t e r i a l ' s ductility) as a function of t e n s i l e s t r e n g t h
is shown in Fig. 8 for the V s t e e l in the t h r e e heat.
t r e a t e d conditions and also for s t a n d a r d HSLA s t e e l s ;
for the sake of c l a r i t y the data points have b e e n o m i t t e d
f r o m the HSLA c u r v e . T h i s data shows that at a given
t e n s i l e s t r e n g t h level dual phase s t r u c t u r e s a r e m o r e
ductile than s t a n d a r d HSLA s t e e l s . However, if total
e l o n g a t i o n is plotted a g a i n s t the 0.2 pct yield s t r e s s
then, as shown in Fig. 9, at u given s t r e s s l e v e l the
dual phase s t e e l s a r e not as ductile as the s t a n d a r d
METALLURGICALTRANSACTIONSA
Fig. 3--The microstructure after (a) IDP and (b) ADP treatments consists of 15 to 20 pet darkened martensite in a fer~'ite matrix.
METALLURGICALTRANSACTIONSA
The i m p a c t e n e r g y as a function of t e m p e r a t u r e is
shown in Fig. 15 for both the dual phase and the s t a n d a r d m a t e r i a l s . It can be s e e n that by this p a r t i c u l a r
t e s t the dual phase s t e e l s a r e tougher than the s t a n d a r d V s t e e l u s i n g e i t h e r shelf e n e r g y o r the t e m p e r a ture of the half shelf e n e r g y (indicated by a r r o w s in
Fig. 15) as a toughness m e a s u r e m e n t .
A few s a m p l e s of each condition were a n n e a l e d at
300~ for 1 h ( m a x i m u m in the t e m p e r i n g curve, Fig.
11) to check whether such t e m p e r i n g would affect the
t o u g h n e s s . The r e s u l t s , given by the filled s y m b o l s
in Fig. 15, show that such t e m p e r i n g has no d i s c e r n i ble affect on the i m p a c t r e s i s t a n c e .
Scanning e l e c t r o n m i c r o g r a p h s of s p e c i m e n s f r a c t u r e d at - 4 3 ~ a r e shown in F i g . 16. The ADP s p e c i m e n s f r a c t u r e in a fully ductile m a n n e r while the a s r e c e i v e d s a m p l e s , as r e v e a l e d by well defined facets,
VOLUME 9A, JANUARY 1978-43
..
_ ...:,,~,;~....
'F
~,t
'
-.
"-
12,,-/4'
" s
.~ =2, ~ "
.
t',,
.,.~
9' ~
"2
'"
."
.
I~
" ^
%.....
~ .~
"~
,- -",~,~ , ,
" '
,ib.
~l".i,,.,~
A -
~--
~:"
'?:i
-~'~.,
Fig. 4--A series of rnicrographs showing that, after air cooling from various temperatures in the c~ + y region, the percentage
of martensite in the structure is essentially constant; (a) 730~
(b) 760~
(c) 790~ and (d) 816~
44-VOLUME
9A, JANUARY
1978
METALLURGICAL
TRANSACTIONS
Fig. 5--After b r i n e quenching from (a) 730~ (b) 760~ (c) 790~ and (d) 816~ it can be seen that the p e r c e n t a g e of m a r t e n site i n c r e a s e s with i n c r e a s i n g quenching t e m p e r a t u r e in accord with the equilibrium d i a g r a m .
METALLURGICAL TRANSACTIONS A
1400
200
I/
1200
i
I000
quenched
815"C
800
I00
600
air c o o l e d
*C"
787
400
DISCUSSION
200
A. S t r e n g t h
~ - - 5 %-"t
STRAIN
Fig. 6--Stress-strain curves for V steel after various therm a l t r e a t m e n t s ; t h e m a i n f e a t u r e s to n o t e a r e the d e c r e a s e d
y i e l d s t r e s s and i n c r e a s e d e l o n g a t i o n of t h e a . c . 870~ (ADP)
and a . c . 787~ (IDP) t r e a t e d s a m p l e s a s c o m p a r e d to t h e a s received sample,
ksi
I00
5O
i
40
1400
,,S," "
::
o
o..
200
bJ
Q.
d
Or) nooo
150
I
Z~ H S L A
o
o
0---~
50
steels--present
work
0 HSLA s t e e l s - - R a s h i d
o a i r c o o l e d Van 50
9 IDP-air c o o l e d
9 l O P - w a t e r quenched
z~
I-
20
v
Z
0
_1
laJ
_1
I0
I-
I00
0
" 600
LI.
/ o72.,,o.,e,
400
_...___%__.L.g.
S-
U
I
700
740
780
F i g . 7 - - F l o w s t r e s s a s a f u n c t i o n of a n n e a l i n g t e m p e r a t u r e
f o r both a i r c o o l e d a n d b r i n e q u e n c h e d s a m p l e s ; n o t e t h e a p p r o x i m a t e l y c o n s t a n t 0.2 p c t flow s t r e s s e s f o r all a i r cooled
specimens.
I00
KSI
200
0 intercriticolly
30
, %
i . . . . . . . . .
' '
\
&. \
\\o
,~
i
It
I
200
I
400
FLOW
l
600
UUnui
I
800
I
I000
STRESS(~ = 0 O02),MPo
F i g . 9 - - T o t a l e l o n g a t i o n a s a f u n c t i o n of 0,2 p e t flow s t r e s s
f o r b o t h s t a n d a r d and d u a l p h a s e HSLA s t e e l s ; o p e n s y m b o l s
i n d i c a t e s t e e l s w i t h y i e l d p o i n t and L u d e r s e x t e n s i o n and
filled s y m b o l s i n d i c a t e s m o o t h l y y i e l d i n g s t e e l s . T h e a r r o w s
f r o m t h e open to full s y m b o l s i n d i c a t e t h e c h a n g e s in flow
s t r e s s upon e l i m i n a t i o n of t h e y i e l d p o i n t s by e i t h e r a n u m e r i c a l t e c h n i q u e ( d i a m o n d s y m b o l s ) o r p r e s t r a i n by r o l l i n g
(filled wide).
annealed
-air icool'
+IO0"C 4200"C
-brine quench
Z~ air c o o l e d - 8 7 0
I0
V intercriticofly annealed
"~
o~
820
"J
0m
800
,,,
I,d
IZ
I.d
1200
air c o o l e d
*C
temper
temper
+ 300"C
temper
Azx \o
2O
,,~
/,,, \ \
~
HSLA
n*
\~.
o ,of STEE,s
I
600
800
I000
1200
1400
STRAIN
Fig. 10--Stress-strain curves for tempered IDP samples
s h o w i n g a b s e n c e of L u d e r s e x t e n s i o n until 300~ t e m p e r .
METALLURGICAL TRANSACTIONS A
800
CURVESCyclic
O'-E
!,c
:~600
~:
400
Ih
t6o~
"
Z,~' ADP
200
t-IlO0
3,3' IDP
I
0 0.002
120
0,006
STRAIN
0.010
F i g . 1 3 - - C y c l i c and s t a t i c s t r e s s - s t r a i n c u r v e s f o r V s t e e l in
t h e a s - r e c e i v e d , ]I)P and A D P c o n d i t i o n s .
Q_
air cooled
prestrained,%
03
0,)
"' 20
~176
I--
o
A
I0
a
,s
/
9 quenched//
/
-JO
"
&
,o
o~,
/
/
/-'$\
20
o./"/- o\\ \
x,,
,.
STRAIN-LIFE CURVES
eo
",,
0.I
30
uJ
,o
I0
0.01
I.._I
~ ,ec,i,ed "'-\~,,o.y.,~....,..~o~
,o.
-- ~--
w
n~
u
o ADP
Z
0
I00
200
300
0.001
400
TEMPERING TEMPERATURE ,~
lID
I0
Fig. 14--Strain-life fatigue curves for V steel in the a s - r e ceived, ID!~ and ADP conditions.
0 as
,J
As
200 I
received
,,IoP
50
D ADP
o
;
(.9
r162
W
15o
O0
UA
i- IOO
u
-o
METALLURGICAL TRANSACTIONS A
50
"
50
-200
Fig. 12--Initial cyclic s t r e s s - s t r a i n curves for V steel in the
as-received, IDP and ADP conditions.
F-:
g~
a.
:E
-
~
,_1
-I00
0
TEMPERATURE, "C
I00
(a)
(b)
(c)
Fig. 16--Scanning e l e c t r o n rnierographs of V steel f r a c t u r e d at -43~
ture and (c) IDP-mixed ductile and cleavage.
METALLURGICAL TRANSACTIONSA
[1]
2 D(D-ic m s .
[2]
o V Steel
,,1
z, Fe - . S M n - . 1 2 C
,"
(KO0 8~ THOMAS)
//
ID Fe- C Alloys
/
Temp. 200~
9
200
(TAMURA et ol) , /
/
/
0
Q.
:~ 1 6 0 0
(%1
o
o
d 1200
/I
~
tf#
(/)
03
"' 8 0 0
tr
/yzo
(n
400
J
tl.
/
/f/
J
0
/ I /Q- Z f ~ ' %
.,"
I00
!
,
l
!
,
I
20
40
60
80
PERCENT
MARTENSITE
O0
[3]
9 A , J A N U A R Y 1978
o Fe-Mn-C
9", Quenched V
Steel
Pure Iron
. 5 0 ~"
~0~
~ J
Dual Phose
VAN 80
--
n .20
Theoretic
Prediction : ~
Mileiko
~,,~
Standard
.[0 _VAN-80
Boinites
I0
20
30
40
50
PERCENT MARTENSITE
Fig. 18--Stress exponent, n, as a function of percentage martensite determined experimentally for quenched V steel and
Fe-Mn-C steels, 32 pure iron, 33 bainites 34 and as-received and
dual phase V steel, as well as a theoretical prediction.
0
m e c h a n i c a l p r o p e r t i e s of the two c o m p o n e n t s it is poss i b l e to calculate the change in ductility with p e r c e n t age of the second phase.
The r e l a t i o n s h i p between, V, the volume f r a c t i o n of
the second phase and the m e c h a n i c a l p r o p e r t i e s of the
two c o m p o n e n t s and the composite is given by 35
1
V=
EC -- E m
1 +t3 C - F - r
[4a]
" CcCrn
- EF
where
13 = a m " f - F e F ' exp e m
ffF ern Ern exp c F
[4b]
Condition
0.2 Pet
YieldStress,
MPa(ksi)
Tensile
Unif
Total
Strength, Elonga- ElongaMPa(ksi)
tion,Pct tion,Pct
Asreceived
ISDP
ADP
ISP-pearlite
603 (87.5)
348 (50.5)
352(51.0)
531 (77.0)
730 (106)
800 (116)
758(110)
648 (94)
12.5
22.0
19.3
18.5
18.0
27.0
22.5
24.5
0.12
0.24
0.21
0.19
E. A l l o y i n g for Dual P h a s e S t r u c t u r e s
ksi
40
'
030
80
'
120
'
160
'
'
'
-
-- numbers ore
' ~ I O P
Peorlite
0.20
- A
0.10
produce p e a r l i t e . 12 The o b s e r v e d m e c h a n i c a l p r o p e r t i e s a f t e r this and other t h e r m a l t r e a t m e n t s a r e p r e s e n t e d in T a b l e II which shows that this IDP p e a r l i t e
is s u p e r i o r to a s - r e c e i v e d V s t e e l but not as good as
the IDP s t r u c t u r e . The c a l c u l a t e d n value (see F i g .
19) for IDP p e a r l i t e is in good a g r e e m e n t with the exp e r i m e n t a l value. T h e s e r e s u l t s e m p h a s i z e a g a i n the
i m p o r t a n c e of a soft, highly ductile f e r r i t e m a t r i x i n
p r o d u c i n g the b e s t c o m b i n a t i o n of s t r e n g t h and ductility
in dual phase s t r u c t u r e s .
\ \ ~
2oo-~o
/ 3 8 0 / 70
I
I
1
I
400
600
800
I000
TENSILE STRENGTH, M P 0
I
1200
SUMMARY
A study of dual phase, martensite plus ferrite,
structures produced by controlled cooling from either
the austenite or austenite plus ferrite phase fields of
V containing H S L A steel has led to the following results and conclusions:
I) As previously reported, dual phase structures
have a lower yield stress and an increase in ductility
at an essentially constant tensile strength when compared to standard H S L A steels.
2) The strength of dual phase steels is a function of
the percentage of martensite in the structure; the
VOLUME 9A, JANUARY 1978-51
ACKNOWLEDGMENTS
The author is grateful to C. Amberger
and W.
Stewart for technical assistance
and to C. L. Magee
and P. H. Thornton for many helpful discussions
and
for critically reviewing the manuscript.
REFERENCES
1. R. L. Cairns and J. A. Charles: J. Iron Steel Inst., 1967, vol 205, pp. 1051-65.
2. R. A. Grange: Second Intl. Conf. on Strength of Metals and Alloys, 1970, pp.
861-76.
3. I. Tamura, Y. Tomota, A. Akao, Y. Yamaoka, M. Ozawa, and S. Kanatani,
Trans. Iron Steellnst. Jap., 1973, vol. 13, pp. 283-92.
4. S. Hayami and T. Furukawa: Proceedings Microalloying Conference, Washington, D.C., 1975, pp. 78-87.
5. M. S. Rashid: SAE Preprint 760206, February, 1976.
6. K. Araki, K. Nakaoka, M. Abe, and N. Ohashi: 9th BiennialCons oflDDRG
Research Group Proceedings, 1976, pp. 39-53.
7. J. H. Bucher and E. G. Hamburg: SAE Preprint 770164, February, 1977.
8. C. E. Feltner and M. R. Mitchell: Manual on Low Cycle Fatigue Testing,
American Society for Testing and Materials, p. 27, ASTM STP 465, Philadelphia, 1969.
9. E. G. Bain and H. W. Paxton: Alloying Elements in Steel, 2nd ed., American
Society for Metals, Metals Park, Ohio, 1961.
10. M. S. Rashid: SAE Preprint 770211, February, 1977.
11. L. S. Pope and J. D. Grozier: MetalProgr., 1971, vol. 100, no. 5, p. 75.
12. L. R. Woodyatt and C. A. Apple: MetalProgr., May 1974, vol. 106, pp.
82-83.
13. R. W. Landgraf and R. G. Davies: Ford Motor Co., Dearborn, Mich., unpublished research, 1977.
14. A. M. Sherman:Met. Trans. A, 1975, vol. 6A, pp. 1035-40.
15. R. W. Landgraf: ASTM STP 467, American Society for Testing and Materials,
Philadelphia, 1970.
16. J. Y. Koo and G. Thomas: Mater. Sci. Eng., 1976, vol. 24, pp. 187-98.
17. W. C. Leslie and R. J. Sober: Trans. ASM, 1967, vol. 60, pp. 459-84.
18. N S. Stoloff, R. G. Davies, and R. C. Ku: Trans. TMS-AIME, 1965, vol. 233,
pp. 1500-08.
19. C. L. Magee and R. G. Davies: AetaMet., 1971,vol. 19, pp. 345-54.
20. D. V. Wilson and B. Russell: ActaMet., 1960, vol. 8, pp. 468-79.
21. H. Kayana and S. Koda: Trans. Jap. Inst. Met., 1968, vol. 8, Supplement, pp.
431-46.
22. S. Epstein, H. J. Cutler, and J. W. Frame: J. Metals, 1950, vol. 2, pp. 830-34.
23. W. R. D. Jones and G. Coombes: J. Iron Steel Inst., 1953, vol. 174, pp. 9-15.
24. R. W. Fountain and J. Chipman: Trans. TMS-A1ME, 1958, vol. 212, pp.
73%48.
25. A. E. Lord and D. N. Beshers: ActaMet., 1966, vol. 14, pp. 1659-72.
26. P. G. Shewmon: Diflusion in Solids, McGraw-Hill Inc., New York, 1963.
27. C. J. McMahon, Jr. and M. Cohen: AetaMet., 1965, vol. 13, pp. 591-604.
28. M. Gell and P. J. Worthington: ActaMet., 1966, vol. 14, pp. I265-71.
29. C. L. Magee and R. G. Davies: AetaMet., 1972, vol. 20, pp. I031-43.
30. F. B. Pickering and T. Gladman: ISI Spec. Rept. No. 81, 1963, pp. 10-20.
31. G. Tither and M. Lavite: J. Metals, 1975, vol. 27, September, pp. 15-23.
32. R. G. Davies: Ford Motor Co., Dearborn, Mich., unpublished research, 1977.
33. W. B. Morrison: Trans. ASM, 1966, vol. 59, pp. 824-46.
34. M. Gensamer: Trans. ASM, I946, vol. 36, pp. 30-60.
35. S. T. Mileiko: J. Mater. Sci., 1969, vol. 4, pp. 974-77.
36. G. Garmong and R. B. Thompson: Met. Trans., I973, vol. 4, pp. 863-73.
37. See for example: J. D. Lubahn and R. P. Folgar, Plasticity and Creep of Metals,
p. 113, J. Wiley & Sons, Inc., New York, 1961.
38. S. Freeman and R. W. K. Honeycombe: Metal. Sci. J., 1977, vol. 11, pp.
59-64.
39. J. G. Zimmerman, R. H. Aborn, and E. C. Bain: Trans. ASM, 1937, vol. 25,
pp. 755-80.
METALLURGICAL TRANSACTIONS A