Professional Documents
Culture Documents
Polyurethane
Elastomers (TPU)
Elastollan
Material Properties
Technical Information
Contents
Introduction
Chemical structure
Physical
properties
Mechanical properties
6
Rigidity
Shore hardness
10
Torsion modulus
11
Tensile strength
14
Tear strength
21
Creep behaviour
22
Compression set
24
Impact strength
24
Abrasion
25
Friction
25
Thermal properties
26
Thermal expansion
26
Thermal deformation
27
27
28
Thermal data
29
30
Gas permeability
31
Electrical properties
33
Tracking
33
Dielectric strength
33
Surface resistivity
33
Volume resistivity
34
Dielectric constant
34
34
Contents
Chemical properties
35
Swelling
35
Chemical resistance
36
Acids and alkaline solutions
36
Saturated hydrocarbons
36
Aromatic hydrocarbons
36
37
Solvents
37
Microbiological resistance
38
Hydrolysis resistance
39
Radiation resistance
40
Ozone resistance
Fire behaviour
UV-radiation
40
40
40
41
Quality management
42
43
Introduction
Chemical structure
Flexible segment
Rigid
segment
Flexible
segment
Rigid segment
Physical properties
Mechanical properties
part design
processing conditions
orientation of macromolecules
and fillers
internal stresses
moisture
annealing
Consequently, finished parts should
be tested in relation to their intended
application.
Physical properties
Mechanical properties
Rigidity
The versatility of polyurethane
chemistry makes it possible to produce Elastollan over a wide range of
rigidity.
Fig. 2 shows the range of E-modulus
of TPU and RTPU in comparison to
other materials.
The modulus of elasticity
(E-modulus) is determined by
tensile testing according to
DIN EN ISO 527-2 at a strain rate of
1 mm/min, using a type A test specimen according to DIN EN ISO 3167.
The E-modulus is calculated from
the initial slope of the stress-strain
curve as ratio of stress to strain.
temperature
moisture content
orientation of macromolecules
and fillers
PE
Al
St
PVC
PA
Rubber
ABS
TPU/RTPU
10
100
1000
10 000
100 000
1000 000
E-modulus [MPa]
Fig. 2
Physical properties
Mechanical properties
Rigidity
Influence of temperature on E-modulus
Elastollan polyester types
E-modulus [MPa]
10 000
C 64 D
1000
C 95 A
100
C 85 A
10
20
10
10
20
30
40
50
60
70
80
50
60
70
80
Temperature [C]
Fig. 3
E-modulus [MPa]
10 000
1000
1164 D
1195 A
100
1185 A
10
20
10
10
20
Fig. 4
30
40
Temperature [C]
E-modulus [MPa]
10 000
R 3000
100
20
Fig. 5
R 2000
1000
R 1000
10
10
20
30
40
50
Temperature [C]
60
70
80
90
100
Physical properties
Mechanical properties
Shore hardness
The hardness of elastomers such as
Elastollan is measured in Shore A
and Shore D according to
DIN 53505.
Relationship:
Shore A to Shore D
100
90
Hardness Shore A
80
70
60
50
40
30
20
0 10 20 30 40 50 60 70 80 90 100
Hardness Shore D
Fig. 6
Hardness [Shore D]
90
80
70
60
C 64 D
C 95 A
50
40
C 80 A
30
20
10
0
30
Fig. 7
10
10
30
50
70
90
110
130
Temperature [C]
Physical properties
Mechanical properties
40
Tg [C]
30
20
10
C 85 A
C 95 A
C 64 D
1185 A
Elastollan type
Fig. 8
10
1195 A
1164 D
Physical properties
Mechanical properties
Torsion modulus
The torsion vibration test as
specified in DIN EN ISO 6721-2
is used to determine the elastic
behaviour of polymeric materials
under dynamic torsional loading,
over a temperature range. In this
test, a test specimen is stimulated
into free torsional vibration. The
torsional angle is kept low enough to
prevent permanent deformation.
Under the test parameters specified
in the standard, a frequency of 0.1 to
10 Hz results as temperature increases.
During the relaxation phase the
decreasing sinusoidal vibration is
recorded. From this decay curve, it
is possible to calculate the torsion
modulus and damping. The torsion
modulus is the ratio between the
torsion stress and the resultant
elastic angular deformation.
11
Physical properties
Mechanical properties
Torsion modulus
Elastollan C 85 A
100
1000
10
Torsion modulus
Damping
100
0,1
10
1
50
Damping []
10 000
25
25
50
75
100
125
0,01
150
Temperature [C]
Fig. 9
Elastollan C 95 A
100
10
1000
Torsion modulus
1
100
Damping
0,1
10
1
50
Damping []
10 000
25
25
50
75
100
125
0,01
150
Temperature [C]
Fig. 10
Elastollan C 64 D
100
1000
10
100
10
1
50
Fig. 11
12
Torsion modulus
Damping
25
0,1
25
50
75
Temperature [C]
100
125
0,01
150
Damping []
10 000
Physical properties
Mechanical properties
Torsion modulus
10 000
100
1000
10
100
Damping
Damping []
Elastollan 1185 A
0,1
10
Torsion modulus
1
50
25
25
50
75
100
125
0,01
150
Temperature [C]
Fig. 12
10 000
100
1000
10
Torsion modulus
1
100
Damping
0,1
10
1
50
Damping []
Elastollan 1195 A
25
25
50
75
100
125
0,01
150
Temperature [C]
Fig. 13
Elastollan 1164 D
100
1000
Torsion modulus
10
100
Damping
10
1
50
Fig. 14
25
Damping []
10 000
0,1
25
50
75
100
125
0,01
150
Temperature [C]
13
Physical properties
Mechanical properties
Tensile strength
The behaviour of elastomers under
short-term, uniaxial, static tensile
stress is determined by tensile tests
as specified in DIN 53504 and may
be presented in the form of a stressstrain diagram. Throughout the test,
the tensile stress is always related to
the original cross-section of the test
specimen. The actual stress, which
increases steadily owing to the
constant reduction in cross-section,
is not taken into account.
Typical strength and deformation
characteristics can be seen in the
tensile stress-strain diagram
(Fig. 15):
Strength characteristics:
14
Deformation characteristics:
Physical properties
Mechanical properties
Tensile strength
Typical stress-strain curve from tensile testing
max
Stress
Fig. 15
Strain
max = B
Stress
max = B
Strain
Fig. 16
max = B
Y = max
Stress
Fig. 17
Y = max B
Strain
15
Physical properties
Mechanical properties
Tensile strength
Elastollan C 85 A
80
20 C
70
60
23 C
50
60 C
40
30
100 C
20
10
0
100
200
300
400
500
600
700
800
900
1000
800
900
1000
800
900
1000
Elongation [%]
Fig.18
Elastollan C 95 A
80
20 C
70
23 C
60
50
40
60 C
30
100 C
20
10
0
100
200
300
400
500
600
700
Elongation [%]
Fig. 19
Elastollan C 64 D
80
70
Note:
The graphs shown on pages 16 and
17 were determined according to
DIN 53504 at a rate of 200 mm/min
using test specimens of 2 mm thickness.
16
23 C
60
20 C
50
60 C
40
100 C
30
20
10
0
Fig. 20
100
200
300
400
500
600
Elongation [%]
700
Physical properties
Mechanical properties
Tensile strength
Elastollan 1185 A
80
20 C
70
60
23 C
50
40
60 C
30
20
100 C
10
0
100
200
300
400
500
600
700
800
900
1000
700
800
900
1000
700
800
900
1000
Elongation [%]
Fig. 21
Elastollan 1195 A
80
70
20 C
60
23 C
50
40
60 C
30
100 C
20
10
0
100
200
300
400
500
600
Elongation [%]
Fig. 22
Elastollan 1164 D
80
20 C
70
60
23 C
50
60 C
40
100 C
30
20
10
0
Fig. 23
100
200
300
400
500
600
Elongation [%]
17
Physical properties
Mechanical properties
Tensile strength
Elastollan C 85 A
8
20 C
6
0 C
23 C
40 C
80 C
10
15
20
25
30
35
40
45
50
Elongation [%]
Fig. 24
Elastollan C 95 A
25
20 C
20
0 C
15
23 C
40 C
80 C
10
10
15
20
25
30
35
40
45
50
Elongation [%]
Fig. 25
Elastollan C 64 D
50
Note:
The graphs on pages 18 and 19
were determined according to
DIN EN ISO 527-2 at a rate of
50 mm/min using multipurpose test
specimens of 4 mm thickness
according to DIN EN ISO 3167.
These curves present in more detail
stress-strain performance over the
typical range of application.
18
20 C
40
0 C
30
23 C
20
60 C
10
100 C
0
10
12
Elongation [%]
Fig. 26
14
16
18
20
Physical properties
Mechanical properties
Tensile strength
Elastollan 1185 A
8
20 C
0 C
23 C
4
40 C
80 C
10
15
20
25
30
35
40
45
50
Elongation [%]
Fig. 27
Elastollan 1195 A
25
20 C
20
15
0 C
10
23 C
40 C
80 C
10
15
20
25
30
35
40
45
50
Elongation [%]
Fig. 28
Elastollan 1164 D
50
20 C
40
30
0 C
20
23 C
60 C
10
100 C
0
10
12
14
16
18
20
Elongation [%]
Fig. 29
19
Physical properties
Mechanical properties
Tensile strength
Elastollan R 1000
80
0 C
70
23 C
60
50
40 C
40
60 C
30
20
10
0
10
15
20
25
30
35
40
Elongation [%]
Fig. 30
Elastollan R 2000
100
0 C
80
23 C
60
40 C
60 C
40
20
10
15
20
25
Elongation [%]
Fig. 31
Elastollan R 3000
Note:
The graphs on page 20 were determined according to DIN EN ISO 527-2
at a rate of 50 mm/min using
multipurpose test specimens of
4 mm thickness according to
DIN EN ISO 3167.
20
120
0 C
100
80
23 C
40 C
60 C
60
40
20
0
10
12
Elongation [%]
Fig. 32
14
16
18
20
Physical properties
Mechanical properties
Tear strength
Tear strength is the term which
defines the resistance of a notched
test specimen to tear propagation.
In this respect, Elastollan is far
superior to most other of plastics.
300
250
200
150
C 95 A
C 64 D
C 80 A
100
50
0
40
20
20
40
60
80
100
120
80
100
120
Temperature [C]
Fig. 33
300
250
200
1164 D
150
1195 A
100
1180 A
50
0
40
Fig. 34
20
20
40
60
Temperature [C]
21
Physical properties
Mechanical properties
Creep behaviour
A pure elastic deformation behaviour,
whereby the elastic characteristic
remains constant, does not occur
with any material. Due to internal
friction, there exist at any time both
a visco-elastic and a viscous deformation portion, causing a dependence of the characteristic values on
the stress duration and intensity.
These non-elastic portions are
considerably influenced by temperature and time. This dependence
should be a pre-consideration in the
case of plastics operating at ambient
temperature under long term load.
Stress [M/Pa]
1,5
1000 h
10000 h
100 000 h
1,0
0,5
10
12
14
16
18
20
Strain [%]
Fig. 35
100 000 h
Stress [M/Pa]
6
5
4
3
2
1
0
0
Fig. 36
22
Strain [%]
10
11
12
Physical properties
Mechanical properties
Creep behaviour
Isochronous stress-strain lines at 23 C
Elastollan 1185 A
1h
1,5
10 h
100 h
1000 h
10000 h
Stress [M/Pa]
100000 h
1,0
0,5
10
12
14
16
18
20
Strain [%]
Fig. 37
10 h
100 h
1000 h
10000 h
100000 h
Stress [M/Pa]
10
11
12
Strain [%]
Fig. 38
35
10 h
100 h
1000 h
10000 h
100000 h
Stress [M/Pa]
30
25
20
15
10
5
0
Fig. 39
10
Strain [%]
23
Physical properties
Mechanical properties
Compression set
Compression set [%] is determined
by a constant deformation test over
a period of 24 hours and is standardized in DIN ISO 815.
Elastollan C 85 A
down to 60 C
no fracture
fracture from 50 C
Elastollan C 95 A
down to 60 C
no fracture
fracture from 40 C
Elastollan C 60 D
down to 60 C
no fracture
fracture from 20 C
Elastollan 1185 A
down to 60 C
no fracture
fracture from 60 C
Elastollan 1195 A
down to 60 C
no fracture
fracture from 50 C
Elastollan 1160 D
down to 60 C
no fracture
fracture from 30 C
Table 1
Impact strength
23 C
30 C
23 C
30 C
Elastollan R 1000
no fracture
130
70
20
Elastollan R 2000
140
110
50
10
Elastollan R 3000
120
70
30
10
Values in
Table 2
24
kJ/m2
Physical properties
Mechanical properties
Abrasion
Abrasion [mm33] is determined
determined in
in
accordance with DIN
DIN 53516
ISO 4649-A.
A
test4649).
specimen
guided atisa
(ISO
A testisspecimen
defined
contact
pressure
onpressure
a
guided at
a defined
contact
rotating
cylinder
covered
with with
on a rotating
cylinder
covered
abrasive test paper.
paper. The
Thetotal
total
frictional path is
is approx.
approx.40
40m.
m.The
The
loss to
due
to abrasion
massmass
loss due
abrasion
wear is
measured,
taking into
account
wear
is measured,
taking
into the
density ofthe
thedensity
materialofand
sharpaccount
thethe
material
nessthe
of the
test paper.
Thetest
abrasion
and
sharpness
of the
is givenThe
as the
loss of is
volume
paper.
abrasion
given in
asmm
the3.
3
Elastollan
showsinvery
abrasion.
loss
of volume
mmlow
. Elastollan
shows very low abrasion.
Friction
25
Physical properties
Thermal properties
Thermal expansion
As all materials, Elastollan is subject
to a temperature-dependent,
reversible variation in length. This is
defined by the coefficient of linear
expansion [1/K] in relation to
temperature and determined in
accordance with DIN 53752.
Fig. 40 compares the coefficients of
linear expansion of some Elastollan
types with steel and aluminium and
illustrates the dependence on
temperature and Shore hardness.
Shore 80 A
180
160
Shore 95 A
Shore 64 D
140
120
100
80
60
40
Aluminium
Steel
RTPU
20
0
40
Fig. 40
26
20
20
Temperature [C]
40
60
80
Physical properties
Thermal properties
Thermal deformation
Various tests can be used to
compare the application limits of
plastics at increased temperature.
These include the determination of
the Vicat Softening Temperature
(VST) according to ISO 306 and
the determination of the Heat
Deflection Temperature (HDT)
according to ISO 75.
Vicat softening temperature
In the course of this test, a loaded
needle (Vicat A: 10 N, Vicat B: 50 N)
with a diameter of 1 mm2 is placed
on a test specimen, which is located
on a plane surface within a temperature transfer medium. The temperature of the medium (oil or air) is
increased at a constant heating rate
(50 K/h or 120 K/h). The VST is the
temperature at which the needle
penetrates by 1 mm into the test
material.
Vicat temperature (VST) according to DIN EN ISO 306, method B 50
140
120
VST [C]
100
80
60
40
20
1164 D
C 64 D
R 1000
R 2000
R 3000
Elastollan type
Fig. 41
27
Physical properties
Thermal properties
160
140
HDT [ C]
120
100
80
60
40
20
1164 D
C 64 D
R 1000
Elastollan type
Fig. 42
28
R 2000
R 3000
Physical properties
Thermal properties
Thermal data
Representative values of thermal data of Elastollan
Properties
according to
Unit
Values
softkhard
Thermal conductivity
DIN 52612
W/m K
0,19k0,25
Heat of combustion
heating value
burning value
DIN 51900
J/g
J/g
25000k29000
26000k31000
Specific heat
room temperature
melt temperature
DIN 51005
J/g K
J/g K
1,5k1,8
1,7k2,3
Table 3
29
Physical properties
Thermal properties
100000
10000
Elastollan C 85 A
1000
Elastollan 1185 A
100
10
Fig. 43
30
80
90
100
110
120
Temperature [C]
130
140
150
160
Physical properties
Gas permeability
Elastollantype
Ar
CH4
CO2
H2
He
N2
O2
C 80 A
12
11
200
45
35
14
C 85 A
150
40
30
10
C 90 A
40
30
25
C 95 A
20
20
20
1180 A
14
18
230
70
50
21
1185 A
14
180
60
40
16
1190 A
130
50
30
12
1195 A
90
40
20
Table 4
31
Physical properties
Gas permeability
120
100
80
60
40
20
20
40
60
80
100
120
Temperature [C]
Fig. 44
Water vapour permeability WDD [g/(m2 d)]
measured at 1 mm section
Elastollan type
WDD
Elastollan type
WDD
C 80 A
18
1180 A
21
C 85 A
15
1185 A
17
C 90 A
20
1190 A
15
C 95 A
1195 A
12
Table 5
32
Physical properties
Electrical properties
General
The electrical conductivity of
plastics is very low. They are, therefore, frequently used as insulating
materials. Information on relevant
properties for electrical applications
must therefore be made available.
For Elastollan grades standard
resistance measurements are made
on conditioned test specimens
(20 h, 100 C) after storage in the
standard conditioning atmosphere,
i.e. 23 C, 50 % relative humidity.
Tracking
Tracking results from the progressive formation of conductive paths
on the surface of a solid insulating
material. It is generated by the
action of electrical loading and
electrolytic impurities on the surface.
Dielectric strength
Dielectric strength according to
IEC 60243 is the ratio between
disruptive voltage and the distance
of the electrodes separated by the
insulating material. Disruptive voltage is the a.c. voltage at which point
the insulating material breaks down.
Surface resistivity
The specific surface resistance is
the resistance of the surface of a
test piece. It is measured between
two electrodes of dimensions prescribed in IEC 60093, fixed to the
surface at a specified distance.
33
Physical properties
Electrical properties
Volume resistivity
Volume resistivity as defined in
IEC 60093 is the electrical resistance of the bulk material measured
between two electrodes, relative to
the geometry of the test piece. The
type of electrode arrangement
makes it possible to ignore surface
resistance.
Dielectric constant
Dielectric constant is the ratio of
capacity measured with the insulating material compared with that for
air. This constant is determined in
accordance with IEC 60250 and is
temperature and frequency dependent. Our technical information
provides values for Elastollan grades
for various frequencies at 23 C.
Dielectric loss factor
When an insulating material is used
as dielectric in a capacitor, an adjustment of the phase displacement
between current and voltage occurs.
The displacement from the normal
angle of 90 is known as the loss
angle. The loss factor is defined as
the tangent of the loss angle. As with
dielectric constant, it varies with
temperature and frequency. Values
are provided for various frequencies
at 23 C.
34
Chemical properties
Swelling
General
The suitability of a plastic for a
particular application often depends
on its resistance to chemicals.
Depending on the type and chemical
composition thermoplastic
polyurethanes can behave very
differently in interreaction with
chemical substances.
35
Chemical properties
Chemical resistance
36
Chemical properties
Chemical resistance
37
Chemical properties
Microbiological resistance
38
Chemical properties
Hydrolysis resistance
100000
Elastollan 1185 A
10000
Elastollan C 85 A
1000
100
10
50
60
70
80
90
100
Temperature [C]
Fig. 46
100000
Elastollan 1185 A
10000
Elastollan C 85 A
1000
100
10
Fig. 47
50
60
70
80
90
100
Temperature [C]
39
Chemical properties
Radiation resistance Ozone resistance
UV-radiation
Plastics are chemically degraded
by the effect of UV-radiation. The
degree of ageing depends on duration and intensity. In the case of
polyurethanes, the effect is seen
initially as surface embrittlement.
This is accompanied by a yellowing
in colour and a reduction in mechanical properties.
Ozone resistance
40
Chemical properties
Fire behaviour
UL 94
(Underwriters Laboratories)
flammability
flame propagation
heat development
smoke development (smoke
dispersion
nature of storage
quantity of material
temperature
ventilation
duration and intensity of the
source of ignition etc.
DIN EN 50267-2-2
(Corrosiveness of combustion
gases)
Standard Elastollan grades as well
as grades containing plasticizer
fullfil the requirements of this test.
41
Quality management
Management
Lagerung
Quality Guidelines
The orientation on customers
processes and on employees are
important elements of the Quality
Management.
The customer requirements are
determined regularly and fulfilled
with the aim of the increase of the
customer satisfaction.
Targets are agreed with the persons
responsible for process in all units
of competence and the realization
is followed regularly.
Targets, methods and results of the
Quality Management are continually
imparted in order to support the
consciousness and the cooperation
of all employees in the process of
the continuous quality improvement.
Instead
of later debugging, the
Management-Sytems / Certificates
Customer satisfaction is the basis for
sustained business success.
Therefore, we want to meet the
customers requirements for our
products and services, now and for
long-term future. To ensure success in
a reliable way, BASF Polyurethanes
Europe introduced a quality management system several years ago
including all divisions. Each business
process is regularly assessed and
further developed based on informative
performance indicators. The target is
to reach optimum efficiency and almost
perfect coordination of all activities and
operations. Each employee is asked to
make a contribution to quality assurance and continuous improvement
with its capabilities and ideas at its
workplace.
Our integrated Quality and Environmental Management-System is based
on following standards:
DIN EN ISO 9001
ISO/TS 16949 (with product development)
DIN EN ISO 14 001 (environmental
management system)
26
42
Abrasion
25
Gas permeability
31
Radiation resistance
36
10
Rigidity
Ageing
40
10
Air ageing
30
Annealing
6, 24
B
Bending test
C
Chemical resistance
36
Chemical structure
Coefficient
of linear expansion
26
Cold flexibility
20
Compression set
24
Compressive stress
24
Corrosiveness
of cumbustion gas
41
CTI, Comparative
Tracking Index
33
Damping
11
Deformation characteristics
14
Dielectric constant
34
28
27
40
Service temperature
22
Shore hardness
Solvents
30
Specific heat
29
25
36
36
Strength characteristics
14
Hydrolysis resistance
39
Stress-strain curves
15
35
Swelling
35
I
Impact strength
24
Isochronous
stress-strain curves
22
T
Tear strength
21
Tensile strength
14
Linear expansion
22
Thermal conductivity
29
Long-term performance
22
Thermal data
29
37
Thermal expansion
26
Thermal properties
29
Torsion modulus
11
11
Tracking
33
M
14
34
Maximum service
temperature
30
Dielectric strength
33
Mechanical properties
Diffusion coefficient
31
Microbiological resistance
Disruptive voltage
33
Modulus of elasticity
6
38
7
U
Underwriters Laboratories
41
UV-radiation
40
Electrical properties
33
Elongation
14
Elongation at break
14
Embrittlement
40
E-modulus
38
Stick-slip effect
Saponification number
Hydrocarbon,
aromatic
saturated
H
Hardness
40
24
O
Oxygen index
41
Ozone resistance
40
Fire behaviour
41
24
FMVSS 302
41
Friction
25
Physical properties
27
Volume resistivity
33
W
Water vapour permeability
32
6
Y
Q
Quality management
42
Yield strain
14
Yield stress
14
43
KU/WM, MP 163-10/10 GB