Customer

SEC COA

Substation No.

S/S : 8515

Contractor

DELTA Co.

Contract No.

Site Test Record

GT-1 D05
FUNCTION TEST

Sheet No.

Projects 1.General
& Supplies Co. Data

SUD1-03-001
Page 1 of 7

and Information:

Manufacture

HICO

2. Mechanical Check And Visual Inspection: As per TCS P105 Item no 4.1
Item
Description
Check tightness of all connections
1
Inspect for physical damage / defects
2
Panel condition, cleanliness, organization, labeling, readiness for service, panel
3
doors, handles...etc
4
CT shorting checked
Indications checked
5
6
Check the ferrules as per specification
Panel Earthing checked
7
Confirm that each panel has been properly secured to the floor in its final service
8
location.
Confirm that panels are constructed and wired as per SEC relevant
9
specification.
10
Check case cover and gasket for proper seal against dust.
Check all installed equipment nameplate information for compliance to
11
approved drawings and equipment /material lists.
For all internal and external panel wiring, confirm that all screw terminations are
tight and that crimp connectors are firmly secured to the wire and to the
12
termination point. Ensure that no part of the wire is bent
at the termination point. Check Ferrules.
Check that panel equipment is mounted securely and protected against
13
mal operation due to vibration, shock, etc
Use of ring type terminals for wire termination for current circuit wires.
14
15
16

Disconnectors Manual operation by handle and related interlocking

conditions to be checked
Mechanical interlocking between DS & ES to be checked

Checked
Yes
N/A
Yes
N/A
Yes
N/A
Yes
Yes
Yes
Yes
Yes

N/A
N/A
N/A
N/A
N/A

Yes

N/A

Yes
Yes

N/A
N/A

Yes

N/A

Yes

N/A

Yes

N/A

Yes

N/A

Yes

N/A

3. Electrical Tests
Item
1
2
3
4
5

Description
Insulation Resistance Test report of all wires to be submitted by the
contractor prior witnessing and made available
Dc power/ control supply checked.
AC Power/ Control supply checked.
Circuit Breaker, Disconnector and Earth Switch Open/Close status
checked
All CBS, DSWs and ESWs should be tested before starting function
Check

Yes

Checked
N/A

Yes
Yes
Yes

N/A
N/A
N/A

Yes

N/A

4. Circuit breaker closing / tripping blocking conditions :

Test Performed by:
Name:

ENG/YASSER ELKADY

Test Witnessed by:

Date of Test

ENG/MOHAMED HAIDER

08/06/2014

Signature:
Control/Record No.: R/PP/TC/1.084

Customer

SEC COA

Substation No.

S/S : 8515

Contractor

DELTA Co.

Contract No.

Site Test Record

GT-1 D05
FUNCTION TEST

Sheet No.

SUD1-03-001
Page 2 of 7

Projects & Supplies Co.

Sl no.

Setting
values

Description
st

1
2
3
4
5

SF6 Gas pressure 1 Stage

nd
SF6 Gas pressure 2 Stage
rd
SF6 Gas pressure 3 Stage
CB spring charged condition
Anti-Pumping condition

CB blocked status
Closing
Tripping

5.7 bar
5.5 bar
6.7 bar
20 SEC
----

5. Checking of operation and indications:

Operation
Indication
Equip.
Command LOCAL BCU SAS
LOCAL BCU
Ref
SAS
close
504

open

close

506

505
open
501Y

501Z

Close /
Open

Condition

Remarks
OK

Test

OK

Service

OK

Test

OK

Service

OK

Test

OK

Service

OK

Test

OK

Service

OK

Test

OK

Service

OK

Test

OK

Test Performed by:

Name:

OK
OK
OK
OK
OK

Service

open

close

501X

Remarks

ENG/YASSER ELKADY

OK
Independent
condition

OK
OK

Test Witnessed by:

Date of Test

ENG/MOHAMED HAIDER

08/06/2014

Signature:
Control/Record No.: R/PP/TC/1.084

Customer

SEC COA

Substation No.

S/S : 8515

Contractor

DELTA Co.

Contract No.

Site Test Record

GT-1 D05
FUNCTION TEST

Sheet No.

Projects 6.
& Supplies
Co.
Functional

SUD1-03-001
Page 3 of 7

and interlocking test for circuit breaker -505:

Operation
Close/open

Condition
Test
Service-1

Close*
Open

Service-2
Test &
service

Equipments
DS 504&506
CB- S1305
DS 506
CB-S1305
CB-S1305
DS 504

Status
FO
Test
FC
O
O
FC

L0CAL,BCU,REMOTE &
Protection Relays

Operated

Remarks
OK
OK
OK
OK

7. Functional and interlocking test for Bus Disconnector 504:

Operation
Close/open

Close/open

Condition
Test

Service

Bus
Close/open
transfer-1

Bus
Close/open
transfer-2

Test Performed by:

Name:

ENG/YASSER ELKADY

Equipments
ES 501Y
ES 501Z & 141A (bus bar
earth switch)
CB 505
DS 506,
ES 501X, 501Y, 501Z,
141A & S 1401
DS 506,136 & 134
CB 130
ES 501X, 501Y, 501Z , 141A
& S 1301
DS 106,226A,226B,
124A,124B, 236 & ,234
CB 220 & 230
ES 501X, 501Y, 501Z,
141A & S 1301

Status

Remarks

FO

OK

FC

OK

O
FO
FC
C

OK

OK

FO
FC

OK

C
FO

OK

Test Witnessed by:

Date of Test

ENG/MOHAMED HAIDER

08/06/2014

Signature:
Control/Record No.: R/PP/TC/1.084

Customer

SEC COA

Substation No.

S/S : 8515

Contractor

DELTA Co.

Contract No.

Site Test Record

GT-1 D05
FUNCTION TEST

Sheet No.

Projects 8.
& Supplies
Co.
Functional

SUD1-03-001
Page 4 of 7

and interlocking test for Bus Disconnector 506:

Operation
Close/open
Close/open

Close/open

Condition
Test
Service

Bus
transfer-1

Bus
Close/open
transfer-2

Equipments
ES 501Z
ES 501Y & 261A
DS 504,
ES 501X, 501Y, 501Z ,
261A& S1301
CB 505
DS 504, 136 & 134
CB 130
ES 501X, 501Y, 501Z,
261A & S1301
DS 504,226A,226B,
124A,124B,236 & 234
CB 220 & CB 230
ES 501X, 501Y, 501Z
,261A & S1301

Status
FO
FC

Remarks
OK

FO
OK
O
FC
C

OK

FO
FC

OK

C
FO

OK

9. Functional and interlocking test for Earth Switch 501Y:

Operation

Condition

Close/open

------------

Equipments
DS 504 & 506
S 1305

10. Functional and interlocking test for earth switch

Operation

Condition

Close/open

------------

Status
FO

Remarks
OK

Test
P
501Z:

Equipments
DS 504 & 506
S 1305

Status
FO

Remarks
OK

Test
P

11. Functional and interlocking test for Earth Switch 501X:

Operation

Condition

Close/open

------------

Test Performed by:

Name:

ENG/YASSER ELKADY

Equipments
DS 504 & 506

Status
FO

S 1305
U27R, U27Y, U27B

Test
VOLT. AVALIABLE

Remarks
OK

Test Witnessed by:

Date of Test

ENG/MOHAMED HAIDER

08/06/2014

Signature:
Control/Record No.: R/PP/TC/1.084

Customer

SEC COA

Substation No.

S/S : 8515

Contractor

DELTA Co.

Contract No.

Site Test Record

GT-1 D05
FUNCTION TEST

Sheet No.

SUD1-03-001
Page 5 of 7

Projects & Supplies Co.

12. Functional and interlocking test for Earth Switch s1301:

Operation

Condition

Close/open

------------

Equipments
DS 504 & 506
S 1305

Status
FO
Test

Remarks
OK

13. Functional and interlocking test for circuit breaker s1305 :

Operation

Condition

Close/open

Service

Equipments
501X
501Y
501Z

Status
FO
FO
FO

Remarks
OK

All checked under normal sf6 gas pressure operating conditions

* Protection relays should be reset

Note:
FO: fully open

FC: fully close

O: open

C: close

14. Checking of LCC, Annun. Indication &Alarm :( annunciator)

Test Performed by:
Name:

ENG/YASSER ELKADY

Test Witnessed by:

Date of Test

ENG/MOHAMED HAIDER

08/06/2014

Signature:
Control/Record No.: R/PP/TC/1.084

Customer

SEC COA

Substation No.

S/S : 8515

Contractor

DELTA Co.

Contract No.

Site Test Record

GT-1 D05
FUNCTION TEST

Sheet No.

Projects
& Supplies Co.
Channel

Events

no.
1
2
3
4
5

CB MOTOR SUPPLY FAIL

DS/ES MOTOR SUPPLY FAIL
CB CLOSE SUPPLY FAIL
DS/ES CONTROL SUPPLY FAIL
CB TRIP-1 SUPPLY FAIL

Test Performed by:

Name:

ENG/YASSER ELKADY

SUD1-03-001
Page 6 of 7

Status
OK
OK
OK
OK
OK

Test Witnessed by:

Date of Test

ENG/MOHAMED HAIDER

08/06/2014

Signature:
Control/Record No.: R/PP/TC/1.084

Customer

SEC COA

Substation No.

S/S : 8515

Contractor

DELTA Co.

Contract No.

Site Test Record

GT-1 D05
FUNCTION TEST

Sheet No.

Projects6& Supplies
CBCo.
TRIP-2

7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37

SUPPLY FAIL
INDICATION & GAS ALARM SUPPLY FAIL
SPARE
ALARM DC SUPPLY FAIL
ALARM AC SUPPLY FAIL
BCU SUPPLY FAIL
LCC AC SUPPLY FAIL
DS SWITCHING INCOMPLETE
ES SWITCHING INCOMPLETE
CB MOTOR RUNTIME EXCEED &SPRING UNCHARGE
CB OPERATING MECHANISM FAIL
DS/ES MANUAL MODE
SPARE
SPARE
SPARE
VT ISOLATOR OPEN
VT ISOLATOR SWITCHING INCOMPLETE
SPARE
GIS VT MCB TRIP
COMP.G5-1 SF6 GAS PRESSURE LOW STAGE-1
COMP.G5-1 SF6 GAS PRESSURE LOW STAGE-2
COMP.G5-2 SF6 GAS PRESSURE LOW STAGE-1
COMP.G5-2 SF6 GAS PRESSURE LOW STAGE-2
COMP.G5-3 SF6 GAS PRESSURE LOW STAGE-1
COMP.G5-3 SF6 GAS PRESSURE LOW STAGE-2
COMP.G5-5 SF6 GAS PRESSURE LOW STAGE-1
COMP.G5-5 SF6 GAS PRESSURE LOW STAGE-2
COMP.G5-6 SF6 GAS PRESSURE LOW STAGE-1
COMP.G5-6 SF6 GAS PRESSURE LOW STAGE-2
COMP.G5-7 SF6 GAS PRESSURE LOW STAGE-1
COMP.G5-7 SF6 GAS PRESSURE LOW STAGE-2
COMP.G1-1 SF6 GAS PRESSURE HIGH
Events

Channel
no.
38
39
40
41
42

SPARE
COMP.G5-2 SF6 GAS PRESSURE HIGH
SPARE
COMP.G5-3 SF6 GAS PRESSURE HIGH
SPARE
Test Performed by:

Name:

ENG/YASSER ELKADY

SUD1-03-001
Page 7 of 7

OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
Status

OK
OK
OK
OK
OK

Test Witnessed by:

Date of Test

ENG/MOHAMED HAIDER

08/06/2014

Signature:
Control/Record No.: R/PP/TC/1.084

Customer

SEC COA

Substation No.

S/S : 8515

Contractor

DELTA Co.

Contract No.

Site Test Record

GT-1 D05
FUNCTION TEST

Sheet No.

Projects
Co.
43& Supplies
COMP.G5-5

44
45
46
47
48
49
50
51
52
53
54
55
56

SF6 GAS PRESSURE HIGH

CB SF6 GAS PRESSURE LOW STAGE-1
COMP.G5-6 SF6 GAS PRESSURE HIGH
CB SF6 GAS PRESSURE LOW STAGE-2
COMP.G5-7 SF6 GAS PRESSURE HIGH
CB SF6 GAS PRESSURE HIGH
SPARE
SPARE
SPARE
SPARE
SPARE
SPARE
SPARE
SPARE

SUD1-03-001
Page 8 of 7

OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK

Note:
All interlock points were checked according to interlocking conditions table which is approved
by system Operation department.

Test Performed by:

Name:

ENG/YASSER ELKADY

Test Witnessed by:

Date of Test

ENG/MOHAMED HAIDER

08/06/2014

Signature:
Control/Record No.: R/PP/TC/1.084