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STRENGTHENING MECHANISMS
Stress-Strain Curves
Typical Stress-Strain Curve of Non-Ferrous Alloys (Al, Cu, etc..)
Yield point (y) : Point at which dislocations start moving (plastic deformation)
Plastic deformation is accomplished by means of a process called SLIP. (motion of dislocation)
Dislocations
Linear crystalline defects around which there is atomic misalignment
Edge Dislocation
Screw Dislocation
Mixed Dislocation
Compressive strains above the line (where the atoms are squeezed together)
Tensile strains below the line (where the atoms are pulled apart)
Dislocation Motion
Shear stress () is needed for dislocation motion
Dislocations move in a preferred plane (the most dense atomic packing)
and directions (the highest linear density)
Upon application of shear stresses extra half plane moves from left to right by successive and repeated breaking of bonds.
Slip Systems
The process by which plastic deformation is produced by dislocation motion
is termed SLIP.
Slip plane is that having the most dense atomic packing, that is, has the
greatest planar density
Slip direction corresponds to the direction, in this plane, that is most closely
packed with atoms, that is, has the highest linear density.
Slip System: the combination of slip plane and slip direction
Slip is favored on close-packed planes since a lower shear stress for atomic
displacement is required. Moreover, slip occurs in close packed directions since
less energy is required to move atoms in these directions
Crystal Structure
Slip Systems
1)
2)
3)
4)
R = Cos Cos
Schmids Law
One slip system which is oriented most favorably, has the largest resolved shear stress
SLIP LINES
Twinning
Plastic deformation mechanism (commonly seen in HCP metals)
A part of the atomic lattice is deformed so that it forms a mirror image of the
undeformed lattice next to it.
Twinning occurs on twin planes and in a specific direction; twin direction
Twinning
Twinning involves a small fraction of the total volume of the metal crystal, so
that amount of deformation is small
Lattice orientation changes that are caused by twinning may place new
slip systems into favorable orientation with respect to the shear stress
and thus enable additional slip to occur
Twinning is most important for the HCP structure because of its small
number of slip systems
Deformation Processes:
- Forging
- Rolling
force
die
Ao blank
Ad
- Drawing
die
Ao
die
force
Ad
- Extrusion
tensile
force
3) Precipitation Hardening
Dislocations interact with precipitates
Hard precipitates are difficult to shear.
Ex: Ceramics in metals (SiC in Iron or Aluminum).
CuAl2 precipitates
1.5mm
in Cu-Al alloy
1
y ~
S
1) Recovery
Some fraction of the energy expended in deformation is stored in the metals
as strain energy. During recovery, some of this energy is relieved by dislocation
motion which is the result of enhanced atomic diffusion at elevated temperature.
There will be reduction in the number of dislocations and new dislocation
configurations with low strain energies are produced.
2) Recrystallization
Recrystallization is the formation of new strain-free and equiaxed grains with
low dislocation densities and they have characteristic of the precold-worked
condition.
The driving force for the formation of new grains is the difference in the internal
energy of strained and unstrained one. Recrystallization of cold-worked material
is used to refine the grain structure.
33% cold
worked
brass
New crystals
nucleate after
3 sec. at 580oC.
BRASS ALLOY
Start of recrystallization
Complete recrystallization
X = 1 - exp(-Bt n )
X: fraction recrystallized
Recrystallization Temperature of
Some Pure Metals and Alloys
3) Grain Growth
Following up recrystallization, strain free grains continue to grow at elevated
temperature.
At longer times, larger grains consume smaller ones. Why?
- Grain boundary area (and therefore energy) is reduced.
Grain growth
grain diam.
at time t.
dn dno Kt
elapsed time
Exponent(n) typ. ~ 2
Summary
Dislocations are observed primarily in metals and alloys.
The process of dislocation motion is called slip. Slip occurs on planes
having highest planar density (slip plane) and in the direction which has
highest linear density (slip direction)
Strength is increased by making dislocation motion difficult.
Particular ways to increase strength are to: