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Axially Split Volute Casing Pump

Omega / Omega V

Type Series Booklet

Legal information/Copyright
Type Series Booklet Omega / Omega V

All rights reserved. The contents provided herein must neither be distributed, copied, reproduced,
edited or processed for any other purpose, nor otherwise transmitted, published or made available to
a third party without the manufacturer's express written consent.
Subject to technical modification without prior notice.
KSB Aktiengesellschaft, Frankenthal 13.05.2013

Contents

Contents
Water Supply ..................................................................................................................................................... 4
Axially Split Volute Casing Pump ................................................................................................................................... 4
Omega / Omega V ..................................................................................................................................................... 4
Main applications ...............................................................................................................................................4
Fluids handled ...................................................................................................................................................... 4
Operating data ....................................................................................................................................................4
Designation .......................................................................................................................................................... 4
Design details ....................................................................................................................................................... 4
Materials ..............................................................................................................................................................5
Coating and preservation ...................................................................................................................................6
Product benefits .................................................................................................................................................. 7
Acceptance tests .................................................................................................................................................. 7
Selection information .......................................................................................................................................... 8
Solids content ................................................................................................................................................. 8
Directions of rotation and flow .................................................................................................................... 8
Product overview ................................................................................................................................................. 9
Related documents ............................................................................................................................................ 10
Specifications required for enquiries/orders ................................................................................................... 11
Selection charts ................................................................................................................................................. 12
Omega / Omega V, 50 Hz, n = 2900 rpm .................................................................................................... 12
Omega / Omega V, 50 Hz, n = 1450 rpm .................................................................................................... 12
Omega / Omega V, 60 Hz, n = 3500 rpm .................................................................................................... 13
Omega / Omega V, 60 Hz, n = 1750 rpm .................................................................................................... 13
Types of installation ..........................................................................................................................................14
Fig.0 .............................................................................................................................................................. 14
3E .................................................................................................................................................................. 14
DB/DK ........................................................................................................................................................... 15
DJ .................................................................................................................................................................. 15
Scope of supply .................................................................................................................................................. 16
General assembly drawing with list of components .......................................................................................17
Horizontal installation ................................................................................................................................. 17
Vertical installation ...................................................................................................................................... 18
Standard design: gland packing .................................................................................................................19
Standard variant: mechanical seal (schematic) ..........................................................................................19
Standard variant: impeller with impeller wear ring .................................................................................. 19
Standard design: product-lubricated bearing (Omega V) ......................................................................... 19

Water Supply
Axially Split Volute Casing Pump

Water Supply

Operating data
Overview of operating data

Axially Split Volute Casing Pump

Omega / Omega V

Characteristic
Sizes
Flow rate1)
Head2)
Operating pressure2)
Temperature of the fluid
pumped3)

Value
DN 80-350 mm [3-14 inch]
Q up to 2880 m3/h
[12.680 US.gpm]
H up to 210 m [689 ft]
p up to 25 bar [363 psi]
t up to +80 C [176 F]

Designation
Example: Omega V 150 - 460 A GB P M
Key to the designation
Code
Omega
V

150
460
A
GB

Main applications
Water supply systems
Desalination plants
Pressure boosting
Water transport

Service and cooling water for power stations and industry


Irrigation and drainage pumping stations

Fire-fighting systems
Shipbuilding

Description
Type series
Installation type
4)
Horizontal installation
V
Vertical installation
Nominal discharge nozzle diameter [mm]
Nominal impeller diameter [mm]
Impeller type
Material variant ( Page 5)
GB Grey cast iron / bronze
GC Grey cast iron / chrome steel
SB
Nodular cast iron / bronze
SC
Nodular cast iron / chrome steel
DD35 Duplex stainless steel / duplex stainless
steel
Shaft seal
P
Gland packing
G
Mechanical seal
Bearing lubrication
F
Grease
M
Product-lubricated

District heating and cooling systems

Fluids handled
OMEGA / OMEGA V pumps are designed for pumping water
and other fluids with a low solids content. The pumps are very
versatile and can be used for the following fluids, for example:
Brackish water
River, lake and groundwater

Design details
Design
Volute casing pump
Horizontal/vertical installation
Single-stage
Nominal diameter of the discharge nozzles: 80 mm to
350 mm

Stormwater
Service water
Fire-fighting water

Axially split volute casing

Cooling water

Volute casing with integrally cast pump feet

Condensate

Replaceable casing wear rings

Heating water

Mating dimensions to EN or ASME

Drinking water

1)
2)
3)
4)

Pump casing

For larger flow rates see the RDLO / RDLOV pump series
Depending on the material and size
Fluid temperatures of up to 140 C on request
Blank

Omega / Omega V

Water Supply
Axially Split Volute Casing Pump
Mechanical seal

Impeller type
Double-entry radial impeller
optionally with impeller wear rings

Bearings
For horizontal installation:

Pump shaft

Rolling element bearings, greased for life

Completely dry shaft for design with rolling element


bearings

For vertical installation:


Lower bearing: product-lubricated plain bearing / Upper
bearing: rolling element bearing, greased for life

Shaft protecting sleeves in the seal area

Shaft seal
Gland packing

Materials
Overview of available materials
Part No.

Description

Material variant
GB

GC

SB

SC

Available for all variants


102
Volute casing

Grey cast iron

Grey cast iron

211

Pump shaft

Stainless steel

Stainless steel

Nodular cast
iron
Stainless steel

Nodular cast
iron
Stainless steel

234

Impeller

Bronze

350.1
360
441

Bearing housing
Bearing cover
Shaft seal housing

Grey cast iron


Grey cast iron
Grey cast iron

Duplex stainless
steel
Grey cast iron
Grey cast iron
Grey cast iron

502

Casing wear ring

Bronze

Bronze

Grey cast iron


Grey cast iron
Nodular cast
iron
Bronze

503

Impeller wear ring (optional)

Bronze

Stainless steel

Bronze

524.1

Shaft protecting sleeve

Stainless steel

Stainless steel

Stainless steel

For pump sets with product-lubricated plain bearing only


160
Cover
Grey cast iron

Grey cast iron

350.2

Bearing housing

Grey cast iron

Grey cast iron

545
524.2
550.3

Bearing bush
Shaft protecting sleeve
Disc

Silicon carbide
Silicon carbide
Stainless steel

Silicon carbide
Silicon carbide
Stainless steel

Nodular cast
iron
Nodular cast
iron
Silicon carbide
Silicon carbide
Stainless steel

Nodular cast
iron
Nodular cast
iron
Silicon carbide
Silicon carbide
Stainless steel

525.1

Spacer sleeve

Stainless steel

Stainless steel

Stainless steel

Stainless steel

Unalloyed steel
Bronze
Bronze
Bronze/
thermosetting
plastics6)I
Ramie fibre
PTFEimpregnated

Unalloyed steel
Bronze
Bronze
Bronze/
thermosetting
plastics6)I
Ramie fibre
PTFEimpregnated

Unalloyed steel
Bronze
Bronze
Bronze/
thermosetting
plastics6)
Ramie fibre
PTFEimpregnated

Unalloyed steel
Bronze
Bronze
Bronze/
thermosetting
plastics6)
Ramie fibre
PTFEimpregnated

Carbon/
silicon carbide
Silicon carbide /
silicon carbide

Carbon/
silicon carbide
Silicon carbide /
silicon carbide

Carbon/
silicon carbide
Silicon carbide /
silicon carbide

Carbon/
silicon carbide
Silicon carbide /
silicon carbide

For pump sets with gland packing only


452
Gland follower
455
Stuffing box insert
457
Neck ring
458
Lantern ring

461

Packing ring

For pump sets with mechanical seal only


433
Balanced mechanical seal
433

5)
6)

Unbalanced
mechanical seal

DD35 5)

Duplex stainless
steel
Duplex stainless
steel
Duplex stainless Duplex stainless
steel
steel
Grey cast iron
Grey cast iron
Grey cast iron
Grey cast iron
Nodular cast
Duplex stainless
iron
steel
Bronze
Duplex stainless
steel
Stainless steel
Duplex stainless
steel
Stainless steel
Duplex stainless
steel

Bronze

Duplex stainless
steel
Duplex stainless
steel
Silicon carbide
Silicon carbide
Duplex stainless
steel
Duplex stainless
steel

Carbon/
silicon carbide
Silicon carbide /
silicon carbide

For duplex stainless steel with special PREN values contact the manufacturer.
For OMEGA: 80-210 / 80-270 / 80-370 / 100-250 / 100-310 / 100-375 only

Omega / Omega V

Water Supply
Axially Split Volute Casing Pump
Part No.

Description

Material variant
GB

GC

SB

SC

DD35 5)
Duplex stainless
steel
Duplex stainless
steel
Duplex stainless
steel

457.2

Neck ring

Bronze

Bronze

Bronze

Bronze

471

Seal cover

Grey cast iron

Grey cast iron

Grey cast iron

Grey cast iron

525.2

Spacer sleeve

Stainless steel

Stainless steel

Stainless steel

Stainless steel

Coating and preservation


Coating for indoor installation
Coating Material variant
type
GB
GC
SB

Casing

Base frame

SC

DD35 Outside

Inside

Bearing housing

Epoxy resin base


primer,
colour at our
discretion
Epoxy resin base
paint,
colour RAL 5015 (sky
blue)9)
None; sand-blasted
SA 2

Epoxy resin base


paint, colour RAL
5002 (ultramarine
blue)7)
Epoxy resin base
paint,
colour RAL 5002
(ultramarine blue)7)
Epoxy resin base
paint,
colour RAL 5002
(ultramarine blue)7)

A1

A1-E8)

B1-E

Epoxy resin base


paint,
colour RAL 5002
(ultramarine blue)7)
Epoxy resin base
paint,
colour RAL 5002
(ultramarine blue)7)
Epoxy resin base
paint,
colour RAL 5002
(ultramarine blue)7)

Epoxy resin base


paint, colour RAL
5002 (ultramarine
blue)7)
Epoxy resin base
paint, colour RAL
5002 (ultramarine
blue)7)
Epoxy resin base
paint, colour RAL
5002 (ultramarine
blue)7)

Coating for outdoor installation


Coating Material variant
type
GB
GC
SB

Casing
DD35 Outside

Inside

Bearing housing

Epoxy resin base


primer,
colour at our
discretion
Epoxy resin base
paint,
colour RAL 5015 sky
blue)9)
None; sand-blasted
SA 2

Polyurethane base
paint,
colour RAL 5002
(ultramarine blue)10)
Polyurethane base
paint,
colour RAL 5002
(ultramarine blue)10)
Polyurethane base
paint,
colour RAL 5002
(ultramarine blue)10)

A2

A2-E8)

B2-E

5)
7)
8)
9)

10)

Base frame

SC

Polyurethane base
paint,
colour RAL 5002
(ultramarine blue)10)
Polyurethane base
paint,
colour RAL 5002
(ultramarine blue)10)
Polyurethane base
paint,
colour RAL 5002
(ultramarine blue)10)

Polyurethane base
paint,
colour RAL 5002
(ultramarine blue)10)
Polyurethane base
paint,
colour RAL 5002
(ultramarine blue)10)
Polyurethane base
paint,
colour RAL 5002
(ultramarine blue)10)

For duplex stainless steel with special PREN values contact the manufacturer.
For indoor use in industry and in a marine atmosphere; other colours only in coating systems A2 or B2 and on request.
Max. permissible temperature = 150 C
Surcharge
Approved for drinking water (KTW, DVGW, ACS). The impeller and its components are generally not coated. No other
colours available. Max. permissible temperature for drinking water approved coating = 60 C. Only approved for drinking
water up to 25 C max.
For indoor and outdoor use in industry and in a marine atmosphere. Other colours on request. Max. permissible
temperature = 150 C

Omega / Omega V

Water Supply
Axially Split Volute Casing Pump
Product benefits
Low maintenance costs:

Drive can be positioned to the left or right of the


pump
Shaft sealed by gland packing or mechanical seals

Fast and easy to install thanks to self-centring


components (upper casing part, rotor, casing cover)

Various horizontal and vertical installation options

Materials resistant to corrosion and abrasion

Flanges to DIN or ASME

Smooth operation with low vibration levels


Replacement and spare parts fit several pump sizes
Long service life:
Sealed and dry shaft

Excellent efficiencies and NPSH values:


Computer-optimised impellers
Large impeller inlet diameters for optimum suction
behaviour

Short bearing distances and a short shaft

Cost-effective replacing of casing and impeller wear


rings

Protected rolling element bearings greased for life

Vortex-free intake elbow with low energy losses

Optional impeller wear rings

Impeller trimmed to match the specified duty point

Replaceable shaft protecting sleeve

Several hydraulic systems per pump size

High operating reliability:


Rigid shaft without shoulders and threads between
the bearings
Generously sized, spring-loaded bearings (Lh10 =
100,000 hours)
Reliable sealing thanks to solid casing split flange
Double-entry impeller for axial thrust balancing
Design with double volute depending on the head
High flexibility:

Acceptance tests
Functional and acceptance tests
For information on acceptance tests and inspections
refer to the QCPs (see KSB Standard ZN56555-1A /
ZN56555-1B / ZN56555-1C)
Quality assurance system
DIN ISO 9001 / EN 29001

Omega / Omega V

Water Supply
Axially Split Volute Casing Pump
Selection information
Solids content
Solids content in [ppm] or [mg/l]
Material variant

Max. permissible solids content for variants with


barrier and flushing water line without cyclone
separator
Grey cast iron
(GB/GC)
50
50

Gland packing
Unbalanced mechanical
seal
Balanced mechanical seal 50

Max. permissible solids content for variants with


barrier and flushing water line with cyclone
separator11)

Nodular cast
iron (SB/SC)
50
50

Cast steel (DD35) Grey cast iron


(GB/GC)
50
100
50
100

Nodular cast
iron (SB/SC)
100
100

Cast steel (DD35)

50

50

100

100

100

100
100

Directions of rotation and flow


Directions of rotation and flow
Horizontal installation
Direction of rotation when
Direction of rotation when
looking at the shaft stub
looking at the shaft stub
"left"= anti-clockwise
"right"= clockwise

The pumps are designed symmetrically, which means that the


designs for clockwise and anti-clockwise rotation are identical.
The direction of rotation can be reversed at a later stage
without retrofitting or modifying components.

11)

Higher solids contents on request

Omega / Omega V

Vertical installation
Direction of rotation when
Direction of rotation when
looking at the shaft stub
looking at the shaft stub
"left"= anti-clockwise
"right"= clockwise

Water Supply
Axially Split Volute Casing Pump
Product overview
General overview
Features
Acceptance tests
Hydraulic acceptance test to KSB standard (DIN ISO 9906 - 2B)
Hydraulic acceptance test to DIN ISO 9906 - 1B
Hydraulic acceptance test to Hydraulic Institute A
NPSH test (to DIN ISO 9906 or Hydraulic Institute A)
Sound measurement
Vibration measurement
Bearing temperature measurement
Visual inspection after test run (strip test)
Hydrostatic test
Impeller balancing test
Coating
Coating for indoor installation (KSB blue / RAL 5002)
Coating for outdoor installation (KSB blue / RAL 5002)
Coating approved for drinking water12)
Coating for outdoor installation (special colour)
Special coating (customised coating system/composition)
Installation parts
Without installation parts
Base frame for pump and motor including foundation bolts
(only supplied assembled as a pump set up to motor size IEC 280M or max. total weight
1500 kg)
Special base frame for pump and motor including foundation bolts
Pump foundation (foot) including foundation blocks and motor pedestal
Special design of pump foundation (foot) including foundation blocks and motor pedestal
Pump foundation (foot) including foundation blocks
Pump foundation (foot) including foundation blocks and motor support frame with
foundation rails and bolts
Direction of rotation
"Right": clockwise
"Left": anti-clockwise
Flange
Drilled to DIN EN 1092 flat face (type A)
Designed to DIN EN 1092 raised face (type B)
Drilled to ASME B16 flat face (type FF)
Designed to ASME B16 raised face (type RF)
Special flange
Coupling
Without coupling and coupling guard
Torsionally flexible 3-piece jaw coupling (coupling guard not tread-proof)
Torsionally flexible 3-piece jaw coupling (coupling guard tread-proof)
Torsion-resistant flexible disc coupling with spacer (coupling guard not tread-proof)
Torsion-resistant flexible disc coupling with spacer (coupling guard tread-proof)
Cardan shaft / coupling with spacer (with/without intermediate bearing)
Bearings
Grease-lubricated rolling element bearing at the drive end
Grease-lubricated rolling element bearing at the non-drive end
Product-lubricated plain bearing at the non-drive end14)
Oil-lubricated rolling element bearings at both ends
Motor
Without motor
Low-voltage motor to IEC Standard (make selected by KSB)15)16)17)
Low-voltage motor to IEC Standard (make to KSB standard)15)16)

12)
13)
14)
15)

Omega

Omega V

Fig. 0

3E

DB

DK

DJ

13)

13)

13)

13)

13)

13)

13)

13)

13)

13)

13)

13)

13)

13)

13)

13)

13)

13)

13)

13)

13)

Only permissible up to and including fluid temperature 60 C


On request
Not possible for material variant DD
Only supplied assembled as a pump set up to motor size IEC 280M or max. total weight 1500 kg. Motor to be mounted
at the site by the customer.

Omega / Omega V

Water Supply
Axially Split Volute Casing Pump
Features

Omega

Special motor (motor size IEC280M) to customer requirements (make not


documented)15)17)
Special motor (motor size > IEC280M) to customer requirements (make not
documented)15)16)18)17)
Wear rings
Casing with wear rings / impeller without wear rings
Casing with wear rings / impeller with wear rings
Piping
Barrier/flushing water line made of flexible PTFE (malleable cast iron)
Barrier/flushing water line made of flexible PTFE (stainless steel)14)
Barrier/flushing water line made of flexible PTFE (duplex)19)
Special piping (to customer requirements)
Shaft seal
Gland packing14)
Single mechanical seal (balanced/unbalanced)
Special shaft seal (make/design different from KSB specifications)
Accessories
Cyclone separator14)
Manually actuated vent valve (without additional piping)20)
Manually actuated drain valves (without additional piping)20)
PumpMeter
PT100 temperature sensor20)21)
Limit switch for PT10020)21)
Transmitter for PT10020)21)
Measuring nipple (SPM) for manual vibration measurement20)21)
Vibration sensor including vibration monitoring device20)21)
Pressure gauge nominal size 100 including valves (without attenuation)14)20)21)
Pressure gauge nominal size 100 including valves (with attenuation)20)21)
Replacement and spare parts
Replacement and spare parts for 2 years of operation

16)
17)
18)
19)
20)
21)
22)

10

3E

DB

DK

DJ

13)

13)

13)

13)

13)

13)

13)

13)

13)

13)

13)

13)

13)

13)

13)

13)

13)

13)

13)

13)

Related documents

Key to the symbols


Symbol

Omega V

Fig. 0

Description
Standard design
Standard variant22)
Special design22)
Selection unavailable

General Arrangement Drawings 1384.3940


Characteristic Curves Booklet 50 Hz - 1384.450, 60 Hz 1384.460

The motor can be supplied by the customer and mounted at the site of installation. Motors supplied by KSB can also be
mounted by the customer.
On request, customer-supplied motors can be mounted by KSB.
From motor size > IEC 280M the motor dimensions depend on the make. KSB uses motors made by Siemens. When using
other makes or designs the base frame / motor pedestal must be adjusted (special base frame).
Not available for material variants GB / GC / SB / SC
If no valve or measuring equipment is selected as accessory the corresponding connection is closed with a plug.
Measuring equipment is supplied with the pump but not fitted. It has to be connected at the time of commissioning of the
pump. This connection is closed with a plug when the pump is supplied.
A surcharge and longer delivery times apply to standard variants and special designs.

Omega / Omega V

Water Supply
Axially Split Volute Casing Pump
Specifications required for enquiries/orders
Pump:

Quantity and language of operating manuals


Motor (selected by KSB):

Designation of the pump

Type of construction

Maximum and minimum inlet pressure

Enclosure

Flow rate Q, head Htotal

Voltage, frequency, starting method

Flange design

Ambient temperature

Shaft seal

Thermal class

Type and temperature of the fluid pumped

Accessories required

Solids content
Direction of rotation / motor position
Accessories required

Motor (supplied by the customer):


Binding data sheet with motor dimensions and effective
speed

Special inspections and acceptance tests

Omega / Omega V

11

Water Supply
Axially Split Volute Casing Pump
Selection charts
Omega / Omega V, 50 Hz, n = 2900 rpm
50
40

300

Q [US.gpm] 100
50

200

300

Q [IM.gpm] 100

200

400

500

300

1000

400

500

2000
1000

3000
2000

4000
3000

5000
4000

10000
5000

10000

200

500

o
100

400

100-310
80-270

80-210

o +

100-250

300

125-290

o
50

200

125-230

40

100

30

H [ft]
20

50
40
10
30
H
[m]
20
5
10

Q[m/h]
3

20
5

30
Q [l/s]

40

50

100

10

20

200

30

40

300

50

400

500

1000

100

200

2000

300

400

3000 3600

500

1000

+ = opt A impeller / o = opt B impeller / = opt C impeller

Omega / Omega V, 50 Hz, n = 1450 rpm


50
40

300

Q [US.gpm] 100
50

200

Q [IM.gpm] 100

300
200

400
300

500
400

1000
500

2000
1000

3000
2000

4000
3000

5000
4000

10000
5000

10000

200
250-800

100

150-605

125-500

100-375

40

80-370

30

20

100-310

150-360

o
250-480

350-510

^ o+
300-435

^ +
o
250-370

350-430

200

100

H [ft]

350-360

300-300

o +

^o +

300-560

+
^o

300

o
+

200-320

^o +

125-290

80-270

200-420

250-600

200-520

150-460

+
o

400

125-365

500

o +

50

+
300-700

+
200-670

50

150-290

100-250

40

125-230

80-210

10
30
H
[m]
20
5
10

Q[m/h]
3

20
5

30
Q [l/s]

40

50

10

+ = opt A impeller / o = opt B impeller / = opt C impeller


: Pump casing with double volute

12

Omega / Omega V

100
20

30

200
40

50

300

400
100

500

1000
200

300

2000
400

500

3000 3600
1000

Water Supply
Axially Split Volute Casing Pump
Omega / Omega V, 60 Hz, n = 3500 rpm
n = 3500 rpm
50
40

300

Q [US.gpm] 100
50

200

300

Q [IM.gpm] 100

200

400
300

500
400

1000
500

2000
1000

3000
2000

4000
3000

5000

10000

4000

5000

10000

200

500

80-270

100

100-310

400

300

80-210

o
200
100-250

50
40

100

30

H [ft]
20

50
40
10
30
H
[m]
20
5
10

Q[m/h]
3

20
5

30
Q [l/s]

40

50

100

10

20

200

30

40

300

50

400

500

1000

100

200

2000

300

400

3000 3600

500

1000

+ = opt A impeller / o = opt B impeller / = opt C impeller

Omega / Omega V, 60 Hz, n = 1750 rpm


50
40

300

Q [US.gpm] 100
50

200

Q [IM.gpm] 100

300
200

400
300

500
400

1000
500

2000

3000

1000

2000

4000
3000

5000

10000

4000

5000

10000

200

200-670

300-700

150-605

150-460

o +

50

80-370

100-310

150-360

o +

o
+
+
^o
200-320

^
250-370

200

300-435

o
+
o

o
+

350-360

100

100-250

300

^ o +

125-290

o
20

80-270

300-560

200-520

250-480
200-420

30

125-365

40

400

125-500

100-375

500

250-600

100

300-300

150-290

H [ft]

125-230

80-210

50
40
10
30
H
[m]
20
5
10

Q[m/h]
3

20
5

30
Q [l/s]

40

50

10

100
20

30

200
40

50

300

400
100

500

1000
200

300

2000
400

500

3000 3600
1000

+ = opt A impeller / o = opt B impeller / = opt C impeller


: Pump casing with double volute

Omega / Omega V

13

Water Supply
Axially Split Volute Casing Pump
Types of installation

Options of installation parts:


Base frame for pump and motor including foundation
bolts

Fig.0

Special base frame for pump and motor including


foundation bolts23)
Coupling options:
Torsionally flexible 3-piece jaw coupling
Torsion-resistant flexible disc coupling with spacer24)
Coupling guard options:
Light-duty design, not tread-proof
Heavy-duty, tread-proof design (on request)
Delivery / transport:
Up to motor size IEC 280 or a max. total
weight 1500 kg pump and motor supplied on the base
frame.

Fig.0: Bare shaft pump


Options of installation parts:
None

From motor size > IEC 280 or a max. total


weight 1500 kg pump, motor and base frame supplied
separately.

Coupling options:
Torsionally flexible 3-piece jaw coupling
Torsion-resistant flexible disc coupling (on request)
Coupling guard options:
Light-duty design, not tread-proof
Delivery / transport:
Pump

3E

3E: Pump and motor on a common base frame

23)
24)

14

On request only; for motors > IEC 280M or outside KSB standard as well as for other customer-specific versions, special base
frame for transporting pump sets with motors > IEC 280M
On request only; special base frame required

Omega / Omega V

Water Supply
Axially Split Volute Casing Pump
DB/DK

DJ

DB installation
DK installation
DB/DK: motor mounted on the motor stool
Options of installation parts:
Pump foundation including foundation blocks and motor
pedestal
Pump foundation including foundation blocks and special
motor pedestal25)
Coupling options:
Torsionally flexible 3-piece jaw coupling
Torsion-resistant flexible disc coupling with spacer25)
Coupling guard options:
Light-duty design, not tread-proof
Delivery / transport:
Pump supplied on pump foundation with motor stool
mounted. The motor is supplied separately.

DJ: Pump and motor on separate levels


Options of installation parts:
Pump foundation (foot) including foundation blocks
Pump foundation (foot) including foundation blocks,
motor support frame, foundation rails and foundation
bolts (on request)
Coupling options:
Cardan shaft with/without intermediate bearing (on
request)
Coupling with spacer (on request)
Coupling guard options:
Light-duty design, not tread-proof
Delivery / transport:
Pump on corresponding pump foot. Motor and motor
support frame are supplied separately.

25)

On request only; for motors > IEC 280M or outside KSB standard as well as for other customer-specific versions, special
motor pedestals for motors > IEC 280M

Omega / Omega V

15

Water Supply
Axially Split Volute Casing Pump
Scope of supply
Omega (standard design)
Bare shaft pump (without accessories)
With wear rings
Shaft sealed by gland packing
Grease-packed rolling element bearings
Barrier/flushing water line made of flexible material,
without cyclone separator
KSB standard coating for indoor installation
2 operating manuals (EU languages)

Omega V (standard design)


Bare shaft pump (without accessories, with pump
foundation)
With wear rings

For vertical installation: motor stool and foot (including


support feet and foundation bolts, depending on the
motor size)
Motor
Coupling and coupling guard

Accessories:
Barrier/flushing water line with cyclone separator
Vent valves and/or drain valves
Pressure gauges
Temperature sensor for rolling element bearings (PT100)
Limit switch or transmitter for PT100
PumpMeter
SPM nipple or vibration monitoring device

Shaft sealed by gland packing

Shipment/transport and packaging

One grease-lubricated and one product-lubricated bearing

After the pump sets are completely assembled at the factory to


be adjusted to the specific requirements, they are partly
dismantled again for shipment. The assembly status a pump set
is supplied in depends on the type of pump set, its dimensions
and its weight. Pump, baseplate and motor are supplied ex
works without packaging. On request, a variety of packaging
options can be provided against a surcharge. Further
information ( Page 14) .

Barrier and flushing water line made of flexible material,


without cyclone separator
KSB standard coating for indoor installation
2 operating manuals (EU languages)

Components for completing the pump set


For horizontal installation: baseplate / base frame for
pump and motor (including foundation bolts)

16

Omega / Omega V

Water Supply
Axially Split Volute Casing Pump
General assembly drawing with list of components
Horizontal installation
550.02
950

903.02

903.03

412.03

441

102
903.01

502
234

524.01

412.02

550.01

550.01

421.02 903.04

932

903.08

920.05
901.07

550.11

920.03

904
421.01

580

211
940.03

940.01
520

321

360
350.01
901.04

940.02 525.02
471
457.02
433
901.16

411.01
412.01

List of components
Part No.
102
211
234
321
350.01
360
411.01
412.01/.02/.03
421.01/.02
433
441
452
455
457.02
458
461
471

Description
Volute casing
Pump shaft
Impeller
Radial ball bearing
Bearing housing
Bearing cover
Joint ring
O-ring
Lip seal
Mechanical seal
Shaft seal housing
Gland follower
Stuffing box insert
Neck ring
Lantern ring
Gland packing
Seal cover

Part No.
502
503
520
524.01
525.02
550.01/.02/.11
561.01/.02
580
901.01/.02/.03/.04/.7/.16
902.01
903.01/.02/.03/.04/.08
904
920.02/.03/.05
932
940.01/.02/.03
950

Description
Casing wear ring
Impeller wear ring
Sleeve
Shaft protecting sleeve
Spacer sleeve
Disc
Grooved pin
Cap
Hexagon head bolt
Stud
Screw plug
Grub screw
Nut
Circlip
Key
Spring

Omega / Omega V

17

Water Supply
Axially Split Volute Casing Pump
Vertical installation
901.15
901.14
920.12

211
940.03

341
421.01
350.01
901.04
360
901.16
471

904
920.05
903.03
932
903.04
550.01
550.02
321
421.02
411.01
903.02
524.01
412.03
903.08
903.01
441
412.02
940.02
234
102

904.02
920.08
433
525.02
457.02

502
412.06
525.01
412.01

550.04

524.02
545

950
550.03

914.01
930.01
412.04
902.02
412.05
920.01
160
920.02
350.02

182
550.05
898.01
901.10
901.11
89-4.04

List of components
Part No.
102
160
182
211
234
321
341
350.01/.02
360
411.01
412.01/.02/.03/.04/.05/.06

Description
Volute casing
Cover
Foot
Pump shaft
Impeller
Radial ball bearing
Motor stool
Bearing housing
Bearing cover
Joint ring
O-ring

421.01/.02
433
441
452
455
457.02
458

Lip seal
Mechanical seal
Shaft seal housing
Gland follower
Stuffing box insert
Neck ring
Lantern ring

18

Omega / Omega V

Part No.
502
503
524.01/.02
525.01/.02
531.01
545
550.01/.02/.03/.04/.05
561.01/.02/.04
89-4.04
898.01
901.01/.02/.03/.04/.10/.11/.12/.
13/.14/.15/.16
902.01/.02
903.01/.02/.03/.04/.08
904.02
914.01
920.01/.02/.05/.08/.12
930.01
932

Description
Casing wear ring
Impeller wear ring
Shaft protecting sleeve
Spacer sleeve
Locking sleeve
Bearing bush
Disc
Grooved pin
Shim
Foundation block
Hexagon head bolt
Stud
Screw plug
Grub screw
Hexagon socket head cap screw
Nut
Safety device
Circlip

Water Supply
Axially Split Volute Casing Pump
Part No.
461
471

Description
Gland packing
Seal cover

Standard design: gland packing


524

211

452

455

461

458

457

Part No.
940.02/.03
950

Description
Key
Spring

Standard variant: impeller with impeller wear ring


441

234

502

503

904.2

List of components
Part No.
211
441
452
455
457
458
461
524

List of components

Description
Pump shaft
Shaft seal housing
Gland follower
Gland packing insert
Neck ring
Lantern ring
Packing rings
Shaft protecting sleeve

Part No.
234
502
503
904.2

Standard design: product-lubricated bearing (Omega V)

Standard variant: mechanical seal (schematic)


211

471

433

525

457

Description
Double-entry impeller
Casing wear ring
Impeller wear ring
Grub screw

524

545

350
525

441

524
550
950
920
211
160

List of components
List of components
Part No.
211
433
441
457
471
524
525

Description
Pump shaft
Mechanical seal
Shaft seal housing
Neck ring
Seal cover
Shaft protecting sleeve
Spacer sleeve

Part No.
160
211
350
524
525
545
550
920
950

Description
Cover
Pump shaft
Bearing housing
Shaft protecting sleeve
Spacer sleeve
Bearing bush
Disc
Nut
Disc spring

Omega / Omega V

19

13.05.2013
1384.5/08-EN

KSB Aktiengesellschaft
P.O. Box 200743 06008 Halle (Saale) Turmstrae 92 06110 Halle (Germany)
Tel. +49 345 4826-0 Fax +49 345 4826-4699
www.ksb.com

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