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3.

XRF Testing
1) Suppliers must carry out a XRF Test by the unit of homogeneous materials in parts.
* Homogeneous material means a unit that cannot be mechanically disjointed into single materials.

- Standards: Distinguish between organic/inorganic ( Unit: ppm, error tolerance 15% )


Type of
Cd

Pb

Hg

Cr

700

700

Br

Cl

Sb

Sn

900

700

900

Material
Organic
200
(Recycled

50

900

(140)

Rubber:30,000

(630)

Package:10,000

resin)
Inorganic
* Sn, S:

70

700

700

700

700

Voluntary management by considering properties of the suppliers equipment/parts.

* Refer to Guide of XRF Test of partsin P-EHS for standards regarding separation and testing
of homogeneous material

2) Setting up test recipe for parts: Set up recipe through equipment maker

Maker

Types of material
Metal

Details
- SUS, Cu, Zn alloy
- Composite materials of organic + inorganic : H/W parts

Hitachi
Plastic

- Plastic, paints, paper, wood, leather, glass, ceramic


- Light metals : Al / Mg alloy

Inorganic

- SUS, Al, Mg, Cu, Zn alloy, category

of SOLDER

- Composite materials of organic + inorganic : H/W parts


Shimadzu

Organic
- Plastic, paints, paper, wood, leather, glass, ceramic
NAVI ver

Etc.

- When you cant classify organic and inorganic


- Follow the equipment manufacturers guide

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4. Spot-Test of surface treated parts


1) Spot-test of Hexavalent chromium
- Target: Chromium plating parts, chromate treated parts, parts detected with over
700ppm during XRF test
- Preparation of reagent and test apparatus

Category

Reagent

Test apparatus

Name

Spec

The amount of use

1.5-Diphenyl Carbazide

98%

0.4g

Water

Ultrapure water

23ml

Ortho-phosphoric acid

85%

17ml

ethanol

99.9%

20ml

Acetone

99.7%

20ml

Scale, Beaker, Spuit, Reagent spoon, Measuring flask, Hood

[ Pictures ]

- Method of manufacturing for test


Mix 0.4g Diphenylcarbazide, 20ml Acetone, and 20ml Ethanol.
Mix 17ml of 85% Phosphoric acid with 23ml of water.
Mix the result of and .
* You must use the manufactured reagent within 4~8hr because of discoloration.

- Detail GUIDE
If Hexavalent chromium is detected, then color will turn red within one
minute. If there is no change, judge as pass.

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For effective judgment, place the white paper under the reagent bottle.
Its impossible to judge after several minutes has passed from making the reagent
In case of large size sample, pour the reagent over the sample and collect the
reagent in a beaker. Then judge the color of the reagent.
Rub a wide area more than 10 times using the cotton swab with the reagent.

- Judgment
Pass if there is no change in color, fail if the solution turns red.

2) Spot-test of Nickel (DMGO)


- Target: External components intended to come into direct and prolonged contact
with the skin
- Preparation of reagent and test apparatus

Category

Name

Spec

The amount of use

Dimethylglyoxime(DMGO)

Powder

0.8g

Ammonia water

28%

35.7ml

Ethanol

99.9%

100ml

Water

Ultrapure water

64.3ml

Reagent

Test apparatus

Scale, Beaker, Pipette, Reagent spoon, Measuring flask,

- Method of manufacturing for test


DMGO (Powder) 0.8g + Ethanol (liquid) = Total 100ml (In Measuring flask)
Ammonia water(28%) 35.7ml+ D.I Water = Total 100ml (In Measuring flask)
Mix and at a 1:1 ratio in a beaker using a pipette.
Rub the surface more than 10 times using the cotton swab with solution

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