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Culture Documents
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THUMB RULES
Particulars
PIPING PRESSURE DROP : For Raynold's no 2100 to 106
EQUIVALENT LENGHTS for Pressure drop in the system
MAXIMUM ALLOWABLE FLOW OF STEAM THROUGH PIPE 41, 12 & 2" only
ALLOWABLE VELOCITIES FOR PROCESS FLUIDS
SONIC VELOCITY CALCULATION
PERMANENT HEAD LOSS THROUGH ORIFICE
VENTURI Pressure Drop
FLOW RECTANGULAR WEIR
CONTROL VALVE SIZING
RELIEF VALVE SIZING FOR LIQUID EXPANSION
STORAGE VESSEL VOLUMES
NPSH
Pressure Drop in Pipeline
TUBESIDE PRESSURE DROP IN SHELL & TUBE HEAT EXCHANGER
MOTORS kVA
MOTORS AMPS ETIMATE
CENTRIFUGAL COMPRESSOR HP
CENTRIFUGAL COMPRESSOR HEAD
TEMPERATURE RISE IN COMPRESSION
PUMP EFFICIENCY
PUMP HORSE POWER
RELATION OF HP, IMPELLER DIA & SPEED
RELATION BETWEEN PUMP HEAD, IMPELLER DIA & SPEED
CHANGE IN PUMP CAPACITY WITH IMPELLER DIAMETER
TUBESIDE PRESSURE DROP IN AIR COOLED HEAT EXCHANGER
MOTOR HP OUTPUT
MOTOR TORQUE
GAS EXPANDERS : AVAILABLE ENERGY
POWER FACTOR
SELECTION OF TYPE OF VACUUM EQUIPMENT
FAN / BLOWER OR COMPRESSOR
SPRAY WATER FOR PRDS
MAXIMUM AVAILABLE ENERGY (EXERGY)
FUEL TO AIR RATIO
COOLING TOWERS : WINDAGE LOSSES
COOLING WATER CONCENTRATION RATIO
APPROXIMATE EFFICIENCIES OF COMPRESSORS
Physical Properties
Home
Density
internal pipe diameter
PF
W
d
cp
lb/hr
lb/ft3
Inch
psi/100 equivalent
ft of pipe
#DIV/0!
Home
Angle valve
Plug cock
Elbow 45
Short rad
Long rad
Hard T
Soft T
55
26
13
70
80
100
130
200
260
330
400
450
500
550
650
688
750
33
40
50
65
100
125
160
190
210
240
280
300
335
370
17
20
25
32
48
64
80
95
105
120
140
155
170
185
14
11
17
30
70
120
170
170
80
145
160
210
225
254
312
2
2
2
3
4
6
7
9
10
11
12
14
15
16
21
25
30
35
40
45
2
2
2
3
4
6
7
9
10
11
12
14
15
16
21
25
30
35
40
45
4
5
6
7
11
15
18
22
26
29
33
36
40
44
55
66
77
88
99
110
3
3
4
5
8
9
12
14
16
18
20
23
25
27
40
47
55
65
70
80
10
12
14
19
28
37
47
55
62
72
82
90
100
110
140
170
200
220
250
260
90 miter bend
Enlargement
sudden
Contraction
std
sudden
d/D = 1/2
d/D = 3/4
d/D = 1/4
d/D = 1/2
d/D = 3/4
4 miter
20
22
24
28
32
34
36
44
52
64
72
80
92
d/D = 3/4
21
24
27
30
33
36
39
51
60
69
81
90
99
d/D = 1/2
3
3
4
5
8
9
12
14 28
16 32
18 38
20 42
23 46
25 52
27 56
40 70
47 84
55 98
65 112
70 126
80 190
3 miter
2 miter
1.5
2
2.5
3
4
6
8
10
12
14
16
18
20
22
24
30
36
2
48
54
60
EQUIVALENT LENGHTS
7
8
10
12
18
25
31
37
42
47
53
60
65
70
4
5
6
8
12
16
20
24
26
30
35
38
42
46
1
2
2
3
4
5
7
8
9
10
11
13
14
15
5
6
8
10
14
19
24
28
1
2
2
3
4
5
7
8
3
4
5
6
9
12
15
18
20
24
26
30
32
35
3
3
4
5
7
9
12
14
16
18
20
23
25
27
1
2
2
3
4
5
6
7
8
9
10
11
12
13
Contraction
Std
d/D = 3/4
d/D = 1/2
erms of small d
1
1
2
2
3
4
5
6
7
1
2
2
2
Home
In SI :
Nominal pipe
size (in)
0.88
0.41
0.10
3
4
6
8
10
12
7.5
15
40
76
130
190
3.6
7.5
21
42
76
115
1.2
3.2
8.5
18
32
58
14
16
18
20
260
360
115
220
300
87
117
166
227
Density (lb/ft3)
6.49
3
4
6
8
10
12
3.4
6.8
18.2
34.5
59.1
86.4
1.6
3.4
9.5
19.1
34.5
52.3
14
16
18
20
118.2
163.6
52.3
100.0
136.4
Density (kg/m3)
0.5
1.5
3.9
8.2
14.5
26.4
39.5
53.2
75.5
227
Home
ft/s
10
100
100
60
150
100
4 - 6.5
1-5
0.5 - 3
4-8
1.5 - 4
2-7
15 - 80
m/s
3.0
30.5
30.5
18.3
45.7
30.5
1.2 -2
0.3 - 1.5
0.2 - 0.9
1.2 - 2.4
0.5 - 1.2
0.6 - 2.1
4.6 - 24.4
Home
SONIC VELOCITY
Sonic velocity
Vs
Absolute temperature
T
ratio of sp. Heats (usually = 1.4) K
Accelearion by gravity
g
Universal gas constant
R
Ft/s
R
ft/s2
/mol wt
0
1.4
32.2
1544
Home
Permanent loss
95
82
63
40
Home
h =
Uo
Up
D
Co
Compiled by : Ms Gauri
#DIV/0!
#DIV/0!
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RECTANGULAR WEIR
Flow over weir
Width of weir
Height of liquid over weir
ft3/s Fv
ft
L
ft
H
Compiled by : Ms Gauri
Home
m3/hr
psi
Q
P
G
Cv
Compiled by : Ms Gauri
85
3.5
1
2
Home
#DIV/0!
#DIV/0!
Gasoline
Compiled by : Ms Gauri
0.0008
m3/hr
Compiled by : Ms Gauri
Home
Torrispherical
#DIV/0!
Diameter (m)
Height of liquid in vessel (m)
Depth of head (m)
Length of straight portion (m)
* For spherical vessels same formula can be used with length of straight portion = 0
Compiled by : Ms Gauri
Compiled by : Ms Gauri
Home
NPSH
Net Positive Suction Head =
Where,
Suction head
Vessel abs pressure
Vapor pressure (pumping)
specific gravity
Suction friction losses
NPSH
Feet
Psia
Psia
Ft of fluid
Compiled by : Ms Gauri
#DIV/0!
Home
#DIV/0!
Laminar flow :
f = Fanning friction factor =
#DIV/0!
Enter :
=
=
D=
L=
Q=
Compiled by : Ms Gauri
Home
d
L
n
cp
lb/hr
lb/ft3
Inch
ft
ft/s
psi
psi
psi
psi
Compiled by : Ms Gauri
psi
#DIV/0!
0
#DIV/0!
#DIV/0!
#DIV/0!
Home
MOTORS kVA
Current
Line to line voltage
kVA
Amps
V
kVA
Compiled by : Ms Gauri
Home
HP
V
fraction
fraction
6900000
11000
0.8
0.86
Motor amps :
For three phase motor :
393.15218321
680.15327696
Compiled by : Ms Gauri
Home
CENTRIFUGAL COMPRESSOR HP
Suction temperature
Suction pressure
Discharge pressure
Flow
Adiabatic efficiency
Avg compressibility factor
Universal gas constant
Adiabatic component
T1
P1
P2
W
Ea
Z
R
K
R
psia
psia
lb/min
fraction
/mol wt
Cp/Cv
#DIV/0!
Horse power =
#DIV/0!
Compiled by : Ms Gauri
1
1544
1.4
Home
T1
P1
P2
Ep
Z
R
K
N
R
psia
psia
fraction
/mol wt
Cp/Cv
=KEp/(KEp-K+1)
#DIV/0!
#DIV/0!
Compiled by : Ms Gauri
0.8
1
1544
1.4
1.6
Home
T1
P1
P2
K
R
psia
psia
Cp/Cv
1.4
#DIV/0!
Compiled by : Ms Gauri
Home
PUMP EFFICIENCY
SI units
Developed head
Flow
Efficiency
m
m3/hr
%
80
Applicable for :
Head = 15 - 92 m
Flow = 23 - 227 m3/hr
80
Applicable for :
Head = 50 - 300 ft
Flow = 100 - 1000 GPM
fps units :
Developed head
Flow
Efficiency
ft
GPM
%
Compiled by : Ms Gauri
Home
m3/hr
bar
bar
%
HP
1.5
7.5
1
80
20.0211
GPM
psi
psi
%
HP
#DIV/0!
FPS units :
Flow rate
Discharge pressure
Suction pressure
Pump efficiency
Pump power
Compiled by : Ms Gauri
Home
Compiled by : Ms Gauri
#DIV/0!
#DIV/0!
#DIV/0!
U can
Calculate any one by specifying
other two parameters in column B
Home
Compiled by : Ms Gauri
#DIV/0!
#DIV/0!
#DIV/0!
U can
Calculate any one by providing
other two parameters in column B
Home
#DIV/0!
Compiled by : Ms Gauri
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viscosity of fluid
Flow rate through one tube
cp
W lb/hr
Density
Internal tube diameter
Length of tube
No. of tubes
Number of tube passes
lb/ft3
d Inch
L ft
n
N
psi
psi
bar
Compiled by : Ms Gauri
psi
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
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MOTOR HP OUTPUT
Motor power input
Motor efficiency
HP output =
kW
fraction
0
OR :
Torque
speed
HP output =
rpm
Compiled by : Ms Gauri
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MOTOR TORQUE
Motor power
Speed
Full load torque
HP
rpm
Compiled by : Ms Gauri
#DIV/0!
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Btu/lbC
C
psia
psia
Btu/lb
#DIV/0!
Compiled by : Ms Gauri
Cp
Inlet temperature
Inlet pressure
Outlet pressure
K= Cp/ Cv
Actual available power
kJ/kgC
C
barg
barg
kWh/kg
#DIV/0!
Compiled by : Ms Gauri
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POWER FACTOR
kW input
kVA input
Power factor
kW
kVA
Compiled by : Ms Gauri
#DIV/0!
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down to 1 torr
Compiled by : Ms Gauri
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Fans
Blowers
Compressors
Compiled by : Ms Gauri
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kJ/kg
kJ/kg
kJ/kg
T/T
Compiled by : Ms Gauri
#DIV/0!
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Receiver temperature
Enthalpy at receiver conditions
Enthalpy at source conditions
Entropy at receiver conditions
Entropy at source conditions
Maximum available energy
To
C
Ho
kJ/kg
H
kJ/kg
So kJ/kgC
S
kJ/kgC
Ex kJ/kg
Ex kWh/kg
Compiled by : Ms Gauri
0
0
Home
0.78
2145
Compiled by : Ms Gauri
#DIV/0!
Home
Compiled by : Ms Gauri
Home
Compiled by : Ms Gauri
#DIV/0!
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65%
1.5
75%
80 - 85%
Large centrifugal
76 - 78%
70%
50%
Compiled by : Ms Gauri
3.6
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Physical Properties
Property
Units
Heat Capacity
Density
Latent Heat
Thermal Cond.
Viscosity
Water
Organic Liquids
Steam
Air
KJ/kg C
4.2
1.0-2.5
Btu/lb F
0.239-0.598
0.479
0.239
kg/m3
1000
700-1500
1.29@STP
lb/ft3
62.29
43.6-94.4
0.08@STP
KJ/kg
1200-2100
200-1000
Btu/lb
516-903
86-430
W/m C
0.55-0.70
0.10-0.20
Btu/h ft F
0.32-0.40
0.057-0.116
cP
1.8 @ 0 C
0.01-0.03
0.02-0.05
10-1000
0.7
0.025-0.070
0.025-0.05
0.0144-0.040 0.014-0.029
0.57 @ 50C
0.28 @ 100C
0.14 @ 200C
Prandtl Number
Compiled by : Ms Gauri
1-15
Organic Vapors
2.0-4.0
0.479-0.958
0.02-0.06
0.116-0.35
0.01-0.03
0.7-0.8
Compiled by : Ms Gauri