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Well Discuss
What is Inventory
Functions Of Inventory
Types of Inventory
Inventory Management
ABC Analysis
Record Accuracy
Cycle Counting
Control of Service Inventories
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Inventory Models
Reorder Points
Introduction
Inventory is the stock of any item or resource used in an
organization/ supply chain and can include: raw
materials, finished products, component parts, supplies,
and work-in-process
An inventory management system is the set of policies
and controls that monitors levels of inventory and
determines what levels should be maintained, when
stock should be replenished, and size of orders
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Production
Production
materials
in-process
Inventories
Finished goods
Inventory
locations
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Customers
Shipping
Receiving
Material Inbound
sources transportation
Finished goods
warehousing
Functions of Inventory
1. To decouple or separate various parts of the
production process
2. To decouple the firm from fluctuations in
demand and provide a stock of goods that
will provide a selection for customers
3. To take advantage of quantity discounts
4. To hedge against inflation
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5%
Wait for
Wait to Move Wait in queue Setup Run
Output
inspection be moved time for operator time time
Figure 11.1
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Inventory Expectations
Sales & Marketing
Quick Delivery
No Stock-outs
Varieties and Volumes
Frequent small deliveries
Manufacturing
Low Inventory Levels
Low Cost of Operations
Higher Inventory Turnover
Low Cost of delivery
Expectations
Top Management
Higher Inventory Turnover
Low Operation Cost
Excellent Customer Service
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Finance
Less variety
Economic batch quantity
Quick Off-takes
No Rejection/ Cancellation
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Service objectives
12
overall
demand
-Encourages economies of scale in production
Just-in-time
-Attempts to synchronize stock flows so as to just
meet demand as it occurs
-Minimizes the need for inventory
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Demand
forecast
Warehouse #1
Q1
A1
A2
Q2
Plant
Warehouse #2
A3
Demand
forecast
Q3
A = Allocation quantity to each warehouse
Q = Requested replenishment quantity
by each warehouse
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Warehouse #3
Demand
forecast
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15
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