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LINEAR
LINEAR SOLUTIONS
SOLUTIONS MADE
MADE EASY
EASY
What is a
The SmartActuator is a controller, drive and motor integrated into one compact, durable, lightweight
actuator. Designed for simple extend and retract operation, the ICR Basic can easily be installed and setup
by anyone familiar with pneumatic or hydraulic cylinders. For flexibility, the Plus offers indexer programming
and network communication capabilities for a wide variety of demanding applications.
Tolomatic has over 50 years of experience manufacturing rodless and rod-style electric and pneumatic
actuators. The SmartActuator puts this experience and the intelligence of powerful digital drive technology
into one actuator. The result: reliable, affordable power that is remarkably easy-to-use.
Basic & Plus Capabilities
100% duty cycle for continuous operation
24 Vdc opto-isolated inputs, NPN or PNP
IP65 option - For protection against water and dust ingress
LMI
RP
ICR Basic
ICR Plus
Plus Capabilities
Indexer programming
2 outputs, opto-isolated
8 inputs
Independent extend/retract
speed control
Infinite positioning
Network communication
CANopen DeviceNet
RS-232 to CANopen
Force control/limiting
sinking/sourcing
Stand-alone operation
ICR_ 2 1-800-328-2174
www.tolomatic.com
Choose the
Series
vs PNEUMATIC /
HYDRAULIC CYLINDERS
vs INTEGRATED
STEPPER ACTUATOR
vs TRADITIONAL
ELECTRIC SYSTEMS
Expanded speed/torque
capability
SPEED vs THRUST
Quiet operation
51
SPEED (mm/sec)
102
152
203
254
ICR PEAK
400
1779
1334
THRUST (lbf)
300
SPEED CONTROL
SOLENOID
ICR CONTINUOUS
200
890
100
445
THRUST (N)
CABINET
DRIVE
Integrated Stepper
0
VALVE
SPEED (in/sec)
10
MOTOR
CABLES
LUBRICATOR
COUPLER
MOTOR MOUNT
MUFFLER
CYLINDER
ACTUATOR
CONTENTS
What is the SmartActuator?.............2
Switches......................................24
ICR Dimensions............................17
Ordering.......................................27
Selection Guidelines......................23
1-800-328-2174
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ICR_ 3
Series
ICR Basic
Force control/limiting
Parts Transfer
Alignment of Work
ICR_ 4 1-800-328-2174
www.tolomatic.com
Series
ICR Basic
ICR Basic
Modes of Operation
Extend/Retract Commands
PLC
LOGIC DEVICE
ICR Basic
Digital I/O
SWITCHES/SENSORS
6) Adjust force
Easy Operation
Enable input: Enables or disables the actuator.
Extend/retract input: Extends/retracts the
actuator's rod as long as signal is sent or until
end of stroke is reached.
E-Stop input: Emergency stop, disables
actuator.
Fault output: Sends signal to logic device for
a fault condition.
In-position output: Sends signal to logic
device indicating actuator is in position and
motion is complete.
1-800-328-2174
www.tolomatic.com
ICR_ 5
ICR SmartActuator
ICR Basic
INTEGRATED CONTROL ROD-STYLE ACTUATOR
Endurance Technology features are designed for maximum
durability to provide extended service life. This endurance
technology symbol indicates our durability design features.
MOTOR ORIENTATION
THRUST TUBE
Hardened nickel plated steel rod
ground and polished for greater
durability than stainless steel
Excellent corrosion resistance
from many chemicals and resists
incidental contact damage
INTERNAL BUMPER
Bumper protects the screw
and nut assembly from
damage at the end of stroke
ANTI-ROTATE BEARING
BEARING
ROD WIPER
Prevents contaminants
from entering the
housing for extended
life of the actuator
ICR_ 6 1-800-328-2174
www.tolomatic.com
ICR SmartActuator
.. . MAXIMUM DURABILITY
ICR BASIC - EXCLUSIVE FEATURE
LIGHTWEIGHT
ALUMINUM DESIGN
DIGITAL DRIVE
DIGITAL ENCODER
For closed loop control
CONNECTORS
Standard
Optional IP65
ALUMINUM
MOTOR
ENCLOSURE
SERVO MOTOR
100% duty cycle for
demanding applications
Internal thermal protection
HIGHTHRUST BEARING
ICR BASIC - EXCLUSIVE FEATURE
INTERFACE CONTROLS
Speed and
force controls
Simple interface that mimics
pneumatic valve control
Independent extend and retract
speed controls
Force controls for push and hold
or continuous force applications
FLEXIBLE MOUNTING
Front face and bottom
mounting holes are standard
Options: front flange, plates,
tube clamps, trunnions, rear
clevis (RP models only)
1-800-328-2174
OPTIONS
MOUNTING
Tube Clamps
External Threads
Clevis
Front Flange
Trunnion
Clevis
ROD END
IP65
CABLES
SWITCHES
For protection
against water and
dust ingress
Eye
Alignment Coupler
BRAKE
www.tolomatic.com
ICR_ 7
Series
ICR Plus
Stand-alone operation
Infinite positioning
Network communication
CANopen DeviceNet
RS-232 to CANopen
2 outputs, opto-isolated
sinking/sourcing
24 Vdc opto-isolated I/O that is
NPN or PNP
IP65 option - For protection
against water and dust ingress
8 inputs
Liquid Injector
Slitting
Positioning
Test fixtures
Applying
Inspection
Cutting
ICR_ 8 1-800-328-2174
www.tolomatic.com
Series
ICR Plus
HMI
(choose one)
SWITCHES/SENSORS
PLC
Digital I/O
Daisy Chain
up to 127
ICR Plus
Actuators
RS-232,
CANopen,
DeviceNet
COMPUTER
MOTION CONTOLLER
Pulse/Dir &
Analog Input
Pulse/Dir &
Analog Input
OR Digital I/O
PLC
Indexer Programming
Oscilloscope
Control Panel
Flexible Operation
Stand-alone mode: PLCs or switches/sensors can send commands to the actuator via digital
I/O to invoke indexer program for motion or other logic events.
Communication mode: PLC or PC sends position commands or register changes over RS-232,
CANopen or DeviceNet. CANopen (127) and DeviceNet (63) can control multiple actuators simultaneously.
The RS-232 port can be used as a gateway to the CANopen bus as well. A Microsoft COM object library
is provided to easily utilize the power of CANopen through Windows development in VB, C++, .NET,
LabView and other programming languages.
Stepper mode: PLC or motion controller sends pulse/direction commands to actuator initiating
motion.
Analog position mode: PLC or motion controller sends 0-10 VDC analog signal to actuator
which equates into an actual position (contact factory for Analog Torque Mode).
1-800-328-2174
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ICR_ 9
Series
ICR Plus
Basic & ICR Plus
ICR
COMMUNICATION PORTS
MOTOR ORIENTATION
THRUST TUBE
Hardened nickel plated steel rod
ground and polished for greater
durability than stainless steel
Excellent corrosion resistance
from many chemicals and resists
incidental contact damage
INTERNAL BUMPER
Bumper protects the screw
and nut assembly from
damage at the end of stroke
ANTI-ROTATE BEARING
BEARING
ROD WIPER
Prevents contaminants
from entering the
housing for extended
life of the actuator
ICR_ 10 1-800-328-2174
www.tolomatic.com
Series
.. . MAXIMUM DURABILITY
DIGITAL DRIVE
DIGITAL ENCODER
CONNECTORS
Standard
Optional IP65
ALUMINUM
MOTOR
ENCLOSURE
Fins provide thermal
heat dissipation for
higher performance
SERVO MOTOR
100% duty cycle for
demanding applications
Internal thermal protection
HIGHTHRUST BEARING
Oversized bearing supports the leadscrew and motor
Large shaft and bearings for longer life and tolerance
of radial and axial loads
LIGHTWEIGHT
ALUMINUM DESIGN
Clear anodized extrusion
design is optimized for
rigidity and strength
External switch channels and
mounting channels along full
length on both sides allow
easy placement of position
indicating switches and tube
clamps/mounting plates
FLEXIBLE MOUNTING
Front face and bottom
mounting holes are standard
Options: front flange, plates,
tube clamps, trunnions, rear
clevis (RP models only)
1-800-328-2174
OPTIONS
MOUNTING
Tube Clamps
External Threads
Clevis
Front Flange
Trunnion
Clevis
ROD END
BRAKE
CABLES
SWITCHES
Eye
IP65
Alignment Coupler
For protection
COMM. PORTS
against water and
For DeviceNet &
dust ingress
CANopen, see above
www.tolomatic.com
ICR_ 11
Series
ICM Plus
ICR_ 12 1-800-328-2174
www.tolomatic.com
Series
SIZING SOFTWARE
AVAILABLE AT WWW.
TOLOMATIC.COM
ACTUATOR
SIZING
MECHANICAL SPECIFICATIONS
IP rating option
Max Anti-Rotate
Tolerance degrees
RoHS
COMPLIANT
RoHS
COMPLIANT
65
65
0.25 to 1.25
1-800-328-2174
890
1,334
10,000
1,779 25,400
MAXIMUM THRUST
100,000
THRUST (N)
BN02
2,540
254
445
MAXIMUM THRUST
1,000,000 0
1,000
25.4
100
2.54
10
Peak
BN05
100
200
300
400
2,669
3,559
THRUST (lbf)
.254
RP 2:1 RATIO
THRUST (N)
1,334
MAXIMUM THRUST
100,000
10,000
BN02
1,000
25,400
2,540
254
890
MAXIMUM THRUST
1,000,000 0
Continuous
Maximum Thrust
BN02
BN05
Unit
Screw Type
Ball
Ball
Screw Pitch tpi
2
5
in
0.75
0.63
Screw Diameter
mm
19.1
15.9
in/rev
0.500
0.200
Screw Lead
mm/rev
12.70
5.08
21,000
6,250
Screw lbf
Static Load N
93,413
27,801
3,400
825
Screw lbf
Dynamic Load N
15,124
3,670
7.5
12.5
Back Drive lbf
Force* N
33.4
55.6
in/ft
0.003
0.003
Accuracy
mm/m
0.02
0.02
in
0.015
0.015
Backlash
mm
0.38
0.38
lbf
150
400
LMI 1:1
N
667
1779
lbf
142.5
360
RP 1:1
N
633.9
1601
lbf
285
720
RP 2:1
N
1267.7
3202.7
lbf
80
215
LMI 1:1
N
356
956
lbf
76
193.5
RP 1:1
N
338
860.7
lbf
152
387
RP 2:1
N
676
1721.5
in
24
24
Max Stroke
mm
609.6
609.6
9.31
7.77
Base Weight lb
LMI kg
4.22
3.52
11.79
10.25
Base Weight lb
RP, 1:1 kg
5.35
4.65
11.99
10.45
Base Weight lb
RP, 2:1 kg
5.44
4.74
lb/in
0.345
0.313
Weight/unit
of stroke kg/mm
0.0062
0.0056
deg F
50
50
Min temp
deg C
10
10
deg F
122
122
Max temp
deg C
50
50
NOTE: Performance de-rating will be necessary at ambient
temperatures greater than 25 deg. C (77 deg F)
40
40
IP rating std
25.4
100
2.54
10
.254
200
400
600
THRUST (lbf)
BN05
800
NOTE: The L10 expected life of a ball screw linear actuator is expressed
as the linear travel distance that 90% of properly maintained ball
screws manufactured are expected to meet or exceed. This is not a
guarantee and this graph should be used for estimation purposes only.
The underlying formula that defines this value is:
Travel life in millions of inches, where:
C 3
L10 = F
C = Dynamic load rating (lbf)
F = Cubic mean applied load (lbf)
All curves represent properly lubricated and maintained actuators.
( )
www.tolomatic.com
ICR_ 13
Series
SIZING SOFTWARE
AVAILABLE AT WWW.
TOLOMATIC.COM
ACTUATOR
SIZING
SPEED vs THRUST
BN05
LMI 1:1
800
51
RP 1:1
SPEED (mm/sec)
102
152
203
254
800
51
SPEED (mm/sec)
102
152
203
254
800
RP 2:1
SPEED (mm/sec)
51
102
3,559
PEAK
600
THRUST (lbf)
PEAK
400
400
CONTINUOUS
200
400 CONTINUOUS
PEAK
CONTINUOUS
200
2,669
48V 1,779
200
48V
890
48V
48V
48V
48V
24V
6
SPEED (in/sec)
10
THRUST (N)
600
600
24V
0
SPEED (in/sec)
10
24V
0
SPEED (in/sec)
BN02
LMI 1:1
0
127
254
381
508
635
300
127
SPEED (mm/sec)
254
381
508
635
THRUST (lbf)
PEAK
100
PEAK
127
254
2,669
1,779
CONTINUOUS
PEAK
890
100
100
CONTINUOUS
200
200
200
300
RP 2:1
SPEED (mm/sec)
THRUST (N)
300
RP 1:1
SPEED (mm/sec)
CONTINUOUS
48V
24V
0
LEGEND
24V
48V
CONTINUOUS
10
15
SPEED (in/sec)
PEAK
ICR_ 14 1-800-328-2174
20
48V
48V
48V
48V
25
24V
0
10
15
SPEED (in/sec)
20
25
48V
24V
0
10
SPEED (in/sec)
www.tolomatic.com
Series
SIZING SOFTWARE
AVAILABLE AT WWW.
TOLOMATIC.COM
ACTUATOR
SIZING
TRMS =
VRMS =
STROKE (mm)
27
BRAKE CONSIDERATIONS
381
508
635
686
BN02
610
18
15
12
533
21
457
381
305
BN05
229
152
76
Where:
TRMS = RMS Thrust
VRMS = RMS Velocity
Ti = Thrust during interval i
Vi = Velocity during interval i
t i = Time interval i
254
24
sum (T i 2 x t i )
sum (t i )
sum (V i 2 x t i )
sum (t i )
127
MAXIMUM STROKE
10
15
STROKE (in)
0
25
20
25
LOAD (N)
445
667
890
1112
635
15
381
10
254
127
BN02
0
1-800-328-2174
50
100
VELOCITY (mm/sec)
A brake can be used with the actuator to keep it from backdriving, typically in vertical applications. A brake may be used for
safety reasons or for energy savings allowing the actuator to
hold position when unpowered. Add SAB to the ordering
code for the optional Spring-Applied/Electronically-Released
Brake. (not available for service part ordering)
508
20
VELOCITY (in/sec)
BN02 screw - 7.5 lbf (33.4 N); BN05 screw - 12.5 lbf (55.6 N)
BN05
150
LOAD (lb)
200
250
www.tolomatic.com
ICR_ 15
Series
The ICR Basic and Plus actuators are intended to run off an isolated DC power source. The power supply that is required will
depend on the application. A 48V supply will allow the actuator to operate at maximum speed. A 24V supply will result in approximately half the rated velocity. Input current will depend on the actuator power needed in the application. If operating more
than one actuator on the same power supply add the required power supply rating for each actuator. Call Tolomatic for help in
determining power supply requirements for your application.
BN02 - 1:1 RATIO (Required Power - Watts)
THRUST (lbf)
THRUST (lbf)
51
66
89
25
64
91
78
94
20
40
60
80
26
47
70
95
51
51
36
66
98
102
76
48
86
152
102
61
203
127
10
77
254
152
12
94
305
178
14
356
203
16
406
229
18
457
241
20
508
22
559
24
610
9.5
89
THRUST (lbf)
THRUST (lbf)
40
80
0.5
53
70
93
13
28
49
73
25
1.0
67
95
25
38
69
51
1.5
82
38
50
91
76
2.0
99
51
64
102
2.5
64
81
127
3.0
76
99
152
3.5
89
178
4.0
102
203
4.5
114
229
4.75
121
10
254
11
279
12
249
305
SPEED
(mm/sec)
SPEED
(in/sec)
SPEED
(mm/sec)
SPEED
(in/sec)
THRUST (N)
SPEED
(mm/sec)
SPEED
(in/sec)
50
SPEED
(mm/sec)
SPEED
(in/sec)
ICR_ 16 1-800-328-2174
www.tolomatic.com
Series
ACTUATOR DIMENSIONS - LMI
ICR Plus
2.36 [60.0]
1.60
[40.7]
BOTTOM
VIEW
M5-0.8
0.79 [20.0]
0.984
[25.00]
M5 x 0.8 6H
0.25 [6.3] (4)
BN02
0.88
[22.2]
M8-1.25
0.75 [19.0]
2.00
[50.8]
56.0
[2.20]
1.06
[26.9]
3D CAD AVAILABLE AT
WWW.TOLOMATIC.COM
1.10
[28.0]
ICR Basic
0.64
[16.3]
6.32
[160.5]
+
STROKE
BN05
BN02
3.62
[92.1]
+
STROKE
0.59
[15.0]
0.77
[19.5]
14.33
[364.0]
+
STROKE
CAN Open
Option
BN05
11.63
[295.4]
+
STROKE
7.31
[185.8]
6.31
[160.3]
1.75
[44.5]
0.28
[7.1]
3.14 [79.8]
2.09
[53.1]
0.50
[12.7]
3.94
[100.0]
0.51
[12.9]
1.56
[39.5]
1-800-328-2174
www.tolomatic.com
ICR_ 17
Series
ACTUATOR DIMENSIONS -RP
ICR Plus
M5 x 0.8 - 6H
0.79 [20.1]
3.94 [100.0]
1.60
[40.7]
2.00
[50.8]
M5 x 0.8 - 6H
0.25 [6.4]
3.14
[79.8]
0.88
[22.2]
1.10
[28.0]
3D CAD AVAILABLE AT
WWW.TOLOMATIC.COM
M8 x 1.25 - 6H
0.75 [19.1]
0.26 [6.6]
BN02
BN02
9.71
6.24
[246.7] [158.4]
+
+
STROKE STROKE
9.09
[230.9]
BN05
BN05
7.01
3.57
[178.1] [90.7]
+
+
STROKE STROKE
0.59 [15.0]
2.31
[58.7]
CAN Open
Option
0.984
[25.00]
6.57
6.32
[166.8] [160.5]
ICR Basic
1.75
[44.5]
ICR_ 18 1-800-328-2174
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Series
ICR Basic
ACTUATOR OPTION DIMENSIONS - LMI
BRAKE
IP65
3D CAD AVAILABLE AT
WWW.TOLOMATIC.COM
TRUNNION
1.00
[25.4]
BN02
7.51
[190.8]
+
STROKE
1.00
[25.4]
BN02
BN02
16.40
[416.5]
+
STROKE
14.60
[370.8]
+
STROKE
BNO5
BNO5
4.81
[122.2]
+
STROKE
11.90
[302.3]
+
STROKE
13.70
[348.0]
+
STROKE
0.53
[13.5]
2.07
[52.6]
4.00
[101.6]
3.39
[86.0]
MOUNTING
PLATE M P
0.45
[11.5]
1.22
[31.1]
4.00 3.39
[101.6] [86.0]
2.63
[66.7]
1.00
[25.4]
BNO5
1.22
[31.1]
1.03
[26.2]
1.03
[26.2]
MOUNTING
PLATE H M 2
1.00
[25.4]
TUBE CLAMP T C
TRUNNION
MOUNT T R N
.563
[14.29]
4.05
[102.8]
0.45
[11.5]
.4717 11.981
0.4728 12.009
3.15 [80.0]
2.520 [64.00]
1.603
[40.72]
0.875
[22.23]
0.93
[23.5]
.28 [7.2]
THRU (4)
0.39
[10.0]
1.260 1.85
[32.00] [47.0]
0.49 [12.4]
1.57
[40.0]
0.30 [7.5]
1.34 [34.0] THRU
1-800-328-2174
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ICR_ 19
Series
ICR
ACTUATOR OPTION DIMENSIONS - RP
BRAKE
2.07
[52.6]
3D CAD AVAILABLE AT
WWW.TOLOMATIC.COM
1.00
[25.4]
1.00
[25.4]
4.00 3.50
[101.6] [88.9]
10.93
[277.7]
.22
[5.6]
MOUNTING
PLATE H M 2
0.53
[13.5]
IP65
MOUNTING
PLATE M P
1.22
[31.1]
3.50
4.00 [88.9]
[101.6]
1.00
[25.4]
TUBE
CLAMP T C
.22
[5.6]
TRUNNION
1.03
[26.2]
CLEVIS
1.10 [28.0]
BN02
7.09
[180.1]
+
STROKE
BN02
10.82
[274.8]
+
STROKE
BN05
4.39
[111.5]
+
STROKE
BN05
8.08
[205.2]
+
STROKE
4.85 [123.2]
11.99
.472
.471 11.96
1.06
[27.0]
1.240
[31.50]
3.14
[79.9]
0.47
[11.9]
0.69
[17.5]
TRUNNION
MOUNT T R N
ICR_ 20 1-800-328-2174
1.98
[50.3]
1.10
[28.0]
.500 12.70
.498 12.65
www.tolomatic.com
Series
ICR Basic
ACTUATOR ROD END OPTION DIMENSIONS
3D CAD AVAILABLE AT
WWW.TOLOMATIC.COM
.315
[8.00]
0.904
[22.95]
0.354 [9.00]
0.157 [4.00]
JAM NUT
0.75 [24.0]
1.14
[29.0]
M8 x 1.25
0.787
[20.0]
MET OPTION
2.79 [70.8]
2 SPHERICAL MOTION,
0.0625 [1.6] RADIAL FLOAT
1.25 [31.7]
0.50 0.50
[12.7] [12.7]
M8 x 1.25
0.10
[2.5]
M8 x 1.25
0.51
[13.0]
0.10
1.26 [2.5]
[32.0]
0.79 SQ.
[20.0]
0.63 [16.0]
1-800-328-2174
0.48
[12.2]
M8 - 1.25 - 6H
www.tolomatic.com
ICR_ 21
Series
APPLICATION DATA WORKSHEET
ORIENTATION
Horizontal
Vertical
ACTUATOR
Incline
a __________
SIZING
FREE - Electric
product selection
tool at
www.tolomatic.com
MOVE PROFILE
EXTEND
Move Distance ________________
inch
millimeters
Move Time __________________sec
Max. Speed __________________
in/sec
mm/sec
Dwell Time After Move __________sec
(U.S. Standard)
EXTEND
RETRACT
LOAD _______ LOAD _______
lb.
kg.
lb.
kg.
(U.S. Standard)
RETRACT
(Metric)
(Metric)
(U.S. Standard)
(Metric)
PRECISION
Repeatability __________________
inch
millimeters
OPERATING ENVIRONMENT
Time or Distance (
CONTACT
INFORMATION
FAX 1-763-478-8080
ICR_ 22 1-800-328-2174
EMAIL help@tolomatic.com
www.tolomatic.com
Series
Selection Guidelines
Using the application stroke length and maximum velocity (or time to complete the linear motion), establish
the motion profile. For a ICR Basic the factory set acceleration and deceleration is BN05: 22.2 in/sec2 (564 mm/ sec2),
BN02: 55.6 in/ sec2 (1411 mm/ sec2). Determine if this acceleration and deceleration allows for desired cycle time. Contact the factory if the acceleration or deceleration needs to be
adjusted for an ICR Basic or select the ICR Plus in step 8 for
adjustable acceleration and deceleration.
27
254
381
508
635
686
BN02
24
610
18
15
12
533
MAXIMUM STROKE
21
457
229
152
76
10
15
STROKE (in)
20
BRAKE CONSIDERATIONS
In vertical applications an unpowered ICR will require a spring applied-electronically released brake
to maintain position if the load on the actuator exceeds:
BN02: 7.5 lbf (33.4 N) BN05: 12.5 lbf (55.6 N) Refer to page
icr_15 for more details.
TEMPERATURE
381
305
BN05
0
25
Examine mounting options dimensional drawings beginning on page icr_19. Choose either inline or reverse
parallel motor mounting. Choose to rigidly mount with tapped
holes, tube clamps, mounting plates, front flange and alignment coupler. Choose a pivoting mount with trunnion, clevis
or eye mount.
NOTE: Temperature at the base of the motor can approach
140F (60C)
Calculate the Continuous or RMS thrust and speed required and compare to graphs on page icr_14.
Select the screw choice that achieves the necessary thrust
and speed for continuous operation. See complete instructions on page icr_15 to help calculate continuous force.
TRMS =
sum (T i 2 x t i )
sum (t i )
VRMS =
sum (V i 2 x t i )
sum (t i )
10
SELECT OPTIONS
Select options of IP65, cables, and switches.
1-800-328-2174
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ICR_ 23
Series
SWITCHES
SPECIFICATIONS
REED
NY
NK
8100-9084
8100-9085
5m
QD*
SPST
Normally
Closed
Yellow
81009082
81009084
81009084
3.0 V
max.
Shock /
Vibration
100mA
Temp.
Range
**10.0
5 - 240
AC/DC
81009082
81009082
81009082
Leakage
Current
81009082
81009082
Voltage
Drop
QD*
Red
Current
Consumption
8100-9083
Switching
Current
(mA max.)
RK
SPST
Normally
Open
**Power
Rating
(Watts)
Lead
5m
Operating
Voltage
Part
Number
8100-9082
Switching
Logic
Order
Code
RY
Signal
LED
RoHS
COMPLIANT
Power
LED
ICR products offer a wide range of sensing choices. There are 12 switch choices:
reed, solid state PNP (sourcing) or solid state NPN (sinking); in normally open or
normally closed; with flying leads or quick-disconnect.
Commonly used for end-of-stroke positioning, these switches allow drop-in installation
anywhere along the entire actuator length. The one-piece design includes the retained
fastening hardware and is designed for the slot on either the left or right side of the
actuator. The magnet is a standard feature and is internally located in the anti-rotate
bearing. See the dimensional drawings on page icr_25 for details of switch locations.
Switches can be installed in the field at any time.
Switches are used to send digital signals to PLC (programmable logic controller), TTL, CMOS
circuit or other controller device. Switches contain reverse polarity protection. Solid state QD
cables are shielded; shield should be terminated at flying lead end.
All switches are CE rated and are RoHS compliant. Switches feature bright red or yellow LED
signal indicators; solid state switches also have green LED power indicators.
5 - 110
AC/DC
81009084
TY
TK
SOLID
STATE
8100-9088
8100-9089
5m
QD*
KY
8100-9090
5m
KK
8100-9091
QD*
PY
PK
HY
HK
8100-9092
8100-9093
8100-9094
8100-9095
*QD = Quick-disconnect
5m
QD*
5m
QD*
PNP
(Sourcing)
Normally
Open
Green
81009084
81009084
Yellow
81009084
14
to
158F
81009088
81009088
81009088
81009088
81009088
NPN
(Sinking)
Normally
Open
Green
PNP
(Sourcing)
Normally
Closed
Green
NPN
(Sinking)
Normally
Closed
Green
81009088
81009090
Red
81009090
81009090
81009090
81009090
81009090
81009092
81009092
Yellow
10 - 30
VDC
**3.0
100mA
20 mA
@
24V
2.0 V
max.
0.05
mA
max.
[-10
to
70C]
50 G /
9G
81009092
81009092
81009092
81009092
81009094
81009094
Red
81009094
81009094
81009094
81009094
**WARNING: Do not exceed power rating (Watt = Voltage x Amperage). Permanent damage to sensor will occur.
Rotate
switch
ic
mat
Tolo
ICR_ 24 1-800-328-2174
Secure
switch
Tolom
atic
Insert
switch
Tolom
atic
www.tolomatic.com
connect
Series
SWITCHES
WIRING DIAGRAMS
NORMALLY
OPEN
BRN
BLU
LOAD
+
-
or
NORMALLY
OPEN
BRN
LOAD
BLU
BRN
BLU
LOAD
+
-
or
NORMALLY
CLOSED
BRN
LOAD
BLU
BLUE (-)
BLK
BLU
SIGNAL
LOAD
BLK
+
LOAD
SIGNAL
BLU
BRN
BRN
NORMALLY
CLOSED PNP
(SOURCING)
BLK
BLU
NORMALLY
CLOSED NPN
(SINKING)
SIGNAL
LOAD
BLK
BLU
+
LOAD
SIGNAL
MOUNTING DIMENSIONS
BROWN (+)
BLUE (-)
MOUNTING DIMENSIONS
MOUNTING DIMENSIONS
ICR20
40, 50, 63
SWITCHES SIT BELOW
SWITCHES SIT BELOW
TUBE EXTRUSION PROFILE
TUBE
16,
25, 32 EXTRUSION PROFILE
_ Y - direct connect
DETECTION POINT
SOLID STATE
.31 [8]
197 [5000]
.51 [13]
197 [5000]
X
U
_ K - QD (Quick-disconnect) switch
ick-disconnect) switch
M8x1
1.18 [30]
13.35 [339]
30]
U
V
1.10 [27.9]
W
M8x1
8100-9080 - QD Cable
M8x1
1.26 [32.1]
13.35 [339]
.95 [24.1]
.35
[9]
.28 [7]
D Cable
32.1]
NORMALLY
OPEN NPN
(SINKING)
SWITCH DIMENSIONS
DETECTION POINT
REED
SWITCH DIMENSIONS
51 [13]
BRN
+
-
BRN
NORMALLY
OPEN PNP
(SOURCING)
+
-
197 [5000]
5 [24.1]
7]
197 [5000]
1-800-328-2174
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ICR_ 25
Series
Part
Number
Lead
RY
8100-9082
5m (197 in)
RK
8100-9083*
Quick-disconnect
NY
8100-9084
5m (197 in)
NK
8100-9085*
Quick-disconnect
TY
8100-9088
5m (197 in)
TK
8100-9089*
Quick-disconnect
KY
8100-9090
5m (197 in)
KK
8100-9091*
Quick-disconnect
PY
8100-9092
5m (197 in)
PK
8100-9093*
Quick-disconnect
HY
8100-9094
5m (197 in)
HK
8100-9095*
Quick-disconnect
Normally
Sensor Type
Open
Reed
Closed
Reed
Open
Open
Closed
Closed
OPTIONS
Description
CABLES: ICR Basic or ICR Plus
Signal Cable: IP40
Signal Cable: IP65
Power Cable: IP40
Power Cable: IP65
CABLES: ICR Plus
1M DeviceNet / CANopen cable
3M DeviceNet / CANopen cable
Adapter cable for USB to CANopen converter
ICR_ 26 1-800-328-2174
Part
Number
Cable
Length
3604-1640
3604-1648
3604-1641
3604-1649
5m
5m
5m
5m
3604-1659
3604-1660
3604-1626
1m
5m
5m
Part
Description
Number
MISCELLANEOUS: ICR Basic or ICR Plus
Shunt Regulator
2180-1163
MISCELLANEOUS: ICR Plus
2180-9100
Starter Kit (for use with CANopen, USB computer
www.tolomatic.com
Series
ORDERING
M O D E L S E L E C T I O N (MUST BE IN THIS ORDER)
CABLES
MOUNTING OPTIONS
VISIT www.tolomatic.com/icr
FOR COMPLETE, UP-TO-DATE INFORMATION
NPN Open
PNP Closed
NPN Closed
LEAD LENGTH
MOTOR/DRIVE ORIENTATION
PNP Open
RY
RK
NY
NK
TY
TK
KY
KK
PY
PK
HY
HK
QUANTITY
Closed
no
QD
no
QD
no
QD
no
QD
no
QD
no
QD
Open
CODE
MOTOR/DRIVE CONFIGURATION
QUICKDISCONNECT
SM_ _ _ _ _ ._ _ _ Stroke, enter desired stroke
length in millimeters
BRAKE OPTION
SAB Spring-Applied/ElectronicallyReleased Brake
SWITCHES
NORMALLY
STROKE LENGTH
LOGIC
NUT/SCREW
BN02 Ball Nut, 2 turns per inch
BN05 Ball Nut, 5 turns per inch
COMMUNICATION OPTION
SPST
REED
SOLID STATE
TYPE
MODEL
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ICR_ 27
THE TOLOMATIC DIFFERENCE What you expect from the industry leader:
EXCELLENT CUSTOMER SERVICE & TECHNICAL SUPPORT
Our people make the difference! Expect prompt, courteous replies to all of your
application and product questions.
INNOVATIVE PRODUCTS
From standard catalog products... to modified products... to completely unique
custom products, Tolomatic designs and builds the best solutions for your
challenging applications.
ACTUATOR
SIZING
Online sizing that is easy to use, accurate and always up-to-date. Input your
application data and the software will determine a Tolomatic electric actuator to
meet your requirements.
ELECTRIC PRODUCTS
Toll-Free: 1-800-328-2174
Email: help@tolomatic.com http://www.tolomatic.com
All brand and product names are trademarks or registered trademarks of their respective owners. Information in this document is believed accurate at time of printing.
However, Tolomatic assumes no responsibility for its use or for any errors that may appear in this document. Tolomatic reserves the right to change the design or operation of
the equipment described herein and any associated motion products without notice. Information in this document is subject to change without notice.
201503261119
LITERATURE NUMBER:
2100-4000_01.06