ThemainparameterforDieselmachine

c240

,troke, water cml, straigbt

gate
-fo*
arrangenent, Preset air

ModeI
N0.

ofcYlinder-

Total dischargenent

ratio for

coryress

Rated Power/rotate

four stroke,water
cool, s qe1gryLjff ransmen

4+#1U7

4.90{,100

4-95*105

3.0s

2.54

2.977

2.369

2r.3

21.3tol

18

18.5

34- 5@7)2500

46.3(6D2400

37/2650

speed

.usn800-1900

800t25

thg ainimm consumptlon

rate for fl'aming fuel

<215

<238

<238

<215

fengthxwidthxheight

?10{.555*733

751*565*704

696*541*696

698*561*667

244

260

260

The
The

kg

252

cI ,clwise

direction of
twisting
cooling

water coollng

system

lubrication

Forced lubrication

sYstem

BatterY

il

voltage/caPacitY

Lubrication fuel

il

,ii
,t;\

00

800t25

The

,ii

r80.2/2000-22

700!.25

Weight

it

47.8/2650

700l,25

nm

ii

495BPG

4.86*102

diameter*di stance

The

49OBPG

4Jcz

Coolins water

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@@ @@@@@@@@@@
Fig 5-1 Hydranlic Transmission
Lforward clutch

18. safety valve cover

2.filter

I 9.

3.backward clutch

20. plug

37. single row radial ball bearing

4.single roiv radial ball bearing

2l . spring pin

38. nut forbearing

5.seal ring

22. shift arm

39. single row tapered roll bearing

23. transmission case cover

40.

6.

"o"

ring

inner-hexagoned plug

35. output gear

36. idler shaft

"O"

ring

T.chfarging p'rmp

24. shift arm shaft

8.oil seal

25.

!.impeller

26. half-roundkey

l0.stator

27 .

l1-turbine

28. single row radial ball bearing

45. single row radial ball bearing.

l2-springplate

29. single row radial ball bearing

46. inner-hexagoned plug

l3-inching valve

30.

l4.controlvalve

3 1.

clip ring

48. mountingbolt

l5-pison

32.

"O" ing

49. reverse lamp switch

l6-spring
l7.oil inlet cover

33. idler

41. oil seal

"O" ir,g

42. single row tapered roll bearing

43. output

clip ring for hole

"O"

44. supporting piece

47. transmission case cover

ri-ng

50. oil drain plug

34. oil frlter

40.

oil path (the hYdnulicgg

starts,the oilfeed

filterandlheoffi
inthe valve: lheone
oil to torque-converter'
separator
needed by the hydraulic
o srryPlY

;l'

i."'

1"*:

*::

1:

?_,S.:':3T :T"ff:.', ;;:'H,Jll;

the oil
ic sePqr

!v ovrerE--- -from the conffolling vatvs

neutral gear, the oil way
tt *t,:ll::1-t:":
uutu' optos and transmi.
backward
; fired pressur"
is in the rorward and
.the

r::"fiffi

ffSffiTJ:ITffi#";;;"u*u"ru,

loil crrcurt rfor[ t'us o'

aoilcfucuitfromtheselectortotheforwardseparatororbackwardseparatorwas
r
\Ifhen
--^^rl-ral.'
When a sS
rorkrespectively'
each separator can
othat

separator t:lt:T:t:::t^:r
frictionplate of the other

inchingvalve,

nne;rates the
:ffi:;:l*:_:::::TL'"'*:HffifiH-ilf
i,:*;
:l'J"::lt"Jffi
separator tt-1"1-.^*-.
a

the
large part of the oil of

the neutral

during
;;;'.;:;;'-*on"t"isthesameduringtheneutral
:ffi
tllln:T:fi
:

,e rhe same

ON

rl

the

OFF

Reverse'meso Position'forward

0.5-0.7MPa

Oil radiator

Fig 5-7 HYdraulic Circuit

.45.

Forward clutch

forklift to be repaired
When the hydraulic driven forklift is damaged, it needs to be towed by other cais,
5.8 Drag the

Pay attention tothe

following things:

(1) The semi-axis should be taken down from the front wheel
(2) The shifting rod should be Jet.to neutral position

linking
oil temperature
5.9 The

ofa-i[ou{9fr.the oil pressure and the measurement of

$sl).,,

hole of clutch

Oil temp.meter port

Oil drain plug

Neutal Switch
Oil filter

lnching valve

Fig 5-8 Oil temperature and oil pressure survey

.46.

l.

brake wheel cylinder assembly

,2. spring

cup rng
4. prston
5. wheel cylinder shell
.

piston mandrill
brake shoe return spring
friction plate

sprrng

0. hand brake push rod

l.

spring mechanism

'12. brake shoe

rI3. compression spring seat

4. compressor spring pull rod
5. compressor spring
6. spring
7. deten
8. spring
9. clearance adjuster assembly

(e shoe,

20. pin

he both

21. Soleplate
break shoe return spring
hand brake pull rod
. brake cable assembly
.

vith the

pressed

I on the
rlled on

Fig.9-5 Wheel Brake for 3 and 3.5 Ton Trucks

wheel cylinder piston mandrill

2. hood shield
3. piston
spring
leather cup
wheel cylinder body
assist'brake shoe
8. brake shoe return spring
9. spring
10. handbrake pull rod
11. spring mechanics
12. compressot spring pull rod
l3.compressor spring seat
14. spring
15. return spring
16. detent
17. spring
18. clearance adjuster
19. "E' checkring
20. parking brake cable
21. compressor spring pull rod
22. compressor spring seat
4.
5.
6.
7.

23. hand brake pull rod

24.mainbrake shoe
25. return spring

Fig.9-6 Wheel Brake for I and 1.8 Ton Trucks (Left)

61