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Spray characterization:
numerical
prediction of Sauter mean diameter
droplet size distribution
Viriato
Semibo,
Pedro Andrade
and Maria
and
da GraCa Carvalho
A simplified equation of the Nukiyama-Tanasawa type for droplet size distribution in sprays is obtained
from the synergetic concept of entropy information, assuming spherical droplets and zero and infinity as
their limit sizes. The introduction of Sauter mean diameter (SMD) definition in that equation yields a new
distribution function dependent solely on SMD, which is calculated from available correlations for pressurejet and pre-filming airblast atomizers. For plain-jet airblast atomizers a new and dimensionally consistent
correlation is determined. Several droplet size distributions are then predicted. Experimental data are
compared with predictions of SMD; the agreement is satisfactory. Copyright 0 1996 Elsevier Science Ltd.
(Keywords: sprays; droplet size; mathematical modelling)
The droplet size distribution is frequently characterized by its Sauter mean diameter. In turn, the SMD
is influenced by the properties of the atomized and
atomizing fluids and by the nozzle design and operating
conditions; see, for example, Chigier and Lefebvre2. A
semi-empirical correlation, permitting the calculation of
SMD in terms of those factors, is reported by Lefebvre3
and Wang and Lefebvre4. This correlation is obtained
from basic considerations about the physical processes
involved in pressure-swirl atomization and about dimensional analysis. Satisfactory agreement with experimental data is demonstrated. In the present work the
previous correlation is used to predict SMD for pressurejet atomizers. The data reported by Jasuja are added to
obtain wider validation and improved tuning of the
constants appearing in the above-mentioned correlation.
According to Lefebvre2, the twin-fluid atomization
process is more extensively used in practice. Studies of
pre-filming airblast atomizers were initiated by Wigg6
and thoroughly continued by Rizkalla and Lefebvrev*.
The latter examined the effects of changing both fuel
and atomizing-air properties on the mean drop size. The
authors proposed a useful correlation based on a
combination of dimensional and physical analysis of
the atomization process. This correlation, with tuned
constants obtained by Jasuja, is used here to predict the
SMD for pre-filming airblast atomizers, and the results
are compared with a range of experimental data.
Studies of plain-jet atomizers are reported by
Lorenzetto and Lefebvre, Jasuja5, Shaw and JasujalO
and Carvalho et al.. Jasuja determined an interesting
correlation for the SMD which gives rewarding fits to the
experimental data but which is dimensionally inconsistent. The present work builds on these previous
studies. Following the work of Carvalho et al., a
1707
Spray characterization:
V. Semiio
et al.
MATHEMATICAL FORMULATION
DROPLET SIZE DISTRIBUTION
OF
dN
r
dD=~D
2pLyi
xexp
(-ED)
(2)
1708
(4)
and substituting
SMD becomes:
SMD=
Equation
(6), the
(:I%[.$]
(8)
(-)exp{-&3(&J}&
dN = [I(
SMD
(9)
In terms of volume fraction, the preceding equation for
spherical droplets becomes:
dV = ojexp{-&(&J}&
[I(i)] SMD
(10)
Hence the SMD is the only parameter necessary to
calculate the droplet size distribution, given by Equations
(9) and (10).
EQUATIONS FOR MEAN DROPLET
DIFFERENT ATOMIZERS
SIZE FOR
Spray characterization:
1
0.5
,CjMD=A
[ ,@APL
1
0.25
+B&
[ PAAPL
[t cos o].75
(11)
et al.
V. Semi80
A =
(12)
(13)
+6x
lo-5[$-~(l+-&~5
(14)
1709
150
16
125
P
3
100
B
w
s
1
75
6
4
50
2s
1
25
50
75
100
125
150
11 13 15 17 19 21 23 25 27 29
Droplet diameter class
??
Kerosene @e-heat 75T)
OGasoil (pre-heat75C)
??
25%RFOt75%Gasoil@e-heat 75C)
x5O%RF~5O%Gasoil @e-heat 75C)
oRF0 (pre-heat75C)
*Kerosene (FN=22.4E-8m2; pre-heat75C)
AKerosene (FN=11.2E-8 m2; pre-heat 75C)
-RF0 (FN=22.4E-8 m2; pre-heat 75C)
ARFO (FN=l I .2E-8 m2; pre-heat 75C)
@RF0 (FN=22.4E-8 m2; pre-heat 92C)
#&soil (FN=6.25E-8 m2)
XGasoil (FN=12.5E-8 m2)
AGasoil (FN=25E-8 m2)
+Gasoil (FN=6.25E-8 m2; p=3E5 Pa)
@Water
o Gasoil ( half spray angle 45)
of predicted
(b)
16
J
and
We7Re , AFRfi
SMDl Xi
E
*FR
We We
do
PA >
&
PA
(16)
Further dimensional analysis, together with the experimental data, yields the following equation for SMD of
plain-jet airblast atomizers:
2
0
1
11
16
21
26
31
36
41
46
(15)
(17)
1710
di
X [I +-&~5+166[--&-]1.1
x [-.-&&~2rb(~~3s[l
+-.&]-o,48
(18)
Spray characterization:
V. Semi20 et al
16
125
14
25
0
1
13
19
25
31
37
43
49
55
61
25
75
100
125
-I Kerosene (SMD=43E-6 m)
RF0 (SMLk122E-6 m)
so
(b)
16
??
Kerosene (AFR=4)
o Gasoil (AFR=P)
o Gasoil (AFR=4)
??
75%Gasoil+25% RF0 (AFR=2)
a 75%Gasoil+25% RF0 (AFR=4)
A RF0 (pmheat 85OC; AFR=P)
0 RFO(pre-heat 85OC; AFR=4)
A RF0 (pre-heat 75OC; AFR=2)
x RF0 (pre-heat 75OC; AFR=4)
??
RF0 (pre-heat loo0 C; AFR=2)
??
RF0 (pre-heat 1000 C; AFR=4)
0 Kerosene (AFR=S)
A Kerosene (AFR=5.5)
+ Kerosene (AFR=3.5)
1 3
5 7 9 11 13 15 17 19 21 23 25 27 29 31 33
Droplet diameter class
The
predicted
values
of
SMD
for
pressure-jet
1711
Spray
characterization:
V. Semiao
et al.
(a)
200
175
F
3
150
B
;
125
I
.g
z
::
w
100
75
50
25
0
10
13
16
19
22
25
28
25
50
75
100
125
150
175
200
225
PredictedSMD(pm)
(b)
18
??
RF0 (visc=O.O51NsAn2; fuel flow from 12 kg/h to 18 kg/h)
16
xRF0 (visc=O.OllNs/mZ; fuel flow from 12 kg/h to 18 kg/h)
14
ARFO (visc=O.l12 Ns/m2; fuel flow from 12 kg/h to IS kg/h)
.
4
2.
1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37
Droplet diameter class
[--IKerosene,
1712
0)
10
13
16
19
22
(b)
CONCLUSIONS
I51
13
17
21
25
29
33
37
41
m/s (SMD=48E-6 m)
??
Vain IO0mls (SMD=83E-6 m)
i
Figure 7 Droplet size distributions for plain-jet airblast atomizers: a,
fuel viscosity effect (tijlL= 0.005 kg s-, VA = 189m s-, a$= 2.25 mm);
b, air velocity effect (IjzL= 0.0015 kgs-, do = 0.794mm)
REFERENCES
1
2
3
1713
Spray characterization:
4
S
6
7
8
9
10
V. Semi50 et al.
1714
11
12
13