Professional Documents
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MP75/CVL/020
TECHNICAL SPECIFICATION
MP75/CVL/020
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Page 1 of 24
TABLE OF CONTENTS
1.
1.1
1.2
2.
2.1
2.2
2.3
2.4
3.
3.1
3.2
3.3
4.
4.1
4.2
4.2.1.
4.2.2.
4.2.3.
4.2.3.1.
4.2.3.2.
4.2.3.3.
4.3
4.3.1.
4.3.1.1.
4.3.1.2.
4.3.1.3.
4.4
4.4.1.
4.4.2.
4.4.2.1.
4.4.2.2.
4.4.2.3.
4.5
4.6
GENERAL ................................................................................................................... 4
Introduction ................................................................................................................. 4
Terminology and Definitions......................................................................................... 4
CODES AND STANDARDS ........................................................................................ 4
General ....................................................................................................................... 4
Local Codes and Standards ......................................................................................... 4
International Codes and Standards .............................................................................. 5
Other Reference Documents ....................................................................................... 5
EARTHWORKS .......................................................................................................... 7
General ....................................................................................................................... 7
Finished Grading ......................................................................................................... 7
Batters......................................................................................................................... 7
ROADS, CARPARKS & HARDSTANDS ..................................................................... 8
General ....................................................................................................................... 8
Roads.......................................................................................................................... 8
Road Classification..................................................................................................... 8
Carriageway Cross Section ........................................................................................ 8
Design Criteria ........................................................................................................... 9
Geometric Design....................................................................................................... 9
Pavement Design ....................................................................................................... 9
Road Marking and Signage ...................................................................................... 10
Carparks.................................................................................................................... 10
Design Criteria ......................................................................................................... 10
Geometric Design..................................................................................................... 10
Pavement Design ..................................................................................................... 10
Carpark Marking and Signage .................................................................................. 11
Hardstands ................................................................................................................ 11
General .................................................................................................................... 11
Design Criteria ......................................................................................................... 11
Geometric Design..................................................................................................... 11
Pavement Design ..................................................................................................... 12
Marking and Signage ............................................................................................... 12
Road Drainage .......................................................................................................... 12
Service Corridors ....................................................................................................... 12
5.
6.
6.1
6.2
6.3
6.3.1.
6.3.2.
6.3.3.
6.3.4.
6.3.5.
6.3.6.
MP75/CVL/020
General ..................................................................................................................... 13
Drainage Network ...................................................................................................... 13
Hydrologic design criteria........................................................................................... 13
Design Average Recurrence Intervals....................................................................... 13
Rainfall Runoff Methods ........................................................................................... 14
Peak Runoff Flow Rational Method Parameters ..................................................... 14
NRCS Curve Number Method .................................................................................. 15
Daily Rainfall Records .............................................................................................. 15
Rainfall Intensities .................................................................................................... 15
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TABLES
Table 2-1 Design Guidelines ............................................................................................................. 4
Table 2-2 International Standards ..................................................................................................... 5
Table 2-3 Project Design Criteria ....................................................................................................... 5
Table 2-4- Project General Technical Specification .............................................................................. 5
Table 3-1- Finish Grading .................................................................................................................... 7
Table 3-2- Batter Slope Conditions ...................................................................................................... 7
Table 4-1- Road Types ........................................................................................................................ 8
Table 4-2 Carriageway Cross Section ................................................................................................ 8
Table 8-1 Expected Average Daily Flow (ADF) ................................................................................ 18
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1.
GENERAL
1.1
Introduction
This document sets out the design criteria to be applied to the Civil infrastructure
design for the Execution of Project No. D15002 (450-550 MW Combined Cycle Power
Plant and 8 MIGD SWRO Plant at the DUBAL Jebel Ali Site, Dubai, UAE).
The design criteria shall apply in conjunction with other engineering design criteria,
design reports, local codes, standards and guidelines, and relevant international
codes.
1.2
ADCD
ADSSC
ASTM
BS
British Standards
BS EN
DoT
Department of Transport
ARI
IDF
2.
2.1
General
All Civil infrastructure design, materials, fabrication and construction shall comply with
relevant applicable requirements specified in the various standards, codes, regulations,
drawings, guidelines and specifications listed in Section 2.2, and 2.3.
Unless specially noted otherwise, the year of the code and standards in effect at the time
this Criteria is first issued for use shall be the governing date. Where local codes and
standards are insufficient to provide guidance, other international codes and standards may
be utilised. The most stringent criteria shall apply unless otherwise approved.
2.2
Resource
ADSSC
Title
Sewerage System Design Guidelines
DoT
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2.3
DoT
DoT
Standard/Doc
No.
BS EN 1992-3
Title
Design of Concrete Structures - Liquid Retaining and Containment
Structures
BS EN 124
Gully tops and manhole tops for vehicular and pedestrian areas.
Design requirements, type testing, marking, quality control
BS1377
BS 1722
BS 6717
BS EN 752
BS EN 858-1
ASTM
Standards
2.4
Doc. Number
MP75/CVL/019
Title
Design Criteria - Architectural
MP75/GEN/001
MP75/CVL/015
Volume 2A
Scope of Work
Doc. Number
MP75/CVL/020
Title
Rev. 0
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MP75/CVL/020
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Page 6 of 24
3.
EARTHWORKS
3.1
General
The design of all earthworks shall give consideration to geotechnical conditions and
geotechnical improvements required for foundations and stability. The design shall also
consider the drainage configuration to define grading and finished surface levels.
3.2
Finished Grading
The finished surface grade shall slope away from structures and be directed towards the
storm water drainage system. The minimum grade slopes are shown in Table 3-1.
Finished floor levels shall be a minimum 200mm above the finished grade level.
Table 3-1- Finish Grading
Type
Condition
Minimum 0.5%
3.3
Desirable 2%
0.3% grade slope for localised areas only where grading criteria around buildings or other
infrastructure is difficult to meet and there is an overflow drainage path which will not cause
disruption to operations or flooding.
Batters
Earthworks in general shall be designed with the following batter slopes, unless otherwise
specified by the Geotechnical Engineer, or detailed in the Project Geotechnical
Investigation Report.
Table 3-2- Batter Slope Conditions
Type
Cut (in sandy soil) Temporary works
Condition (*)
2.0H: 1.0V desirable
1.3H: 1.0V max
Fill
consider
Cut batter slopes greater than 3 metres in height, shall be benched as recommended in the
Project Geotechnical Investigation Report.
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4.
4.1
General
Inplant and access roads shall be designed to include criteria outlined in the following
sections. Local codes, standards and guidelines shall be used.
4.2
Roads
4.2.1.
Road Classification
Roads are defined as the following types:
Table 4-1- Road Types
Type
Type 1
Condition
Dedicated single carriageway, two-way trafficked lanes Main
access roads (subject to higher traffic volume)
Type 2
Onsite Secondary Road
Type 3
Onsite Access Road
4.2.2.
Name
Lane Width
(m)
Shoulder+
(m)
3.75
1.25
2.0
3.0
1.0
2.0
4.0 (min)
1.0
2.0
Type 1
(Single carriageway, two way
traffic)
Type 2
(Single carriageway, two way
traffic)
Type 3
Single Lane Access Road
(++)
** Values presented are for sealed roads. For unsealed roads desirable cross fall is 3.0%
+ Where space constraints exist and safety/drainage and access requirements permit, the use of kerbs may be considered
++ Consideration shall be given to minimum requirements for vehicle access for firefighting operations. Refer to applicable
local design guidelines for details on vehicle sizes and access requirements.
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4.2.3.
Design Criteria
4.2.3.1. Geometric Design
Design considerations for on-site roads (Type 1, 2, 3) include:
Design speed 50km/h however a posted speed limit of 30
km/h shall apply for all onsite plant roads;
Road intersection shall be designed with minimum turning
radius as specified in the DoT Road Geometric Design
Guideline;
Maximum and minimum road longitudinal grades shall comply
with applicable requirements from DoT Road Geometric Design
Guideline;
Minimum rigid overhead vertical clearance is 6.0m. Refer to
Plant Layout and Access Design Criteria;
Guardrail and guide posts shall meet applicable requirements
from DoT Road Side Design Guide. Vehicle protection shall be
considered where the vertical drop is greater or equal to 1.5m
and/or the front batter slope is steeper than 2H:1V. Shoulder
width may be adjusted at these locations to allow adequate
space for installation of guardrails;
Guarding requirements shall be considered around hazards
depending on hazard types and risk;
Design vehicles for road geometric design:
o
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4.3
Carparks
4.3.1.
Design Criteria
4.3.1.1. Geometric Design
The following functional requirements shall be considered for the design
of the parking areas:
Design speed 30km/h;
Carparks shall have a minimum slope of 0.5% (2% desirable)
away from structures and directed towards storm water
drainage;
Wheel stops or kerbing to secure parked vehicles;
Adequate safe pedestrian access;
Design vehicles for geometric design:
o
(DoT) WB-15.
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4.4
Hardstands
4.4.1.
General
Hardstands shall be designed for the intended function, subgrade conditions and
anticipated loading. Hardstands would include concrete pavement, pavers, sealed
pavement, unsealed pavement, and engineered compacted earth, excluding
earthworks. The design requirements shall be in accordance with the relevant
standards and design criteria depending on the nominated material type and use.
4.4.2.
Design Criteria
4.4.2.1. Geometric Design
Design considerations include:
Design speed 30km/h;
Hardstands (sealed or unsealed) shall have a minimum slope of
0.5% (2% Desirable) away from structures and directed towards
storm water drainage;
Design vehicles for geometric design:
o
(DoT) WB-15.
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4.5
Road Drainage
Open drains or kerb shall be provided down each side of the roads. Alternative
configurations, such as single cross-fall grading with one-side drains may be considered in
areas with space constraints.
Culverts shall be provided at intersections and across access ways into facilities.
Floodways may be considered where flow depth will be low; toward the top of the
catchment and minimal impact will occur to operations during a rain event. Where
floodways are utilised, measure shall be provided to protect pavements and seals from
water damage, including use of concrete pavements.
4.6
Service Corridors
Services corridors shall be allocated within the road corridor (between facilities) to cater for
any services which are required to follow the road, and typically, consideration should be
given to routeing all plant services within these common corridors.
Onsite roads will typically have above or below ground services installed adjacent to the
road drainage. The width of the service corridor may vary and will depend on the type of
services and the specified offsets to other services.
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5.
PEDESTRIAN ACCESS
Pedestrian access shall be incorporated into the design and will be required in at least the
following locations:
Defined footpaths between car parks, buildings, equipment and facilities;
Defined footpaths within all office and administration areas.
Sealed footpaths are preferred (i.e. concrete pavers, concrete, asphalt concrete), although
alternatives such as gravel could be considered as a minimum standard for infrequently
used paths in remote locations.
Footpaths shall typically have a cross-fall of 2% to prevent ponding of stormwater. Refer to
Plant Layout and Access Design Criteria for requirements on minimum widths for
pedestrian pathways. Handrails, ramps, steps, barriers and signage shall be designed in
accordance with the defined standards. For frequently used paths consideration shall be
given to providing sun protection.
6.
STORMWATER MANAGEMENT
6.1
General
The storm water management system shall be developed to minimise the projects
environmental impacts and to provide adequate stormwater flood immunity to
infrastructure.
The drainage configuration shall use gravity fed systems as much as practical and consider
a combination of evaporation and controlled off-site discharge or controlled off-site
discharge as possible mechanisms for ultimate water disposal. All water disposals shall
comply with environmental and water quality requirements.
Note that this document generally describes the stormwater design criteria; however the
design shall match with existing system and environment impact assessment study
requirements in addition to the described in the below sections.
6.2
Drainage Network
The overall objective of the drainage network is to collect runoff and spills from the various
drainage areas, and contain, store, treat and dispose of excess runoff water in an
environmentally acceptable manner while mitigating industrial infrastructure facilities from
flooding. Drainage channels and drains could be either open or covered, depending on
requirements for access and safety.
6.3
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6.3.2.
Design Basis
Design Flow
The overall stormwater system infrastructure and site grading shall be provided so process and nonprocess facilities (buildings and equipment) are without damage for a 100 year 24h rainfall event.
General Areas
(1)
Open channels,
culverts,
overall stormwater
system
Critical Areas
(6)
0.25m freeboard
(6)
for Q<1.0m /s
for Q>1.0m /s
(2)
As above
(1) General areas are those areas where flooding could cause inconvenience but would not disrupt production.
(2) Critical areas within the plant are those areas where flooding could disrupt operation/production.
6.3.3.
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Run-off Coefficient
(1)
0.9
0.8
0.5
0.3
0.1
(1) Runoff coefficients shall be increased on steep slopes to account for increased runoff. Coefficient used shall
depend on the surface finish of the slope. Runoff coefficients for natural catchments shall be determined based
on catchment characteristics.
For ARIs greater than 10 years, the runoff coefficients shall be adjusted by multiplying by
the frequency factor given in Table 3. However, the resulting runoff coefficient should be no
more than 1.0.
Table 3: Frequency Factor
Frequency
Factor, Fy
ARI (years)
10
25
50
100
500
1.0
1.1
1.2
1.25
1.3
Time of concentration used in the Rational Method shall be computed using an appropriate
method based on drainage paths.
6.3.4.
6.3.5.
1968 to 2008
Rainfall Intensities
The project design rainfall intensity-duration-frequency (IDF) curves are given
in Appendix B. These rainfall intensities shall be used for design of the on-
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6.4
6.5
7.
DRAINAGE DESIGN
7.1
General
Water management and storage structures shall conform to the requirements of local
authorities and applicable local and international design codes. Water management may
include the following structures:
Open drains;
Culverts and Stormwater Pipes;
7.2
Open Drains
The design of open drains shall be carried out following the requirements outlined in the
above sections and any applicable local regulation.
The lining of open drains shall be adopted to adequately meet applicable environmental
requirements.
Protection against erosion shall be provided. Some methods include but are not limited to:
Appropriate drop structures for local energy dissipation control;
Rock rip rap where appropriately sized rock will provide the necessary erosion
protection;
Rock filled wire baskets (reno mattress or gabions);
Concrete revetment mattress; or
Concrete lined channels.
Energy dissipaters shall be considered where maximum flow velocities cannot be achieved.
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7.3
7.4
Materials
Materials selected for use in the stormwater infrastructure and process effluent system are
to be robust, resistant to corrosion, erosion and chemicals present in the refinery process,
traffic loads, and designed for long term performance. The following is a summary of typical
materials that may be considered applicable to this project.
Precast concrete pipes, box culverts and manholes. Special protecting measures
(i.e. lining) shall be considered in coastal areas to account for aggressive
environmental conditions.
uPVC pipes and polyethylene pipes;
Cast-insitu reinforced concrete box culverts and pits;
HDPE pipes;
GRP pipes;
Lined/protected steel pipes;
Lining of drains using shotcrete, reinforced concrete and mortared cobbles;
Geotextiles underlying rip-rap, gabions, matresses, etc.
Refer to project Geotechnical Investigation report for details on ground properties,
water table levels and earthworks.
7.5
Oil Separators
The design of Oil Separators shall take into account local regulations/ FM
Global requirements and BS EN 858-1 Oil Separator Design.
8.
SEWERAGE SYSTEM
8.1
General
The sewerage system may comprise of gravity mains, raising mains, pump stations (if
required), and treatment plant. The sewer system shall be sized to receive domestic
type sewerage flows from operations and maintenance personnel only. Flows from the
construction phase shall not be considered.
Wastewater directed to the sewerage system will originate from facilities such as
toilets, showers, basins, laundries, kitchens, emergency rooms and lavatories. Other
waste materials, including process water, wash down water, oils, chemicals, rainfall
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runoff including that collected from building roofs, and condensate water resultant from
AC units shall not be directed to the sewerage system.
Common collection systems with storage tanks could be considered for areas with
infrequent occupancy. Allowance shall be considered for possible effects of disposal
and treatment on the main sewerage system from the common collection systems.
The quality of the treated sewerage shall be in compliance with the Environmental
Design Criteria and applicable design codes and local regulations.
8.2
Design Flows
The peak design flow shall be calculated from the expected average flows below:
Table 8-1 Expected Average Daily Flow (ADF)
Location
Use of Showers/Laundry
Project Areas
170 litres/person/shift/day
NO use of
Showers/Laundry
60 litres/person/shift/day
Consideration shall also be given to the design flows used for potable water consumption.
8.3
Sewerage Network
8.3.1.
Pipes
Sewer lines shall be sized for a peak flow and minimum gravity pipe flow
velocity of 0.75 m/s at peak flow. For the design flow the ratio of flow
depth to internal pipe diameter (y/D) shall not exceed 0.70. The
maximum mean velocity shall not exceed 2.5m/s at the design flow
depth;
A minimum pipe diameter of 150mm for gravity sewer pipelines. 100mm
diameter pipelines may be considered for building connections and minor
sewer lines per ADSSC;
A minimum 50mm diameter for pressure pipelines;
The minimum gradient for gravity pipelines shall be:
150mm diameter or less
0.75%
0.30%
Material selection for the sewer pipes (gravity lines and raising mains)
shall consider uPVC or HDPE in accordance with applicable Municipality
guidelines. Sewer joints shall be designed to minimise infiltration;
Clearances (Horizontal and Vertical) from other services shall be as per
ADSSC Design Guideline Section 7 Works Affecting Sewers. The
configuration of the sewerage system shall eliminate the possibility of
any sewage or polluted water entering the water supply system;
Minimum cover to sewer lines shall be:
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1.0 metres
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1.2 metres
Manholes
The design of manholes shall be in accordance with ADSSC Design
Guideline Section 3 - Sewerage System Design. General design
considerations include:
Benching in manholes shall be considered to prevent build-up of material
and provide smooth flow between inlet and outlet pipes;
Manholes shall be placed at junctions, change of direction and change of
grade. Typically manholes shall be spaced up to 60m for diameters
150mm or less, 100m for diameters 200mm to 500mm and 120m for
diameters 600m and above;
Manholes design shall include all reasonable features to allow adequate
maintenance and to minimise water infiltration including elevated sealed
covers, sealed joints and liners. The minimum manhole diameter shall be
1.2m with a minimum access diameter of 0.6m.
A collection chamber, typically 1.0m diameter, shall be provided at the
end of lines for connection to building plumbing installed under the
Uniform Plumbing Code.
8.3.3.
Grease Traps
Grease traps shall be installed at the sewerage outlet of all cooking areas
such as kitchens and food preparation facilities and as required by the
relevant standards, prior to entry the system to prevent excess grease
entering the system. Refer to Architectural Design Criteria for further details.
8.3.4.
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8.3.5.
Pump Stations
Pump stations shall be designed to optimised pump performance and pump
cycle time.
8.3.5.1. General:
Sewage pump stations shall typically incorporate the following:
Selection of wet type pump well unless local and
conditions dictate otherwise. The size of the well
appropriate to avoid heat build-up in the pump motor
result from frequent starting as well as the reduction
conditions due to excessive detention time;
technical
shall be
that may
of septic
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8.4
Sewage Treatment
Sewage treatment plant (STP) shall be designed in accordance applicable project
design criterias, project specifications, codes, standards and regulations.
The following requirements shall be considered for the design of the STP:
Treated effluent produced by the STP shall meet the quality requirements outlined
in the Environmental Design Criteria;
The system would typically be designed to provide treatment capacity for the
average expected flow. Peak flows shall be buffered through the STP via a
balance storage tank with grit removal if required;
Treatment technology shall be selected based on local regulations, efficiency and
performance requirements. Consideration may be given to non-proprietary
membrane nutrient removal with biological nitrogen and phosphorous removal and
disinfection;
Consideration shall be given to the use of centrifugal or belt press sludge
dewatering machines to thicken sludge for disposal in accordance with the
Environmental Design Criteria;
Treated sewage effluent shall be in accordance with the Environmental Design
Criteria and may be used by project operations or removed off site.
9.
FENCING
Fencing and gates shall be provided around and within the project infrastructure to ensure
security and restrict unauthorised access. The extent and location of the fences and gates
shall be determined in accordance with operational and security requirements.
All fences and gates shall comply with applicable ISPS guidelines, relevant sections of
BS1722 and local guidelines.
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Dubai_Airport_Daily_
Rainfall_1968-2008.xls
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Intensity (MM/HR)
Duration (hr)
0.25
0.5
26.5
23.8
18.5
12.2
9.2
7.4
6.2
5.4
4.7
4.1
41
36.9
28.7
19
14.2
11.4
9.6
8.4
7.3
6.4
10
55.5
50
38.9
25.7
19.2
15.4
13
11.3
9.8
8.7
20
73.7
66.3
51.6
34.1
25.5
20.5
17.3
15
13
11.5
50
104
93.6
72.8
48.1
36
28.9
24.4
21.2
18.4
16.3
100
133.6
120.2
93.5
61.8
46.2
37.2
31.4
27.3
23.6
20.9
200
168
151.2
117.6
77.7
58.1
46.7
39.5
34.3
29.7
26.3
500
224.8
202.3
157.4
104
77.7
62.5
52.8
45.9
39.7
35.1
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