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Seabed gallery intake technical feasibility for SWRO facilities at Shuqaiq, Saudi Arabia
David Mantilla and Thomas M. Missimer
Water Desalination and Reuse Center, King Abdullah University of Science and Technology, Thuwal 23955-6900,
Kingdom of Saudi Arabia
1. Introduction
Seawater desalination has become an economically viable
technology to supply freshwater resources in water scarce
regions (Dawoud 2005). Despite the important advances
made in the last few decades in membrane design, process optimization, and energy recovery, seawater reverse
osmosis (SWRO) desalination is still a costly and energy
intensive technology (Ghaour et al. 2013). A key component of every SWRO facility is the intake which provides
the raw water supply. The most commonly used intakes
are conventional open-ocean types which include velocity
cap and coastal canal designs (Missimer 2009). Because
of the large amount of naturally occurring marine macroscopic organisms, algae, and bacteria and dissolved natural
organic matter, the use of conventional open-ocean intakes
causes the need for extensive pre-treatment of the raw feedwater that includes the use of energy intensive processes
and chemicals. The intake itself has some impact on the
environment caused by the impingement and entrainment
of sh larve and eggs (Missimer et al. 2013). Pre-treatment
chemicals, such as chlorine and ferric chloride, can also
have environmental impacts on marine life.
Entry of organic carbon into the membrane process,
including biopolymers and polysaccharides, tends to cause
membrane biofouling which necessitates frequent membrane cleaning, decreases the useful life expectancy of the
membranes and increases operational costs (Saeed et al.
Corresponding
Part of this paper was presented at the 2013 International World Congress of Desalination and Water Reuse, Tianjin, China, 2024 October
2013.
2014 IAHR and WCCE
Figure 1.
Location of Shuqaiq along the Red Sea and wadi distribution along the coastline (modied from Alharbi et al. 2012).
2.
Methodology
Figure 2.
Location of the sediment sampling site transects in relation to Shuqaiq-II IWPP site.
3. Results
3.1. Site description
Shuqaiq is located on the Red Sea coast in the Jizan Province
of Saudi Arabia. The plant is bounded on the north by the
brine outfall of Shuqaiq-I (Figure 2), a combined power
and thermal desalination plant facility, while in the south,
the beach area extends for about 8 km until it reaches
a wadi discharge (Figure 1). Two other wadi discharge
points are located 8 and 9 km north from Shuqaiq-II. The
selected investigation area is situated on the south side of
the plant, 200 m away from the brine outow of Shuqaiq-II
(Figure 2).
The beach area at Shuqaiq is not protected by a bay or a
barrier reef, which causes the nearshore area to be aected
by strong winds and wave activity that can entrain bottom
sediments. The sediments along the seabed are mainly composed of ne siliciclastic sand, and solitary coral patches
were only found at the limits of the sampling area. The coral
ecosystem is highly impacted by the local conditions (e.g.
periodic high turbidity); sh densities were very low and
coral colonies were bleached and colonized by epiphytic
algae. No coral patches were found in the sandy sediments.
The Red Sea shoreline in this area is characterized by
shallow and extended nearshore sublittoral zones; however,
at this location the sublittoral zone exhibits a smooth slope,
reaching a water depth of 1 m at 20 m seawards of the
coastline. At this location, the shallow subtidal belt running
parallel to the beach is quite narrow compared to other areas
along the Red Sea (Dehwah & Missimer 2013; Dehwah
et al. 2013). No beachrock or marine hardgrounds occur
within the sampling area.
3.2. Water salinity and temperature
Because of the proximity of the study area to the brine
euent, water salinity and temperature of the nearshore
water were measured along 3 km of coast. Within the plant
discharge stream, the water salinity and temperature were
40.1 mg/L and 39.1 C, respectively. As soon as the water
is discharged into the ocean the temperature drops by about
5 C and ranges along the 3 km of coast from 34.5 to 36.6 C,
with an average of 35.2 C. For the salinity parameter, at the
discharge point the salinity declined by only 0.2 g/L and
similar euent salinities were found along the surveyed
area. Salinity ranged from 40.1 to 39.1 g/L, with an average
salinity of 39.8 g/L.
Figure 3. Hydrogeological prole of the surveyed area showing: (a) mean grain size, (b) mud distribution, (c) porosity and (d) hydraulic
conductivity. Dark areas at the corners represent zones totally covered by coralline rock where sand samples could not be collected.
3.3.
Hydrogeologic prole
2.27 (Figure 3(b)). Sediment samples collected along transect 1 (T-1) at 100, 150, and 200 m seawards from the coast,
showed 8.87%, 21.86%, and 22.19% mud content, respectively. This suggests higher sedimentation rates at farther
distances from the shore.
Measured porosity ranges from 0.31 to 0.48, averaging
0.43 (Figure 3(c)). The porosity does show some inuence of mud by following the same spatial distribution, as
high porosity values were observed in zones of high mud
content (Figure 3(b) and 3(c)). However, the spatial distribution of the hydraulic conductivity is qualitatively inverse
to the mud distribution, suggesting that mud percentage has
a signicant impact on the measured hydraulic conductivity of the sediments in the study area. Sediments showed
4. Discussion
4.1. General site feasibility
The feasibility of a seabed gallery intake system depends on
ve factors: (1) the type of the natural bottom sediments,
(2) the sedimentation rate of ne sediments, (3) the tidal
range, (4) underlying site geology, and (5) the impact on
the marine ecosystems.
Sediments in the study area are mainly sandy with low
mud concentrations, indicating general low deposition rates
for very ne particles. Sediments with high mud concentrations (up to 8%) were found in approximately 40% of
the surveyed area, however, the average hydraulic conductivity in the patch is close to 9 m/day. The sampling was
performed during the summer season, when the tide levels
drop to a maximum of 0.5 m below average level and constitutes the lowest tide of the year (Bird 2010). Daily tidal
range is about 2030 cm (Alharbi et al. 2012). Therefore, the
shallowest part of study area is always covered by seawater.
No hard rock was observed underlying the sediments. The
unconsolidated nature of the sediment will necessitate the
use of sheet-piling to stabilize the excavated areas during
construction.
The study area does not contain sea grass beds that could
interfere with the performance of the intake system caused
by leaves matting on the bottom and the associated accumulation of muddy sediments. The ecosystem surrounding
the area may be impacted by the chlorine used in the plant
operation (Alharbi et al. 2012), and the corals within the
surveyed area where totally bleached. Marine benthic fauna
consisting of mollusks and polycheate worms likely live in
the sediments. Construction of the gallery at this location
would allow the benthic communities to re-establish within
the upper layer of the lter.
systems in the marine environment are less prone to clogging than a traditional SSF in a water treatment plant
because of water movement in the nearshore marine environment tends to keep sediments in a suspended state and
allows them to drift away. A pilot-scale study of a seabed
gallery intake at the City of Long Beach, California has been
operated at an inltration rate of 9 m/day for a period lasting longer than 6 months without any evidence of clogging
(Long Beach Water Department 2010). The seabed gallery
at Fukuoka, Japan has being operating for the last 8 years
without any clogging (Sesler & Missimer 2012; Shimokawa
2012). This has been attributed to the stirring eect of the
wave activity, ocean currents, and bioturbation caused by
sediment-ingesting, benthic marine organisms that degrade
the organic compounds and excrete fecal pellets that have
no detrimental eect on the hydraulic conductivity of the
sediments (Sesler & Missimer 2012).
Empty bed contact time is a critical factor in the design
and performance of slow sand or biolters to help remove
various naturally occurring organic compounds (Huck &
Sozanski 2008). The system at Fukuoka successfully operates with a contact time of 7 h; consequently, the proposed
system for Shuqaiq-II is designed to operate at the same
rate. Based on the selected inltration rate of 10 m/day, to
achieve 7 h of contact time, a 3 m thick upper sand layer
would be used. This thick upper layer would also protect the lter from sediment mixing caused by burrowing
infauna (e.g. polycheates). The gallery cell design includes
ve layers of sand and gravel with a total thickness of 5 m
(Figure 4). In order to prevent sediment inltration from
the upper layers into the bottom layers and intake screens,
the lter media layers were designed to grade downward
from ne to coarse grained according to the SSF design
guidelines presented by Barrett et al. (1991).
The lter would contain a gravel layer at the bottom with
a mean diameter of 10 mm and a hydraulic conductivity of
100 m/day. This is the basal water collection layer. It is
important for the collection screens located in this layer to
extract the feedwater at a nearly constant rate over the full
lter area to maintain the design inltration at a uniform
rate. The collection screens are designed within this layer
at a distance of 25 cm from the base of the lter, facilitating
the pumping and drainage of the lter.
4.3. Design of ow control in the under-drain system
To produce a uniform rate of withdrawal within the production layer, it is necessary for the ow rates through the screen
slots to be approximately the same. Flow along perforations
is described by Equation (1), where Cd is the discharge coefcient (ranging from 0.5 to 0.7), A is the area of the slot, g
the gravity constant, and h is the head dierential between
the outside and the inside of the pipe (equivalent to suction
head) (Barrett et al. 1991).
q(slot) = Cd A 2gh.
(1)
Figure 4. Schematic representation of the seabed gallery system design showing detail of the cell gallery sand layering and layer grain
diameter represented by d10 .
Q2
L
.
d 2g A2
(2)
(3)
sections. The approach consists of calculating friction coefcients at the beginning and end of each section and then
using the average to be representative of that pipe segment.
This approach allows division of the overall pipeline into
parts that have laminar and turbulent ow. Consequently, to
divide the piping system into segments with common characteristics, it is necessary to rst calculate the points where
there is a transition from laminar to turbulent ow using
Equation (4) (White 2011).
Re =
QL
.
Av
(4)
(5)
dhf
fx
Q2
8fx Q2
=
+ 2+ 2
.
dx
2g
dA
g d5
(6)
hf =
8
q2 L
2
2
2
Q
.
L
Q
qL
+
i
i
2 gd 5
3
(7)
(9)
V
.
2g
(10)
Cross-junction loss coecients were calculated using Equations (11) and (12) as two separate T-junctions as shown in
Figure 5(b). In this case, the central channel was divided
into two pipes of equal diameter, and the head loss calculated independently. The total head loss for the central
channel was then dened as the sum of the head loss of the
two sub-channels (Equation 10).
fBranch subchanel 0 = q 2 (1 + 2m1 cos z )q ,
fBranch z = 1 + 4q + (m
(11)
cos z 2)q2 .
(12)
10
Figure 7. Diagram showing the: (a) nal gallery system conguration and (b) under-drain system detail. Lateral pipes are drawn in
dashed lines. Dierences in the dash patterns represent dierences in slot densities. (c) Spatial distribution of the seabed galleries in the
surveyed area and respective hydraulic conductivity prole.
4.4.
11
5. Conclusions
The hydrogeologic characteristics of the oshore study area
and the preliminary engineering design of the gallery system conrm the technical feasibility for development of a
seabed gallery intake system to supply feedwater to SWRO
facilities in the Shuqaiq region. The surveyed area is fully
covered by water year-round, and the hydraulic conductivity of the sediments allows a high inltration rate resulting
in a smaller overall footprint. Natural movement of sand
across the bottom would not signicantly aect the operation of the gallery cells as designed based on the measured
values of the natural sand hydraulic conductivity and the
design grain size of the uppermost layer in the gallery.
However, the rather ne nature of the native sand could
aect the lter if layers greater than 0.3 m in thickness were
deposited over it. This would require some maintenance
or a greater suction pressure would be required. Since the
uppermost layer of sand is similar to the natural sand and
is 3 m thick, bioturbation in the gallery cells which would
not carry native sand deeper into the coarser sand layers of
the cells.
The proposed under-drain system design using fewer
intersections tends to create a relatively uniform head drop
in the overlying lter which produces a more uniform inltration rate at the surface of the lter. This design would
tend to lessen the occurrence of patches of lter area that
have anomalously high inltration rates that could lead to
partial lter clogging.
The proposed seabed gallery intake system would
improve the feed water quality considerably, thereby,
diminishing the fouling of the RO membranes, and subsequently reducing the operational cost of the facility. Additionally, it would allow continuous operation of the plant
even after rainstorms that produce wadi discharge events or
in the event of a harmful algal bloom. It would also diminish any potential environmental impacts associated with
impingement and entrainment of marine organisms. Additional environment impact reductions would be achieved
by lesser chemical and energy use of the SWRO facility
because the gallery intake would allow a reduction in the
use of the current pre-treatment system.
12
Acknowledgements
Field assistance was coordinated by Samir Al-Mashharawi.
Access to the facility was facilitated by Dr Nabil Nada and on-site
support was provided by the plant manager Mr Vajay Kumar.
funding
Funding for this research was provided by the Water Desalination
and Reuse Center and from faculty discretionary funding by the
King Abdullah University of Science and Technology.
Notes on contributors
David Mantilla completed his MS in environmental engineering at the King Abdullah University of Science and Technology
(KAUST), Thuwal, Saudi Arabia. This research was conducted
for his MS thesis work. He is currently working on his Ph.D. at
KAUST in environmental science and engineering.
Thomas Missimer is a visiting professor at KAUST. He is a hydrogeologist and the author of 8 books and over 350 publications in
journals, conference proceedings, and book chapters. He was the
MS thesis advisor for David Mantilla.
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