Diaphragm Valve,

Metal
Construction
The GEM 650 piston actuated 2/2-way diaphragm valve is
designed for use in sterile areas of application.
All metallic actuator components are made of stainless steel. The
piston (which travels in two separate bearings) and valve spindle
are machined from a single piece of stainless steel. Normally
Closed, Normally Open and Double Acting control functions are
available. The valve is available with two actuator versions:
Design D has concealed bolt mounting in the actuator and is only
suitable for 2-way valves. Design T is suitable for T valve, Multiport valve, Tank bottom valve and 2-way valve bodies.
The valve has an optical position indicator as standard.

Features
H
H

H
H
H
H

Suitable for inert, corrosive* liquid and gaseous media

Valve body and diaphragm available in various materials
and designs
Compact design (ideal when space is at a premium)
Various connections available
CIP/SIP cleaning and sterilizing capabilities
Autoclavable, dependent on design

Advantages
H
H
H
H

H
H

Hermetic sealing
Optional flow direction
Optional mounting position
Design D for the 2-way version is mounted by means of
female threads in the actuator
Control air connections positioned in-line with piping
Expelled air from spring chamber can optionally be piped to
other locations
Extensive range of accessories, easily retrofitted

* See information on working medium on page 2.

Actuator dimensions GEM 650 [mm]

Actuator Diaphragm
size
size

0T1
0TA
1
2
3
4

8
8
10
25
40
50

A1

A2

72.5
85.5
101.0
130.0
168.0
216.0

4.5
4.5
6.0
11.0
14.0
20.0

42
47
61
90
114
144

24
24
22
32
46
45

G1/8
G1/8
G1/4
G1/4
G1/4
G1/4

M12 x 1
M12 x 1
M16 x 1
M16 x 1
M16 x 1
M16 x 1

A2

A1

650

Technical data
Working medium

Control medium

Corrosive, inert, liquid and gaseous media which

have no negative impact on the physical and
chemical properties of the body and diaphragm
material.

Inert gases
Max. perm. temp. of control medium
Filling volume

Actuator
Actuator
Actuator
Actuator
Actuator
Actuator

The valve will seal in both flow directions up to

full working pressure (gauge pressure).
Working temperature
max. 150 C
(dependent on medium wetted materials)

size
size
size
size
size
size

70 C

0T1:
0TA:
1:
2:
3:
4:

0.009
0.012
0.031
0.124
0.230
0.493

Nl
Nl
NI
NI
NI
NI

Ambient conditions
Max. ambient temperature
Actuator

Operating pressure
Diaphragm
size

Code
0T1
0T1
0T1
0T1
0T1
0TA
0TA
0TA
0TA
0TA
1
1
1
2
2
2
3
3
4

DN
4
6
8
10
15
4
6
8
10
15
10
15
20
15
20
25
32
40
50

10

25

40
50

EPDM / FPM

Control pressure

PTFE

C. f. 1

C. f. 2 + 3

0 - 8 bar

0 - 6 bar

4.5 - 7 bar max. 4.5 bar

0 - 10 bar

0 - 6 bar

3.5 - 7 bar

0 - 10 bar

0 - 6 bar

4.5 - 7 bar max. 4.5 bar

0 - 10 bar

0 - 6 bar

5.0 - 7 bar max. 4.5 bar

0 - 10 bar

0 - 6 bar

4.5 - 7 bar max. 5.5 bar

0 - 10 bar

0 - 6 bar

4.5 - 7 bar max. 4.5 bar

60 C
Kv value

Weight

[m3/h]

[g]

2.4
1.4*
2.0*
2.4
1.4*
2.0*
3.9
5.3
4.8*
11.0
12.5
21.0
43.0
50.0
64.0

300

320

900

2000

3800
8000

All pressures are gauge pressures. Operating pressure values were determined with static working pressure applied on one side of a closed
valve. Sealing at the valve seat and atmospheric sealing is ensured for the given values.
Information on operating pressures applied on both sides and for high purity media on request.
Kv values determined at p1 = 6 bar, EPDM diaphragm material, ISO valve body connection * Kv value valid for ASME-BPE valve body connection

Control function 2 + 3 with Elastomer diaphragm

Control function 2 + 3 with PTFE diaphragm

5,0

5,0

4,0

4,0

3,5

3,5

3,0

MG 8
MG 50

2,5
2,0

MG 25

1,5

MG10

MG 40

4,5

MG 40

Control
pressure [bar]
Steuerdruck

Control
pressure [bar]
Steuerdruck

4,5

1,0

MG 25
MG 50

MG 10

3,0

MG 8

2,5
2,0
1,5
1,0
0,5

0,5

0,0

0,0
0

10

650

Operating
pressure [bar]
Betriebsdruck

Operating
pressure [bar]
Betriebsdruck

Order data (2/2 way valves)

Body configuration

Valve body material

Code
B**
D
M**
T*

Tank valve body (actuator version T)

2/2-way body (actuator version D and T)
Multi-port design (actuator version T)
T body (actuator version T)

1.4435 (ASTM A 351 CF3M) Investment casting* 34

1.4435 (316 L)
Forged body
40
1.4435 (316 L)
Block material
41
* Material equivalency 316L

* For dimensions see T-Valves brochure

** Dimensions and designs on request or acc. to customer requirement

Connections

Diaphragm material

Code

Butt weld spigots

Spigots to DIN
Spigots to DIN 11850, series 1
Spigots to DIN 11850, series 2
Spigots to DIN 11850, series 3
Spigots to DIN 11866, series A
Spigots to JIS-G 3447
Spigots to JIS-G 3459
Spigots to SMS 3008
Spigots to BS 4825, Part 1
Spigots to ASME BPE
Spigots to EN ISO 1127
Threaded connections
Threaded sockets DIN ISO 228
Threaded spigots to DIN 11851
One side threaded spigot to DIN 11851,
other side cone spigot and union nut
to DIN 11851
Aseptic unions on request
Clamp connections
Clamps ASME BPE for pipe ASME BPE,
Short design
Clamps following ASME BPE for pipe
EN ISO 1127, length EN 558-1 series 7
Clamps ASME BPE for pipe ASME BPE length
EN 558-1, series 7
Clamps DIN 32676 for pipe DIN 11850 length
EN 558-1, series 7
Clamps SMS 3017 for pipe SMS 3008 length
EN 558-1, series 7

0
16
17
18
1A
35
36
37
55
59
60

650

650
Type
Nominal size
Body configuration (code)
Connection (code)
Valve body material (code)
Diaphragm material (code)
Control function (code)
Actuator size (code)
Design (actuator) (code)
Spring set (code)

50

EPDM

max. 130C*

EPDM
EPDM
PTFE/EPDM convex PTFE loose
PTFE/FPM convex PTFE loose
PTFE/Silicone convex PTFE loose
PTFE/EPDM
PTFE lamin.

max. 150C*
max. 150C*
max. 150C*
max. 150C*
max. 160C*
max. 150C*

Code
12
13 3A**
16 6A**
5E
5F
5S
52*** 5A**

* Steam sterilization temperature / 20 min

** for diaphragm size 8
*** for diaphragm size 10
Material complies with FDA requirements (except code 5F)

Control function

Code
1
2

Normally closed
Normally open
Double acting (with opening spring)

1
6

Actuator
Actuator
Actuator
Actuator
Actuator

62

size
size
size
size
size

0
1
2
3
4

(diaphragm size 10)

(diaphragm size 25)
(diaphragm size 40)
(diaphragm size 50)

* Standard autoclave capability

82

Design (actuator)

88

Only for body configuration D

For body configurations B, D, M and T

8A

Spring set

8E

Standard
For higher operating pressure
34

13

Code
0*
1*
2*
3
4

(diaphragm size 8)

80

60

Actuator size

For overview of available valve bodies for GEM 650 see page 6

Order example

Code

Code
D
T

(diaphragm size 8)

Code
1
A
1503

50
D
60
34
13
1
4
D
1

1503

Surface finish (code see page 4)

650

Valve body surface finish, internal contour

Code

Ra 6.3 m

blasted internal/external

1500*

Ra 6.3 m

electropolished internal/external

1509*

Ra 0.8 m

mechanically polished internal, blasted external

1502

Ra 0.8 m

electropolished internal/external

1503

Ra 0.6 m

mechanically polished internal, blasted external

1507

Ra 0.6 m

electropolished internal/external

1508

Ra 0.4 m

mechanically polished internal, blasted external

1536

Ra 0.4 m

electropolished internal/external

1537

Ra 0.25 m

mechanically polished internal, blasted external

1527

Ra 0.25 m

electropolished internal/external

1516

Ra acc. to DIN 4768; at defined reference points

* only investment cast design

Body dimensions
Butt weld spigots, connection code 0, 16, 17, 18, 1A, 35, 36, 37, 55, 59, 60

[mm]

Valve body material: investment casting (code 34), forged body (code 40)
DIN
DIN 11850 DIN 11850 DIN 11850 DIN 11866 JIS-G
series 0 series 1 series 2 series 3 series A
3447
code 0 code 16 code 17 code 18 code 1A code 35

MG DN NPS f*

10

25

40
50

JIS-G
3459
code 36

SMS
3008
code 37

BS 4825 ASME BPE ASME BPE

code 55 code 59 code 59

g*

LS H1* H1** d

72

20

8,5

1,0

72

20

8,5

1,0

1,0

10,5 1,20

13,8 1,65

1/4

72

20

8,5

10

1,0

10

1,0

10 3/8

72

20

8,5

12

1,0

13

1,5

14

2,0

13

1,5

15 1/2

6,35 1,2 6,35 0,89 13,5 1,6

9,53 1,2 9,53 0,89

72

20

8,5

- 12,70 1,2 12,70 1,65

10 3/8 30 13,5 108

25

12,5

12

1,0

13

1,5

14

2,0

13

1,5

17,3 1,65

15 1/2 30 13,5 108

25

12,5

18

1,5

18

1,0

19

1,5

20

2,0

19

1,5

21,7 2,10

- 12,70 1,2 12,70 1,65 21,3 1,6

20 3/4 30 13,5 108

25

12,5

- 19,05 1,2 19,05 1,65

15 1/2 40 13,5 120

25 13,0 19,0 18

1,5

18

1,0

19

1,5

20

2,0

19

1,5

21,7 2,10

20 3/4 40 13,5 120

25 16,0 19,0 22

1,5

22

1,0

23

1,5

24

2,0

23

1,5

27,2 2,10

- 19,05 1,2 19,05 1,65 26,9 1,6

25

9,53 1,2 9,53 0,89 17,2 1,6

21,3 1,6

40 13,5 120

25 19,0 19,0 28

1,5

28

1,0

29

1,5

30

2,0

29

1,5 25,4 1,2 34,0 2,80 25,0 1,2

- 25,40 1,65 33,7 2,0

32 11/4 68 13,5 153

25 24,0 26,0 34

1,5

34

1,0

35

1,5

36

2,0

35

1,5 31,8 1,2 42,7 2,80 33,7 1,2

40 11/2 75 13,5 153

25 26,0 26,0 40

1,5

40

1,0

41

1,5

42

2,0

41

1,5 38,1 1,2 48,6 2,80 38,0 1,2

- 38,10 1,65 48,3 2,0

50

30 32,0 32,0 52

1,5

52

1,0

53

1,5

54

2,0

53

1,5 50,8 1,5 60,5 2,80 51,0 1,2

- 50,80 1,65 60,3 2,0

90 13,5 173

* only for investment cast design

** only for forged design
For materials see overview on last page.

650

MG = diaphragm size

42,4 2,0

Threaded sockets, connection code 1

[mm]

Valve body material: investment casting (code 34, 37)

Diaphragm size

DN

H1

SW

Number of flats

8
12
15

G1/4
G3/8
G1/2

19
23
29

8.5
10.5
13.5

12
13
15

72
55
68

17
22
24

2
2
2

10
For materials see overview on last page.

Threaded connections, connection code 6, 62

[mm]

Valve body material: investment casting (code 34), forged body (code 40)
Diaphragm
size

DN

H1*

H1**

f*

g*

d1*

10
10
15
15
20
25
32
40
50

8.5
12.5
12.5
13.0
16.0
19.0
24.0
26.0
32.0

19
19
19
26
26
32

30.0
30.0
40.0
40.0
40.0
68.0
75.0
90.0

13.5
13.5
13.5
13.5
13.5
13.5
13.5
13.5

10.0
10.0
16.0
16.0
20.0
26.0
32.0
38.0
50.0

10
25

40
50

G
RD
RD
RD
RD
RD
RD
RD
RD
RD

28
28
34
34
44
52
58
65
78

x
x
x
x
x
x
x
x
x

1/8
1/8
1/8
1/8
1/6
1/6
1/6
1/6
1/6

* only for investment cast design

** only for forged design
For materials see overview on last page.

Code 6

650

Code 62

(Code 6)

(Code 62)

92
118
118
118
118
128
147
160
191

90
116
116
116
114
127
147
160
191

Clamp connections, connection code 80, 82, 88, 8A, 8E

[mm]

for pipe ASME BPE for pipe EN ISO 1127 for pipe ASME BPE
Code 80
Code 82
Code 88

for pipe SMS 3008

Code 8E

DN

NPS

H1

d1

d3

d1

d3

d1

d3

d1

d3

d1

d3

8
10
15
10
15
20
15
20
25
32
40
50

1/4
3/8
1/2
3/8
1/2
3/4
1/2
3/4
1
1 1/4
1 1/2
2

8.5
8.5
8.5
12.5
12.5
12.5
19.0
19.0
19.0
26.0
26.0
32.0

4.57
7.75
9.40
9.40
15.75
15.75
22.10
34.80
47.50

25
25
25
25
25
25.0
50.5
50.5
64.0

63.5
63.5
63.5
88.9
101.6
101.6
114.3
139.7
158.8

10.30
14.00
18.10
18.10
23.70
29.70
38.40
44.30
56.30

25.4
25.4
50.5
50.5
50.5
50.5
64.0
64.0
77.5

63.5
108.0
108.0
108.0
117.0
127.0
146.0
159.0
190.0

9.40
9.40
15.75
15.75
22.10
34.80
47.50

25.0
25.0
25.0
25.0
50.5
50.5
64.0

108
108
117
117
127
159
190

10
10
16
16
20
26
32
38
50

34.0
34.0
34.0
34.0
34.0
50.5
50.5
50.5
64.0

88.9
108.0
108.0
108.0
117.0
127.0
146.0
159.0
190.0

22.60
31.30
35.60
48.60

50.5
50.5
50.5
64.0

127
146
159
190

10

25

40
50

* Diaphragm size

For materials see overview below.

Overview of valve bodies for GEM 650

Spigots

Threaded connections
Connection
code
Material
code

62

16

17

18

1A

35

Clamps
36

37

55

59

60

80

82

88 8A 8E

34 34 40 34 40 34 40 34 40 34 40 34 40 40 34 40 40 34 40 34 40 34 40 34 40 40 41 40 41 40 40 40

MG DN
4
8

10

25

40
50

K
V
W

10

15

10

12

15

20

15

20

25

32

40

50

Connections completely machined (not welded) in material code 40

Block material in material code 41
Connections welded on in material code 40

For further diaphragm valves, accessories and other products, please see
our Product Range catalogue and Price List. Contact GEM.
VALVES, MEASUREMENT
AND CONTROL SYSTEMS
GEM Gebr. Mller Apparatebau GmbH & Co. KG Fritz-Mller-Str. 6-8 D-74653 Ingelfingen-Criesbach Tel. +49 (0) 7940/123-0 Telefax +49 (0) 7940/123-224
e-mail: info@gemue.de http://www.gemue.de

Should there be any doubts or misunderstandings, the German

version of this data sheet is the authoritative document!

Subject to alteration 03/2007 88203150

MG*

for pipe DIN 11850

Code 8A

Technical data sheet

Valve body material: forged body (code 40), block material (code 41)