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Key Lab. of Enhance Heat Transfer and Energy Conversion, Ministry of Education, South China University of Technology, Guangzhou 510640, Guangdong, PR China
State Key Laboratory of Multiphase Flow in Power Engineering, School of Energy and Power Engineering, Xian Jiaotong University, Xian, Shaanxi 710049, PR China
a r t i c l e
i n f o
Article history:
Received 28 July 2010
Received in revised form 12 January 2011
Accepted 13 January 2011
Available online 12 February 2011
Keywords:
Slit n
Longitudinal vortex
Field synergy principle
Heat transfer
Computational uid dynamics (CFD)
a b s t r a c t
A 3-D numerical simulation is performed on laminar heat transfer and ow characteristics of a slit nand-tube heat exchanger with longitudinal vortex generators. Heat transfer enhancement of the novel slit
n mechanism is investigated by examining the effect of the strips and the longitudinal vortices. The
structure of the slit n is optimized and analyzed with eld synergy principle. The result coincides with
the guideline front coarse and rear dense. The heat transfer and uid ow characteristics of the slit nand-tube heat exchanger with longitudinal vortex generators are compared with that of the heat exchanger with X-shape arrangement slit n and heat exchanger with rectangular winglet longitudinal vortex
generators. It is found that the Colburn j-factor and friction factor f of the novel heat exchanger with
the novel slit n is in between them under the same Reynolds number, and the factor j/(f1/3) of the novel
heat exchanger increased by 15.8% and 4.2%, respectively.
2011 Elsevier Ltd. All rights reserved.
1. Introduction
Fin-and-tube heat exchangers have been used extensively in
refrigeration and air conditioning. Enhanced ns including wavy
n and interrupted n are widely used to improve the performance
of n-and-tube heat exchangers. As an interrupted n, the slit n
has been studied by many investigators [16]. It enhances heat
transfer by renewing the boundary layer and reducing the thickness of the boundary layer [1]. The rst study in literature on the
slit n and round tube heat exchanger was performed by Nakayama
and Xu [2]. They reported that the heat exchanger of 2 row,
staggered arrangements with the slit n, which used 9.5 mm tube
diameter, 0.2 mm n thickness and 2 mm slit width, showed a
higher heat transfer coefcient by about 78% than that of the plane
n. Hiroaki et al. [3] experimentally studied the effect of strip location of X-arrangement on the heat transfer and pressure drop characteristics. A representative case was proposed by Kang and Kim
[4]. It had the X-shaped pattern of slits and a 7 mm round tube.
They reported accomplishing a 1.6 times heat transfer performance
and two-third compactness over the existing results. Numerical
simulations have also been widely used to investigate the ow
and heat transfer details of the slit n. Yun and Lee [5] analyzed
the effect of various design parameters on the heat transfer and
pressure drop characteristics of the heat exchanger with a slit
1744
Nomenclature
A
Ac
Cp
D
Dh
f
Fp
gm
h
H
J
k
L
M
N
Nu
P
DP
P
Pr
Q
Re
2. Numerical simulation
2.1. Physical model
The schematic diagram of a slit n-and-tube heat exchanger
with longitudinal vortex generators is shown in Fig. 1. The tube
is usually made of copper and the ns are made of aluminum.
The slit n is alike that some pieces of strips are punched from
the base sheet. Fig. 2 gives the top view of the computation domain
of the slit n and tube heat exchanger with longitudinal vortex
generators. Due to the symmetric and periodic arrangement, the
shadow section of the heat exchanger shown in Fig. 2 is selected
as the computing domain. The neighboring two ns middle surfaces are selected as the upper and lower boundary of the computational element, respectively. The side surface of the n and the
tubes middle surface are selected as the front and back boundary
of the computational element, respectively. Because of the n
thickness, the air velocity prole is not uniform at the entrance
of the channel formed by the ns middle surfaces. The computational domain is extended upstream 0.5 times of the original heat
transfer zone to ensure the velocity distribution uniform at the inlet of domain. The computational domain is also extended downstream 1 time of the original heat transfer zone so that fully
S
T
T
Uc
!
U
u, v, w
x, y, z
Greek symbols
a
angles of attack ()
d
thickness (mm)
l
dynamic viscosity of air (Pa s)
q
density (kg m3)
h
the local intersection angle ()
Subscripts
in
inlet parameters
w
wall condition
out
outlet parameters
Abbreviation
LVG
longitudinal vortex generator
Continuity equation :
Momentum equation :
@qui
0:
@xi
@
@
qui uk
@xi
@xi
1
@uk
@p
;
@xk
@xi
1745
Fig. 1. Schematic diagram of core region of a slit n-and-tube heat exchanger with longitudinal vortex generators.
Energy equation :
@
@
k @T
:
qui T
@xi
@xi C p @xi
1746
Fig. 4. Mesh topology: (a) detail of the grid on the strip and (b) irregular meshing of the n coil region.
@u @ t
0;
@z @z
x 0;
u v x 0;
@T
0 extended region;
@z
@T
0 fin region:
@z
At the front and back surface of the wind tunnel region(x-z planes),
symmetry boundary condition:
@u @ x
0;
@y
@y
v 0;
@T
0:
@y
Re
qU c Dh
l
2
h
Pr3
g m cp
2 DP D h
:
qU 2c L
The mean temperature, pressure and Nusselt number of a cross-section are dened as:
RR
uTdA
T RRA
udA
A
RR
pdA
p RRA
dA
A
RR
Nudxdy
Nu RR
:
dxdy
@u @ v @ x @T
0:
@x @x
@x @X
h Q =ADT:
Dimension
Value
7.6
11.6
18.8
1.4
0.105
45
1
1.8
3, 8, 4.6
333.15
308
15
The total heat transfer, pressure loss and log-mean temperature difference are dened as:
DT
Table 1
Geometric dimension for the studied heat exchanger.
Experimental
Numerical
0.1
1747
result from Wang et al. [6]. The Colburn j-factor and friction factor f
are shown in Fig. 5. As can be seen from the gures, the average
discrepancy between the predicted factor j and the experimental
values is less than 4.6% and the average discrepancy between the
predicted factor f and the experimental values is less than 8.1%.
The agreement between the predicted and experimental results
indicates that the numerical model is reliable to predict heat transfer and ow characteristics in these compact heat exchangers.
Thus, this method is employed to simulate air-side performance
of the slit n-and-tube heat exchanger with longitudinal vortex
generators in the present work.
3.2. Heat transfer enhancement principle of the novel slit n
0.01
100
1000
Re
Fig. 5. Comparison of factor j and factor f between numerical and experimental
results.
The new type of slit n has been described above. It has the heat
transfer and ow characteristics of both the traditional slit n and
the rectangular winglet longitudinal vortex generators. It can be
seen from Fig. 6a, the longitudinal vortices structure carried by slit
n is presented on the surface of S1/S2/S3/S4. As ow separation
occurs on the leading edge of the slit n, swirling motion is generated by ow separation along the side edge of the slit n due to the
Fig. 6a. Vector-plots and streamlines generated by LVGs in four yz sections (S1/S2/S3/S4) for the novel slit n at Re = 1051.3.
Fig. 6b. Temperature distribution in four yz sections (S1/S2/S3/S4) for the novel slit n at Re = 1051.3.
1748
Fig. 7a. Velocity vectors of a xz section (S5) for the novel slit n at Re = 1051.3.
Fig. 7b. Temperature distribution in a xz section (S5) for the novel slit n at Re = 1051.3.
1749
Fig. 9a. Four types of slit n with the strips at different locations.
longitudinal vortices. For the second row, the trends of the spanaverage Nusselt number for the two congurations is the same
as the rst row, but the span-average Nusselt number is lower than
that of the rst row as the temperature gradient increases.
3.4. Effect of the locations of the strips
In the present study, some changes are made for the location of
the strips: the strips are mainly located in the upstream half with
few strips being in the downstream for the n C, and vice versa for
n D. Fig. 9a shows the n conguration details of the four strip
arrangement patterns. Fin A is the whole plain plate n. Fin B possess uniformly distributed strips arranged over the entire n. The
simulation conditions are the same as above. The numerical results
are analyzed from the point of eld synergy principle.
For the analysis in terms of the eld synergy principle, the folP !
lowing formula is introduced: M
j U jjgradTj=N, where: N is the
total number of the control volume covering the n region. When
the intersection angle between velocity and temperature gradient
becomes zero, the production of velocity vector and temperature
!
gradient, j U jjgradTj, is the largest. The value of M will be called
module production for simplicity. The local intersection angle is
determined by the following equation:
!
P
!
U rT
hV
Pi i:
h
m
!
Vi
j U jjrTj
Fin A
Fin B
Fin C
Fin D
85
7
6
80
5
75
Intersection angle ()
-1
90
M10 (Ks )
h arccos
70
3
2
65
1
60
400
800
1200
1600
2000
Re
Fig. 9b. Inuence of the strips location on averaged intersection angle and module
production.
Fig. 9c. Distributions of isothermals and streamlines for baseline case (Fin A) and
modied case (Fin D) at Re = 1320.8: (1) isothermal for baseline case; (2) streamline
for baseline case; (3) isothermal for modied case; (4) streamline for modied case.
1750
major part of the region. It is at this place that enhancement techniques are needed in order to improve the synergy between velocity and the temperature gradient. Fin D are made with less strips in
the upstream and more strips in the downstream. It can be seen
that in the downstream part of the n D, the temperature contours
are not parallel to the velocity vector as that of Fin A, the temperature contours are almost perpendicular to the velocity vector at
some places, this implies the synergy between velocity and temperature gradient becomes better. This is the further understanding why the heat transfer performance of n D is better than that
of n C. The results is the same as the guideline front coarse and
rear dense [8].
3.5. Heat transfer and uid ow comprehensive performance of the
novel slit n
The novel slit n has the characteristics of both the traditional
slit n and the rectangular winglet longitudinal vortex generator,
so its necessary to compare the heat transfer and ow characteristics of the slit n-and-tube heat exchanger with longitudinal vortex generators to that of the traditional slit n heat exchanger
and the heat exchanger with rectangular winglet longitudinal
vortex generators. The heat transfer and pressure drop performance of three heat exchangers are shown in Fig. 10a. In the gure,
Fin A is slit n with longitudinal vortex generators, Fin B is the
X-Arrangement slit n, and Fin C is the rectangular winglet
100
Fin A
Fin B
Fin C
90
80
60
30
P (Pa)
h (W/m k)
4. Conclusions
60
40
0
20
-30
0
v (m/s)
Fig. 10a. Comparison of the heat transfer coefcient and pressure drop versus
frontal air velocity of three heat exchangers with different ns.
0.035
Fin A
Fin B
Fin C
j/f
(1/3)
0.028
0.021
0.014
500
1000
1500
2000
Re
Fig. 10b. Comparison of j/f(1/3) of three heat exchangers with different ns.
In this paper, a 3-D numerical simulation is employed to investigate the heat transfer and uid ow characteristics of the slit n
heat exchanger with longitudinal vortex generators. Heat transfer
enhancement mechanism of it is studied in depth, and the structure is analyzed and optimized from the point view of the eld synergy principle. The air-side heat transfer and ow characteristics of
the slit n-and-tube heat exchanger with longitudinal vortex generators is compared with that of the heat exchanger with the traditional slit n and the heat exchanger with rectangular winglet
longitudinal vortex generators. The major conclusions are drawn
as follows:
1. For the novel slit n, longitudinal vortices can be generated by
the strips, which can improve the heat transfer performance.
The new type of the slit n has combined the heat transfer
and ow characteristics of both the traditional slit n and longitudinal vortices generators. It can signicantly enhance heat
transfer performance of n-and-tube heat exchangers with
the modest pressure drop penalty.
2. Detailed analysis on the location of the strips is carried out from
the point view of the eld synergy principle. It indicates that the
strips located in the downstream part more and less in the
upstream part has better heat transfer performance than the
other type of arrangement.
3. The heat transfer performance and pressure drop of slit n with
longitudinal vortex generators heat exchanger is in between
heat exchanger with the traditional slit n and heat exchanger
with rectangular winglet longitudinal vortex generators. As
Reynolds number ranges from 250 to 2500, j/f(1/3) factor of slit
n-and-tube heat exchanger with longitudinal vortex generator
is 15.8% and 4.2% larger than that of heat exchanger with
X-Arrangement slit n and heat exchanger with rectangular
winglet longitudinal vortex generators, respectively.
Acknowledgments
The authors acknowledge the nancial support of funding from
Guangdong Provincial International Cooperation Funding (Grant
No. 2009B050400002), funding from NSFC (Grant No. 50876033),
and NSFC-United Fund of Guangdong Province (Grant No.
U0834002). The authors also wish to thank Dr. Zhang and Dr. Shen
for providing valuable advice.
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