You are on page 1of 13

I

Refining and Marketing Division


Downstream Development Sector

1 / 13

INA Industrija Nafte d.d., Croatia

CALL FOR INFORMATIVE OFFER


for
Supply of Basic Engineering Documentation
For refining of topping absorber column overhead gases on CDU
unit in INA Rijeka Refinery

Rijeka, September 2012

FCH

RNR CDU BEDP Informative Offer 2.doc

9/14/2012 12:13 PM

Refining and Marketing Division


Downstream Development Sector

2 / 13

Contents
1
2
3
4

Introduction ....................................................................................................................3
Aim of this inquiry..........................................................................................................3
Investitor data .................................................................................................................3
Technical scope ..............................................................................................................4
4.1 Feed .........................................................................................................................4
4.2 Products ...................................................................................................................4
4.3 Simplified PFD.........................................................................................................5
4.4 Battery limits for the design......................................................................................5
5
Content of Basic Engineering Design and Extended Scope .............................................6
6
Content of the informative offer ......................................................................................6
7
Miscellaneous .................................................................................................................6
7.1 Utility specifications.................................................................................................6
7.1.1 Nitrogen ............................................................................................................7
7.1.2 Instrumentation air ............................................................................................7
7.1.3 Electric power ...................................................................................................7
7.1.4 Steam and Fuel gas ............................................................................................7
7.1.5 Cooling water ....................................................................................................7
7.1.6 Fire Water .........................................................................................................7
7.2 Site conditions ..........................................................................................................8
7.3 Spec sheets equipement to check ..............................................................................9
7.3.1 321-V-002 .........................................................................................................9
7.3.2 321-E-017 ....................................................................................................... 10
7.3.3 321-E-030 ....................................................................................................... 12

FCH

RNR CDU BEDP Informative Offer 2.doc

9/14/2012 12:13 PM

Refining and Marketing Division


Downstream Development Sector

3 / 13

Introduction

The FG/LPG produced at top of 321-C-003 (absorber topping) contains about 10 % H2S and
44 % vol C3+C4. The purpose of this project is to purify gas via overhead reflux drum of
debutanizer 321-V-002 and sent the fuel gas to amine treatment in FCC or HDS to reduce
refinery SOx emissions, in accordance with IPPC directive. The condensed LPG will be
processed to Merox 5.
Removal of hazardous gases from the atmosphere is one of priorities of the Rijeka refinery.
One of the unsolved source of loading the atmosphere is fuel gas from Topping-3 which
cannot be refined with existing processes.
Gas from the top of absorber column 321-C-003 contains a high percentage of H2S. Because
of H2S combustion emissions of SOx are high and the air quality is poor (III category).
The gas from 321-C-003 will be processed through new built refining of topping absorber
column overhead gases on CDU to debutanizer C4 overhead (between control valve and E017), separated in V-2 and the Fuel gas to amine plant on FCC and HDS plant (gas) and UNP
to Merox 5. A secondary objective is to increase utilization of C3 and C4 fractions of gas
which will instead in fuel gas end up in commercial LPG product.
2

Aim of this inquiry

Main goal of the informative offer to get preliminary technical and commercial information
for supply of Basic Engineering Documentation Package which is based on the following
technical scope and commercial conditions.
3 Investitor data
Company name
Location/Adresse

INA Oil industry d.d., Zagreb, Croatia


Refinery Rijeka, Urinj b.b.
51221 Rijeka
Croatia

Unit

321-CDU

Project name
Project number
Contact person
Email
Phone

CDU efficiency and environmental improvement


IM 6-03-002
Vinja Franji
visnja.franjic@ina.hr
+385 (1) 64 51729

FCH

RNR CDU BEDP Informative Offer 2.doc

9/14/2012 12:13 PM

4
4.1

Refining and Marketing Division


Downstream Development Sector

4 / 13

Technical scope
Feed

Temperature (C)
Pressure (barg)
Flow (Nm3/hr)

Normal/Min/Max
Normal/Min/Max
Normal/Min/Max

40/30/60
0,8/0,5/1,3
1200/300/3000

Composition (vol %) Overhead gas of Absorber 321-C-003

H2
H2S
C1
C2
C2=
C3
C3=
i-C4
n-C4
C4=
i-C5
n-C5
C5=
C6+
CO2
O2
N2
Total
HC
C3+
MW

Feed 1
3,30
9,3
12,1
21,9
0,8
27,8
0,3
5,4
5,8
0
2,2
1,1
0,4
0,9
2,6
6,1
100,0
77,7
43,1
37,2

Feed 2
1,70
5,1
10,1
17,6
0,4
38,6
0,2
6,4
6,1
0
1,3
0,5
0,4
0,1
1,6
2,3
7,6
100,0
81,7
53,6
38,8

H2S content could be up to 14 %.


Diameter of inlet piping : 8.
Water content : saturated @ 60C.
4.2

Products

The first part of the project is to compress 321-C-003 overhead gas to condense and separate
it in 321-V-002 (8 bar g). Tie-in will be between 321-PC-020 valve and 321-E-017
(normal/min/max pressure : 8,5/6/9,5 bar g). The second part of the project is piping to route
fuel gas from 321-V-002 to amine treatment in FCC or HDS. Liquified LPG from 321-V-002
will be routed to Merox 5 as previously.
Fuel gas
Pressure (barg)

FCH

Normal/Min/Max

5,6/5/7,5

RNR CDU BEDP Informative Offer 2.doc

9/14/2012 12:13 PM

Refining and Marketing Division


Downstream Development Sector

5 / 13

The positions of the tie-in of fuel gas from 321-V-002 to amine plants are:
1. Amine plant on FCC complex, feed to 329-V-004 (5,3 bar g) and 327-V-003 (1,3 bar
g) ~1000 m from CDU
2. Amine plant on HDS/BHK plant, feed to 326-V-001 (6,3 bar g), ~400 m from CDU
4.3

Simplified PFD
327-V-003
329-V-004
326-V001

321-C-004

321-V-013

321-C-003

Scheme 1 : Simplified PFD


In red = new
Preliminary technical and commercial information for supply of Basic engineering document
package for project based on the following technical scope and specifications and commercial
conditions.
The should be able to process both feeds.
The required guarantee conditions for the project :
- Optimized energy consumption, reliability and efficiency
- Material and thermal capacities.
- Pressures at B.L. of other units.
- Secure liquid free gas to compressor (winter ambient design temp. = -15C)
4.4

Battery limits for the design

One compressor only.


Split range control valves to 1. compressor or 2. blowdown system in case of compressor
failure is included in scope of work.
New flowmeter for overhead gas of 321-C-003 in scope of work (Max range 3000 Nm3/hr).
Desulphurization is not part of the design.

FCH

RNR CDU BEDP Informative Offer 2.doc

9/14/2012 12:13 PM

Refining and Marketing Division


Downstream Development Sector

6 / 13

Content of Basic Engineering Design and Extended Scope

The BEDP contains the all data and information of the project in accordance with the
industrial standards and practices (Process description, PFDs, P&IDs, H&MB tables,
equipment and instrument datasheets, definition of utility demands, distillation tray
specifications, pressure limitations, control and ESD-philosophy, etc.).
Checking of exchanger 321-E-017, 321-E-030 and reflux drum 321-V-002 will be enclosed in
the Basic engineering design.
As an Extended Scope in the Basic Engineering Documentation, INA would like to have the
Requisition for Quotation (RfQ) documentation for the compressor as a special Long Lead
Item in the technical scope of the project. In the required RfQ documentation the details and
materials to be specified in sufficient detail suitable to solicit Vendor bids shop drawings and
specifications.
The document shall include scope of supply, mechanical documentations, calculations and
specifications, detailed mechanical drawings, data and information requirements as well as
inspection and requirements.
6

Content of the informative offer

Having the informative offer INA is going to receive the following information:
1. Simplified PFD of the proposed solution.
2. Short presentation of Bidders experiences or owned know-how in similar projects
in topping unit.
3. Reference list of similar projects designed, installed or main contracted by the
Bidder.
4. Estimate of volume requirement for compressor.
5. Estimated contract price for supply the Basic Engineering Design Package (BEPD)
+/-30%.
6. Estimated delivery time of the BEDP.
7. Any other special commercial conditions regarding the supply of BEDP.
7

Miscellaneous

The content of the informative offer will be handled as confidential material.


All information will be used for project preparation only. There are no engagement to the
Bidder from INA side regarding any possible future cooperations and issues.
Exclusions and deviations from this call to informative offer are allowed, but must be clearly
indicated and justified.
7.1 Utility specifications
This section lists the operating and design conditions of the utilities considered to be available at the
plant battery limit.

FCH

RNR CDU BEDP Informative Offer 2.doc

9/14/2012 12:13 PM

Refining and Marketing Division


Downstream Development Sector

7 / 13

Nitrogen

7.1.1

System pressure
Temperature at B.L.
Purity
Oxigen
Dew point

12 barg
10-20C
99,999% vol.
2 ppm vol.
-180C

7.1.2 Instrumentation air


Pressure, barg
4-6
At atmospheric pressure

Instrumentation air
Dew point

Temperature,C
Ambient
-40

7.1.3 Electric power


Output, kW
Instruments
Lighting
Elektromotors
Elektromotors

<150
>150

Voltage, V
230/400
230/400
400
6300

Phase
1/3
1/3
3
3

Frekvency, Hz
50
50
50
50

7.1.4 Steam and Fuel gas


Fuel gas
LP Steam
MP Steam
HP Steam

Temperature,C
ambient
180-220 (norm.200)
250-320 (norm.280)
390-450 (norm.420)

Pressure, barg
2.5-3.5
4-6 (norm. 5.0)
10-14 (norm. 12.0)
33-38 (norm. 35.0)

L.H.V.,Kcal/kg
9890
N/A
N/A
N/A

7.1.5 Cooling water


Temperature,C
24-26
34-38

Cooling water supply


Cooling water return

Pressure barg
4,5-5
3-3,5

7.1.6 Fire Water


Pressure, barg
Normal
Mech. Design
Fire water

8.0 12.8

16

Temperature, C
Normal Mech. Design
20

40

At elevation: 15 -1 = 14 m above sea level.

FCH

RNR CDU BEDP Informative Offer 2.doc

9/14/2012 12:13 PM

Refining and Marketing Division


Downstream Development Sector

7.2 Site conditions


Location and atmosphere
Elevation
Temperatures:
Max. Ambient
Min. Ambient
Norm. Ambient
Minimum temperature used for
Mechanical Design
Design Temperature for New Air
Coolers
Electrical Design Temperature
Dry Bulb Temperature (DBT)
Wet Bulb Temperature (WBT)
Humidity:
Max.
Avv.
Min.
Rainfall:
Annual average
Max. rainfall rate in one day
Max. rainfall rate
Annual number of days rain
Pressure:
Max.
Norm.
Min.
Wind:
Max. Velocity
Prevailing direction
Geological conditions
Seismicity
Area classification

FCH

8 / 13

Adriatic Sea environment; 30-80 meters from sea


5-15 m above sea level
40 C
-10C
20 C
-10C
35C
40C
29C
23C
100 %
70 %
30 %
1434 mm
200 mm
50 mm/ hr
125
1040 mbar
1 013 mbar
900 mbar
180 km/hr
34%SE
Solid ground
VIII MCS
hazardous, explosive area

RNR CDU BEDP Informative Offer 2.doc

9/14/2012 12:13 PM

7.3

Refining and Marketing Division


Downstream Development Sector

9 / 13

Spec sheets equipement to check

7.3.1 321-V-002

FCH

RNR CDU BEDP Informative Offer 2.doc

9/14/2012 12:13 PM

Refining and Marketing Division


Downstream Development Sector

10 / 13

7.3.2 321-E-017

FCH

RNR CDU BEDP Informative Offer 2.doc

9/14/2012 12:13 PM

FCH

Refining and Marketing Division


Downstream Development Sector

RNR CDU BEDP Informative Offer 2.doc

11 / 13

9/14/2012 12:13 PM

Refining and Marketing Division


Downstream Development Sector

12 / 13

7.3.3 321-E-030

FCH

RNR CDU BEDP Informative Offer 2.doc

9/14/2012 12:13 PM

FCH

Refining and Marketing Division


Downstream Development Sector

RNR CDU BEDP Informative Offer 2.doc

13 / 13

9/14/2012 12:13 PM