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3x 660 MW - STPP
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WELDING
Welding is a materials joining process which produces coalescence of materials by heating them
to suitable temperatures with or without the application of pressure or by the application of
pressure alone, and with or without the use of filler material.
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P.NO
P1
Group
No.
1
Common
Name
Carbon
Steel
Carbon
Steel
Tubes
Pipes
Forgings
Castings
SA 106 Gr B
P1
P4
P5A
P15E
1Cr1/2Mo
Steels
21/4
Cr1Mo
Steel
9Cr1MoV
SA 213 T12
P15E
9Cr2W
P8
18Cr-8Ni
SA 210 GR C
SA 213 T22
SA 213 T91
Fittings
SA 234
WPB
SA 106 Gr C SA 216 SA 105,
SA 670 Gr
WCB ,
SA 234
B70
SA 216 WPC
WCC
SA 335 P12 SA 182 SA 217 SA 234
F12
WC6
WP12
SA 335 P22 SA 182 SA 217 SA 234
SA 691 Gr22 F22
WC9
WP22
SA 335 P91
SA 182
F91
SA 213 T92 SA 335 P92 SA 182
F92
SA
213 SA 312 TP AISI 321
TP304H
304 H
SA
213
TP347H
SA 217 SA 234
C12A
WP 91
SA 351 SA 403
CF8
Note:- IS 1239 , IS 3589 , API 5L Gr B are considered under P.No -1 & Group No :-1
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Material
Proces
s
Reference
GTAW
Filler
SMAW
Electrode
PWHT
Soaking
Temp(C)
Soaking
Time
(Mins)
Remark
P1 Gr 2
+
P1 Gr 2
A 210 Gr C
+
A 210 Gr C
GTAW
+
SMAW
WPS-1002/EWS
ER 80S-D2
E 7018-A1
620-650
Min 30
Mins
Eco Hanger
Tubes
P1 Gr 2
+
P1 Gr 2
P1 Gr 2
+
P4 Gr 1
P4 Gr 1
+
P4 Gr 1
A 210 Gr C
+
A 210 Gr C
A 210 Gr C
+
A 213 T 12
A 213 T 12
+
A 213 T 12
A 213 T 12
+
A 182 F 12
GTAW
+
SMAW
GTAW
+
SMAW
GTAW
+
SMAW
WPS-1002
ER 80S-D2
E 7018-1
WPS-1017
ER 80S-D2
E 7018-1
WPS-1009
ER 80S-B2
E 8018-B2
P4 Gr 1
+
P5A Gr 1
A 213 T 12
+
A 213 T 22
GTAW
+
SMAW
WPS-1011
ER 80S-B2
E 8018-B2
Eco Coils,1st
Pass Bottom
Header Joint
Hopper Panel &
Bottom Header
Tube
Water Wall
Panels
,Intermediate
Header Joints,
Back Pass
Panels,LTRH
Inlet Header
Joints , LTRH
Coils Assembly,
Roof Header &
Joints
LTRH Coil Int
Assembly
P5A Gr 1
+
P5A Gr 1
A 213 T 22
+
A 213 T 22
GTAW
+
SMAW
WPS-1014
ER 90S-B3
E 9018-B3
680-750
Min 30
Mins
P5A Gr 1
+
P5A Gr 1
A 213 T 22
+
A 213 T 22
GTAW
+
SMAW
WPS-1013
ER 90S-B3
E 9018-B3
P15E Gr 1
+
P15E Gr 1
A 213 T 91
+
A 213 T 91
GTAW
+
SMAW
WPS-1050,1036
ER 90S-B9
E 9015-B9
750-770
90 Mins
P15E Gr 1
+
P15E Gr 1
A 213 T 92
+
A 213 T 92
GTAW
+
SMAW
WPS-1058
ER
9CRWV
Thermanit
MTS-616
730-770
30 Mins
FSHIC , FSHOA
,RHOA Joints
P15E Gr 1
+
P15E Gr 1
A 213 T 91
+
A 213 T 92
GTAW
+
SMAW
WPS-1059
ER 90S-B9
E 9015-B9
730-770
30 Mins
FSHIB 98
Joints,
SHPOB -32
Joints
P8 Gr 1
+
P8 Gr 1
A 213 TP 304H
+
A 213 TP 304H
GTAW
WPS-1054
YT304H
RHOB Joints
P8 Gr 1
+
P8 Gr 1
A 213 TP 347H
+
A 213 TP 347H
GTAW
+
SMAW
WPS-1016
ER 347
E347
RHIB Joints,
FSHOB Joints,
FSHID Joints
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Rear Arch
Panel, Rear
Hanger with
Rear Header
Joints
,LTRH Upper
Assembly,RHIA,
SHPIA,SHPIB
Joints
SHPOA ,
SHPOB,FSHIA ,
FSHIB
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> 75mm
Maximum Cooling
Rate Upto 300C
220C/hour
110C/hour
75C/hour
55C/hour
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