Professional Documents
Culture Documents
BA 695 en
Disc-Type Tool Turret
0.5.480.516
2011-05-02
The manual should be kept in an easily accessible place during the product's lifetime.
The manual should be passed on to the next owner /user of the product.
Make sure that any possible supplement received is duly added to the manual.
Manual Translation
Identification number
Order number
IO
Made in
Garmany
ld.-Nr.
- CNom.
_,_[.
XXX XXX
~- XX-XXX-XX~XX
______________
~~
BA 695 en
Classification number
(series, size)
Identification number
0.5.480.516
088 632
089 768
089 778
089 782
105 232
105 288
105 652
110 762
111 072
115 891
116 896
118 668
-~
--I
I
I
Table of contents
Safety notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.1
1.2
1.3
1.4
Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.2
Maintenance ............................................ 12
BA 695
4.1
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
4.2
Service life . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
4.3
Service intervals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
4.4
Maintenance work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
4.5
4.6
4.7
4.8
4.9
4.10
Replacement parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Table of contents
Appendix
EP-870
Wiring diagram
SK-919
Diagram of functions
SK-920
Diagram of functions
Contact/Order information
''
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4
BA695
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Safety notes
Safety notes
The turret corresponds to the state of the art and the
recognized technical safety rules. Nevertheless hazards and
risks can occur.
1.1
1.2
1.3
Required skills
BA 695
UTE
Safety notes
WARNING
In the event of a fault or a collision, unexpected rotation of the
tool disk is possible.
Injury hazard.
CAUTION
Do not attempt any further switching operations, if the turret is
damaged, as otherwise considerable consequential damage
may be caused.
> Call SAUTER Service.
CAUTION
Functional faults may be caused by an ingress of chips and
contamination.
> Close open tool locations and cooling lubricant bores by
means of suitable closing plugs.
For manual operation, turn the motor shaft with the help of a
hexagonal pin wrench, complete with T-grip.
WARNING
A reversal of the moment of the motor results in the
acceleration of the motor shaft. The hexagonal pin wrench may
thus be unexpectedly accelerated.
Therefore, in order to avoid the ejection of the hexagonal pin
wrench and resulting injuries, firmly grip the hexagonal pin
wrench.
1.4
Disposal
> Comply with all national and regional disposal regulations
and laws.
-II
6
BA 695
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Product description
Designation of parts
2
2.1
Product description
Designation of parts
2
3
10
Locating disk
2
Turret housing
Solenoid
Proximity switch 87
"Check pre-indexation"
Angular encoder
10
BA 695
Turret motor
Product description
Technical data 0.5.480.516
2.2
Technical data
UTE
------
umnunnnumnmmn~<<~<~~-------
8 or 12 or 16
Nm
1,250
1.3
kgm 2
Nm
0.6-3.2 2 )
32
Indexing times 2 )
Theoretical cycle time
(unlock/turn/lock)
at rotating angle a [degrees]
ix 41 +ax0.17+0.1
n
Gear ratio
Motor speed
min- 1
Degree of protection
Turret mass
(without tool disk)
kg
approx. 46
kg
80
kg
32
oc
OF
bar
bar
7
14
bar
25
--
1) The perm. loads refer to processing without load shocks. Whenever processing is subject
to intermittent cuts, shocks or impacts, a significantly reduction in the values needs to be
taken into account.
2)
3)
4)
In order to achieve an extended service life of the cooling lubricant valve, it is advisable to
filter the cooling lubricant by s 1OOflm. Post-connected loads (spindle units with internal
cooling lubricant guide a.o.) may require a higher degree of filter fineness. Note and
comply with the manufacturer's instructions!
BA 695
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Manual mode
Manual mode
In manual mode, the mechanical functions of the disk-type tool
turret will be checked:
following initial assembly to the machine
during troubleshooting
Unlock turret
BA 695
UTE
Manual mode
WARNING
A reversal of the moment of the motor results in the
acceleration of the motor shaft. The hexagonal pin wrench may
thus be unexpectedly accelerated.
Therefore, in order to avoid the ejection of the hexagonal pin
wrench and resulting injuries, firmly grip the hexagonal pin
wrench.
4. Keep the same direction of rotation, continue to rotate .
.:::> The disk-type tool turret unlocks; a reversal of the
moment on the motor shaft can be felt.
I
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10
BA 695
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Manual mode
Lock turret
vvork:
BA 695
11
Maintenance
Overview
Maintenance
Safety notes
----+Page 5
4.1
4.2
Overview
----+ Page 13
-" Page 16
Service life
collision-free operation,
-I
12
BA 695
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Maintenance
TE
4.3
Service intervals
Service intervals
Plan your tasks carofully in order to provide for troublefree operation and
reduce necessary downtimes to a minimum.
IMPORTANT
User
--+
User
--+
Page 14
User
Specialist electrical
engineer 1)
User
--+
Page 23
Page 14
SAUTER Service
1) These are persons who are able to identify risks and to prevent possible hazards
on the basis of their special training and their experience
(IEC 60 201-1).
BA 695
13
Maintenance
Maintenance work
4.4
UTE
Maintenance work
Turret gearbox chamber
The turret gearbox chamber has to be serviced after 4,000 operating hours.
IMPORTANT
Improperly disposed used oil is a danger for our environment.
>-- Pay attention to the legal regulations for the waste disposal
of used oil.
In line with the setup position of the disk-type tool turret, the
following apertures (1) for draining or replenishing oil are
provided:
the oii
>-- Carefully unscrew oil drain plug and drain the oil
(max. 10 cm 3 ) into a suitable container.
14
--
BA 695
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Maintenance
Maintenance work
condition
Action
Cause
Oil black or brown, without
metallic abrasion
Natural consumption
lubricating oil
viscosity
ISO VG 46
BA 695
15
4.5
UTE
Remedy
Cause
Fault
Turret
.-,.
Gearwheels are
defective
SAUTER
Service
Turret is difficult to
operate
Check oil
(Thermo protection
device has responded)
Contactor is defective
Collision during
pivoting
SAUTER
Service
Check angular
encoder, set or replace
if necessary
Proximity switch S7
does not switch
_,. Page 26
User
SAUTER
Service
16
User
_,. Page 29
--- ....
-~~---
----------------------~-
User
_,. Page 14
User
I
User
-+
Page 18,
page2D
User
-BA 695
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~-~~~-~----
~~~~-~---
Fault
Cause
Remedy
Replace cooling
lubricant valve
Cooling lubricant
escapes between tool
disk and turret
Replace cooling
lubricant valve
SAUTER
Service
-----~---~----~~~-----~-~~---
BA 695
17
4.6
UTE
IMPORTANT
Setting tasks require a 24 V DC power supply.
Preparation
f
I
18
BA 695
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1. Use hexagonal pin wrench with T-grip for rotating the motor
shaft.
2. Rotate motor shaft until illuminated diode on the angular
encoder or the indication "Position 1" on the machine are
extinguished.
3. Note the T-grip position.
WARNING
A reversal of the moment of the motor results in the
acceleration of the motor shaft. The hexagonal pin wrench may
thus be unexpectedly accelerated.
Therefore, in order to avoid the ejection of the hexagonal pin
wrench and resulting injuries, firmly grip the hexagonal pin
wrench.
4. Carefully continue to rotate until a moment reversal can be
felt on the motor shaft.
5. Note the T-grip position.
The distance between the two grip positions characterizes the
angle range.
6. Repeat steps 1 to 5 with reverse direction of rotation. The
angle a must be the same for both directions of rotation!
BA 695
19
4.7
5 UTE
IMPORTANT
Setting tasks require a 24 V DC power supply.
2
3
> Note the position of the cable outlet (2) on the angular
encoder (1 ), remove attachment.
> Undo cables (3) on terminal strip (note where they are
connected).
20
BA 695
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BA 695
21
UTE
Page 19
22
BA 695
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[$]
Repairs after fault conditions
Cooling lubricant valve
UTE
4.8
Technical data
Example 1
BA 695
23
TE
Example 2
> Remove valve bushing (3), note any loose internal parts!
> Check 0-ring seal (4).
Replace cooling ubricant valve, if necessary.
> Insert valve bushing (3), with land on the inside, into the
valve carrier (1) such that the openings for cooling lubricant
supply are located one above the other.
24
BA 695
I
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>- Insert valve carrier (1) into the cooling lubricant ring (5).
BA 695
25
4.9
UTE
Proximity switch 57
IMPORTANT
Setting tasks require a 24 V DC power supply.
> Undo clip (3) and withdraw proximity switch (1) from
eccentric bushing (2).
26
BA 695
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........---------------------
<11>
_J_
brown
black
blue
8
11
-0-
24
BA 695
27
E9
UTE
> Adjust proximity switch (1) on eccentric bushing (2) such that
05
its signal begins to drop after a+ 2+ mm immersion depth
of the preindexing bolt.
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28
BA 695
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~
UTE
4.10
MB -12.9
BA 695
~/
39 Nm
29
[*3
Repairs after fault conditions
Aligning the tool disk
30
UTE
BA 695
.,
.,
~
Replacement parts
II
Replacement parts
IMPORTANT
> Please contact SAUTER Services.
> Please follow the ordering instructions.
II
IMPORTANT
Request assembly guideline MR 02.025!
Indexing
___,.Page 32
-+Page 33
-+Page 34
II
II
II
II
II
II
BA 695
31
[9
Replacement parts
Indexing
UTE
Indexing
--- ~.
No.
......
Designation
Qty.
. .................. .
.....
32
ldent No.
058 943
0-ring seal
101 419
BA 695
Replacement parts
Clamping and angular encoder
No.
ldent No.
''''''.c.c=-'''' ,,,-
Qty.
Designation
...........
, ,,,,,,,
...... ..
.....................
'"'''''
''
069 947
063 360
0-ring seal
Angular encoder
3
4
BA 695
105 500
33
Ill
[9
Replacement parts
Gear, drive, pre-indexation
UTE
Gear, drive, pre-indexation
10
\
\
!
I
34
BA 695
II
Replacement parts
Gear, drive, pre-indexation
II
II
II
II
No.
Designation
Qty.
.................
069 916
Sealing ring
058 506
0-ring seal
001 031
0-ring seal
060 254
0-ring seal
0-ring seal
Motor 1l 2l
:
:
065 718
II
!dent No.
! : :
II
004 157
Proximity switch
040 690
Sealing ring
065 754
Compression spring
10
066 293
Solenoid
II
II
II
II
II
BA 695
35
-----------------------3
23
24
25
26
/_~~
82
81
80
79
78
27
77
28
76
29
75
74
30
31
73
72
32
71
33*
70
69
68
34
35
67
66
36
65
37
64
60
58
56
54
52
50
42
41
40
39 38
0.5. 480.5 ..
---------~~-----------,
Control sequence
diagram
c
0
-~
:g
en
denomination
~
~
I I
I (START)
I II
16
Strobe
S1
Bit-Signole
1.- 5.Bit
fu=
12/16 Positionen
2 (START)
12
SK-919 e
Z-Doku-ldNr. 090571
14)x
1\
Ll
X X
3
1L_
i
2
3) Only 16 post'ions.
4) Angular encoder
position
! I
'1\
2) VZ2 Min.:
Account users
specifications of
producer.
(locked)
note
\
control
(locked)
t-
S7
0.5.4... 5..
turret position
-o
I situation
_L___j
I
I
~
24
IS11[
++-rl
0
Table 1
Funktion
Table 2
.---
2
1
0
I
0
0
0
3
Strobe
1
I.Bit
I
2.Bi\
1
3.Bi\
0
4.Bit
0
5.Bit 3)
0
IParity~ck~J 0
4
I
0
0
1
0
0
1
5
I
1
0
1
0
0
0
6
1
0
1
1
0
0
0
7
I
I
1
8 9 10 11 12 13 14 15 16
I
0
0
10
0 1
0 0
1 1
0_...
I 1 I 1
1 0 I 0
0 1 1 0
0 0 0 1
1 1 1 1
0 0 0 0
0 0 1 0
~c.
1
1
0
1
1
0
[0_...1)~0]
I
0
1
1
1
0
1
1 1
1 0
1 0
10
1 0
0 1
0 1
Admissible
delay time
VZ1 {ms
VZ2 (ms
Min.
Max.
2)_
30
60
40
V~3Jrns
I I
IIEdi\ion:
01.06.12
I I I
D-72555 Metzingen
Germany
~~Datum:
17.03.89
lgez.:
Wa
1gepr.:
.--.-
,
Control sequence
diagram
c
~
~
Ui
c
"
01
siluolion
f-----~---
-----
.2-~
05 Driving motor
los
I07
f--~
M1
- - - - --- ..
~~
CCW(;.
OFF
CW 1l
cw 0
ccw 1JG
10
11
Y1
vn
_BI
1--
~
16
~---
------
~
~
19 .6ngulor encoder
1
2Q rositions and locking
~
1
------
S7
- - ---
~---
control
S1
Bit-Signole
1.- 4.Bit
01
-
{
\
f----
...
-~
Strobe
11
J----
--
L_
J---1--1---
13)x
1---
Table 1
+
0
j---
(locked)
'!11_. ~ ~ --XQ
~--""
J
v
/L
m.-11-(
Jil
I\
I
1) Turret C.C.W. -
I
I
---1---c----
1\
~2
21
S11
Z-Doku-ldl,r. 090572
"l~
SK-920 e
nole
_vnj ~
~ltf
--
~
-
13
LI:J
-""I
off
2 (START)
----~-I
_l~
on
I
I
~
09
(locked)
'o
to2
IQ3
.c.:.
1 (START)
1"
denominolion
8/10 Positionen
turret position
I
I
I
I
I
I
--""
Pos. sequer-ce
left handed
2) VZ2 fiin.:
Account users
specifications of
producer.
VL
3) Angular encoder
position
1\
1\
><~s
Table 2
Angular encoder position
Funktion
1 2 3 4
Strobe
I I 1
llllf- 1 0 i 0
2.Bit
0 1 1 0
JBit
0 0 0 I
4.Bit
0 0 0 0
Parity-Check 1 1 0 1
r-1-
0-~
[G
5 6 7 8 9 10
1 1 1 1c-r IT
oT 01 Co
VZ1 (ms
VZ2 (ms
VZ3 (ms
Max
30
2)
60
40
0 1 I 0 0 1
1 1 I 0 0 0
0 0 0 I I 1
0 0 1 I 0 0
.,.._____ G
0 J
~ I).,.._____
--
Min.
Admissible
delay time
Edition:
0106.12 AI
D-72555 Metzmgen
Germany
Datum:
17.03.89
gez.:
Wa
gepr.:
Wiring layout
desig
no\ion
cable~ cable
14x0,34 12x0,75
mm 2
mm2
0
<::
Element/Function
E'--x
Line
12
!brown (+J
blue__l=-l
II
1.Bit I white
I 1
2.Bit !_yellow
2
JBit1 green
3
4.Bit !lilac
I 4
Angular encoder
screenltransparenll 13
ltransp.
12
Proximity-Detector
11- ---!~
control pre-indexing
8
____l_Ce_(:[
S7
Posistor-heatl blue
detector
blue
R1 lCD
Y1
S7
S7 Z1,Z2
S1 M1,R1
Y1
M1
M1,R1
Q)
2V
2W
IU
VI
1\
IV
V2
W2
I-----t-
14
I IU!J~.
U2
PTC-Thermistor
44081 U:> 4V
DIN
I Balluff
DC
SAUTER
10
ellow
167
reen
lf'T=f--T-t--;-;co-+-;;2~V
2W
biClCk z I IIU
IV I
w~l
3
1W
Z2 IMotor
IBES 516-324-E6-c-OI
2
3
8
WI
2U
screening unit
Ul
!brown (+)~-!.
blue (-)
17'1'
Z1 IMotor
Balluff
I I
4
5
Groun
Y1
BRGDO-WCD16-EPP-~-K
I 1514
IW
1
!l
*2U
Supplie
8
8RGB2-Wc8
-EPL
D 12
P- -K
------+1""'~r-;r ;~i-'-'-k I
Type
!brown
I blue
I white
!yellow
green
!lilac
S1
EP-870 e
Z-Doku-ldNr. 090505
screening uni!
b~ck
I Peters
I IRC3/PG 91.206
I Peters
terminal XI
S1
CD
terminal X1
. increasing
Motor M1
Driv-ing Motor with two speeds pos-rtrons sequence
cw
ccw
low speed
high speed
L1
Ll
1URu
2\1\
-.. Ill~
rh~rh
1u black
IV plue
2 Ll
brown
p!ue.
Ul~
Ul
VI
brown
blue
~ L2
~-"'~~"'"--"~-L2l1 2W
LV
LJ~1U~
I red
wr11ct I lilac
""'c"' II
cY</
1.10'tJ1
~
\/1"01?
_J
~otor M1 (6 wtres)
Connection to termrnals
low
black
plue
--
voltage
f'l\
-1,;
increasing
!Technical Data of:
posrtrons sequence
cw
ccw
.
Ooeratmo voltaae:
II l3if
.. __Qr-l
'J.)
Edition
00.03.27 AI
u1 vz
~
'b 117
r\
..........,
! '1
'-.rv">t.
Sl
1~-.)OV
:'XV'>.
WII
o_rown 1 o_..lacK
~? r~.<t_ ld,as:_
I ' l l llln
I IOI.n.n
1 .,.. .....
,.-.~
S7
nr
10-?4V
nr +?0%
~--
W2o~
* !I
Motor M1
. increasing
(3-wires) ""posr\rons sequence
~
cw
ccw
I TemperatureFunction:
II I YIJ'-'
range:
bis +60"C
l)II!J
IVUI\....
IVUI\..
~~Datum: lgez.:
~ 05.03.91
AI
gepr.:
I
I
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I
I
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I
Contact
Order information
~
'"'
e::j)
Service
SAUTER Feinmechnanik GmbH
Postfach 1551
D-72545 Metzingen
Germany
++49(0)7123-926-0
++49(0)7123-926-193
service@sauter-feinmechanik.com
IMPORTANT
Please indicate in your orders:
Client
5. Company
6. Client's name and phone number.
r:::Jr;nrr":lf""'"ll"-,
Femrnf':t;;hc,mik GmbH
D ~ 725.55 M&tli!'JQ&n
in
1yp
Corn
Nr.
XX-XXX-XX-XX