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US005078779A
[45]
Date of Patent:
[56]
Inventors:
Richard
Md; Duid
H. Van
Smith,
de Kcameysviuc,
Walle, Columbia,
w
Va.
_
[73] Asslgneer
Jan. 7, 1992
References Cited
U.S. PATENT DOCUMENTS
3,476,544 11/1969
[75]
5,078,779
0065785
4/1985
[22]v Filed:
Dec. 1,1988
[571
ABSTRACT
[52]
[58]
10 Claims, No Drawings
5,078,779
fertilizing material.
fertilizer applicators.
The fertility of varying soils often requires the appli
such blending.
of sizings. Accordingly, it has become increasingly 45 Over-size material is crushed and rescreened, and ?nes
are recycled back into the ammoniator-granulator. The
important to closely control the granule size of various
TVA and the United States Department of Agriculture
nutrient materials. It has previously been difficult to
have contributed a wealth of additional information to
achieve the formation of granules of ammonium sulfate
the granular process over the last three decades. Circu
within very narrow size ranges in a practical manner in
conventional granulating devices, such as a rotating 50 lar Z-l8, published in November 1970 by the TVA and
the National Fertilizer Development Center, entitled
drum or pan, or a blunger. Attempts to granulate such
"Producing Granular Fertilizers, describes in detail
salts in these devices have produced a wet crystalline
5,078,779
sizing.
DESCRIPTION OF PREFERRED
with about 3 to 5 percent by weight being the most
EMBODIMENTS
preferred concentration of granulation binder in the
The novel combination binder for use in the granula 60 granular product. For use as a granulation binder, the
tion of fertilizer materials such as ammonium sulfate
component mixture may be added to the crystals and
comprises a mixture of reactive carbonates and sulfates
batch blended before being processed in a granulation
in combination with a silicate strengthening agent and a
apparatus, i.e., drum granulator, pan granulator, pug
water-dispersing agent. A reactive acid, such as sulfuric
mill, or any other device designed to upgrade particle
acid, is utilized to initiate reaction between the sulfate 65 size; or the binder may be fed directly into the system
salt and the metal ion of the carbonate, to form a com
5,078,779
pelletizer, and the water and acid are then mixed with
The binder of the preferred embodiment composed 15 binder has on the energy utilized to dry the product. A
signi?cant reduction in total drying requirement is often
izers speci?cally.
The following illustrative examples are not intended
to limit the scope of this invention, but only to show
is from to 6 to 16 mesh. That is, the particles will pass 45 consisted of binder, ammonium sulfate, and enough urea
to maintain a 20 percent nitrogen level in the ?nal prod
uct. Test 2 sampling was after the pug mill discharge to
(minus 16 mesh) may be recycled to the granulator, and
the pan granulator for one minute. In Test 3 utilizing 5
screening system.
A factor in providing the reactive carbonate and
sulfate components of the binder composition of the
present invention is the particle size of such compo
nents. Appropriate particle sizes may range from not 55
greater than -l6 mesh U.S. sieve to 325 mesh U.S.
sieve scale or smaller. The most desirable sizing is from
60 mesh to 325 mesh.
'
Test 1
% Retained
Test 2
% Retained
Test 3
k Retained
6
6 X 16
-l6
12.7
68.6
18.7
26.7
67.8
5.4
16.9
76.9
6.7
As previously indicated, the ammonium sulfate ?nes 65 activating sulfuric acid was present in the amount of
one-half to three-forths of the weight of the binder
and the novel binding agent of this invention are prefer
composition. Thus, for each 100 pounds of binder per
ably intimately mixed and physically blended in the dry
ton of product, sulfuric acid was present in the amount
form. The dry mix is then fed into the granulator or
5,078,779
EXAMPLE 2
monium carbonate, and mixtures thereof from about 15
A comparative plant trial was conducted to demon- 5 to about 40 percent by weight of a reactive sulfate,
addition.
up was observed at 70% relative humidity for the 0.5% 20 percent by weight silicate strengthener and from about
mesh material with 89.6 percent on-size compared with 30 ite, about 1 percent by weight potassium silicate, and
from about 0.1 to about 0.5 percent by weight poly
85.2 on-size for the lignin sulfonate binder added prod
methacrylate.
uct.
Crushing
Strength
3.7
4.4
(lbs)
Attrition (%)
0.45
0.03
Noncaking
Test, 70%
RH
70 F.
Zero Tap
0.9
39.0
39.1
0.1
Note: 1.0 gm Wt. Gain
0.7
(Km)
1 Tap (grns)
2 Tap (grns)
88.5
8.4
3.3
98.3
23.2
8.7
Screen Test
#6
#14
#16
% Passing
is potassium silicate.
8. A binder as set forth in claim 6 consisting essen
range. It is to be understood that the above description 55 9. A binder as set forth in claim 8 wherein said reac
tive carbonate is calcium carbonate, said reactive sulfate
of the present invention is susceptible to various modifi
methacrylate.
.
'
CERTIFICATE OF CORRECTION
PATENT NO.
5,073,779
DATED
January 7, 1992
'NVENTOR(5) 1
It is certified that error appears in the above-identified patent and that said Letters Patent
is hereby corrected as shown below:
I ine 44, after thereof insert a comma -- , --; I ine 46, after
di spersant and before the period insert --seIected from the group
Ami-
@444 W '
BRUCE LEI-{MAN
Arresting Officer