TRANSPARES

INTRODUCTION

About us:
Transpares Limited,
Limited a renowned name in the field of Transformer
cooling system engaged in manufacturing and supply of Pressed Steel
Transformer Radiators in different sizes for distribution & power
transformers. Transpares was established in 1995 with a view to be the
best in field and has come a long way becoming supplier to major
transformer manufacturer in domestic market as well as International
market.

Transpares Limited is situated in well developed industrial area

in the vicinity of Ahmadabad having all the infrastructure facilities. The
factory is spread over a land area of nearly 10, 000 sq. mtr and a built up
area of 3550 sq. mtr with manufacturing capacity of 3000 tons per annum.

Pressed Steel Radiators

F Type Flange Type

Swan Neck Type

W Type Weld able Type

Off - Set Type

Construction of Pressed Steel Radiator

Radiator Panel:
- CRCA Grade D Sheets as per
IS : 513:1990 used in radiator
panel
from
well
renowned
suppliers like :
Essar Steels
Indian Steel Corporation
JSW Steel Ltd. Etc.,

Paints: being procured from

international brands like:
Hempel Ltd,
Akzonobel Coatings Pvt Ltd
Jotun India Private Limited

Header Pipe:
- Header pipes supplied in both
ERW as well as in two halves
in outer diameter 90mm and
114mm as per customer
requirement

Manufacturing Process Chart

Forming

MIG &
Flange
Welding

Pressure
Testing

Spot
Welding

Assembly of
Radiator

Oil flushing
& Inside
Varnishing

Dispatch

Seam
Welding

Edge
Cutting

Shot
Blasting

Painting

Manufacturing Process Control

Manufacturing Process is Control by ISO norms.
Plant-wide use of ISO 9001:2008 approach
All radiators should manufacture under IEEMA
standard.
Type tests can be carried out at customer defined
frequencies
Routine Tests carried out for each product
100% leak test at standard specified operating pressure
Control on ancillary process such as Forming, Spot & Seam
Welding, MIG Welding, Assembly , Painting and Packing.

Forming
Forming is done on advanced CNC roll forming machine according
to the lengths as per customer requirements. At this stage required
quantity of cooling channels are created which provide the
transformer oil circulation inside the radiators.

Spot & Seam Welding :

Radiator slices are welded together by using multiple spot welding
at the determined points where the oil grooves are contracted to
each other. Edges are welded to each other by using seam welding
machine and prepared complete panels for Assembly.

Edge Cutting:

Assembly:

MIG & Flange Welding

Grinding:

Testing facilities

All product are validated at Transpares , state-of-the-art, in-house
testing facilities

100 % Leak profness test : As per standard practice radiator tested
underwater at 2 kg/cm sq. air pressure for the period of 30 minutes.

Oil flushing & Internal Coating :

Radiator
internal surface is protected by
flushing of Transformer oil and varnishing.

Painting:
Flood painting a unique painting process has been
adopted to achieve free flow (sag less) finished surface
with uniform paint DFT throughout the surface of
radiators. Total Dry Film Thickness provided is in
between 80 to 250 as per customers specification.
Separate paint booths are being used for Primer,
Intermediate & Final coat.

Packing:
Packing being the most effective area of concern,
Transpares makes radiators are packed with sturdy
wooden blocks, properly nailed & tightened with steel
straps. Domestic radiators are packed either in wooden
pallets or in crates as per customers requirement
Proper care is taken with all safety measures for Export
jobs which are packed in Wooden Boxes after polythene
bubble sheet covering

Inspection & Quality Control :

Radiators are inspected and controlled stage wise to
achieve good quality of the product. Continual
improvement action is taken against customer
comments.

 Nitrogen Gas Filling at positive pressure being

done in radiators on customer demand

HEAT DISSIPATION DATA FOR 4 FLUTE DESIGN TRANSFORMER RADIATORS

INDICATIVE
3 0 0 mm W I D E
VALUES
Center

Cooling

distance
L1

surface
per

section
in mm
m2
800
0.513
900
0.575
1000
0.640
1100
0.703
1200
0.767
1300
0.831
1400
0.894
1500
0.958
1600
1.024
1700
1.085
1800
1.150
1900
1.212
2000
1.278
2100
1.339
2200
1.404
2300
1.466
2400
1.530
2500
1.596
2600
1.659
2700
1.723
2800
1.788
2900
1.844
3000
1.918
CORRECTION FACTOR

DISSIPATED PER SECTION FOR OIL EXCESS TEMPERATURE OF

35C
ONAN
141
154
171
184
195
208
221
233
245
256
267
279
291
301
310
321
333
343
353
362
373
382
393

ONAF
241
263
292
315
333
356
378
398
419
438
457
477
498
515
530
549
569
587
604
619
638
653
672

40C
ONAN
162
177
196
212
227
241
256
266
285
296
311
324
335
348
359
368
382
394
404
415
430
437
450

45C

ONAF
284
310
343
371
397
416
442
459
492
511
536
559
578
600
619
635
659
680
697
716
742
754
779

Vertical distance in mm between

ONAN
184
201
222
238
256
272
290
302
322
335
349
363
378
391
405
416
430
444
458
468
485
494
506

50C

ONAF
329
360
397
426
458
487
519
540
576
599
625
650
676
700
725
745
770
795
811
829
859
875
901

ONAN
206
226
250
270
288
306
324
338
360
374
391
407
422
438
449
467
482
498
513
522
541
553
567

55C

ONAF
379
416
460
497
530
563
596
622
662
688
719
749
776
804
824
857
885
914
942
953
988
1004
1030

ONAN
232
255
281
304
326
347
368
383
407
422
441
459
476
494
509
525
541
556
572
586
602
613
630

60C

ONAF
423
465
512
554
594
632
670
698
741
769
803
836
867
900
927
956
985
1012
1044
1070
1099
1125
1157

Weight

Oil Per

per
section

section
in
Litres
2.26
2.46
2.66
2.86
3.06
3.26
3.46
3.66
3.86
4.06
4.26
4.46
4.66
4.86
5.06
5.26
5.46
5.66
5.86
6.06
6.26
6.46
6.66

ONAN
259
283
312
338
361
385
407
425
449
467
487
507
525
544
561
577
596
610
628
644
665
682
698

ONAF
487
533
587
625
668
712
753
786
830
878
916
954
987
1018
1050
1079
1115
1141
1175
1205
1244
1276
1306

kg
5.17
5.77
6.37
6.97
7.57
8.17
8.77
9.37
9.97
10.57
11.17
11.77
12.37
12.97
13.57
14.17
14.77
15.37
15.97
16.57
17.17
17.77
18.37

100

200

300

400

500

600

800

1000

0.8

0.85

0.89

0.925

0.95

0.975

1.0

1.05

1.1

Horizontal distance between radiators :

350

375

400

425

450

500

550

Correction Factor

0.75

0.82

0.87

0.9

0.93

0.97

4-5

6-8

9-11

12-14

1.1

1.06

1.02

0.99

core center line and radiator center line.

Correction Factor

K1

Number of sections per radiator :

Correction Factor

K3

15-17
0.98

18-20

21-24

0.97

0.96

HEAT DISSIPATION DATA FOR 24 FLUTE DESIGN TRANSFORMER RADIATORS

5 2 0 mm W I D E
Center

Cooling

distance surface
L1
per
Mm section m2
800
0.96
900
1.08
1000
1.20
1100
1.32
1200
1.45
1300
1.56
1400
1.68
1500
1.80
1600
1.93
1700
2.05
1800
2.16
1900
2.30
2000
2.41
2100
2.53
2200
2.64
2300
2.77
2400
2.90
2500
3.01
2600
3.13
2700
3.25
2800
3.38
2900
3.49
3000
3.62

INDICATIVE VALUES

DISSIPATED PER SECTION FOR OIL EXCESS TEMPERATURE OF

35C
ONAN
259
288
316
342
364
391
414
434
459
479
502
523
545
563
582
603
628
645
666
682
704
721
744

ONAF
437
486
533
577
614
660
699
733
775
809
847
883
920
950
982
1018
1060
1089
1124
1151
1188
1217
1256

CORRECTION FACTOR
Vertical distance in mm between
Core center line and radiator center line.
Correction Factor

40C
ONAN
308
328
364
391
422
452
479
507
532
557
582
610
631
654
678
702
724
744
764
786
807
829
851

ONAF
521
554
615
661
713
764
810
857
899
941
984
1031
1066
1105
1146
1186
1224
1257
1291
1328
1364
1401
1438

K1

Horizontal distance between radiators :

Correction Factor
No. of sections per radiator :
Correction Factor

K3

45C
ONAN
361
378
411
444
477
511
540
570
600
628
656
684
709
736
762
786
814
837
816
886
911
933
988

Weight

Oil Per
section
in
Liters
2.82
3.12
3.42
3.70
3.99
4.28
4.55
4.83
5.11
5.40
5.68
5.98
6.26
6.54
6.82
7.10
7.39
7.67
7.95
8.25
8.53
8.81
9.09

ONAF
808
845
883
949
1025
1092
1156
1222
1283
1339
1402
1457
1515
1557
1621
1675
1719
1768
1807
1868
1919
1966
2017

60C
ONAN
520
532
548
626
673
719
760
801
840
880
915
953
987
1024
1057
1091
1127
1156
1190
1223
1256
1286
1355

ONAF
879
900
927
1058
1138
1216
1285
1354
1420
1488
1547
1611
1669
1731
1787
1844
1905
1954
2012
2067
2123
2174
2290

per
section
kg
8.55
9.55
10.55
11.55
12.55
13.55
14.55
15.55
16.55
17.55
18.55
19.55
20.55
21.55
22.55
23.55
24.55
25.55
26.55
27.55
28.55
29.55
30.55

400

500

600

800

1000

0.925

0.950

0.975

1.00

1.05

1.10

625
0.953

650
0.977

675
0.989

700
1.00

6-8
1.02

9-11
1.0

12-14
0.95

15-17
0.90

18-20
0.84

21-24
0.82

25-28
0.80

ONAF
611
639
695
751
807
864
913
964
1014
1062
1109
1156
1199
1244
1288
1329
1376
1415
1380
1498
1540
1577
1670

50C
ONAN
415
426
462
498
537
572
608
621
673
706
734
766
795
825
851
881
907
936
963
990
1021
1044
1082

ONAF
701
720
781
842
908
967
1028
1049
1137
1193
1240
1295
1344
1394
1438
1489
1533
1582
1627
1673
1725
1764
1829

55C
ONAN
478
500
522
561
606
646
684
723
759
792
829
862
896
921
959
991
1017
1046
1069
1105
1135
1163
1193

100

200

300

0.80

0.850

0.890

575
0.888

600
0.916

3
1.11

4-5
1.06

5S at TRANSPARES

Safety

Store Area

Radiator Process line

Packing Area

CERTIFICATION
Transpares Limited has been
certified ISO 9001:2008 by BVQI
for Manufacturing & Servicing of
Pressed
Power

Steel
&

Transformers.

Radiators

for

Distribution

ERDA TEST CERTIFICATE

Our product is ERDA certifies under the Specification of CI No:

17.2.2.1 of IEEMA : 9-1990

We also doing Routine test at our premises and follow the IEEMA
specification

Various Approvals

Power Grid has approved Transpares make
Transpares make radiators are approved by
Radiators for up to 100 MVA / 220 kV voltage
NTPC up to size of center distance 3200 mm
Class
in 520 mm width.

Transpares Performance Review

Transpares Performance Review

OUR ESTEEMED CUSTOMER:

 Transformers & Rectifiers (I) Ltd.
 Bharat Heavy Electricals Ltd. - Jhansi
 Vijai Electricals Ltd. Haridwar
 Andrew Yule & Company Ltd. Chennai
 IMP Powers Ltd, - Mumbai.
 KRYFS Power Components Ltd.
 Sudhir Transformers Ltd.

Serving to Major Electricity Board:

Maharashtra State Electricity Board. (MSETCL)
Gujarat Electricity Board. (GETCO)
Jharkhand State Electricity Board. (J.S.E.B.)
Tamilnadu Transmission Corporation Ltd. (TANTRANSCO.)
Power grid Corporation of India Ltd.(PGCIL)
National Thermal Power Corporation. (NTPC)
Karnataka Power Transmission Corporation Ltd.( K.P.T.C.L.).
Rajasthan Rajya Vidyut Prasaran Nigam limited.(R.R.V.P.N.L.)
Uttarpradesh Power Transmission Corporation Limited. (U.P.P.T.C.L)
West Bengal State Electricity Transmission Corporation Limited.
(W.B.S.E:T.C.L.)
Haryana Vidyut Prasaran Nigam Limited. (H.V.P.N.L.)
Andhra

Pradesh

Power

(AP.TRANS.Co.)
Telangana Eletricity Board .

Transmission

Corporation

Limited.

TRANSPARES LIMITED
REGISTERED OFFICE & PLANT
14 -15, Ashwamegh Industrial Estate, Sarkhej Bavla Highway, Village:
Changodar, Tal: Sanand, Dist: Ahmedabad-382 210, Gujarat.
Telephone No: 02717-250633, +91-9687659990 Mo: +91-9687659980
Email: saurabh.joshi@transparesindia.com : hmdoshi60@gmail.com
Marketing.transpares@yahoo.com