Electrical positioning systems

Accessories

Accessories for electrical positioning systems

2.3

Bellows and internal gear

couplings

Force-locked and backlash-free
torque transmission

Connecting shafts

Synchronisation of toothed belt
axes

2005/07 Subject to change Products 2004/2005

5 / 2.3-1

Accessories for electrical positioning systems

Key features
At a glance
Bellows couplings

The one-piece bellows coupling is
suitable for force-locked and
backlash-free transmission of low
and medium torque between
electric motors and axes

5 / 2.3-3

Diameter: 15 and 19 mm

System product for positioning
applications

Electrical positioning systems

Accessories

Internal gear couplings

2.3

The three-part internal gear

coupling is suitable for force-locked
and backlash-free transmission of
high torques between electric
motors and axes

5 / 2.3-3

Diameter: 30, 40, 42, 65 mm

System product for positioning
applications

Connecting shafts

For synchronisation of toothed belt
axes

For torsion-resistant transmission
of torques

For slip-free transmission of an
identical feed speed to a second
axis

5 / 2.3-2

5 / 2.3-8

Sizes: 25, 40, 63 mm

Products 2004/2005 Subject to change 2005/07

Couplings KSE
Type code

KSE

19

24

D06

D09

Type
KSE

Bellows coupling
Internal gear coupling

Diameter () [mm]
15
19
30
40
42
65

15 mm
19 mm
30 mm
40 mm
42 mm
65 mm

22
24
32
35
50
66
90

Electrical positioning systems

Accessories

Overall length
22 mm
24 mm
32 mm
35 mm
50 mm
66 mm
90 mm

Hole D1

2.3
Hole D2

2005/07 Subject to change Products 2004/2005

5 / 2.3-3

Couplings KSE
Selection aid
Electro-mechanical drives

Electrical positioning systems

Accessories

Size

2.3

Couplings
Type

Type

Toothed belt axes DGE-...-ZR-...

8
KSE-15-22-D04-D05
KSE-15-22-D04-D06
KSE-15-22-D04-D07
12
KSE-15-22-D04-D05
KSE-15-22-D04-D06
KSE-15-22-D04-D07
KSE-15-22-D04-D09
18
KSE-19-24-D06-D06,35
KSE-19-24-D06-D09
25
5
KSE-30-35-D06,35-D08
KSE-30-35-D08-D11
KSE-30-35-D08-D12
40
KSE-40-66-D15-D19
KSE-40-66-D15-D20
KSE-40-66-D15-D24
KSE-40-66-DXX-D15
63
3
KSE-65-90-D24-D25
KSE-65-90-DXX-D25

Hole for drive shaft

D1
H7
[mm]

Transferable torque
q 2)
D2
H7
[mm]

[Nm]

41)
41)
41)
41)
41)
41)
41)
61)
61)
8
8
8
15
15
15
15
24
25

5
6
7
5
6
7
9
6.35
9
6.35
11
12
19
20
24

51)
51)
51)
51)
6
6
12
12
12
20
20
20

5
6
7
9
6.35
9
11
11
19
19
20
3)

1
1
1
1
6.3
6.3
7.5
19.5
19.8
23.1
23.6

Cantilever axes DGEA-...-ZR

18
KSE-30-35-D08-D11
25
5
KSE-40-66-D11-D11
KSE-40-66-D11-D12
40
KSE-40-66-D15-D20
KSE-65-90-D15-D24

8
11
11
15
15

11
11
12
20
24

6.8
19.5
19.5
21,2
57

Positioning axes DMES-

25
40

6
12

8
12

7.5
17

Spindle axes DGE-...-SP-...

18

25
5
40

63
3

1)
2)
3)

KSE-15-22-D05-D05
KSE-15-22-D05-D06
KSE-15-22-D05-D07
KSE-15-22-D05-D09
KSE-30-35-D06-D06,35
KSE-30-35-D06-D09
KSE-30-35-D11-D12
KSE-40-66-D11-D12
KSE-40-66-D12-D19
KSE-40-66-D19-D20
KSE-40-66-D20-D20
KSE-40-66-DXX-D20

KSE-30-32-D06-D08
KSE-42-50-D12-D12

3)

25
3)

1
1
1
1
1
1
1
1.5
1.5
6.3
6.8
6.8
21.2
21.2
16.2

64

Tolerance field g6
For drive shafts with tolerance field h6
Must be drilled by the user

5 / 2.3-4

Products 2004/2005 Subject to change 2005/07

Couplings KSE
Technical data
Bellows coupling KSE

Diameter
15 and 19 mm

General technical data

Type
Mass moment of inertia
Tightening torque for
locking screw
Weight
Materials

KSE-15

KSE-19

[kg mm2]
[Nm]

0.13
1.5

0.47
1.5

[g]
Hubs
Bellows

6
Aluminium
Stainless steel

12

Download CAD data
www.festo.com/en/engineering

Dimensions and ordering data

Electrical positioning systems

Accessories

-N-

2.3

[mm]
15
5

19
9

D1

H7

D2

H7

D3

L1

L2

Part No.

Type

4
4
4
4
5
5
5
5
6
6

5
6
7
9
5
6
7
9
6.35
9

15
15
15
15
15
15
15
15
19
19

22
22
22
22
22
22
22
22
24
24

6.5
6.5
6.5
6.5
6.5
6.5
6.5
6.5
7.5
7.5

120
120

530 084
540 750
184 260
184 262
530 085
540 751
184 261
529 953
530 086
184 263

KSE-15-22-D04-D05
KSE-15-22-D04-D06
KSE-15-22-D04-D07
KSE-15-22-D04-D09
KSE-15-22-D05-D05
KSE-15-22-D05-D06
KSE-15-22-D05-D07
KSE-15-22-D05-D09
KSE-19-24-D06-D06,35
KSE-19-24-D06-D09

2005/07 Subject to change Products 2004/2005

5 / 2.3-5

Couplings KSE
Technical data
Internal gear coupling KSE

-N-

Diameter
30, 40, 42 and 65 mm

Electrical positioning systems

Accessories

General technical data

Type
Mass moment of inertia
Tightening torque
for locking screw
Weight
Materials

[kg mm2]
[Nm]

KSE-30-32

KSE-30-35

KSE-40-66

KSE-42-50

KSE-65-90

5.8
4

6.1
2.9

42.3
10.5

9
8

417
25

45

139

146

535

[g]
50
Hubs
Aluminium
Internal gear Polyurethane

Download CAD data
www.festo.com/en/engineering

Dimensions and ordering data

KSE-30-32

KSE-30-35

2.3

1 Compress coupling to specified

length only

[mm]
30
3

5 / 2.3-6

2 Min. installation
(non-flush clamping screws)
D1

H7

D2

H7

Part No.

Type

6
6
6.35
6
8
8
8
8
11

8
6.35
8
9
8
10
11
12
12

533 708
530 087
530 088
530 941
123 044
123 050
123 042
123 043
123 051

KSE-30-32-D06-D08
KSE-30-35-D06-D06,35
KSE-30-35-D06,35-D08
KSE-30-35-D06-D09
KSE-30-35-D08-D08
KSE-30-35-D08-D10
KSE-30-35-D08-D11
KSE-30-35-D08-D12
KSE-30-35-D11-D12

Products 2004/2005 Subject to change 2005/07

Couplings KSE
Technical data
Download CAD data
www.festo.com/en/engineering

Dimensions and ordering data

KSE-40

[mm]
40

42
1)

2 Min. installation
(non-flush clamping screws)
D1

H7

D2

H7

Part No.

Type

11
11
12
15
15
15
15
16
19
20
XX1)
XX1)
12

11
12
19
16
19
20
24
20
20
20
15
20
12

530 090
525 864
529 952
123 846
123 844
123 845
176 033
123 848
123 847
123 849
176 036
176 037
533 709

KSE-40-66-D11-D11
KSE-40-66-D11-D12
KSE-40-66-D12-D19
KSE-40-66-D15-D16
KSE-40-66-D15-D19
KSE-40-66-D15-D20
KSE-40-66-D15-D24
KSE-40-66-D16-D20
KSE-40-66-D19-D20
KSE-40-66-D20-D20
KSE-40-66-DXX-D15
KSE-40-66-DXX-D20
KSE-42-50-D12-D12

D1

H7

D2

H7

Part No

Type

15
24
25
XX1)

24
25
28
25

530 940
123 852
123 854
179 038

KSE-65-90-D15-D24
KSE-65-90-D24-D25
KSE-65-90-D25-D28
KSE-65-90-DXX-D25

Electrical positioning systems

Accessories

1 Compress coupling to specified

length only

KSE-42

2.3

Hubs predrilled to 5 mm

KSE-65

1 Compress coupling to specified

length only

[mm]
65
5

1)

2 Min. installation
(non-flush clamping screws)

Hubs predrilled to 5 mm

2005/07 Subject to change Products 2004/2005

5 / 2.3-7

Connecting shafts KSK

Key features and type code
At a glance
gantry systems with a long gantry axis
and heavy loads that the two basic
axes be driven synchronously. For

these systems, two axes with toothed

belt drive are generally coupled with a
shared motor and synchronised using

a connecting shaft.
Connecting shafts are available for
sizes 25, 40 and 63.

Electrical positioning systems

Accessories

Electrical axes DGE- are often combined to form multi-axis systems. It is

particularly important when realising

2.3

Type code
KSK

25

800

Type
KSK

Connecting shaft

Size
25
40
63

for toothed belt axis DGE-25--ZR-KF

for toothed belt axis DGE-40--ZR-KF
for toothed belt axis DGE-63--ZR-KF

Centre-to-centre distance between the axes

5 / 2.3-8

Products 2004/2005 Subject to change 2005/07

Connecting shafts KSK

Technical data
Connecting shaft KSK

Size
25, 40 and 63 mm

General technical data

Size
Moment of inertia
if L1 = 0 mm
Moment of inertia
per 1 m L1
Max. permissible
axial offset
Basic weight
if L1 = 0 mm
Additional weight
per 1 m L1

25

40

63

[kg cm2]

0.31

1.47

13.10

[kg cm2/m]

0.34

0.80

3.35

[mm]

[kg]

0.22

0.36

1.8

[kg/m]

0.32

0.48

0.8

40

63

2.3

Operating and environmental conditions

Size
25
Ambient temperature
[C]
Corrosion resistance class CRC1)
Materials
Hubs
Coupling
Bellows
Materials
Connecting tube
1)

Electrical positioning systems

Accessories

-N-

10 +40
2
Wrought aluminium alloy
High-alloy steel
High-alloy steel

Corrosion resistance class 2 according to Festo standard 940 070

Components requiring moderate corrosion resistance. Externally visible parts with primarily decorative surface requirements which are in direct contact with a surrounding industrial atmosphere or media such as
cooling or lubricating agents.

Distance (centre-to-centre distance L1) between the axes

A connecting shaft consists of a
connecting tube with two couplings
attached to its ends. The connecting
shaft transmits the required torque,
and thus avoids misalignment
between the axes. It also ensures

slip-free transmission, resulting in

identical travel at both axes. The
centre-to-centre distance between the
two axes must be entered under
distance (see table).

L1
Size
L1min.
L1max.

[mm]
[mm]

2005/07 Subject to change Products 2004/2005

25

40

63

200
2 000

250
2 000

350
2 000

5 / 2.3-9

Connecting shafts KSK

Technical data
Max. axis velocity [v] as a function of the centre-to-centre distance L1

v [m/s]

n [rpm]

Max. rpm [n] as a function of the centre-to-centre distance L1

KSK-25
KSK-40
KSK-63
L1 [mm]

L1 [mm]
Download CAD data
www.festo.com/en/engineering

Electrical positioning systems

Accessories

Dimensions and ordering data

2.3

Size

B1

B2

D1

D2

D3

H1

L1

L2

50
59
94

5.1
6.5
10.8

21.27
26.52
41.6

8
15
25

40
49
81

1.6
2.5
6

Required
q
centre-tocentre distance between
the axes

L3

L4

L5

Part No.

Type

196 587
196 588
196 589

KSK-25-
KSK-40-
KSK-63-

[mm]
25
40
63

-H-

51.4 133.6 156.4 10.2

71.4 164.4 194.6 13.1
114.6 261.4 305.6 21.6

Note

Specify the centre-to-centre distance

L1 in the type code when ordering.

5 / 2.3-10

Ordering example:
Two toothed belt axes DGE-40-ZR are
to be linked using a connecting shaft
and a centre-to-centre distance
L1 = 1 000 mm

The following connecting shaft must

be ordered:
Type:
KSK-40-1000
Part No.: 196 588

Products 2004/2005 Subject to change 2005/07