Professional Documents
Culture Documents
February 2015
PUBLISHED BY THE AMERICAN WELDING SOCIETY TO ADVANCE THE SCIENCE, TECHNOLOGY, AND APPLICATION OF WELDING
AND ALLIED JOINING AND CUTTING PROCESSES WORLDWIDE, INCLUDING BRAZING, SOLDERING, AND THERMAL SPRAYING
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CONTENTS
FEATURES
32
44
38
48
32
38
44
48
92
94
94
DEPARTMENTS
6
8
10
12
14
18
20
22
26
58
Editorial
Washington Watchword
Press Time News
International Update
News of the Industry
Business Briefs
Brazing Q&A
Aluminum Q&A
Product & Print Spotlight
Coming Events
64
65
72
88
90
Certification Schedule
Society News
Tech Topics
Guide to AWS Services
Personnel
The American Welder
98 Learning Track
102 Fact Sheet
106 Classifieds
108 Advertiser Index
On the cover: To produce a gastight seam
weld, the WeldComputer adaptive control is
used on a Tranter, Inc., heat exchanger.
(Photo courtesy of T. J. Snow.)
OFFICERS
President David Landon
Vermeer Mfg. Co.
Vice President David L. McQuaid
D. L. McQuaid and Associates, Inc.
Vice President John R. Bray
Affiliated Machinery, Inc.
Vice President Dale Flood
Tri Tool, Inc.
Treasurer Robert G. Pali
J. P. Nissen Co.
Executive Director Ray W. Shook
American Welding Society
DIRECTORS
T. Anderson (At Large), ITW Welding North America
U. Aschemeier (Dist. 7), Subsea Global Solutions
R. E. Brenner (Dist. 10), CnD Industries, Inc.
D. J. Burgess (Dist. 8), Alstom Power
N. C. Cole (Past President), NCC Engineering
D. L. Doench (At Large), Hobart Bros. Co.
T. A. Ferri (Dist. 1), Victor Technologies
K. Fogleman (Dist. 16), Consultant
P. H. Gorman (Dist. 20), Sandia National Laboratories
S. A. Harris (Dist. 4), Altec Industries
K. L. Johnson (Dist. 19), Vigor Shipyards
J. Knapp (Dist. 17), Gas and Supply
M. Krupnicki (Dist. 6), Mahany Welding Supply
T. J. Lienert (At Large), Los Alamos National Laboratory
S. Lindsey (Dist. 21), City of San Diego
D. E. Lynnes (Dist. 15), Lynnes Welding Training
C. Matricardi (Dist. 5), Welding Solutions, Inc.
S. P. Moran (At Large), Weir American Hydro
W. R. Polanin (At Large), Illinois Central College
R. L. Richwine (Dist. 14), Ivy Tech State College
D. J. Roland (Dist. 12), Airgas USA, LLC,
NorthCentral Region
R. W. Roth (At Large), RoMan Manufacturing, Inc.
4 WELDING JOURNAL / FEBRUARY 2015
WELDING JOURNAL
Publisher Andrew Cullison
Editorial
Editorial Director Andrew Cullison
Editor Mary Ruth Johnsen
Associate Editor Howard M. Woodward
Associate Editor Kristin Campbell
Editorial Asst./Peer Review Coor. Melissa Gomez
Publisher Emeritus Jeff Weber
D. Levin, Airgas
R. Madden, Hypertherm
D. Marquard, IBEDA Superflash
J. F. Saenger Jr., Consultant
S. Smith, WeldAid Products
D. Wilson, Welldean Enterprises
J. N. DuPont, Ex Off., Lehigh University
L. G. Kvidahl, Ex Off., Northrop Grumman
Ship Systems
D. J. Landon, Ex Off., Vermeer Mfg.
S. P. Moran, Ex Off., Weir American Hydro
E. Norman, Ex Off., Southwest Area Career Center
R. G. Pali, Ex Off., J. P. Nissen Co.
N. Scotchmer, Ex Off., Huys Industries
R. W. Shook, Ex Off., American Welding Society
American Welding Society
8669 NW 36 St., # 130, Miami, FL 331666672
(305) 4439353 or (800) 4439353
Advertising
Sr. Advertising Sales Exec. Sandra Jorgensen
Sr. Advertising Sales Exec. Annette Delagrange
Manager of Sales Operations Lea Paneca
Sr. Advertising Production Manager Frank Wilson
Subscriptions
Subscriptions Representative Danielle Garcia
dgarcia@aws.org
PUBLICATIONS, EXPOSITIONS,
MARKETING COMMITTEE
D. L. Doench, Chair, Hobart Brothers Co.
S. Bartholomew, Vice Chair, ESAB Welding
& Cutting Prod.
J. D. Weber, Secretary, American Welding Society
D. Brown, Weiler Brush
T. Coco, Victor Technologies International
C. Coffey, Lincoln Electric
D. DeCorte, RoMan Mfg.
S. Fyffe, Astaras, Inc.
GREINER
INDUSTRIES INC.
EDITORIAL
John Bray
AWS Vice President
Just imagine
how much we
could grow as a
Society if each of
us were to take it
upon ourself to
recruit and then
mentor new
members.
WASHINGTON WATCHWORD
National Manufacturing Strategy
Legislation Approved
The bipartisan American Manufacturing Competitiveness Act was passed by Congress and signed by the president late last year. This new law requires the federal government to develop a national manufacturing strategy. Specifically, this strategic plan is to be developed under the auspices of the National Science and Technology Council in the
White House, in coordination with the National Economic
Council, and will address ways to improve government coordination and provide long-term guidance for federal programs and activities in support of U.S. manufacturing competitiveness, including advanced manufacturing research
and development.
The council, as part of the development of the plan, must
conduct an analysis of specified factors that impact the competitiveness and growth of the U.S. manufacturing sector,
including the following:
technology transfer and commercialization activities;
adequacy of the national security industrial base;
capabilities of the domestic manufacturing workforce;
export opportunities and trade policies;
financing, investment, and taxation policies and practices;
emerging technologies and markets;
advanced manufacturing research and development undertaken by competing nations;
capabilities of the manufacturing workforce of competing
nations.
The goals of the strategy are to promote growth, job creation, sustainability, and competitiveness in the U.S. manufacturing sector; support the development of a skilled manufacturing workforce; enable innovation and investment in
domestic manufacturing; and support national security.
The councils activities will be chaired by the Secretary of
Commerce, who in turn may appoint an advisory panel of
private sector and nonprofit leaders to provide input, perspective, and recommendations to assist in the development
of the plan. The final strategy is to be submitted to Congress
and published online for public accessibility. This strategy is
to be updated every four years.
BY HUGH K. WEBSTER
HUGH K. WEBSTER, AWS WASHINGTON GOVERNMENT AFFAIRS OFFICE Contact the AWS Washington Government Affairs Office at 1747 Pennsylvania
Ave. NW, Washington, DC 20006; email hwebster@wcb.com; FAX (202) 8350243.
INTERNATIONAL UPDATE
Lecture Series Presented in Nine
Indian Cities
Lectures on construction of steel structures
were delivered at nine
locations throughout India as part of the IIWIndia-AWS Lecture Series VII held December
417. The objective of
the program, which was
started in partnership
with AWS in 2008, is to
share technical knowledge with engineers in
Robert E. Shaw Jr. toured nine
India.
Indian cities, delivering lectures
Robert E. Shaw Jr.,
on the construction of steel
president of Steel
structures.
Structures Technology
Center, Inc., Howell,
Mich., and a member of
the AWS D1 Committee, presented the lectures in Vadodara,
Pune, Chennai, Tiruchirapalli, Kochi, Kolkata,
New Delhi, Bhilai, and
Mumbai.
More than 700 people
Many locations accorded a tradi
attended the lectures, an
tional welcome for Shaw. Pictured
increase of 25% over the
here is an inaugural function held
last series. The technical
in Kochi, India.
talks typically lasted
four to five hours and
provided valuable information regarding international codes
on structural fabrication. Shaw interacted with engineers
and R&D workers, including personnel from the Institute of
Steel Development and Growth, Kolkata, and the Welding
Research Institute, Tiruchirappalli. He also delivered a talk
on bolted structural design to a select gathering of structural engineers.
Pictured are the GBS management team along with the recipi
ents of the donated welding electrodes.
gy (TCAT) campus at Murfreesboro. Nissan and Murfreesboro TCAT will occupy the facility jointly.
Jos Muoz, executive vice president, Nissan Motor Co.,
Ltd., and chairman, Nissan North America, also joined
marking the start of construction.
The center will develop a pipeline of skilled workers for
Nissans Tennessee manufacturing operations and critical
opportunities for current/prospective employees to learn
advanced manufacturing skills. Employees will benefit from
hands-on training with skilled trades that can be directly applied to work in Nissans Tennessee automotive plants or
with one of the companys region suppliers.
Nissan has an ongoing need to develop and maintain a highly skilled workforce, so the company and the State of Tennessee are partnering
to build a new education and training facility. Pictured above is the groundbreaking event that recently took place.
This image highlights the 60 welding lab booths inside of Tulsa Welding Schools new Houston campus.
14 WELDING JOURNAL / FEBRUARY 2015
The ships sponsor, Rosa Peralta (left), works with a Bath Iron Works welder,
Bob Morey, to weld her initials into the keel plate for DDG 115, the destroyer
named after her son, Sgt. Rafael Peralta, USMC.
new technology materials and alloys, products, and technologies using additive manufacturing tools.
Solars alloy grid supplier, Steeltech, Ltd., flew its Bell Jet
Ranger in from Michigan to Western Pennsylvania for this
photo opportunity.
Solar Atmospheres of Western PA, Hermitage, Pa., has recently attained an approved supplier status for Bell Helicopter Textron, Inc. It has received approval for the heat treatment of steel and titanium alloy components used in the
production of Bell Helicopters.
ASSORTED PURGE
KITS AVAILABLE
PURGE MONITORS
(OXYGEN TO 1PPM)
Industry Notes
Laboratory Testing, Inc., Hatfield, Pa., has been reapproved as a supplier of calibration, nondestructive examination, and material testing services for members of the Nuclear Procurement Issues Committee (NUPIC). A weeklong audit was run by Exelon Generation Corp. and involved members of Exelon Power Labs, Duke Power, and
Dominion Resources Services. The audit team concluded
the company is effectively implementing its quality assurance program, consistent with the requirements of 10 CFR
50 Appendix B and 10 CFR 21, and will remain on the
NUPIC approved suppliers list for another 30 months.
The Virginia Commonwealth University and Commonwealth Center for Advanced Manufacturing recently announced with Gov. Terry McAuliffe that the university will
partner with the research center as a new academic member.
More than 50 research areas were identified by the school to
provide opportunities for students and professors from all
five departments.
Aerodyne Alloys has received a new certificate of registration to AS9120, Rev. A/ISO 9001:2008. It encompasses the
distribution and processing of specialty materials in sheet,
plate, and bar forms with equipment including band saws,
plate saws, water jet cutting equipment, and sheet shearing.
Iowa Central Community College, Storm Lake, Iowa,
has awarded several students Production Welding Certificates. Also, after completing this course, the school offered a
speed interview day where employers interviewed each of
the students who completed the course; some had already
been offered a job but most received additional interviews at
one or more of the present companies.
TROBOs, storytelling robots encouraging curiosity in science, technology, engineering, and math, have been created
by two Florida fathers Chris Harden and Jeremy Scheinberg. The robots read to children out loud and are compatible with iPads/iPhones with their own app. Build avatars at
http://herecomestrobo.com/demo/.
TeraDiode, Wilmington, Mass., has signed a purchase and
supply agreement with Panasonic Welding Systems, Osaka, Japan. Under this multiyear agreement, it will supply
Panasonics 4-kW, high-brightness TeraBlade laser engines.
The engine enables Panasonics robotic welding/cutting systems and will be marketed as Powered by TeraDiode under
the Panasonic brand. WJ
BUSINESS BRIEFS
Governor McAuliffe Invests $500,000
in Community College Program where
AWS Certification Is Listed Among
HighDemand Credentials
Governor Terry McAuliffe recently revealed that seven of
Virginias Community Colleges will receive direct incentives
totaling $500,000 for student completion of credentials
identified regionally as high-demand by business and industry. Examples include certifications by the American Welding Society (AWS), Project Management Professional, and
Commercial Driver License.
This pilot program is an initiative of McAuliffes New Virginia Economy Strategic Plan. It also supports his goal of
seeing an additional 50,000 credentials in the Virginia economy before his term ends. These credentials can lead an individual into careers that feature median wages at or above
the commonwealths per capita personal income of $48,377.
Participating community colleges include Blue Ridge
Community College, Germanna Community College,
Thomas Nelson Community College, Virginia Western Community College, and the three colleges that comprise the
Southern VA Works collaborative Danville Community
College, Patrick Henry Community College, and Southside
Virginia Community College.
We have traveled around the U.S. and the world, and a
well-equipped workforce is the number one request of businesses that are attempting to expand or relocate to Virginia, said Secretary of Commerce and Trade Maurice
Jones.
Federal Workforce Investment Act funding will be applied
toward noncredit programs and courses at the pilot community colleges. These intensive training programs help Virginians get jobs. In addition, cost barriers will be removed,
and 500 more Virginians will learn in-demand skills and credentials through this incentive program.
BRAZING Q&A
BY ALEXANDER E. SHAPIRO
Reference
1. Smirnov, G. N. Prospective methods of brazing aluminum. 1981. Metallurgy, Moscow, p. 85.
Use of this aluminum-copper contact melting for brazing will not preserve the mechanical properties of the
base metal, but at least it will help
avoid local melting and recrystallization of the 6061 alloy parts due to the
brazing temperature being definitely
lower than solidus of this alloy. The
combination of this method with solution and tempering heat treatments
will help restore the mechanical properties of the base 6061-T6 alloy.
Finally, I want to add a few words
about using the nonstandard deeplow-temperature brazing alloys that
can be used for vacuum brazing below
530C in order to eliminate the need
for heat treatment after joining. Only
one system, Al-Si-Ge, can be considered as promising for manufacturing
low-temperature filler metals suitable
for vacuum brazing. As an example,
Alloy Al-5Si-31Ge wt-% has a melting
range 460480C (860896F), and
Alloy Al-4Si-34Ge wt-% has a melting
range 455485C (850905F). Hot
rolling at 250350C can be used for
manufacturing foils and wires from
these alloys. Their strengths reach 290
MPa (42 ksi) with quenching after
brazing and 162 MPa (23 ksi) without
quenching (Ref. 1). As brazing filler
metals, these germanium-alloyed filler
metals exhibit good wetting, flow into
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ALUMINUM Q&A
Q: I would like to better under
stand the aluminum alloy identifi
cation system. Can you please
explain how the alloy and temper
designation system for aluminum
works?
A: The Aluminum Association is the
registrar under ANSI H35.1/H35.1(M)
with respect to the designations and
composition of aluminum alloys and
tempers registered in the United
States, and is also the registrar under
an international accord on the composition and designation of registered
wrought aluminum alloys.
Note: There is no international accord on the designation and registration of tempers for wrought aluminum
alloys and wrought aluminum alloy
products. Therefore, reference to ANSI
H35.1/H35.1(M) properties and characteristics of wrought aluminum alloy
tempers registered with the Aluminum Association under that standard may not always reflect actual
properties and characteristics associated with the particular aluminum and
temper. The user may wish to confirm
that expected properties denoted by
specific temper designation(s) are
furnished.
This standard provides systems for
designating wrought aluminum and
wrought aluminum alloys, aluminum
and aluminum alloys in the form of
castings and foundry ingot, and the
tempers in which aluminum and aluminum alloy wrought products and
aluminum alloy castings are produced.
BY TONY ANDERSON
1xxx
2xxx
3xxx
4xxx
5xxx
6xxx
7xxx
8xxx
1xx.x
2xx.x
3xx.x
4xx.x
5xx.x
6xx.x
7xx.x
8xx.x
9xx.x
Meaning
Wrought Aluminum
and Aluminum Alloy
Designation System
Variations
Variations of wrought aluminum
and wrought aluminum alloys registered in accordance with this system
are identified by a serial letter after
the numerical designation. For example, Alloy 4043A is the first variation
to Alloy 4043. The serial letters are assigned in alphabetical sequence starting with A but omitting I, O, and Q.
Table 4A The First Digit after the H Indicates a Basic Operation (Subdivisions of H Temper Strain
Hardened)
Number
Meaning
H1X
H2X
H3X
H4X
Table 4B The Second Digit after the H Indicates the Degree of Strain Hardening (Subdivisions of H
Temper Strain Hardened)
Number
Meaning
HX2
HX4
HX6
HX8
HX9
(.0) or an ingot (.1 or .2). A capital letter prefix (Axxx.x) indicates a modification to a specific alloy.
Example: For Alloy A356.0, the capital A (Axxx.x) indicates a modification
of Alloy 356.0. The number 3 (A3xx.x)
indicates that it is of the silicon plus
copper and/or magnesium series. The
56 (Ax56.0) identifies the alloy within
the 3xx.x series, and the .0 (Axxx.0)
indicates that it is a final shape casting
and not an ingot.
Table 5A The First Digit after the T Indicates the Operations Used during Heat Treatment
(Subdivisions of T Temper Thermally Treated)
Number
Meaning
T1
T2
T3
T4
T5
T6
T7
T8
T9
T10
Table 5B Additional Digits after the T Indicate Stress Relief (Subdivisions of T Temper Thermally
Treated)
Number
Meaning
TX51 or TXX51
TX52 or TXX52
Tempers Requiring
Corrosion Testing
There are three-digit H temper designations that have been assigned only
for wrought products in the 5xxx series, for which the magnesium content
is 3% nominal or more. The H116,
H1X8, and H321 tempers are used
specifically for aluminum alloys that
are capable of meeting specified levels
of corrosion resistance in accelerated
type corrosion tests. These alloys are
suitable for continuous service at temperatures no greater than 150F
(66C). Corrosion tests on these alloys
include intergranular and exfoliation
corrosion. These tempers are frequently specified for aluminum alloys used
in the marine industry.
Summary
The information above is taken
from the Aluminum Association
VARIOUS
ARIOUS OTHER WELDING
AND ALIGNMENT DEVICES
AVAILABLE
AILABLE
CAT
AT. NO. 2
Single Purpose HI-LO Gage
AUTO W.
W.S. TYPE GAGE
CAT
AT. NO. 6
To Check the Permissible
Tolerance of Convexity With the
To
new, improved Auto Weld Size
gage you can meet specication
for butt and llet type welds.
Redesigned gage is pocket size,
easy to use and has thumb screw
adjustment replacing old, hard
to operate rivet. Automatically
shown convexity and concavity
sizes have been predetermined
in accordance with American
Welding Society D1.1
W.T.P.
W.T.
P.S. TYPE GAGE
Measures .010 inch deep
undercut
CAT
AT. NO. 7
TOLERANCES +.0005 inches
American Welding Society
Structural Welding Code D1.1,
Underrcut shall be no more than
.010 inches (.25mm) deep when
the weld is transverse to the
primary stress in the part that is
undercut.
CAT
AT. NO. 5
V-WAC Underc
rcut Gage
Also custom gages manufactured
on request.
ADJUSTABLE
ABLE FILLET
WELD GA
AGES
AG
CAT
AT. NO. 3
t For equal and unequal
legged llet welds
t Measures 15 different weld
sizes plus throat thickeness
P.O. BOX 218 STEVENSVILLE, MICHIGAN 49127
P.
PHONE: 269/465-5750 FAX: 269/465-6385
E-mail: info@galgage.com
Website: www.galgage.com
Visa & Mastercard Accepted
7 P.
P C.
C FILLET TYPE GAGE
Accurate
CAT
AT.
T. NO. 8
ALL EDGES DEBURRED
ALL LETTERS AND CHARACTERS
LASER ETCHED
HANDY POCKET CASE
The G.A.L. Fillet Weld gage allows
fast, accurate measurement of 11
llet weld sizes: 1/8, 3/16, 1/4, 5/16,
3/8, 7/16, 1/2, 5/8, 3/4, 7/8, and 1
inch. Includes metric equivalents.
Determine either concave or convex
weld sizes.
The ISR 6-TI Advanced, an industrial grade infrared pyrometer with thermal imaging capabilities, increases
control and optimization of manufacturing processes in metals, glass, and
other materials industries. The system
operates in a short wavelength for accurate temperature measurements between 700 and 1800C. The analog
video output signal is converted to
USB and fed to a PC using InfraWin
software, which generates a relative
thermal image from this signal. The
pyrometer paints a more-accurate picture for identifying potential issues
before they lead to problems that impact process performance, useful for
materials manufacturers running
heat-dependent processes.
LumaSense Technologies, Inc.
www.lumasenseinc.com
(800) 6310176
continued on page 29
www.aws.org
AWS CLADDING
CONFERENCE
May 1213, 2015 Minneapolis, Minn.
www.aws.org
2015 WELDING
EDUCATION, SKILLS,
AND CERTIFICATION
CONFERENCE
July 1416, 2015 Chattanooga, Tenn.
rectifier are shifted closer to the electrodes for less conductivity loss.
Fronius International GmbH
www.fronius.com
(877) 3766487
ADVANCES IN
RESISTANCE WELDING
April 13 15, 2016
Miami, FL
Topics
T
opics
o
and events include:
Joining new materials and complex joints
Lightweight structures
Dissimilar materials joining
Innovations in control technologies
Optimizations of computer technology
Technology
Technology and software demonstrations
Receptions and boat tour (spouses welcome)
Welding Society
American Welding
Capacitor discharge
welding is showing
advantages for
welding hot-stamped
boron steels
number of advantages. No cooling water is needed as the short time of energy flow ensures the adjoining material
is not heated. Beside making electrodes last longer, this has the accompanying benefits of not annealing,
bending, deforming, and, often, not
even marking the material being welded. For resistance projection welding,
the short current rise time is ideal for
creating the weld nugget(s) before the
collapse of the projections is complete.
In addition, machine setup and the
training of operators is relatively easy
and quick.
The aerospace industry is increasingly using a form of CD welding,
called electric spark deposition (ESD),
to repair the tips of turbine engine
blades for clearance to maintain compression pressures in combustion
chambers (see lead photo). As these
blades turn, frictional contact wear
can increase clearances between the
blades and the nacelle, reducing com-
Fig. 5 Automotive B-pillar and closeup in hot-stamped boron steel. (Photo courtesy
Kapkon GmbH.)
Fig. 6 The unevenness, cracking, and porosity of the AlSi coating after hot stamping can
lead to unpredictabel of welding results. (Hou et al., University of Waterloo.)
References
1. www.epa.gov/fueleconomy.regulations.htm.
2. Von Wurtemberg, M. J. 1994.
Lightweight materials for automotive
applications. I&SM 21(8): 1121.
3. Hou, J., Chan, K., Scotchmer, N.,
Zhou, N., and Gerlich, A. P. 2014. Insitu tempering of hot stamped
martensitic steel. Proceedings of AWS
Detroit Sections Sheet Metal Welding
Conference XVI, Livonia, Mich.
4. Lolli, A. 2014. Optimisation of
the spot welder electric absorption
thus improving the welding process
quality and reducing TCO. VIIIth International Seminar in Advances in Resistance Welding. Baveno, Italy.
5. U.S. Patent 7,538,294 B2.
6. U.S. Dept. of Defense. 2006. Environmental Security Technology Certification Program (ESTCP), Final Report,
Electrospark Deposition for Depot- and
HO
MA
S
INE
T
LA
BY
E
PWHT of
Thick Ferrous
Castings
Fig. 2 Ferrous as-cast dendrites look like ferns in this photomicrograph. The bright
line in the lower right-hand corner is a strand of hair inserted for scale.
ate temperature below the lower critical temperature) to soften the martensite. The hotter the temper cycle, the
softer the metal.
Low-temperature PWHT cycles will
not form austenite. They are essentially temper cycles. They soften heataffected zones (HAZ) and welds that
may have cooled fast enough to form
martensite. Since fast cooling indicates stress developed during cooling,
a PWHT cycle is often called a stress
relief. A PWHT is a cycle performed after welding to soften the HAZ.
If during PWHT, the temperature
were to exceed the lower critical and
create even a few austenite crystals,
the heat treatment of the steel would
Crystal Structure
Common Name
Delta Iron
2802 to 2552F
Gamma Iron
Alpha Iron
Austenite
Ferrite
2552 to 1670F
1670F and lower
PWHT Methods
The PWHT can be low-temperature
cycles that occur below the lower critical or alternately full austenitize and
temper dependent upon specification.
Table 2 is a guide to PWHT for different steel grades.
At the Bradken Tacoma foundry in
Tacoma, Wash. a job shop that
processes large (2000 to 50,000-lb)
castings with thick sections and produces castings for several industries
made from different ferrous alloys
high-quality/specification castings
typically get a low-temperature PWHT.
In other industries, a full austenitize
and temper are routine.
Fig. 3 Iron-carbon phase diagram. Cast carbon steel contains pearlite and ferrite.
The two phases of Fe used in heat treating steel are gamma iron (austenite) and alpha iron (ferrite). A3 is the upper critical temperature line. A1 (1333F) is the lower critical temperature line.
Table 2 PWHT Cycles for Various Alloy Classes of Steel Produced at the Bradken Tacoma Foundry. The Alternate Cycles for
Steel Cannot be Used For Nonheat Treatable Weld Consumables.
Material
Typical PWHT
Alternates
Carbon Steel
AQ + T
AQ = air quench
WQ = Water quench
T = Temper
face and center of a 16-in. cube of carbon steel. The cube weighed about
1200 lb. Temperature readings were
taken every second as the cube was
heated from ambient to 1750F.
The lag in Fig. 4 between the sur-
Fig. 4 Heat-up rate to 1750F for a gas fired oven. The red line is the temperature of
the surface. The blue line is the temperature of the center for the 16-in.-thick cast
steel cube. The cube weighed about 1200 lb. The oven controller put the oven into
low fire as the temperature approached 1750F. The lag time between the surface
and center is about 40 min during the cycle.
Time at Temperature
A heat treating rule of thumb is to
run a cycle for 1 h/in. of maximum
metal thickness. If the 16-in. cube was
run per this rule, using the ovens TCs,
the casting would have been at temperature for (16 4 = 12) 12 h. This is
more than enough time to austenitize
the steel.
If the steel had been only 2 in.
thick, the temperature would have
been held 2 h, and the rule would have
failed to allow the casting to get to
temperature. Therefore, to assure that
the casting is at temperature at least
an hour, the oven TCs need to be
at temperature at least 4 h for a
minimum.
When performing a low-temperature PWHT cycle, many standards require the part be PWHT based upon
weld thickness. For thinner sections
(< 4 in.), this rule may suffice. However, a casting having a 10-in.-thick section and a -in. weld will need more
than h at temperature (per oven TC)
for the casting (and weld) to reach
temperature.
As shown in Fig. 4, a thick casting
acts like a heat sink. The PWHT cycles
need to run a minimum of 4 h, unless
attached TCs are used. Another way to
assure the part gets to temperature is
to impose a ramp-up rate. Using both
a 4-h minimum and 350F/h ramp-up
rate is even better when TCs are not
used.
The PWHT cycles are often run using attached TC. A standard such as
MIL-STD-278F, Military Standard:
Welding and Casting, requires steel to
be heated and cooled at slow rates, e.g.
100F/h. The original purpose of these
slow ramp-up and down cycles may be
lost in time. If it was to assure that the
steel reaches temperature, then attaching thermocouples would have
been a faster way to perform the cycle.
These slow ramp-up and down PWHT
cycles can last for over a day for some
castings. If the purpose of the slow
rates is to reduce stress, then it misses
the mark. Temperature is what lowers
stress/hardness, and the standard
does not address a measurement for
stress.
Manufacturers are running these
cycles per MIL-STD-278F, and yet the
FEBRUARY 2015 / WELDING JOURNAL 41
Most of the specifications that require slow ramp-up and down rates
will have the rate monitored between
800F and the PWHT temperature. A
few lower that original temperature to
600F and at least one is 300F. The
Blue Brittle zone, where temper embrittlement occurs, is roughly between
700900F or 300700F as sources
disagree.
Tacoma heat treat procedures are
written with 700900F treated as
the temper embrittlement zone (varies
with alloy). By slowing the
heating/cooling rate during this temperature range, temper embrittlement
is allowed to occur in the steel. With
alloys made for improved toughness,
these cycles are doing harm. Company
specific stress relieve cycles with slow
ramp rates exist. Review your specifications to avoid time spent in the temper embrittlement zone.
Conclusion
The best way to know a castings
temperature is to attach a thermocouple to its surface.
If attached thermocouples are unwarranted, allow a 350F/h for an
overall ramp rate up to the PWHT
temperature. Also, allow the time at
temperature to be a minimum of
4 h. This will assure that the center
of the casting is heated and tempered,
too. WJ
ELAINE THOMAS
(Ethomas@bradken.com) is the
director of metallurgy at Bradken
Tacoma, Tacoma, Wash.
Based on a presentation at the
AWS Heat Treatment Conference,
August 12, 13, 2014, Dallas, Tex.
For info, go to www.aws.org/adindex
Preheat Misunderstood,
Often Overlooked, and
Sometimes Misapplied
The benefits of preheating and
methods for applying it are presented
reheat, in and of itself, is oftentimes considered rather mundane. It involves heating pieces
to be welded to some temperature
above their ambient temperatures prior to and during welding. Modern
codes usually require some level of
preheat with the application criteria
being material dependent. The needs
for preheat, benefits, and ramifications of improper implementation
are presented with the aid of actual
examples.
Process
Calculator
A variety of preheat calculators
have been available over the course of
history. Most take the form of a linear
or circular slide rule where the base
material and thickness are identified
and a prediction for preheat temperature results.
Carbon Equivalent
Carbon equivalent (CE) may be
used as a means for determining the
actual necessity for preheat and the
level required. Where
CE = C +
( Mn + Si) + (Cr + Mo + V ) +
( Ni + Cu)
15
( wt %)
(Refs. 1, 2)
Cracking Parameter
Where carbon content is equal to or
less than 0.17 wt-% or where highstrength steels are involved, the Ito &
Bessyo parameter cracking measurement (Pcm) can be used. This approach provides a more accurate prediction for when preheat will be needed, when preheat is mandatory, and at
what recommended temperature.
Where:
Si Mn + Cu + Cr
+
+
30
20
Ni Mo V
+
+ + 5B (wt-%)
60 15 10
Pcm = C +
(Ref. 3)
Implementation
Implementation techniques should
be carefully controlled to avoid the
problems that preheat would be employed to mitigate. Welding processes
and consumables that are less likely to
introduce hydrogen should be chosen
over other options. Certain techniques
can minimize or reduce residual stresses. Careful monitoring should be done
to ensure that methods are employed
properly. The following describe or are
important for successful implementation of these techniques.
Fig. 1 Electrical resistance heating (top) and induction heating (bottom; coils moved
away to illustrate setup) preheat examples.
Spark Test
The spark test used for decades offers a means for assessing the level of
carbon in carbon steels. The higher
the carbon or finer the sparks, the
more preheat is needed. This method,
albeit imprecise, does provide a
simple means for determining what
relative level of preheat temperature
is required.
Rule of Thumb
Another imprecise yet effective
method for choosing preheat temperature is to use 100F (50C) of preheat
temperature for every 10 points (0.10
wt-%) of carbon. For example, if the
carbon content is 0.25 wt-%, then a
temperature of 250F (125C) may be
adequate or at least a good place to
start.
Considerations such as the presence of nearby coatings or other components can make the preheat required by the original construction
code inadvisable or impractical to apply. However, if welding heat inputs
near the maximum allowed by the
Minimizing Cracking
Crater and weld bead cracking
can be minimized or eliminated by
implementing proper workmanship
techniques.
1) Weld beads with round cross sections vs. thin, wide beads should be
deposited to minimize cracking.
2) Abrupt start/stops should be
FEBRUARY 2015 / WELDING JOURNAL 45
avoided. Use up/down slope techniques with both process manipulation and bead shaping or via electronic
means with the welding power source.
3) Sufficient material should be deposited to avoid cracking from shrinkage and normal construction influences. A good rule of thumb to avoid
cracking from insufficient weld metal
deposited (and required in many construction codes) is a minimum of 38-in.
(10 mm) or 25% of the weld groove
thickness.
Preheat Methods
Preheating may be conducted with
flame (air-fuel or oxyfuel), electrical
resistance, or electrical induction
methods in both the shop and field.
Regardless of the method, heating
should be uniform and through thickness unless otherwise specified. Figure
1 shows preheating setups using electrical resistance (sans insulation, to be
applied later) and induction.
Preheat Monitoring
A variety of devices are available for
measuring and monitoring temperatures. The component or piece being
welded should be preheated to allow
the heat to soak into the material.
Where possible, this should be monitored and validated. Monitoring the
Temperature-Indicating
Crayons
These crayons or pencil-like devices
are designed to melt at specific temperatures. This method can be used as
a simple and economical way of determining that a minimum temperature
has been achieved, i.e., the crayon
melts. One limitation is that the temperature of the component above the
melting temperature of the crayon is
unknown. Where excessive temperature is a concern, multiple crayons
with different temperatures should be
employed.
Electrical/Electronic
Temperature Monitoring
For preheat and welding operations, instantaneous devices such as
contact pyrometers or direct-reading
thermocouples with analog or digital
readout can be used. All devices should
be calibrated or have some means of
verifying their ability to measure the
desired temperature range. Because of
Nontraditional Monitoring
Many nontraditional means have
been used over the decades for determining adequate preheat temperature.
One, of course, is the direct impingement of saliva or tobacco juice on the
part. The amount of sizzle is an indicator of the temperature. Although
imprecise, many old timers utilized
this practice.
Another and somewhat more precise method of determining preheat
temperature is by using an oxyfuel
torch. The flame is adjusted to highly
carburizing so a layer of soot accumulates on the areas requiring preheat.
Then, the torch is adjusted to a neutral
flame and the soot area is heated.
When the soot disappears, the surface
temperature is something over 400F
(200C).
Assuring that the complete thickness of the component or weldment
area has reached preheat temperature
is very important. Most monitoring
takes place on the outer surface. The
recommended practices in AWS
D10.10 provide valuable guidance for
the soak bands required to achieve
through-thickness heating for pipe to
pipe weldments (Ref. 7).
Caution must also be observed to
avoid overheating the base material
being preheated, especially where electrical resistance or induction methods
are being used. Many owners are now
requiring that thermocouples be
placed under each electrical resistance
heating pad or induction coil assembly
to monitor and avoid overheating
consequences Fig. 2.
Summary
Fig. 2 Example of electrical resistance preheating where the temperature under the pads
was excessive. This was supposed to be a 400F (200C) preheat.
46 WELDING JOURNAL / FEBRUARY 2015
ical temperature range, preventing excessive hardening and reduced ductility of both the weld and HAZ; provide a
slower rate of cooling through the
400F (200C) range, allowing more
time for hydrogen that may be present
to diffuse away from the weld and adjacent base metal to avoid hydrogeninduced cracking; and remove contaminants. It is always desirable to achieve
a through-thickness soak at the prescribed preheat temperature. Inappropriate application of local preheat too
often can result in damaged material
and must be avoided. WJ
References
1. API 510 2006. Pressure Vessel Inspection Code: Maintenance Inspection, Rating,
Repair, and Alteration.
2. Newell, W. F. Jr., 1995. Understanding and using carbon equivalent formulas.
Welding Journal 74(9): 57, 58.
3. Ito, Y., and Bessyo, K. 1968. Weldability formula of high strength steels related to heat-affected zone cracking. Journal of Japanese Welding Society.
4. Cary, H. B. Modern Welding Technology, Second Edition, Prentice Hall, New
York.
5. Blodgett, O. W. Design of Welded
Structures, The James F. Lincoln Arc Welding Foundation, Cleveland, Ohio.
6. Stout, R. D. Weldability of Steels,
Fourth Edition, Welding Research Council,
Shaker Heights, Ohio.
7. American Welding Society, D10.10,
Recommended Practices for Local Heating of
Welds in Piping and Tubing.
Change of Address?
Moving?
Make sure delivery of your Welding
Journal is not interrupted. Contact
Maria Trujillo in the Membership
Department with your new address
information (800) 443-9353, ext. 204;
mtrujillo@aws.org.
For info, go to www.aws.org/adindex
Resistance
Seam Welding
Throughput
Increases with
Adaptive
Controls
Benefits include regulating weld
consistency, operating at fast production
speeds, and improving weld quality
BY ROBERT K. COHEN
A seam welding
machine can make a
gas-tight seal much
more efficiently than
can be achieved with a
spot welding machine.
pletely stopped so the next weld can
be made.
Velocity
In continuous seam welding, velocity is another fundamental parameter
introduced into the welding process.
Once the electrode geometry, electrode force, weld current, and weld
time are determined to produce the
desired weld, increasing the wheel velocity causes colder welds and decreasing the wheel velocity produces hotter
welds.
Conventional System
The majority of operations manufacturing these types of parts attempt
to control the process by employing
upslope heat at the start of the seam
and downslope heat at the end of the
seam. A limit switch or proximity sensor detects the part approaching the
seam wheels and triggers the start of
the weld schedule sequence. A sensor
that detects the back end of the part
approaching triggers the downslope at
FEBRUARY 2015 / WELDING JOURNAL 49
Fig. 2 The current starting too early overheats the front edge
of the part.
Velocity
As the speed of a seam welding machine is increased, variable loading of
the part presented to the machine,
motor torque limitation, gear backlash, belt oscillation, less than optimum tuning of the motor control
feedback parameters, and machine
mechanical resonances, can cause instantaneous wheel velocity fluctuations. Increasing the speed also reduces the time available to make each
weld. As the weld time is reduced, instantaneous velocity fluctuations become an increasing source of weld
variation.
Velocity variations on a seam welding machine translate into variations
in the size of the welds produced. Reducing the velocity fluctuations from
an existing machine could require engineering design changes and retrofits.
The weld variations from these fluctuations can be reduced by retrofitting
an adaptive control to the machine
that automatically adjusts heat up and
down in response to these instantaneous velocity fluctuations.
Vibration
As the speed of a seam welding machine is increased, increased electrode
force variation becomes an increasing
source of weld variation. As the seam
Current
As wheel speed is increased, in addition to requiring higher current,
each weld must be produced in a
shorter period of time. Less time is
available to make each spot, because
the spot has to be produced and completed before a substantial portion of
the wheel surface rolls away from the
site of the weld being produced.
Accurate delivery of short duration
high current impulses are required to
control weld repeatability. Cool time
FEBRUARY 2015 / WELDING JOURNAL 51
SCR Controls
In many seam welding operations,
the control is the limiting factor that
limits the speed the machine can operate. As the manufacturer attempts to
increase production line speed, the
control often becomes the biggest
variability source in the welding operation. This causes high scrap rates, high
losses due to reduction in overall production throughput, losses from destructive testing, and labor losses.
Existing seam welding operations,
utilizing older technology SCR-based
weld controls to drive a single-phase
AC welding transformer, are speed
limited by the control technology being used. This limitation is coupled to
the frequency of the power delivered
by the power company. The number of
welds per second that can be produced
by the seam welding machine is equal
to the number of power half-cycles
per second delivered by the power
company.
On 60-Hz AC power lines, this
means that the seam welding operation is limited to 120 weld impulses
per second. On 50-Hz AC power, this
reduces to 100 weld impulses per sec-
Inverter Controls
To overcome limitations imposed
by SCR control technology, manufacturers that perform high-speed seam
welding are switching to inverter technology. The expectation is that the
newer inverter control technology will
deliver superior weld current regulation, improve weld quality, and increase production throughput.
Manufacturers seeking expert advice are often informed to take advantage of the newer inverter technology,
it will be necessary to throw away the
existing AC welding transformer and
replace it with a newer technology
MFDC welding transformer.
In case studies of seam welding
manufacturers that made the conversion from single-phase AC to MFDC,
they reported that instead of increasing production throughput and improving weld quality, decreased production throughput, reduced weld
quality, and increased maintenance occurred instead. These issues worsened
when the manufacturers programed a
shorter weld impulse time and shorter
cool time between each impulse in an
attempt to try meeting or exceeding
the 120 weld per second impulse rate
realized with the older technology
control.
Instrumentation of these welding
operations reveal two causes, listed
below, for the degraded welding
performance.
The inverter control selected, when
programmed to produce short duration impulses, delivers inaccurate
and/or unstable current regulation
that results in greater weld impulse
current variability than what was previously achieved with the older SCRbased control.
During the programmed cool time
between each impulse, the current decays slowly, and often doesnt decay to
zero before the next welding impulse
begins. This high residual current during each cool interval, which is caused
by the introduction of the MFDC
Fig. 7 The RMS current trace of 4-ms heat, 1-ms cool, weld
impulses produced with a WeldComputer inverter wave synthesis control driving a standard 60-Hz AC welding transformer. (Monitor set to record in 10-s intervals to document
current ripple.)
MFDC Considerations
In addition to poorly defined cooling intervals when operating at high
speeds, other factors experienced with
MFDC include the following:
Increased mechanical wear on the
machine. On machines with short
throats, the normal switching function
of 1-kHz MFDC controls cause two
current fluctuations during each ms of
programmed weld heat. These fluctuations cause thermal expansion and
contraction, twice per ms, of many
moving parts on the welding machine.
The extra stress and motion on the
machine from these expansions and
contractions cause the bearings and
moving linkages to wear out faster.
Increasing the throat size of the
welding machine helps subdue these
current fluctuations that occur during
each programmed ms of operation, but
it slows down the rate that the current
can be adjusted by the control.
Machine and product become
magnetized. When magnetic material
is welded on a machine with a MFDC
AC Wave Synthesis
Analyses of several high-speed
seam welding operations have revealed
that proper application of inverter
technology to the existing AC welding
transformer produces better results
than what could be achieved by replacing the AC transformer with a MFDC
transformer.
In addition to incurring extra costs
for reducing the performance of the
welding process, the new MFDC transformer will not last as long as the existing AC transformer. The MFDC
transformer has diodes built into the
Conclusions
Among the AC transformer highlights are 1) allowing shorter duration
welds to be produced with a good transient response; 2) providing regulation
by allowing more adjustments per ms
and control when short cool times are
involved; 3) letting seam wheels and
machine current carrying conductors
to operate at a lower temperature; 4)
not magnetizing the machine or parts
being welded; 5) avoiding the issue
with the Peltier Effect causing the anode electrode to achieve a higher temperature operating point than the
cathode electrode after making several
ROBERT K. COHEN is president of WeldComputer Corp. (info@weldcomputer.com), Troy, N.Y. He is also a member of the AWS C1 Committee
on Resistance Welding and D17D Subcommittee on Resistance Welding in the Aircraft and Aerospace Industries.
Based on a presentation at the Sheet Metal Welding Conference (SMWC) XVI, October 2224, 2014, Livonia, Mich.
Head to WEMCOs
annual meeting
or be left behind.
Non-member executives are encouraged to participate.
Chris Mapes
Chairman, President, and CEO
Lincoln Electric
Chris Mapes was appointed chairman of Lincoln Electric in December 2013, and president
and chief executive officer in 2012. Previously, Chris was Lincolns chief operating officer,
the position he was appointed to when he joined the company in 2011. He was elected
to the Lincoln Board in 2010 while serving as executive vice president of A.O. Smith
Corporation and president of its electrical products unit. Prior to his career at A.O. Smith,
Chris was president, motor sales and marketing of Regal Beloit Corporation and had also
served as president of the Global OEM Business Group of Superior Essex, Inc.
Jack Keough
Contributing Editor and Associate Publisher
Industrial Distribution Magazine
Jack Keough has been researching and writing about the distribution/manufacturing sector for 30 years. He has served as contributing editor and associate publisher for Industrial
Distribution Magazine of Madison, Wis. for 26 of those years. Jack is also the president
of his marketing and consulting firm, Keough Business Communications, and contributing
editor for Electrical Distributor magazine and its website. He has written extensively
about distribution management, sales and technology issues that have changed industrial
distribution in the past three decades.
Dave Marquard
Director of Product Management
Integral Ad Science
Dave Marquard is director of product management for an NYC-based advertising
technology startup. For 15 years, he has held leadership roles in product management,
engineering, and marketing at internet technology and enterprise software firms such
as Google, IBM, and Lombardi Software. Dave was an endowed scholar in engineering
at Duke University, earning degrees in electrical engineering and computer science. As
an undergrad, he was a teaching assistant in the Department of Computer Science at
Duke for three years. Later, he returned to Dukes Fuqua School of Business for an MBA.
COMING EVENTS
AWS-SPONSORED EVENTS
AWS 9th Shipbuilding Conference. April 7, 8. Hampton
Roads, Va. This event brings ship procurement and construction personnel together to explore the state of the art
in shipbuilding technology. Attendees include shipbuilders,
designers, suppliers, researchers, educators, and administrators.
6th International Brazing & Soldering Conference. April
1922. Long Beach, Calif. Topics will include current research, practical and potential applications for brazing and
soldering, and the new developments in these joining methods. www.awo.aws.org/2015-ibsc.
AWS Cladding Conference. May 12, 13. Minneapolis, Minn.
Topics include hot-wire weld cladding, roll bonding, explosive cladding, nanocomposite materials, strip cladding, and
the role of lasers.
AWS 2nd Welding Education, Skills & Certification Confer
ence. July 1416. Chattanooga State Community College,
Chattanooga, Tenn. Industry leaders, employers, and labor
experts will offer new insights, technical advice, and assistance solving problems specific to attendees needs.
INTERNATIONAL EVENTS
MAVERICK
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LABORATORIES
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welding procedures,
metallurgical and mechanical
testing services & full welding
consulting services throughout
the TX Gulf Coast.
8th Offshore Energy Expo and Conference. Oct. 13, 14. Amsterdam RAI, The Netherlands. www.offshore-energy.biz.
EDUCATIONAL OPPORTUNITIES
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NDT Courses and Exams. Brea, Calif., and customers locations. Level I and II and refresher courses in PA, UT, MP, radiation safety, radiography, visual, etc. Test NDT, LLC; (714)
255-1500; www.testndt.com.
Online Education Courses. Topics include Introduction to
Die Casting ($99), Metal Melting and Handling ($99), Product Design ($59), Energy Training ($19), Dross Training
($19), Managing Dust Hazards ($19), Safety (free). North
American Die Casting Assn.; (847) 808-3161; www.diecasting.org/education/online.
Plastics Welding School. A two-day course for certification
to European plastics welding standards. Malcom Hot Air
Systems; www.plasticweldingtools.com.
continued on page 62
MAY
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COMING EVENTS
continued from page 60
CERTIFICATION SCHEDULE
Seminar Dates
Mar. 16
Mar. 16
Mar. 16
Mar. 16
Mar. 813
Mar. 813
Exam only
Exam only
Exam only
Mar. 2227
Mar. 2227
Mar. 2227
Mar. 2227
Mar. 2227
Exam only
Mar. 29Apr. 3
Mar. 29Apr. 3
Mar. 29Apr. 3
Mar. 29Apr. 3
Exam only
Apr. 1217
Apr. 1217
Apr. 1217
Apr. 1924
Exam only
Exam only
Apr. 26May 1
Apr. 26May 1
Apr. 26May 1
May 38
May 38
May 38
May 38
Exam only
Exam only
May 31June 5
May 31June 5
May 31June 5
June 712
June 712
June 1419
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Exam only
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July 1217
Exam Date
Mar. 7
Mar. 7
Mar. 7
Mar. 7
Mar. 14
Mar. 14
Mar. 14
Mar. 16
Mar. 21
Mar. 28
Mar. 28
Mar. 28
Mar. 28
Mar. 28
Mar. 28
Apr. 4
Apr. 4
Apr. 4
Apr. 4
Apr. 11
Apr. 18
Apr. 18
Apr. 18
Apr. 25
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Apr. 23
May 2
May 2
May 2
May 9
May 9
May 9
May 9
May 16
May 23
June 6
June 6
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June 20
June 20
June 20
June 20
June 25
June 27
July 16
July 18
Seminar Dates
Mar. 30Apr. 3
July 1317
Exam Date
Apr. 4
July 18
Seminar Dates
March 0813
March 2227
April 1217
April 26May 1
May 38
May 31June 5
July 1924
July 2631
Aug. 1621
Seminar Dates
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May 48
June 812
Aug. 1721
Exam Date
Apr. 5
May 9
June 13
Aug. 22
IMPORTANT: This schedule is subject to change without notice. Please verify your event dates with the Certification Dept. to confirm your course status before
making travel plans. Applications are to be received at least six weeks prior to the seminar/exam or exam. Applications received after that time will be assessed
a $250 Fast Track fee. Please verify application deadline dates by visiting our website www.aws.org/certication/docs/schedules.html. For information on AWS
seminars and certification programs, or to register online, visit www.aws.org/certification or call (800/305) 4439353, ext. 273, for Certification; or ext. 455 for
Seminars.
SOCIETY NEWS
From left are Fellow Carl E. Cross; Counselors George D. Fairbanks Jr., Tony Ander
son, and W. Richard Polanin; and Fellow Patricio F. Mendez.
SOCIETY NEWS
tional Center for Welding Education
and Training) at Lorain County Community College in Elyria, Ohio. He is
an AWS director-at-large, a presenter
at the AWS Welding Instructors Institute, author of two textbooks, and
lecturer on manuacturing, robotics,
John Goldak
Patricio Mendez
Shujun Chen
YuMing Zhang
W. Richard Polanin
Jun Xiao
Uwe Aschemeier
Kevin Peters
Guangjun Zhang
Lin Wu
Andrew Dueld
SOCIETY NEWS
D. Shad Glidewell
David Kincaid
Mary V. Andringa
Edward Yevick
DeCall Thomas
Bishal Silwal
Leijun Li
Andrew Deceuster
teaching, FABTECH Professional Programs, welding and brazing fabrication, and nuclear submarine repair
work for the U.S. Navy.
D. Shad Glidewell, a CWI, specializes in confinement-vessel repair
welding at Los Alamos National Laboratory. He works with students and
local universities to develop robotic
methods for making weld repairs.
David Kincaid, a CWI, Certified
Welding Educator, and Journeyman
Ironworker, is a craftsman boilermaker for Norfolk Southern Railroad
where he repairs locomotives and
trains welders.
DeCall Thomas, CEO of Certified
Welding Services Corp. in Las Vegas,
Nev., opens his shop free of charge to
the public to improve their welding
skills, and trains the public via his
website www.weldcomm.com.
Fernando Diez
PengSheng Wei
Dustin Wagner
Youngki Yang
SOCIETY NEWS
Sindo Kou
Jose Ramirez
John DuPont
Stanley Raymond
Ali Nasiri
Andrew Stockdale
David Weckman
Fredick Noecker II
Jack Devletian
Y. (Norman) Zhou
Leland Vetter
SOCIETY NEWS
Jeremy Caron
Suresh Babu
John Lippold
Baba Hayato
Koji Terashima
SOCIETY NEWS
Prediction of Phase
Embrittlement in Type 316FR
Weld Metal
Eun Joon Chun is a PhD candidate at Pusan National University,
Republic of Korea.
Baba Hayato is with DAIHEN
Corp. where he performs research
studies on welding metallurgy for
nickel-based superalloys and stainless and high-alloy steels.
Koji Terashima joined Toyota Motor Corp. in 2012 where his research
concerns metallography and structural transformations.
Kazuyoshi Saida since 2012 has
served as a full professor at Osaka
University where his PhD studies focused on bonding of silicon nitride
ceramics to metals.
Kazutoshi Nishimoto is head of
the Manufacturing and Materials Science Division and a professor at Osaka University. He is also a professor
in the Applied Nuclear Engineering
Department at Fukui University of
Technology.
R. D. Thomas Memorial Award
This award recognizes a member of
the American Council of the International Institute of Welding (IIW) or an
AWS member who has made a substantial contribution to IIW activities.
Kazuyoshi Saida
K. Nishimoto
Jerry Gould
Mike Bernasek
AWS President Dean Wilson (far right) is shown with Gold Members celebrating 50
years of service to the Society. From left are Leonard Connor, Robert Olson, Jon Van
Pelt, and Gerald Uttrachi.
70 WELDING JOURNAL / FEBRUARY 2015
SOCIETY NEWS
Life Members, with 35 years of service to the Society included Daniel Allford, Terry Byrd, Andrew Cullison, Dale Ferguson, Russel
Fuchs, Jay Ginder, William Harris, Michael Hayes, Gary Heinly, Ron Hunnicutt, Eric Johnson, Roger Johnson, Dale Knife, Dennis Ledo,
Dwight Myers, Donald Olson, Jophn Pearson,Ronald Theiss, Robert Udy, Omar Serrano, Murali Tumuluru, and Jeffrey Weber. Everyone
is not pictured.
Silver Members celebrating 25 years of membership this year are John Bray, Victor Fuhrman, Robert Guenther, Ian Harris, Paul
Hebert, David Keck, Thomas Lienert, Pascal Logue, Stephen McCullough, Chris Nielsen, Michael Pittman, Wendy Sue Reeve, and
Tomoyuki Ueyama. Everyone is not pictured.
Representing the Sections sponsoring new scholarships are Dustin Meunier and Chris Vrolyk (Alberta), George Fairbanks
(Baton Rouge), Tom Ferri and Geoff Putnam (Green & White Mountains), Greg Siepert and Royce Altendorf (Kansas),
and Ed Calaman (YorkCentral Pennsylvania). Gerald Uttrachi, chair of the AWS Foundation, is shown in both photos at
the far right.
FEBRUARY 2015 / WELDING JOURNAL 71
SOCIETY NEWS
TECH TOPICS
AWS was approved as an accredited standards-preparing organization
by the American National Standards
Institute (ANSI) in 1979. AWS rules,
as approved by ANSI, require that all
standards be open to public review
for comment during the approval
process. This column also advises of
ANSI approval of documents. The following standards are submitted for
public review.
Welding Handbook Committee Vice Chair Doug Kautz, front left, presents an apprecia
tion of service award to outgoing Welding Handbook Committee Chair Wangen Lin dur
ing the annual Welding Handbook Committee meeting held Nov. 11 in Atlanta, Ga.,
during FABTECH. Other Welding Handbook Committee members in attendance
included are, from left, Carl Cross, Michael Hayes, George Young, Chapter Chair Brett
Krueger, and Phil Temple.
SOCIETY NEWS
Opportunities to Contribute to AWS Technical Committees
The following committees welcome new members. Some committees are recruiting members with specific interests in re
gard to the committees scope, as marked below: Producers (P), General Interest (G); Educators (E); Consultants (C); and
Users (U). For more information, contact the staff member listed or visit www.aws.org/w/a/technical/comm_stand.html.
E. Abrams, ext. 307, eabrams@aws.org:
Methods of weld inspection, B1
Committee (E, U). Automotive, D8
Committee (C, E, G, U). Cranes, press
es, and industrial mill rolls, D14E and
H Subcommittees (C, E, G, U). Resist
ance welding, C1 Committee (C, E, G,
U). Resistance welding equipment, J1
Committee (E, G, U).
C. Lewis, ext. 306, clewis@aws.org:
Oxyfuel gas welding and cutting,
C4 Committee (C, E, G, U). Friction
welding, C6 Committee. Highenergy
beam welding and cutting, C7 Committee. Robotic and automatic weld
ing, D16 Committee (C, E, G). Hybrid
welding, C7D Subcommittee (G).
Affiliate Companies
Educational Institutions
Endress+Hauser Flowtec AG
Div. USA
2350 Endress Pl., Greenwood, IN 46143
Representative: Michael DuValle
www.us.endress.com
Supporting Companies
CO SW Ironworkers JAT
501 W. 4th Ave., Denver, CO 80223
VanceGranville C. C.
PO Box 917
Henderson, NC 27536
Western Nebraska C. C.
1601 E. 27th St.
Scottsbluff, NE 69361
FEBRUARY 2015 / WELDING JOURNAL 73
SOCIETY NEWS
MemberGetaMember
Listed are the members who participated in the MGM Campaign that ran
from Jan. 1Dec. 31, 2014. Five points
were awarded for each Individual
Member and 1 point for every Student
Member recruited. For campaign rules
and a prize list, see page 81 of this
Welding Journal. Questions? Call the
AWS Membership Dept. (800/305)
443-9353, ext. 480.
J. Morris, Mobile 230
M. Eiswirth, Mobile 74
D. Saunders, Lakeshore 45
J. Foley, Pittsburgh 41
M. Pelegrino, Chicago 40
D. Thompson, SW Virginia 38
R. Bulthouse, West Michigan 35
C. Lariche, Cleveland 35
G. Gammill, NE Mississippi 34
D. Box, Mobile 33
R. Barber, East Texas 30
R. Richwine, Indiana 29
A. Stute, Madison-Beloit 28
M. Haggard, Inland Empire 27
D. Ebenhoe, Kern 25
D. Mandina, New Orleans 25
J. Mckenzie, Detroit 25
R. Purvis, Sacramento Valley 25
S. Siviski, Maine 25
Sustaining.................................603
Supporting ...............................352
Educational...............................705
Affiliate.....................................597
Welding Distributor ...................56
Total Corporate ......................2,313
Individual ...........................59,919
Student + Transitional ...........10,831
Total Members ..................70,750
SOCIETY NEWS
SECTION NEWS
District 1
CENTRAL MASSACHUSETTS/
RHODE ISLAND
November 6
Activity: The executive committee
met to plan events for the coming
year. Participating were Dist. 1 Director Tom Ferri, Chair Brendon Pequita, First Vice Chair Tim Kinnaman,
and Secretary/Treasurer Doug
Desrochers.
CENTRAL MASS./RHODE ISLAND From left are Chair Brendon Pequita, Dist. 1 Director
Tom Ferri, Tim Kinnaman, and Doug Desrochers.
District 2
LONG ISLAND From left are Chair Brian Cassidy, Deborah McInnis, Ray OLeary, Ron
Pandolf, Tom Gartland, Alex Duschere, Dist. 2 Director Harland Thompson, and Mario
Conte.
LONG ISLAND
December 11
Activity: The Section held its awardspresentation night citing Chair Brian
Cassidy and Alex Duschere (District
Director), Ray OLeary (Section Meritorious), and Tom Gartland (District
Meritorious). Harland Thompson,
Dist. 2 director, presided at the event.
The meeting was held in Wantagh,
N.Y.
CUMBERLAND VALLEY From left are James Pan, Brian Bain, and speaker Dale Flood,
an AWS vice president.
GREEN & WHITE MOUNTAINS From left are Ernie Plumb, Phil Witteman, Brendan Kelley, Geoff Putnam, Garry Buckley, John Steel,
Gerry Ouelette, Rich Fuller, and Ray Henderson.
FEBRUARY 2015 / WELDING JOURNAL 75
SECTION NEWS
District 3
Michael Sebergandio, director
(717) 471-2065
drweld13@gmail.com
CUMBERLAND VALLEY
November 19
Speaker: Dale Flood, AWS vice president
Affiliation: Tri Tool, Inc.
Topic: AWS activities and motivation
Activity: Brian Bain received his Gold
Member certicate for 50 years of
service to the Society and James Pan
received his Life Member certicate
for 35 years of service. The program
was held at DoubleTree Hotel in Baltimore, Md.
LANCASTERYORK
December 3
Activity: Members of the two Sections visited New Standard Corp. in
York, Pa., to study its welding, metal
forming, and stamping operations.
The tour guides included Paul Eichelberger, Warren Draper, Bennet Zifferer, and Todd Troutman.
READINGLANCASTER
November 20
Activity: Members of the two Sections visited PRL Industries in Cornwall, Pa., an AWS Sustaining Member
company. Owners Jan and Pat Herschkowitz detailed the ve companies
that make up the PRL group then led
the tour assisted by employee and
Reading Section member Randy Jacobs and others.
READINGLANCASTER Randy Jacobs
discussed digital inspection processes.
District 4
Stewart A. Harris, director
(919) 824-0520
stewart.harris@altec.com
Central Piedmont C. C.
Student Chapter
Week of November 17
Activity: Advisor Ray Sosko and his
welding students manned a booth at
the colleges annual The Geek Fest
2014, a celebration of the geek in all
of us that highlights innovations in
technology, media, and industry.
CENTRAL PIEDMONT C. C. S. C.
George Works (center) and Jose Guevara
(right) interest high school students in
taking courses in welding.
LANCASTERYORK From left are Alex Barlow, Paul Eichelberger, Brad Bergman, Rick Stein, Bennett Zifferer, Frank Kelkis, Dean Whit
mer, York Section Chair Ed Calaman, Matt Schmidt, John Boyer, Mike Fink, Dave Watson, Dist. 3 Director Mike Sebergandio, and Justin
Heistand, Lancaster Section chair.
SECTION NEWS
Floyd County High School
Student Chapter (Roanoke)
November 30
Activity: Advisor Doug Thompson
and his Student Chapter members
constructed a oat they entered in
the Floyd County Christmas parade.
The oat displayed several members
performing various welding operations. The Chapter is affiliated with
the Southwest Virginia Section.
SOUTH CAROLINA
November 20
Speaker: Richard Temple, district
sales manager
Affiliation: National Standard Wire
Co.
Topic: Manufacture of solid and ux
cored wires
Activity: The program was held at
Trident Technical College in North
Charleston, S.C.
District 5
District 6
COLUMBIA
November 20
Activity: The Section members visited Hagler Systems in Augusta, Ga., to
study the manufacture of dredging
and mining equipment. Joshua
Thomas with the Operations Div.
conducted the tour.
December 2
Activity: The Section members met at
Zak Machine in Green Island, N.Y., to
study the manufacture of watercooled copper molds and crucibles.
Michael J. Dagle, president, conducted the program.
FLOYD COUNTY HIGH SCHOOL S. C. Above, students perform pipe welding on the
oat they built for the county parade. Below, Advisor Doug Thompson (far left) is shown
with his Student Chapter members.
SECTION NEWS
District 7
Uwe Aschemeier, director
(786) 473-9540
uwe@sgsdiving.com
COLUMBUS
November 19
Activity: The Section joined members
of local technical societies to tour
Phoenix Bat Co. in Plain City, Ohio.
The program began with the history
of baseball bats followed by the details of their manufacture. The program was organized by Jessica Rannow and led by CEO Seth Cramer.
District 9
Michael Skiles, director
(337) 501-0304
michaelskiles@cox.net
District 10
Robert E. Brenner, director
(330) 484-3650
PITTSBURGH
October 28
Speaker: Tim Kaulen, sculptor
Topic: Creating metal art works
Activity: The event was held at
Springeld Grille in Mars, Pa.
November 17
Speaker: Uwe Aschemeier, Dist. 7 director
Affiliation: Subsea Global Solutions,
senior engineer
Topic: Underwater welding
Activity: Fifty members attended this
program held at Buca di Beppo Italian
Restaurant in Pittsburgh, Pa. Dave
McQuaid, an AWS vice president, attended the event.
District 8
D. Joshua Burgess, director
(931) 260-7039
djoshuaburgess@gmail.com
CHATTANOOGA
November 20
Speaker: Max Trent, metallurgical engineer
Affiliation: Alstom Power, Materials
Technology Center
Topic: On-cooling behaviors of welds
Activity: Komatsu America, Chattanooga, Tenn., hosted the event.
NASHVILLE
December 1
Activity: The Section hosted its annual holiday party at Holiday Inn Express in Mt. Juliet, Tenn. James E.
Kirby Jr. received his Silver Member
certicate for 25 years of service to
78 WELDING JOURNAL / FEBRUARY 2015
SECTION NEWS
Matthews, AWS president in 1999.
The Chapter, based at Venango Technology Center in Oil City, Pa., is affiliated with the Drake Well Section.
District 11
DETROIT
December 12
Activity: The Section held its annual
holiday party at Western Golf &
Country Club in Redford, Mich., for
85 attendees. This years host was
Chair Dan Wellman, vice president of
sales and marketing for OBARA Corp.
USA.
DETROIT From left are (front) Theresa Pakalnins and Ashley Webel and (standing) Jeff
Peterson, Eric Pakalnins, Don Maatz, Reggie Scales, and Ryan Jones.
NASHVILLE At left (from left) are Sagacity Barbershop Quartet songsters Larry Deters, Paul Wietlisbach, Kirk Jordan, and Bob Daven
port. At right, James Kirby Jr. (right) receives his Silver Member certicate from Joe Livesay.
OIL REGION S. C. Advisor Travis Crate (kneeling at left) is shown with his Chapter members during their Lincoln Electric Co. tour.
FEBRUARY 2015 / WELDING JOURNAL 79
SECTION NEWS
District 12
LAKESHORE
November 13
Activity: The members visited Manitowoc Cranes in Manitowoc, Wis., a
second time to study the newly installed robotic boom chord welding
system that automatically adapts to
variations in parts to maintain production speed and weld quality. Josh
Baldwin, manager of manufacturing
engineering, conducted the program.
MADISONBELOIT
CHICAGO
December 6
Activity: The Sections Blackhawk
Technical College Student Chapter,
led by Advisor Dan Crifase, participated in a school community event
named Winter Carnival. The Chapter
members designed and built three
games that were used in the event.
More than 200 children attended the
activities.
November 13
Activity: The Section hosted a CWI
testing and 9-year recertication
seminar at South Suburban College in
South Holland, Ill. Jim Greer, a past
AWS president and president of TechnoWeld, conducted the event.
District 13
December 11
Activity: The Sections board members assembled at Mama Luigis
Restaurant in Bridgeview, Ill., for a
planning meeting. Attending were
Chair Erik Purkey, Pete Host, Bob
Zimny, Cliff Iftimie, Jeff Stanczak,
Craig Tichelar, John Hesseltine, and
Marty Vondra.
CHICAGO Jim Greer, center wearing a white shirt, conducted the CWI program in November.
MADISONBELOIT From left are Student Chapter Advisor Dan Crifase, Jeff Loathary, Jacob Hammond, Seth Gravert holding his son Ja
cob Behrend, Brent Baskin, Cole Yanchik, Andy Martinez, Kyle Johnson, Laurel Majercik, and Jacob Augenstein.
Ferris State University S. C. Chapter members are shown experiencing the joy of giving to the less fortunate in their community.
80 WELDING JOURNAL / FEBRUARY 2015
Online: www.aws.org/membership
CONTACT INFORMATION
q New Member q Renewal
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Please check each box that applies to the Membership or service youd like, and then add the cost together to get your Total Payment.
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ONLY ONE SELECTION PLEASE. For more book choices visit www.aws.org/membership
q Jeffersons Welding Encyclopedia (CD-ROM only) q Design & Planning Manual for Cost-Effective Welding q Welding Metallurgy
Welding Handbook Selections: q WH (9th Ed., Vol. 4) q WH (9th Ed., Vol. 3) q WH (9th Ed., Vol. 2) q WH (9th Ed., Vol. 1)
Pocket Handbook Selections: q PHB-1 (Arc Welding Steel) q PHB-2 (Visual Inspection) q PHB-4 (GMAW / FCAW)
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Please choose your Student Membership option below.
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PAYMENT INFORMATION
Payment can be made (in U.S. dollars) by check or money order (international or foreign), payable to the American Welding Society, or by charge card.
q Check q Money Order q AMEX
q Visa
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SECTION NEWS
District 14
December 13
Activity: The Indiana Section held its
annual holiday party at UAW 663 in
Anderson, Ind. Chair Dave Jackson
emceed the party.
INDIANA
November 20
Speaker: Nick Bovi
Affiliation: Weld Safety Midwest, Inc.
Topic: Welder safety
Activity: This Students Night program instructed 50 welding students.
The Section provided pizza and soft
drinks for everyone and each student
went home with a prize.
ST. LOUIS
December 5
Activity: The Section held its annual
holiday party at Royale Orleans Banquet Center in St. Louis, Mo. Awards
were presented to Chair Mike Kamp
(District Meritorious, District Director), James Schuette (Section Private
Sector Educator), Steve Stutz and
District 15
ST. LOUIS From left are Chair Mike Kamp, James Schuette, Steve Stutz, Victor Shorkey, Vince Suria, Kevin Corgan, James Cashdollar,
and Andrew Swyers.
CHICAGO Shown at the Dec. 11 meeting are (from left) Pete Host, Bob Zimny, Chair Erik
Purkey, Cliff Iftimie, Jeff Stanczak, Craig Tichelar, John Hesseltine, and Marty Vondra.
SECTION NEWS
District 16
Karl Fogleman, director
(402) 677-2490
fogleman3@cox.net
KANSAS CITY
November 13
Activity: The Section members visited Dimensional Innovations in
Kansas City, Kan., a specialty fabrication company. The tour was led by
Project Development Manager Jason
Grove, assisted by Jerald Thompson
and Chris Clay.
NEBRASKA
November 20
Activity: The Section members toured
Valmont Industries in Valley, Neb., a
supplier of infrastructure and agricultural equipment. Nicolette Villwok
led the tour.
District 17
Jerry Knapp, director
(918) 224-6455
jerry.knapp@gasandsupply.com
EAST TEXAS
November 20
Speaker: Kirk Jordan
Affiliation: Airgas
Topic: Shielding gases
Activity: The meeting was held at Papacites Restaurant in Longview, Tex.
December 11
Activity: The Section held a gift-collection event to support the Toys-forTots program.
EAST TEXAS From left are speaker Kirk Jordan; J. Jones, Section chair; and Jerry Knapp,
Dist. 17 director.
SECTION NEWS
District 18
HOUSTON
December 4
Activity: The Section members met
with Maverick Testing Laboratories
officials to express their appreciation
for the companys support of Section
activities, especially for supplying
coupons used for the Sections student welding certication day activities. The award was presented to
Marcus Coronado, Willie Rivera,
Daniel Guerra, Gary Anderson, Carlos
Rivera, Cody Sanders, Mathew
District 19
December 5
Speaker: Bonnie Dunbar, professor,
and a former NASA astronaut
Affiliation: University of Houston
Topic: Career paths for women
Activity: This was a joint meeting
with members of local chapters of the
Society of Women Engineers, ASM
International, and Society of Manufacturing Engineers. Dunbar is director of the STEM Center at the university and a professor of mechanical engineering. She played a key role in the
development of the heat tiles used on
the space shuttle. About 40 students
attended the lecture. The event was
held at Bellevue Coast Hotel in Bellevue, Wash.
PUGET SOUND OLYMPIC Some of the attendees are shown at the Career Paths for Women program.
HOUSTON Above, from left are Marcus Coronado, Willie Rivera, Daniel Guerra, Gary Anderson, Carlos Rivera, Cody Sanders, Mathew
Koons, Dennis Guerra, Scott Witkowski, Kyle Corrington, and Andrew Davila.
Below, Andre Horn (left), director, Industrial Welding Academy, is shown with Barney Burkes, Houston Section chair.
PUGET SOUND OLYMPIC From left are Len Reid, Rowena Beaudry, Mary Davin, Bonnie
Dunbar, and Ken Johnson, Dist. 19 director
FEBRUARY 2015 / WELDING JOURNAL 85
SECTION NEWS
SPOKANE
November 19
Speaker: Ben Finnoe
Affiliation: Finnoe Design LLC
Topic: Reading engineering drawings
Activity: Sixty-two members, students and guests attended this program, held at Spokane Community
College in Spokane, Wash.
District 20
BYUIDAHO S. C./
IDAHO/MONTANA
December 10
Speakers: Bruce Madigan and four of
his welding students
Affiliation: Montana Tech (MT)
Topic: Welding engineering at MT
Activity: Madigan is lead welding engineering professor and department
head of the MT General Engineering
Dept. Following his talk, welding engineering students Dale Brush and
Tate Patterson discussed their research in ultrasonic sensing for component visualization and real-time
process control. Then, students
Shane Marble and Arthur Davison
discussed their research into additive
manufacturing of meso-scale titanium and steel components using arc
welding. Paul Tremblay received his
Past Chairman certicate in appreciation for his services this past year.
IDAHO/MONTANA
December 3
Activity: The Section members attended the All Engineers Christmas
Social at Shilo Inn in Idaho Falls,
Idaho, sponsored by the Eastern Idaho Engineering Council and cosponsored by AWS, ANS, ASCE, ASME,
AlChE, IEEE, INCOSE, IAS, IWIN,
ISA, ISPE, ACS, and TBP, Basic American Foods, Idaho National Laboratory, Premier Technology, Inc., and
Walker Engineering.
District 21
District 22
SAN FRANCISCO
December 3
Speakers: Rebecca Anders, Jen Jackson
Affiliation: The Flux Foundation
Topic: Art + Industry
Activity: David Aultman and Douglas
Williams received AWS Life Member
certicates for 35 years of service to
the Society. The program was held at
Spengers Restaurant in Berkeley,
Calif.
BYUIDAHO S. C. From left are Chapter ocers Vance Bullock, Shelby McRae, Austin
Hudman, and Matt Cyran.
SECTION NEWS
International
Section
EMIRATES WELDING
November 26
Speaker: Christophe Herduin
Affiliation: Air Liquide Emirates for
Industrial Gases
Topic: Optimum Ar/CO2 gas mixture
for gas metal arc welding
Activity: This networking, seminar,
and question-and-answer program
was held at Al-Futtaim Training Centre in Dubai, UAE.
SAN FRANCISCO From left, Chair Mike Zinser is shown with speakers Rebecca Anders
and Jen Jackson.
IDAHO/MONTANA From left are presenters Bruce Madigan, Shane Marble, Arthur
Davison, Dale Brush, and Tate Patterson.
Guide
Guide to
to American
American Welding
Welding Society
Society Services
Services
American Welding Society
8669 NW 36th St., #130
Miami, FL 33166-6672
(800/305) 443-9353; Fax: (305) 443-7559
Phone extensions are in parentheses.
AWS PRESIDENT
David Landon . . . . dlandon@vermeermfg.com
Vermeer Mfg. Co.
2010 Vermeer Rd. E., Pella, IA 50219
ADMINISTRATION
Executive Director
Ray Shook.. rshook@aws.org . . . . . . . . . . . . . .(210)
Senior Associate Executive Directors
Cassie Burrell.. cburrell@aws.org . . . . . . . . . . .(253)
INTERNATIONAL SALES
Managing Director of North American Sales
Joe Krall..jkrall@aws.org . . . . . . . . . . . . . . . . .(297)
Corporate Director, International Sales
Jeff Kamentz..jkamentz@aws.org . . . . . . . . . .(233)
Oversees international business activities;
certification, publications, and membership.
PUBLICATION SERVICES
Dept. information . . . . . . . . . . . . . . . . . . . . . .(275)
Managing Director
Andrew Cullison.. cullison@aws.org . . . . . . . .(249)
Welding Journal
Publisher
Andrew Cullison.. cullison@aws.org . . . . . . . .(249)
Editor
Mary Ruth Johnsen.. mjohnsen@aws.org . . .(238)
Welding Handbook
Editor
Annette OBrien.. aobrien@aws.org . . . . . . . .(303)
MARKETING COMMUNICATIONS
Director
Lorena Cora.. lcora@aws.org . . . . . . . . . . . . . .(417)
Public Relations Manager
Cindy Weihl..cweihl@aws.org . . . . . . . . . . . . .(416)
Administrative Services
Managing Director
Jim Lankford.. jiml@aws.org . . . . . . . . . . . . . .(214)
Webmaster
Jose Salgado..jsalgado@aws.org . . . . . . . . . . .(456)
Director
Hidail Nuez..hidail@aws.org . . . . . . . . . . . . .(287)
HUMAN RESOURCES
Director
Gricelda Manalich.. gricelda@aws.org . . . . . .(208)
MEMBER SERVICES
Dept. information . . . . . . . . . . . . . . . . . . . . . .(480)
Senior Associate Executive Director
Cassie Burrell.. cburrell@aws.org . . . . . . . . . . .(253)
Associate Director
Patrick Henry..phenry@aws.org . . . . . . . . . . .( 211)
INTERNATIONAL INSTITUTE OF WELDING
Senior Coordinator
Sissibeth Lopez . . sissi@aws.org . . . . . . . . . . .(319)
Liaison services with other national and international societies and standards organizations.
GOVERNMENT LIAISON SERVICES
Hugh Webster . . . . . . . . . . . . . .hwebster@wc-b.com
Webster, Chamberlain & Bean, Washington, D.C.
(202) 785-9500; F: (202) 835-0243.
Monitors federal issues of importance to the
industry.
CONVENTION AND EXPOSITIONS
Director, Convention and Meeting Services
Matthew Rubin.....mrubin@aws.org . . . . . . . .(239)
ITSA INTERNATIONAL THERMAL
SPRAY ASSOCIATION
Senior Manager and Editor
Kathy Dusa....kathydusa@thermalspray.org . .(232)
RWMA RESISTANCE WELDING
MANUFACTURING ALLIANCE
Management Specialist
Keila DeMoraes....kdemoraes@aws.org . . . . . .(444)
WEMCO ASSOCIATION OF WELDING
MANUFACTURERS
Management Specialist
Keila DeMoraes....kdemoraes@aws.org . . . . . .(444)
BRAZING AND SOLDERING
MANUFACTURERS COMMITTEE
Stephen Borrero..sborrero@aws.org . . . . . . . .(334)
Director
Rhenda Kenny... rhenda@aws.org . . . . . . . . . .(260)
Serves as a liaison between members and AWS
headquarters.
CERTIFICATION SERVICES
Dept. information . . . . . . . . . . . . . . . . . . . . . .(273)
Senior Associate Executive Director
John Gayler.. gayler@aws.org . . . . . . . . . . . . .(472)
Director, Certification Operations
Terry Perez..tperez@aws.org . . . . . . . . . . . . . .(470)
Application processing, renewals, and exams.
Director, Accreditation Programs
Linda Henderson..lindah@aws.org . . . . . . . . .(298)
Oversees the development of new certification programs, as well as AWS-Accredited Test
Facilities, and AWS Certified Welding Fabricators.
TECHNICAL SERVICES
Dept. information . . . . . . . . . . . . . . . . . . . . . .(340)
Managing Director
Technical Services Development & Systems
Andrew Davis.. adavis@aws.org . . . . . . . . . . .(466)
International Standards Activities, American
Council of the International Institute of Welding
Director, Operations
Annette Alonso.. aalonso@aws.org . . . . . . . . .(299)
Technical Committee Activities, Welding
Qualification
Manager, Safety and Health
Stephen Hedrick.. steveh@aws.org . . . . . . . . .(305)
Metric Practice, Safety and Health, Joining of
Plastics and Composites, Personnel and Facilities
Qualification, Mechanical Testing of Welds
Program Managers II
Stephen Borrero... sborrero@aws.org . . . . . . .(334)
Brazing and Soldering, Brazing Filler Metals
and Fluxes, Brazing Handbook, Soldering Handbook, Definitions and Symbols, Structural Subcommittees on Bridge Welding, Stainless Steel,
and Reinforcing Steel
Rakesh Gupta.. gupta@aws.org . . . . . . . . . . .(301)
Filler Metals and Allied Materials, International Filler Metals, UNS Numbers Assignment,
Arc Welding and Cutting Processes, Computerization of Welding Information
Brian McGrath .... bmcgrath@aws.org . . . . . .(311)
Structural Welding, Welding in Marine Construction
Program Managers
Efram Abrams.. eabrams@aws.org . . . . . . . . .(307)
Automotive, Resistance Welding, Machinery
and Equipment, Methods of Inspection
Chelsea Lewis.. clewis@aws.org . . . . . . . . . . . .(306)
Friction Welding, Oxyfuel Gas Welding and
Cutting, High-Energy Beam Welding, Robotics
Welding, Welding in Sanitary Applications, Additive Manufacturing
Jennifer Molin.. jmolin@aws.org . . . . . . . . . .(304)
Sheet Metal Welding, Welding and Brazing in
Aerospace, Ti and Zr Filler Metals, Joining of
Metals and Alloys, Piping and Tubing
Jennifer Rosario.. jrosario@aws.org . . . . . . . .(308)
Railroad Welding, Thermal Spraying, Welding
Iron Castings, Welding Qualification
AWS FOUNDATION, INC.
www.aws.org/w/a/foundation
General Information
(800/305) 443-9353, ext. 212, vpinsky@aws.org
Chairman, Board of Trustees
William A. Rice.. brice@oki-bering.com
EDUCATION SERVICES
Director, Operations
Martica Ventura.. mventura@aws.org . . . . . .(224)
PERSONNEL
Marty Baker Retires from
Hobart Institute
Following 38
years of service,
Martha Marty
Baker, long-time librarian and editor
of the quarterly
magazine, The
World of Welding,
has retired from
Hobart Institute of
Welding Technology, Troy, Ohio. BakMartha Baker
er was also responsible for maintaining the institutes www.welding.org
website, served as a supervisor for the
Certified Welding Inspector and Certified Welding Educator programs, and
edited several books. She plans to continue her work as president of Troy
City Council and as a volunteer for
several community organizations.
David J. Parrillo
The Materials
Research Society
(MRS), Warrendale,
Pa., has appointed
David J. Parrillo to
its board of directors to serve a oneyear term on its Finance Committee.
Parrillo, with 20
years experience in
chemical engineering, application development, and
technology commercialization, currently is global research and development director, packaging and specialty
plastics, for The Dow Chemical Co.
customer programs
and business intelligence, to be based
in the United
States. Both companies manufacture
precision tubing for
critical applications
for the aerospace,
nuclear, oil and gas,
and medical markets. Prior to joinShion Hung
ing the company,
Hung was platform
director, access and advanced energy
for Johnson & Johnson, where he de-
Obituary
Russell Rux
Russell Rux, 57, died Jan. 4 in
Gillette, Wyo. An AWS member since
1999, he served as the Wyoming Section chairman 20042013. For 16
years, he taught welding at Campbell
County High School. He was a leader
CK Worldwide
www.ckworldwide.com
(800) 4260877
in helping Boy
Scouts earn their
Welding Merit
Badges and preparing students to
compete in the
SkillsUSA welding
contests. Rux received the Section
Educator and Meritorious Awards in
2002 and 2003, reRussell Rux
spectively, and the
District 20 Educator and Meritorious Awards in 2003
and 2013, respectively. WJ
Students get a
chance to express
their creative
impulses while
learning some of
the real-life
challenges of
welding
point where you could declare a sculpture done, despite the near infinite potential for tweaking and improvement, he said.
All of the students worked on the
project outside of class. Patterson believes the welding majors enhanced
their skill set because the nature of the
project forced them outside their comfort zone.
They got to do a lot of out-of-position welding work where its not on a
little tripod right in front of them in a
comfortable booth, he said.
I was kneeling. I was sitting on the
floor. And a few times I was even laying on the floor, Hintz said.
The experience was a good exercise
in welding in odd positions and figuring out how to attack a joint that is
laid out less than ideally, Ptacek said.
The colleges General Services staff
also contributed to the Student Bodies
experience. Seven individuals, led by
Andrea L. Mull, horticulturist/motor
pool supervisor, and Chad L. Karstetter, horticulturist/motor pool lead person, were responsible for preparing
concrete slabs, installing the figures,
and spreading 60 tons of stone to
complement the sculptures.
It was one of the craziest welding
jobs Ive ever been on, said Patterson,
who spent several years welding for
the National Science Foundation in
Antarctica. Ive never done anything
where I had to personally coordinate
so many people, material, substances,
and time. It was very exciting.
A Lasting Satisfaction
Welding and fabrication engineering technology major Matthew H. Gordon, of Milton, summarized the most
exciting aspect of the project for him
and his classmates.
No matter when I come back and
visit over the years, my work will be
there, he said. No matter what happens in life, this art will still be there
with my name on some of it.
For information about welding degrees and other programs offered by
the colleges School of Industrial, Computing, and Engineering Technologies,
call (570) 327-4520 or visit
www.pct.edu/ICET. WJ
Fig. 2 Metal sculptor and welding instructor Michael K. Patterson, who guided his
classes through creation of the Student Bodies centennial art installation, welds a
wildcat (the colleges mascot) in a campus lab.
FEBRUARY 2015 / WELDING JOURNAL 93
Getting Started
The first step in selecting a system
is to decide what you will be using it
for, i.e., what you want to cut, and how
Fig. 2 Maintaining cutting tips and other consumables add to the operating costs.
rent and voltage are considered together, a more complete picture of the
systems capability emerges.
Consumable Life. Often overlooked in the selection process, part
life is a major contributor to operating
cost. Plasma cutting consumables generally include four parts: electrode;
nozzle (Fig. 2); swirl ring (or gas distributor); and cap. In addition to the
upfront costs, consider the durability
of these parts and their life in archours, especially for the most frequently replaced parts the nozzle
and electrode.
Primary Input Power. This refers
to power at the wall or line power
source, in voltage, phase, and available
current. Each plasma system will have
a required input current at maximum
output. It is essential to know the
power that is available when selecting
a system. Some systems are limited to
specific voltages, while others are designed to operate at multivoltage configurations. Several newer systems feature autovoltage. The multi- and autovoltage models should be considered
should you plan to use the system at
multiple job sites.
Gas Supply. While generally not
something that varies much from system to system within a given power
range, the amount of air pressure and
flow required is still significant in evaluating shop setup. Most air plasma
systems require either air or nitrogen
as a gas source, either from a highpressure gas cylinder or, most often,
an air compressor. Operating pres-
The factors above should help narrow your search, but they are not the
only things to evaluate when considering a new system. Here are a few additional attributes that you should consider in choosing the right system for
your specific needs.
Cut Quality. The cut quality you require will be an important factor in deciding which system is right for you.
Cut quality refers to the cut edges
bevel angle and smoothness, dross or
slag formation on the top or bottom of
the cut, and kerf width, which is the
width of the metal removed by the
plasma arc. Cut quality is affected by a
number of factors, including material
type, thickness, operator skill, gas supply, and torch dynamics. Some manufacturers offer various torches
(straight, angled, short, long, etc.) and
specialized consumables, while other
manufacturers use a one-size-fits-all
philosophy.
Application Type. Choosing the
right tool not only impacts cut quality
but also the ease with which you can
get the job done. If you need to gouge
out an old weld for example, you
might want to choose a straight torch
to position your hand farther away
from the work surface. If you cut a lot
of metal on the ground, you may want
a torch that is several feet long so you
dont have to bend down as much. If
you need to cut an oddly shaped piece
with deep grooves, then you may prefer long, tapered consumables designed to cut in hard to reach areas.
Portability. Plasma systems vary
greatly in size and weight. If you plan
to move the system from site to site,
or even around your shop, youll likely
want to choose a smaller and lighter
system for increased portability. Most
PAC systems can be easily moved by
one or two workers. Larger systems,
usually with capacity ratings above 1
in., may require a lift truck or hoist.
Cutting Method. Plasma cutting
can be done manually using a hand
torch or automatically using a machine
torch on a CNC table, track burner, or
pipe beveler. Many systems are designed for either hand or mechanized
use, but some offer both types of
torches, as well as CNC interface capabilities, allowing customers to use the
same unit for both applications.
FEBRUARY 2015 / WELDING JOURNAL 95
System A
System B
$2500
$2000
List Price
1A
System A
System B
$12.00
2.00 h
= $6.00
$12.00
1.50 h
= $8.00
1B
Consumable life/arch
Duty cycle
Consumable cost/workh
System A
System B
$6.00
50%
= $3.00
$8.00
40%
= $3.20
System A
System B
$3.00
+ $30.00
= $33.00
$3.20
+ $30.00
= $33.20
1C
Consumable cost/workh
Labor rate
Total cost/workh
2A
System A
System B
2B
ft cut/h
Duty cycle
ft cut/workh
System A
System B
120
50%
= 60
60
40%
= 24
Total cost/workh
Total ft cut/workh
Total cost/ft
System A
System B
$33.00
60
= $0.55
$33.20
24
= $1.38
System A
System B
As these calculations show, there can
be significant differences in cost per foot Total Cost/ft
$0.55
$1.38
Daily Cost @ 5ft/day
2.75
6.90
between outwardly similar systems. In
Weekly Cost
13.75
34.50
just a year of cutting, these differences
$715.00
$1794.00
can really add up. In a typical fabrication Annual Cost to Operate
shop that cuts 5 ft/day, the cost savings
can be significant.
In just one year of use, System A, that cost $500 less initially, would cost $1079 more in operating expenses than System B.
Conclusion
Many of the factors that
determine which system is
right for you will become
obvious when you see the
system demonstrated in
your own shop. Pay particular attention to cut speed,
cut quality, and ease of use.
Find the system that delivers the performance you
want at the price you want
to spend. Though the initial
price is always an important
consideration, take the time
to calculate the operational
costs to make sure you purchase cutting equipment
that will meet your expectations for doing the job at
the best price in the long
run. WJ
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LEARNING TRACK
Program Content
The welding curriculum includes
specialized classroom and practical exercises in the cutting and joining of
metal parts through the use of gas and
electric welding equipment. The
processes include oxyacetylene welding (OAW), gas metal arc welding
(GMAW), flux cored arc welding
(FCAW), gas tungsten arc welding
(GTAW), and shielded metal arc welding (SMAW). The metal-cutting methods include flame cutting and plasma
arc cutting equipment. Also taught are
the related mathematics, print reading, layout, and metal identification
skills. Concurrently, students learn the
use and care of hand tools, power
tools, specialized jigs, fixtures, and
equipment. A priority is the instruction on safe and effective work practices and use of current industry standards, practices, and techniques.
The school also offers refresher and
supplemental training for persons previously or currently employed in these
occupations. The instruction is enhanced by the small class sizes that
offer a closer instructor-student
relationship.
The Facilities
Delgado said his workshop covers
more than 2000 sq ft in addition to
classrooms for the lectures and written exams.
We have 15 SMAW stations available, he said, plus nine GTAW stations, three GMAW stations, and a
BY HOWARD M. WOODWARD
Employment Opportunities
Delgado said, The employment
outlook is great in the welding field. I
am constantly called for experienced
and apprentice welders. I sit down
with my students to go over the interview process with them and review
any welding tests they may require.
I have students working in FAA repair stations near Miami International
Airport, decorative fencing manufacturers, and construction companies
throughout the Miami and Ft. Lauderdale areas.
The employment opportunities for
program graduates have included positions as aerospace, construction, and
Program Details
Applicants must me at least 16
98 WELDING JOURNAL / FEBRUARY 2015
Welding Instructor Ricardo Delgado (far left) and students display a few of the smaller
artworks they designed and built as part of the training program.
WORK
W
ORK
SSMART
MART
RT
A recent Robert Morgan Education Center welding class proudly poses with a whimsical
pirate ship and numerous other artworks they created as part of their training. Instruc
tor Ricardo Delgado is shown next to Karen Johnson, School Operations, Division of
Adult and Workforce Education.
Additional Opportunities
Robert Morgan
Education Center
18180 SW 122nd Ave.
Miami, FL 33177
(305) 253-9920
Contacts
Ricardo Delgado
Instructor
Applied Welding Technology
http://ac.robertmorganeducenter.org
Karen Johnson
Karen_johnson@dadeschools.net
FACT SHEET
Design Requirements
Factors that should be considered when designing for
spot welding include the following:
1) Edge distance
2) Joint overlap
3) Fitups
4) Weld spacing
5) Joint accessibility
6) Surface marking
7) Weld strength
Edge Distance
The edge distance is measured from the center of the
weld nugget to the edge of the sheet. The location of the
spot weld must ensure enough base metal is available to resist the expulsion of molten metal from the joint. If the spot
weld is made too close to the edge of one or both workpieces, the base metal at the edge of the workpiece will overheat and upset outward Fig. 1. The restraint by the base
metal at the edge of the molten nugget is reduced and expulsion of molten metal may occur due to the high internal
Joint Overlap
The minimum permissible joint overlap in sheet metal is
calculated at two times the minimum edge distance. The
overlap must include the base metal requirement for avoiding edge overheating and expulsion for both sheet metal
workpieces. Factors such as electrode clearance and positioning tolerance of the weld tip and workpieces, may require a larger overlap to provide consistent weld quality. If
the overlap is too small, as shown in Fig. 1, the edge distance
will automatically be insufficient.
Fitup
The faying surfaces of the workpieces should fit together
along the joint with little or no space between them. Any
force required to overcome openings in the joint will reduce
the effective welding force.
Weld Spacing
When numerous spot welds are made successively along a
joint, a portion of the secondary current shunts through the
adjacent welds. This shunting of the current must be considered when establishing the distance between adjacent spot
welds and when establishing the welding machine settings.
Typical weld current and minimum spacing shown in general welding charts dont provide compensation for this shunt
effect.
The division of current depends primarily on the ratio of
the resistances of the two paths, one through the adjacent
welds and the other across the interface between the sheet
metal workpieces. If the path length through the adjacent
weld is longer than the joint thickness, resistance will be
high compared to the resistance of the joint and the shunting effect will be negligible.
Minimum spacing between spot welds is related to the
conductivity and thickness of the base metal, diameter of
the weld nugget, and cleanliness of the faying surfaces.
Joint Accessibility
The joint should be designed in consideration of the size
and shape of commercially available electrodes and electrode
holders, as well as the type of spot welding equipment to be
used. Each side of the joint should be accessible to the electrodes mounted on the welding machine or to backup electrodes in the case of indirect welding. WJ
Join together.
In Brazil.
BRAZIL WELDING SHOW
OCT. 20 23, 2015 SO PAULO
Trade Show and Congress
In conjunction with:
BOOK NOW!
www.brazil-welding-show.com
CLASSIFIEDS
CERTIFICATION & TRAINING
Professionals Sought for
IIW Training Courses
The American Welding Society, the
Gesellschaft fr Schweisstechnik
International (German Welding
Institute, GSI), and the National
Center for Welding Education and
Training (Weld-Ed) are seeking
candidates interested in obtaining the
IIW International Welding
Engineer or International Welding
Technologist diploma. Courses are
being planned that will blend
Internet-delivered training with classroom training conducted in the United
States.
The 440-hour course will be offered
during the next two summers and
is designed to promote career
development for busy welding
professionals.
Please contact Jeff Hufsey at:
hufsey@aws.org for more details.
106 WELDING JOURNAL / FEBRUARY 2015
2015
CWI PREPARATORY
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WELDING RESEARCH
ABSTRACT
For better understanding of basic phenomena of resistance spot welding, temperature profiles were measured by monitoring the infrared emissions at 5 kHz from
one dimensionally simulated welding of sheet metal disks between the electrodes of
a resistance spot welding machine. The weld variables included the zinc coating
thickness, coating morphology, workpiece thickness, and electrode force.
For a given tap and heat control setting in the welding machine, as the coating
thickness increased, the induced welding current increased due to a lower contact resistance created by the molten zinc layer. However, the temperatures experienced by
the workpiece and electrode decreased. This was due to a decreased power absorption of the materials with lower electrical resistance of thicker coatings and the electrical characteristics of the spot welding machine. The temperature differences in
welding of materials with different coating morphologies and specimen thicknesses
are most pronounced at the faying interface. As the electrode force increased, the
temperature differences between the materials decreased due to the decreased effect
of the contact characteristics. The thicker material of bare steel became less sensitive
to the contact characteristics as the electrode force increased. This was due to the decreased ratio of contact resistance to the total resistance. Thinner materials experience faster temperature rise and lose more heat to the electrodes.
KEYWORDS
Temperature Profiles Resistance Welding Zinc Coated Spot Weld
Introduction
To achieve a better understanding
of the basic phenomena of resistance
spot welding, it is very important to
understand the transient behavior of
temperature profiles. However, little
work has been done due to the difficulties caused by the nature of the
process. The time scale is a fraction of
a second and the current is high
enough to make the conventional elec-
trical method using thermocouples infeasible. The infrared emission monitoring method presented in a prior
paper by Kim and Eagar may be a good
alternative even though it measures
only the surface temperature (Ref. 1).
Even though various numerical analyses and experimental work were performed in resistance spot welding,
there are few studies to
quantify the temperature profiles experimentally (Refs. 214).
Experimental Procedures
Figure 1 shows the experimental
equipment setup and a typical temperature profile developed in the disk
E. KIM (keuiwhan@ajou.ac.kr) is professor, Department of Systems Engineering, Ajou University, Suwon, Republic of Korea. T. W. EAGAR (tweagar@mit.edu) is
professor of Materials Engineering and Engineering Systems, Massachusetts Institute of Technology, Cambridge, Mass.
WELDING RESEARCH
simulation experiment as has been reported previously (Ref. 1). In Fig. 1B,
the two vertical lines marked A near
the center show the location of the
electrode interfaces. Another set of
vertical lines marked B is 1.6 kN mm
from the interface where the electrode
temperature was measured. The temperature was also measured at the faying interface and the electrode
interface. The temperature profile at
the electrode interface was measured
both at the electrode side and workpiece side. The measurement was performed when the highest temperature
was reached at the faying interface. As
would be expected, the temperature always reached its maximum value at
the end of the weld cycle.
The variables studied in this experiment included changes in the electrode force as well as the zinc coating
of the steel and the workpiece thickness. To see the effect of coating morphology, 0.8-mm hot dip galvanized
steel (G60), galvannealed steel (A40),
and electrogalvanized steel (E70) were
used. Electrode forces of 1.6 kN (350
lb), 2.2 kN (500 lb), 2.9 kN (650 lb),
and 3.5 kN (800 lb) were employed for
this experiment. The effect of the
coating thickness was tested using 0.8mm electrogalvanized steels with four
different coating thicknesses, i.e, 100
g/m2 (AM100), 68 g/m2 (AM68), 35
g/m2 (AM35), and 0 g/m2 (AMBR) of
zinc on both sides. The bare steel was
WELDING RESEARCH
Fig. 2 Effect of coating thickness on A the induced welding current; B temperature; in simulated disk welding.
Faying
Interface
Electrode
Interface
(workpiece side)
Electrode
Interface
(electrode side)
AM100
AM68
AM35
AMBR
467
589
722
766
313
415
460
491
233
298
347
419
Electrode
Induced
(1.6 mm from
Current
electrode interface) (kA)
165
229
260
297
5.01
4.83
4.72
4.37
WELDING RESEARCH
Faying
Interface
Electrode
Interface
(workpiece side)
Electrode
Interface
(electrode side)
A40
G60
E70
673
604
581
498
479
481
380
367
357
Electrode
Induced
(1.6 mm
Current
from electrode interface) (kA)
252
242
231
4.83
5.3
5.19
Electrode
1.16 mm
from Interface
1.16 mm
Electrode
Interface
(electrode side)
Electrode
Interface
(workpiece side)
Maximum
Temperature
in the Specimen
1
2
3
4
5
6
7.5
9.5
11
12
202
237
244
241
233
248
252
323
337
337
318
290
304
200
222
362
396
503
503
490
469
400
381
271
300
462
476
619
627
627
537
458
440
0.5 mm
Electrode
Electrode
Interface
Interface
(workpiece side) (electrode side)
222
234
366
381
481
467
477
420
381
362
175
237
260
327
330
342
332
318
311
Electrode
1.16 mm
from Interface
175
258
258
286
279
271
264
WELDING RESEARCH
Fig. 5 Temperature profiles in simulated disk welding for different coating morphologies. A E70; B G60; C A40.
Fig. 6 Temperature changes with varying electrode forces and coating morphologies at
A faying interface. B Electrode interface at workpiece side; C electrode interface
at electrode side; D electrode temperature at 1.6 mm from the electrode interface; in
simulated disk welding.
electrode force is high enough, the effect of differences in surface morphology seems to become less, particularly
at the electrode interface. The pressure of the electrode contact is about
400 MPa, which is more than half of
the yield strength of the Cu-Cr electrode alloy. The high electrode force is
coupled with high temperatures during welding. As a consequence, the interface deforms very easily, making
differences in the heat transfer coefficient and the electrical resistivity very
small in the early stages of welding. It
seems that the faying interface temperature is less sensitive to the electrode force than is the temperature at
other locations. At the lowest electrode force employed in this experiment, i.e., 1.6 kN, the highest
interface temperatures and electrode
temperatures were observed. At more
FEBRUARY 2015 / WELDING JOURNAL 39-s
WELDING RESEARCH
Fig. 9 Temperature profiles in simulated disk welding of specimens of different thicknesses using A 4.0 kN; B 2.9 kN; C 1.8kN of
electrode force.
than 2.2 kN, the electrode force appeared to have an effect only at the
faying interface. This can be explained
by the same argument discussed in the
previous section, i.e., greater deformation of the electrode surface and the
coated workpiece surface occurs at elevated temperatures with high electrode forces. The temperature data for
2.9 kN electrode force are given in
Table 2. The temperature differences
at the electrode interface are much
smaller than those at the faying interface. This supports the conclusion that
the condition of the faying interface is
more important than the electrode interface in terms of the nugget temperature development when using high
electrode forces.
Generally speaking, the temperature decreases as the electrode force
increases. However, the induced welding current increases with electrode
forces, as shown in Fig. 5. This may be
explained by the decreasing electrical
and thermal contact resistances produced with the increasing electrode
WELDING RESEARCH
explained previously. In thinner materials where the contribution of contact
resistance to the total resistance is believed to be more significant, the difference in the induced current
between a 4.0 kN weld and a 2.9 kN
weld is much smaller than that between 2.9 and 1.8 kN. This is believed
to be related to the decreasing effect of
the electrode force on the electrical
contact resistance. As the electrode
force increases, the relative change in
the contact resistance will decrease.
Figure 9AC shows the temperature data measured during simulated
disk welding of bare steel with various
electrode forces and specimen thicknesses. These temperature data are
plotted again in Fig. 10AD at each
temperature measuring location. The
three lines in each graph correspond to
three different electrode forces.
In general, higher temperatures
were observed during welding with
lower electrode forces. The combined
effects of larger electrical contact resistance, low thermal contact coefficient, and increased power input can
explain these phenomena. However, as
the specimen thickness increases, the
effect of electrode force seems to decrease, as can be seen in Fig. 10. Again,
this is explained by the relatively reduced contribution of electrical contact resistance to the total resistance.
As the ratio of bulk resistance to the
total resistance increases in the
thicker materials, the sensitivity of the
temperature profile to the electrode
force decreases. This confirms that the
ratio of electrical contact resistance to
the bulk resistance can be a very important parameter in characterizing
the nugget development mechanism
as was discussed by Kim and Eagar
previously (Ref. 24).
Figure 9 shows that the temperature difference between the faying interface and the electrode interface
becomes larger as the specimen thickness increases. The temperature at the
electrode interface and in the electrodes does not change much with increasing thickness, as can be seen in
Fig. 10BD. Only a very small decrease
of the electrode interface temperature
is present. However, the temperature
increase at the faying interface is quite
noticeable as in Fig. 10A.
The reason is most likely due to the
shorter heat diffusion length within
the workpiece. If the material is thin,
Fig. 10 Temperature changes with varying electrode forces and specimen thickness at
A faying interface; B electrode interface at electrode side;
C electrode interface at workpiece side; D at 1.6 mm from the electrode
interface in simulated disk welding.
WELDING RESEARCH
later stages of welding as in (c) and (d)
in Fig. 11, the workpiece temperature
at the electrode interface on the thick
side increases more rapidly and surpasses the temperatures in the thin
specimen. This is shown in Fig. 12.
The thicker side also has a larger temperature discontinuity at the electrode
interface. The breakdown of the electrode interface seems to occur much
earlier on the thinner side due to the
early buildup of heat in this part of the
specimen. This means that more heat
is lost to the electrode from the thinner side workpiece resulting in higher
electrode temperature. A similar phenomenon was also observed in the
case of spot welding of aluminum alloys, which has a lower melting point
Conclusions
Fig. 11 Cascade plot of temperature changes during simulated disk welding of bare
steel of different thicknesses.
42-s WELDING JOURNAL / FEBRUARY 2015, VOL. 94
WELDING RESEARCH
spot welding machine.
2) The temperature differences in
welding of materials with different
coating morphology and specimen
thickness are most pronounced at the
faying interface.
3) As the electrode force increases,
the temperature differences between
materials decrease due to the decreased effect of the contact characteristics.
4) The thicker materials of bare
steel become less sensitive to the contact characteristics as the electrode
force increases. This is due to the decreased ratio of contact resistance to
the total resistance.
5) Thinner materials experience
faster temperature rise and lose more
heat to the electrodes.
References
WELDING RESEARCH
ABSTRACT
The use of lownitrogen oxide (NOx) boilers in coalfired power plants has resulted
in corrosive combustion conditions that have led to a reduction in the service lifetime
of waterwall tubes. As a solution, Nibased weld claddings are being used to provide
the necessary corrosion resistance. However, they are often susceptible to premature
failure due to corrosion fatigue cracking. In order to mitigate the cracking problem,
significant research efforts are needed to develop a fundamental understanding of
the corrosion fatigue behavior of Nibased claddings. In this work, an experimental
method was developed to characterize the corrosion fatigue behavior of weld
claddings. A Gleeble thermomechanical simulator was adapted to permit the
exposure of samples to a simulated corrosive combustion gas at a constant elevated
temperature while applying a controlled cyclic stress. The results demonstrate that
this experimental method can be used to accurately simulate the corrosion fatigue
mechanism of weld claddings that has been observed in service. The implementation
of this experimental method will allow for a better understanding of the corrosion fa
tigue behavior of waterwall claddings in combustion environments and provide a tool
for optimizing the corrosion fatigue resistance.
KEYWORDS
Weld Cladding Corrosion Fatigue NickelBased Alloys
New Experimental Method
Introduction
Environmental regulations have required coal-fired power plants to reduce the amount of NOx emissions
produced by the coal combustion
process. This has prompted the use of
low NOx boilers that utilize a stage
combustion process to create reducing
conditions within the boiler (Refs. 1,
2). The previously oxidizing atmosphere allowed for the formation of
protective metal oxides on the surface
of the low-alloy steel waterwall tubes
A. W. STOCKDALE (aws3@alum.lehigh.edu) and J. N. DUPONT are with Department of Materials Science and Engineering, and D. G. HARLOW is with Depart
ment of Mechanical Engineering and Mechanics, Lehigh University, Bethlehem, Pa.
WELDING RESEARCH
soot-blowing operations. When the
deposits are removed, the boiler tubes
experience a rapid increase in temperature until the corrosive deposits build
up again and the cycle repeats itself
(Refs. 5, 6). Smith et al. (Ref. 8)
demonstrated that sharp increases in
the outer surface temperature produce
severe thermal gradients through the
thickness of the tubes. The constraint
from the cooler inner tube material results in compressive yielding at the
surface. Differences in coefficient of
thermal expansion between the weld
cladding and the steel substrate can
exacerbate this issue. As the waterwall
tubes cool, residual tensile stresses develop in the outer portions of the
tubes, causing significant yielding.
This leads to corrosion fatigue crack
initiation and propagation.
Research by Luer et al. (Ref. 5) qualitatively identified the corrosion fatigue
mechanism of Ni-based weld claddings
in low NOx combustion conditions. The
authors analyzed Alloy 625 weld
claddings that were in service for less
than two years. Figure 1 shows a
schematic diagram of the corrosion fatigue mechanism. The weld cladding exhibits a dendritic substructure with microsegregation across the dendrites.
Key alloying elements, such as Mo and
Nb, have been shown to be depleted at
the dendrite cores (Refs. 5, 9, 10). First,
a layered multiphase corrosion scale develops on the surface of the weld
cladding (t1 t4). The mechanism of the
corrosion scale development is not well
understood. However, scale evolution
and growth are controlled by the transport of metal cations and sulfur/oxygen
anions through the scale. Various factors such as the depletion of alloying elements at the metal/scale interface and
the inability of the corrodent species to
diffuse rapidly through the scale influence scale evolution. If any of these factors significantly change the activity of
the corrodent species or the metal
cations within the scale, new
sulfide/oxide layers can form. In addition, the dendrite cores also preferentially corrode (t1 t4) as a result of microsegregation. The preferentially corroded dendrite cores then act as microscopic stress concentrators. The valley
of the weld ripples act as additional
macroscopic stress concentrators.
Eventually, the corrosion scale cracks
(t5) under the influence of cyclic ther-
Fig. 1 A schematic representation of the corrosion fatigue mechanism for Nibased weld
claddings. A multiphase corrosion scale forms on the surface of the weld cladding and the
dendrite cores preferentially corrode. After some amount of time, t5 , the corrosion scale
cracks under the cyclic tensile loads. A secondary phase similar to the outer layer of the cor
rosion scale forms along the length of the crack. (Republished with permission of Maney
Publishing, from Corrosion fatigue of Alloy 625 weld claddings in combustion environments,
Luer et al., 18, 1, 2001; permission conveyed through Copyright Clearance Center, Inc.)
mal stress, which leads to further localized corrosion and crack propagation
along the dendrite cores. The continual
opening of the corrosion fatigue crack
exposes the crack surface and crack tip
to the corrosive environment and a
scale similar to the outer corrosion
scale forms along the length of the
crack (t6).
While this mechanism qualitatively
describes the corrosion fatigue cracking behavior in Ni-based weld
claddings, there is a need to understand the corrosion fatigue behavior
on a more fundamental basis. In order
to accomplish this, an experimental
technique needs to be developed that
accurately simulates the corrosion fatigue mechanism of weld claddings in
service. Typically, fatigue tests involve
the use of standard specimens such as
compact tension (C(T)) or single edgenotched (SEN) configurations. These
types of tests involve fatigue crack
propagation using a single crack design. While this type of approach offers the ability to measure propagation
rates of isolated cracks, it is not entirely adequate for studying the corrosion
fatigue behavior of weld claddings in
combustion conditions for several reasons. First, these approaches do not
provide information on the corrosion
fatigue crack initiation behavior of
multiple cracks. Since crack initiation
can comprise a large portion of the fatigue life, it is imperative that the
crack initiation behavior be character-
ized. Additionally, single crack experiments do not take into account the effect of crack interactions on the crack
propagation behavior. Numerous circumferential cracks form on the surface of Ni-based weld claddings during
service (Refs. 5, 6). A series of cracks
on the surface can alter the crack propagation behavior by reducing the
stress intensity factors to a level well
below that of a single isolated crack
(Refs. 11, 12). Therefore, in order to
understand the corrosion fatigue resistance, the effects of crack interactions need to be considered. This includes understanding the crack initiation behavior, which affects the crack
depths and distribution. The multicrack testing approach described in
this work also allows the influence of
microstructure on the crack initiation
and propagation to be carefully studied. In this case, the corrosion fatigue
cracks are allowed to propagate
through the microstructure under the
combined conditions of environment,
temperature, and cyclic stress. Finally,
standard specimen configurations do
not provide insight into the effects of
surface finish. For example, the contribution of the macroscopic stress concentrations from the valley of the weld
ripples is not well understood. A testing technique that considers both the
effects of preferential corrosive attack
and surface finish is needed. The experimentation in this work examined
the inherent corrosion fatigue resistFEBRUARY 2015 / WELDING JOURNAL 45-s
WELDING RESEARCH
B
Fig. 2 A A corrosion fatigue sample that has been clamped into the grips of the Gleeble; B the retort that has been designed to
seal around a corrosion fatigue sample and allow for the application of corrosive gas.
Experimental Procedure
The simulated combustion conditions require simultaneous application
C
Co
Cr
Fe
Mn
Mo
Ni
P
S
Si
W
Nb
Ti
Al
Cu
622
T11
0.010
0.06
21.86
4.95
0.25
13.85
Bal
0.001
0.05
3.16
0.01
0.02
0.52
0.03
0.090
0.01
1.11
Bal
0.46
0.50
0.03
0.015
<0.001
0.57
0.03
0.02
C
Co
Cr
Fe
Mn
Mo
Ni
P
S
Si
W
Nb
Ti
Al
Cu
622
T11
0.010
0.03
24.48
3.41
0.21
13.43
Bal
0.001
0.10
3.00
0.01
<0.01
0.31
0.01
0.080
0.01
1.19
Bal
0.50
0.48
0.10
0.007
0.002
0.31
0.02
0.18
WELDING RESEARCH
A
WELDING RESEARCH
A
WELDING RESEARCH
A
Fig. 8 Corrosion fatigue cracks observed in the aspolished GMAW cladding after the following number of cycles: A 25; B 50; C
100; D 440.
WELDING RESEARCH
A
Fig. 9 Representative aspolished crosssectional images of the laser weld cladding after the following number of cycles: A 50; B
100; C 440. Cracks were not observed in the 50cycle laser weld cladding sample.
values are not adequate for characterizing the corrosion fatigue behavior.
Thus, a more rigorous statistical approach is needed to quantitatively understand the differences in crack initiation and propagation behavior between these claddings.
A two-parameter Weibull analysis
was used to analyze the cumulative
distribution function (cdf) of the weld
cladding crack depth data. This statistical approach provides a graphical estimation of the cumulative distribution function, which describes the
probability that a crack is less than or
equal to a given crack depth. The
analysis determines if the cdf for a given data set can be described by the
equation (Ref. 18)
t
F ( t ) = 1 exp
(1)
i = 1,n.
Fig. 10 A Corrosion fatigue cracks in the aspolished, 50cycle GMAW cladding sample. B Image analysis software was used to
identify each of the cracks and to measure the maximum depth of each crack.
(2)
WELDING RESEARCH
creasing number of
fatigue cycles for
both weld claddings.
Additionally, the
maximum crack
depths were smaller
for the laser weld
cladding samples.
These trends were
also observed in the
two-parameter
Fig. 11 A histogram showing the crack depths measured for
Weibull analysis rethe GMAW 100cycle sample.
sults. Since a deeper
crack has a larger
As an example, Figs. 13 and 14
stress intensity factor (Ref. 19), these
compare the results of the two-pararesults suggest that the laser weld
meter Weibull analysis for the GMAW
cladding exhibits superior corrosion faand laser weld cladding samples at 100
tigue resistance. Additional work is in
and 440 cycles. The data was not linprogress to understand the crack interear, indicating that Equation 1 did not
actions since they can significantly alter
correctly describe the cdf. However,
the crack growth behavior. The deepest
this technique still allowed for the cucrack may not necessarily be the critical
mulative distribution function to be
crack that ultimately leads to failure. It
analyzed and the results provided sigis well known that in a periodic array of
nificant insight into the corrosion faedge cracks, the crack interactions
tigue cracking behavior. The crack
serve to reduce the stress intensity facdepth curves for both claddings were
tors at the crack tips to a level well befairly continuous and the slopes of the
low that of a single crack (Ref. 11). This
curves decreased from 100 to 440 cyoccurs because a series of edge cracks
cles. This indicated a broad range of
cause the material surrounding the
crack depths that arise from continucracks to become more compliant than
ous crack initiation and propagation.
in the bulk material. The extent of the
The probability that a crack is less
reduction of the stress intensity factors
than or equal to a given crack depth
is dependent upon the crack depth and
was higher in the laser weld cladding
crack spacing (Refs. 11, 12). As a result,
samples and therefore the cracks in
additional work is needed to identify
the laser weld cladding tended to be
the critical cracks that will lead to failsmaller. This is due in part to the slowure in these weld claddings. An iner crack initiation in the laser weld
depth analysis of the crack interactions
cladding and suggests an improved
and their effect on the corrosion facorrosion fatigue resistance.
tigue behavior will be addressed in a fuFigure 12B reveals that the maxiture paper. Additionally, weld ripples
mum crack depth increased with inmay significantly alter the corrosion fa-
Conclusions
A new technique was developed for
corrosion fatigue testing of claddings
used on waterwall tubes in coal-fired
boilers. The results were evaluated to
establish the validity of the experimental method. The experimental
procedure was successfully used to accurately reproduce the corrosion fatigue mechanism. The laboratoryinduced corrosion fatigue cracks propagated along the dendrite cores and
exhibited a spinal phase similar to
cracks observed in the field. A few corrosion fatigue cracks were observed in
the GMAW cladding as early as 25 cycles, indicating the accelerated testing
technique produced cracks in a short
amount of time. The corrosion fatigue
cracking behavior of the weld
claddings was complex and needed to
be analyzed using a two-parameter
Weibull analysis. Both types of
claddings exhibited numerous cracks
Fig. 12 A Average crack depths; B maximum crack depths for the GMAW and laser weld cladding samples. The error bars indicate
a single standard deviation.
WELDING RESEARCH
WELDING RESEARCH
ABSTRACT
In this research, the effects of nitrogen addition in Ar gas on weld metal microstruc
ture and mechanical properties of Alloy 263 (UNS N07263) and Alloy X (UNS N06002)
were studied. Autogenous gas tungsten arc welding (GTAW) was employed by adding
04 vol% N2 in Ar. Welding speed and heat input rate were measured as functions of gas
composition. The weld metal microstructure was studied by optical and scanning elec
tron microscopy. Experimental results demonstrated that the dendritic structure of the
weld was refined by increasing N2 in Ar for both alloys. An addition of 4 vol% N2 to Ar
decreased significantly the columnar region in Alloy 263 fusion zone (FZ), while no simi
lar change was observed in Alloy X. This difference is discussed based on microstructural
characterization. Finally, it was found that the tensile strength and hardness have been
augmented with increased nitrogen in the shielding gas.
KEYWORDS
Nitrogen Alloy 263 Alloy X Gas Tungsten Arc Welding (GTAW)
Equiaxed Dendrites Ultimate Tensile Strength (UTS)
Introduction
Nickel-based alloys are extensively
used in stationary components of gas
turbines such as combustion chamber,
casing, liner, exhaust ducting, and
bearing housing (Refs. 1, 2). In this regard, Alloy 263 (UNS N07263), a
precipitation-hardened alloy, and Alloy
X (UNS N06002), a solid solution
strengthened alloy, are highly on demand for good creep strength and outstanding oxidation resistance.
The most important joining technique in manufacturing of the components mentioned above is gas tungsten
arc welding (GTAW). Welding opera-
B. NABAVI (behrooz.nabavi@gmail.com) and M. GOODARZI are with the School of Metallurgy and Materials Engineering, Iran University
of Science and Technology, Tehran, Iran. V. AMANI is with the School of Metallurgical and Materials Engineering, College of Engineering,
University of Tehran, Tehran, Iran.
WELDING RESEARCH
A
Experimental Method
Materials and Sample
Preparation
In the present study, solution annealed Alloy 263 and Alloy X sheets of
100 x 70 x 1 mm size were prepared. To
Si
Mn
Cr
Co
Mo
Fe
Al
Ti
Cu
Ni
Alloy 263
Alloy X
0.05
0.1
0.25
0.15
0.3
0.75
19.58
22.17
19.1
1.3
5.9
9.02
0.48
18.5
0.2
0.15
2.38
0.1
0.3
0.6
0.0017
0.0053
0.0062
0.0137
bal
bal
WELDING RESEARCH
H = VI/S
(2)
Microstructural
Characterization
To examine microstructural features of the weld metal, optical and
scanning electron microscope (SEM)
were used. Elemental distribution of
the precipitations in welds was determined by energy dispersive X-ray analyzer (EDX) coupled with SEM. For
samples preparation, specimens were
first machined in needed dimensions.
Thereafter, they were mounted and
ground with SiC abrasive paper down
to 1500 mesh grit. The polishing operation was conducted with 3 and 1 m
diamond paste. Alloy 263 samples
were etched in a solution with 2 part
hydrochloric acid, 2 part nitric acid, 3
parts acetic acid, and four drops of
glycerin for 4 to 8 s. A solution with 3
parts HCl, 1 part HNO3, and 2 parts
glycerin was used to etch Alloy X sections for 25 to 30 s. The size of the
equiaxed dendrites and secondary
dendrite arm spacing (SDAS) were determined in the etched FZ sections using Clemex image analysis software.
Mechanical Tests
Vickers microhardness was measured using a load of 0.49 N. The tensile behavior of the welds was evaluated for all samples welded with various
shielding atmosphere.
Figure 1 illustrates the configuration of the tensile specimens made in
accordance with the specifications of
ASTM E8, Standard Test Methods for
Tension Testing of Metallic Materials.
Each specimen was inspected by X-ray
method prior to mechanical tests.
Fig. 3 SEM microstructure. A Alloy 263; B Alloy X weldments; C and D EDS spec
tra from MC and M6C carbides distributed in Alloy 263 and Alloy X matrices, respectively.
Alloy 263
Alloy X
424
330
860
721
56
47
245
240
WELDING RESEARCH
A
Table 2 Inuence of Shielding Gas Composition on the Voltage and Heat Input Rate
Shielding Gas
Composition
Voltage (V)
Ar
Ar1% N2
Ar2% N2
Ar3% N2
Ar4% N2
10.3
10.5
11
11.3
11.4
2
2.05
2.15
2.3
2.4
67 1
67 1
67 1
63 1
62 1
WELDING RESEARCH
Table 3 EDS Results of MC Precipitates
Observed in Alloy 263 Welds Shielded by Ar
and Ar + 4% N2 Gases
Elements
C
Ti
Co
Cr
Mo
Ni
13.5
43.7
7.1
9.7
5.1
20.9
Fig. 7 Influence of nitrogen addition to argon gas on weld metal structure. A Pure
Ar and B Ar4% N2 for Alloy 263; C pure Ar and D Ar4% N2 for Alloy X.
Microstructural Investigation
Based on the microstructural examination, the FZ of Alloy 263 and Alloy X
superalloys consisted of equiaxed dendrites at the center and columnar dendrites around them. The effect of
shielding gas composition on the size of
the equiaxed dendrites and the SDAS is
shown in Fig. 6. Experimental results
show that increasing the N content in
the weld metal leads to reduction of the
equiaxed grains size and the SDAS in
both alloys.
According to Fig. 6, the size of the
equiaxed dendrites decreases over 11%
in Alloy 263 welds and 27% in Alloy X
welds by addition of 4 vol-% nitrogen in
the shielding gas in comparison with
the pure argon shielded method. In addition, the SDAS in Alloy 263 welds reduced from 16 1 m for pure argon to
11 1 m for Ar-4% N2 shielding gas. A
similar decline in the SDAS occurred in
Alloy X weld metals (Fig. 6).
(4)
WELDING RESEARCH
A
Fig. 9 Optical images of Alloy 263 specimens welded by different shielding gas composi
tions. A and B Pure Ar; C Ar3% N2; D Ar4% N2. (Arrows show MCtype carbides.)
WELDING RESEARCH
A
WELDING RESEARCH
cations could be hindered by MC precipitates, so the dislocations pile-up at
these obstacles. Hence, more stress is
needed to move the dislocations.
Figure 13 displays the microhardness of the weld as a function of the
shielding gas composition. Microhardness measurements on the as-welded
specimens indicate that the hardness
of the weld is less than that of the base
metal for both alloys (Table 1B and
Fig. 13). It is interesting to note that
Vickers hardness reached HV 238 and
HV 227, respectively, for Alloy 263
and Alloy X welds resulting from 4%
N2 addition to Ar. This finding was
consistent with microstructural observations; in other words, the refinement of the dendritic structure (Figs.
7, 8) and interstitial solid solution
strengthening and precipitation hardening (Fig. 9) have been obviously
identified as hardening mechanisms in
the weld zone.
Conclusions
The weld metal microstructures
and mechanical properties due to
welding by different Ar-N2 shielding
gases were examined in Alloy 263 and
Alloy X. The results are summarized as
follows:
1) In both alloys, with increasing
the amount of N2 in Ar gas, the N level
in the welds increased and dendritic
structures were refined.
2) A considerable decrease in the
columnar region in Alloy 263 was observed due to an addition of 4% N2 in
Ar, while such a similar event did not
occur in Alloy X.
3) As the N content of the Alloy 263
weld metal increases, the number of
MC precipitates increases, and they
tend to precipitate in blocky form.
4) It is suggested that heterogeneously promoted nucleation of the
dendrites and MC carbides during solidification are the main reasons for
the microstructural modification in Alloy 263 weld.
5) The UTS increased from 773
MPa and 665 MPa for Ar gas to 815
MPa and 715 MPa for Ar-4% N2 shielding gas in Alloy 263 and Alloy X weldments, respectively.
6) The hardness of the weld augmented with increasing the N content
of the weld zone in both superalloys.
Acknowledgments
The authors would like to acknowledge the MAPNA Group for financial
support of this research and employees of MavadKaran Co., especially Mohammad Cheraghzadeh and Amin Amjadi, for supplying materials and kind
assistance.
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