Test Stand Technical Manual

GROTH CORPORATION
Smart Relief. Safe Solutions!
ENAP TestStands
TechnicalManual
Groth Corporation
Groth Corporation
13650 N. Promenade Blvd
Stafford, Texas 77477
E N A P
T E S T
S T A N D S
T E C H N I C A L
M A N U A L
Introduction
Since 1960, the Groth name has been synonymous with the
repair, manufacturing valve test equipment. Simple in design, easy
to use; inexpensive to maintain
he project consisted to provide 2 test stands, 1 high pressure multipurpose

Safety relief valve Test System model 110-2-2-3 [RV600-AW], 1 low pressure
pressure/vacuum relief valves model 210-3-3-O and a high pressure Air
compressor model 140-6-6000-Z
High Pressure Test Stand Model 110-2-2-3 [RV600AW]

DUAL CHANNEL DIGITAL READ OUT INSTRUMENT with peak hold. This
instrument is designed to measure the pop and reseat pressure and store the test data
for recall until the next test is performed. The digital instrument has a check calibration
feature, which allows instant verification of instrument accuracy and is accurate to of
1% full scale. Low channel reads from 5~500 psig and the high channel from 300 to
5000 psig.
GAUGE CALIBRATION PORT. This outlet will allow the user to install peripheral
equipment such as strip chart recorders, read out instruments of test gauges to check
panel gauges for accuracy
MANUAL CLAMP TABLE: With 4 nominal bore test vessel. Table clearance is 18
flange O.D.X3 flange thickness.
E N A P
T E S T
S T A N D S
T E C H N I C A L
M A N U A L
High Pressure Air Compressor Model 140-6-6000-Z

5000 Psig with a 5 horsepower motor fitted with two [2] D.O.T. accumulator bottles
[1.5 cubic feet each]
Low Pressure Test Stand Model 210-3-3-O

TEST STAND for breather valves [pressure/vacuum Relief] dual dial/digital gauges,
Hydraulic Clamping Table
Valve Size: 2~24
Test Pressure: -12 Psig to +15 Psig
UTILITIES:
Nominal Voltage: 380 Volt AC 3 50 Hz.
Low voltage: 110V/1/50 H.Z
ENAP ORDER #: 4550001601 [10-08-03]
GROTH SALES ORDER: 607610
Installation, Operation and Maintenance
PRESSURE/VACUUM
RELIEF VALVE
TEST STAND
MODEL 220
IOM 220.1
1997
CORPORATION
conducted in compliance with your test

procedures and the code requirements of the
jurisdiction in which the valve is installed. The
Groth Model 220 test stand meets the
requirements of API Standard 2000. For
information not contained in this manual,
contact:
TABLE OF CONTENTS
Description
Page
Installation, Operation & Maintenance:

Before You Start
System Description
Installation
Operation
Product Limited Warranty
1
1
2
2
3
Groth Corporation
Groth Products Division
P. O. Box 15293
Houston, TX 77220
713-675-6151
713-675-6379 (Fax)
Tables:
[I] Maintenance schedule
Drawings:
P/V Test Stand
Flow Schematic
C-91512
A-91641
5
6
Component manuals:
Warnings:
Vacuum pump
Utility requirements:
Compressed air
Electrical power
80-150 PSIG
1/2 nominal line size
115 VAC, 1 Ph, 60 Hz
AIR SUPPLY TO THIS TEST STAND

MUST NOT EXCEED 150 PSIG.
PRESSURE [VACUUM] SUPPLIED TO

THE TEST FLANGE MUST NOT
EXCEED THE RANGE OF THE TEST
GAGES OR MANOMETERS.
ALWAYS USE AT LEAST THREE

CLAMPS OR BOLTS TO SECURE A
VALVE TO THE TEST FLANGE.
DO NOT MODIFY OR ALTER THIS

EQUIPMENT IN ANY WAY WITHOUT
PRIOR APPROVAL FROM GROTH
CORPORATION.
Test system specifications:

Valve size range
MAWP
Test pressure
2 - 24
30 PSIG
0-15 PSIG
Control Console:
Pressure gages
Vacuum gages
Flowmeters
0-20 PSI Dial

0-24 WC Manometer
0-30 Hg Dial
0-24 WC Manometer
0.1-1.0 SCFH
1.0 10 SCFH
10-100 SCFH
Bleed all pressure or vacuum from the vessel

before releasing the clamps.
ACE 4014-1
The Groth Model 220 test stand will perform

three basic low pressure and vacuum relief valve
tests:
Warning:
SYSTEM DESCRIPTION
Serial numbers:
Test stand
1) Pressure Set Test

2) Vacuum Set Test
3) Pressure Leak Test
It consists of a test flange with an accumulator
and control panel integrally mounted on a
common structure.
This manual is intended to describe the features

and capabilities of the test equipment.
Pressure/vacuum relief valve tests must be
1
The test flange is designed to test valves from 2

through 24. Adapters, gaskets and clamps are
provided for mounting these valves.
2) This gage continuously displays pressure or

vacuum at the test flange. There is no
isolation valve, but a pressure limiting valve,
set at 20 PSIG, prevents damage to the gage.
The control console is located to the side of the

test flange and includes the necessary valves and
gauges to accurately perform the tests.
3) A manometer is used for low pressure or

vacuum measurement. The fluid supplied
has a specific gravity of 1.00. As a
substitute, water may be used, with or
without an appropriate dye.
Air flow, to or from the valves being tested, can

be smoothly varied to provide an accurate
verification of pressure or vacuum setting. The
valve leakage rate can be tested under pressure
condition with the use of three parallel flow
meters isolated by block valves.
4) Three flowmeters are used to accurately

measure flow to the test stand throughout
the range of 0 to 100 SCFH. Each
flowmeters includes a SS needle valve for
precise flow control. The flow that is
necessary to maintain constant pressure is
the leakage rate of the valve at that pressure.
A volume pressure vessel inside the table serves

as an accumulator to dampen pressure pulsation.
Pressure or vacuum can be smoothly regulated
to ensure an accurate test of set pressure or valve
leakage.
Note: To determine leakage, all test stand piping

connections must be bubble tight.
An electrically driven vacuum pump provides

vacuum to the test flange. It is isolated from
positive test pressure by a flow regulating valve.
The vacuum pump On/OFF switch is located on
the front of the console.
5) The switch is used to start and stop the

vacuum pump for vacuum testing. The
pump may be running for the duration of the
test even when flow is shut off with the test
valve.
INSTALLATION
6) Block valves [2] are used to isolate the

pressure and vacuum manometer ports. Only
one valve should be open at any time and
both must be closed if pressure or vacuum
exceeds 24 WC.
Connect plant air and water to the control

console and pipe the drain/vent port to a suitable
location.
Connect the 115 VAC, 1 phase, 60 HZ power
supply to the terminal strip in the control
console. This provides power for the optional
Digital Gauge and the vacuum pump.
Note: Exceeding the range of the manometer

may cause damage or loss of fluid.
7) The vacuum pump is located inside the
stand and provides vacuum to the test
flange. Pump On/Off function and flow are
regulated from the control panel. See the
attached
manufactures
manual
for
maintenance and operation of the pump.
PROCEDURES
Low pressure or vacuum relief valves should be
tested according to API Standard 2000, or the
applicable standard for the jurisdiction in which
the valve is installed.
8) This gage displays the pressure of the

compressed air supplied to the test stand.
The Groth Model 220 Test stand meets the

requirements of API 2000.
9) This optional digital gage continuously

displays pressure at the test flange. It will
not display vacuum. It can be set to retain
the maximum pressure attained during a test.
A pressure limiting valve also protests this
gage. See the attached manufacturers
manual for operation and calibration of this
gage.
OPERATION
This section describes the location and function
of the individual components of the test stand.
Please refer to the assembly drawing C-91512
and the piping schematic A-91641.
1) The control panel is a heavy gage, weatherproof enclosure with hinged back door.
10) Nameplates indicate function as follows:

Test Gage
2
Displays test
pressure/vacuum
Air supply
Displays plant air supply

pressure
Flow
Displays leakage flow rate
Pressure
Select pressure port of

manometer
Vacuum
Select vacuum port of

manometer
Vacuum Pump
Vacuum pump switch
Vent
Vents tank to atmosphere
Pressure Test
Pressure test flow

regulating valve
Vacuum Test
Vacuum test flow

regulating valve
soft rubber gasket. They are secured with

swing clamps or bolted directly to the
flange.
Typical Emergency valve mounting

13) The test stand is heavy steel construction
with an aluminum control mounting panel.
14) The accumulator vessel is located under the
test flange and provides sufficient air
volume to provide smoothly regulated
pressure or vacuum to the flange.
11) Test valves [one each for pressure and

vacuum] are used to slowly flow air into or
out of the accumulator. These regulating
needle valves provide precision control of
test pressure.
Warning:
The vent valve exhausts the accumulator to

the atmosphere, or allows atmospheric
pressure to replace vacuum in the
accumulator. The vent valve must always be
open when mounting or removing a valve
from the test flange.
Always vent the accumulator completely

before releasing the clamps on the test
flange..
Mounting adapters & gaskets
12) The test flange is used for mounting all

valves from 2 through 24 for testing.
Valves from 2 through 12 are mounted on
an appropriate spacer with a soft rubber
gasket on either side, and secured with U
clamps. Heel blocks are provided for the
clamps.
Typical Pressure/Vacuum valve mounting
Description
Adapter
P/N
Gasket P/N
2 thru 4 adapter
85891001
TST
91112001
6 - 8_ adapter
85891101
TST
91112002
10 - 12 adapter
85891201
TST
91112003
16 gasket
N/A
TST
91112004
20 gasket
N/A
TST
91112005
24 gasket
N/A
91112006
Valves from 16 through 24 are mounted

directly to the test flange on an appropriate
Table II - MAINTENANCE SCHEDULE

Component
Inspection Interval
Maintenance action required
Vacuum pump
Monthly
Consult manufacturers manual

3
Console Valves
Monthly
Console Gauges
3-Months
Visually inspect
Check for leaks
Verify Accuracy
PRODUCT LIMITED WARRANTY

A. Seller warrants that products which are manufactured by Seller, are manufactured in accordance with published
specifications and free from defects in materials and/or workmanship for a period of (12) twelve months.
Seller, at its option, will repair or replace any products returned intact to the factory, transportation charges
prepaid, which Seller, upon inspection, shall determine to be defective in material and/or workmanship. The
foregoing shall constitute the sole remedy for any breach of Seller's warranty.
B. THERE ARE NO UNDERSTANDINGS, AGREEMENTS, REPRESENTATIONS, OR WARRANTIES,
EXPRESS OR IMPLIED, (INCLUDING MERCHANTABILITY OR FITNESS FOR A PARTICULAR
PURPOSE REGARDING PRODUCTS) UNLESS SPECIFIED IN THE SALES CONTRACT. THIS
CONTRACT STATES THE ENTIRE OBLIGATION OF SELLER.
Seller makes no warranties, either express or implied, except as provided herein, including without limitation
thereof, warranties as to marketability, merchantability, for a particular purpose or use, or against infringement
of any patent of products. In no event shall Seller be liable for any direct, incidental or consequential damages
of any nature, or losses or expenses resulting from any defective new product or the use of any such product,
including any damages for loss of time, inconvenience, or loss of use of any such product.
C. The original Manufacturer shall be solely responsible for the design, development, supply, production, and
performance of its products hereunder, and the protection of its trade name or names, if any. It assumes no
responsibility, for products modified or changed in any way by its agent or customer. Any such modifications
or changes to products sold by Seller hereunder shall make the product limited warranty null and void.
D. The Manufacturer shall be under no obligation to manufacture, sell, or supply, or to continue to manufacture,
sell or supply any of the Products
Installation, Operation and Maintenance Manual

(Rev.1)
Model RV600-AW Relief Valve Tester System

Includes Operation Instructions for Optional Hydrostatic Test Pump, and POV
Circuit
Calder Testers Inc.

9000 Monroe
Houston, Texas 77061
Phone (713) 333-0226
Fax: (281) 333-0252
Email: pallen1@caldertesters.com
December 16, 2003
TABLE OF CONTENTS
WARRANTY POLICY .................................................................................................................................. 3
DISCLAIMER............................................................................................................................................... 3
WARNING .................................................................................................................................................... 3
INSTALLATION, OPERATION AND MAINTENANCE MANUAL ....................................................... 4
INSTALLATION.....................................................................................................................................................4
GENERAL INSTRUCTIONS ................................................................................................................................................ 4
SPECIFIC INSTRUCTIONS.................................................................................................................................................. 4
DESCRIPTION AND CAPABILITIES ................................................................................................................4

MAIN TABLE OPERATING INSTRUCTIONS .................................................................................................5
CLAMPING A FLANGED VALVE ON THE HYDRAULIC TABLE ................................................................................ 5
CLAMPING A THREADED END VALVE ON THE HYDRAULIC TABLE .................................................................... 6
REMOVING A VALVE FROM THE HYDRAULIC TABLE ............................................................................................. 6
TEST VESSEL SET UP ......................................................................................................................................................... 6
SET UP FOR WATER TESTS........................................................................................................................................... 6
SET UP FOR AIR TESTS.................................................................................................................................................. 7
REGULATED SEAT TIGHTNESS AND LOW VOLUME SET PRESSURE TESTS WITH AIR..................................... 7
HIGH VOLUME AIR SET PRESSURE TESTS ................................................................................................................... 8
REGULATED SEAT TIGHTNESS AND LOW VOLUME SET PRESSURETESTS WITH WATER .............................. 9
HIGH VOLUME WATER SET PRESSURE TESTS.......................................................................................................... 10
BLOW DOWN TESTS ........................................................................................................................................................ 11
SHELL TESTING NON-RELIEF VALVES WITH THE HYDRO-STATIC TEST PUMP AND DUAL TEST SYSTEM
.............................................................................................................................................................................................. 11
SEAT TESTING NON-RELIEF VALVES WITH THE HYDRO-STATIC TEST PUMP AND DUAL TEST SYSTEM 12
REGULATED AIR SEAT TEST ......................................................................................................................................... 13
OPTIONAL POV CIRCUIT................................................................................................................................................. 14
TROUBLE SHOOTING GUIDE ............................................................................................................... 14

HYDRAULIC SYSTEM ...................................................................................................................................................... 14
AIR/NITROGEN TEST SYSTEM....................................................................................................................................... 15
OIL/HYDRO TEST SYSTEM ............................................................................................................................................. 15
HYDRAULIC PRESSURE CHARTS ........................................................................................................ 16

SYSTEM SCHEMATIC ............................................................................................................................. 17
DIGITAL INDICATOR INFO................................................................................................................... 18
WARRANTY POLICY
CALDER
TESTES INC., warrants all parts and equipment to be free from defects in workmanship and/or material under
GROTH CORPORATION
normal use and service. All such parts and equipment supplied subject to this warranty, and the company's obligation
thereunder, is limited to repairing or replacing at its factory, any part thereof which shall be returned, transportation charges
prepaid, within NINETY DAYS FROM THE DATE OF SHIPMENT, including any implied warranty of merchantability, or
fitness for any particular purpose, and which our examination shall disclose to our satisfaction to have been thus defective.
This warranty is expressly in lieu of all other warranties expressed or implied, and of all obligations or liabilities on its parts for
damages following its use or misuse of the articles supplied. Any unauthorized disassembly or attempt to repair shall void this
warranty. No agent is authorized to assume for it any liability except as set forth above.
DISCLAIMER
No representations or warranties are made with respect to the contents of this INSTALLATION, OPERATION AND
MAINTENANCE MANUAL. Furthermore, CALDER
TESTES INC. reserves the right, in keeping with its policy of
GROTH CORPORATION
continued product improvement, to change this manual and to make changes, from time to time, in the contents thereof without
obligation to notify any person, or agency, of such revision.
WARNING
Pressurized vessels and associated equipment are potentially dangerous. Only personnel trained in procedures that will assure
safety to themselves, to others and to the equipment should operate the apparatus described in this manual.
INSTALLATION, OPERATION AND MAINTENANCE MANUAL

WARNING, The MODEL RV600-AW must not be operated until the system has been properly
commissioned and the operator(s) has been thoroughly trained in its operation as set out in this manual.
INSTALLATION
GENERAL INSTRUCTIONS
It is recommended that the RV600-AW should be placed close to its shop air supply, shop water supply
and its H.P. compressor.
An overhead hoist is recommended for installing and removing large valves on the Valve Tester.
The hydraulic system is sealed and fully charged at the factory.
SPECIFIC INSTRUCTIONS
1. CLOSE or turn OFF all valves, BACK OFF all regulators. (Counter clockwise)
2. Connect the shop air supply to the Air Supply Inlet. Connect the water supply to Water Supply Inlet.
Shop air pressure should be from 80 psi to 120 psi for proper operation of the Valve Tester. Shop water
pressure should be from 20 psi to 50 psi.
3. Connect the high-pressure test medium storage vessel manifold to the HP Storage Inlet.
4. Connect the outlet of the HP Compressor to the Compressor Inlet port on the back of the tester and
start the Compressor per the Manufacturers Manual.
DESCRIPTION AND CAPABILITIES

The Model RV600-AW is designed to perform these tests on the Main Table:
1. Regulated Seat Tightness and Low Volume Set Pressure tests with air.
2. High Volume Air Set Pressure Tests through the test vessel(s) up to 3500 psi.
3. Regulated Seat Tightness and Low Volume Set Pressure Tests with water through the test vessel(s)
utilizing HP air over water up to 3500 psi.
4. High Volume Water Set Pressure tests through the test vessel(s) utilizing HP air over water up to 3500
psi.
5. Air and Water "Blow Down" Tests through the test vessel(s) up to the flow capacity of the HP test
medium source.
4
MAIN TABLE OPERATING INSTRUCTIONS

CLAMPING A FLANGED VALVE ON THE HYDRAULIC TABLE
1. Clean the O-Ring Seal Plate and flange of the valve to be tested of dirt, debris, scale or other matter.
2. If the valve to be tested is 1-1/2 or smaller, place the Adapter Plate centered on the O-Ring Seal Plate
with its O-Rings up. Place the valve to be tested centered on the Adapter Plate. Proceed to Step # 4.
3. Place the flanged relief valve to be tested in the CENTER of the O-Ring Seal Plate. (Install the valve
with the outlet pointed away from the operator or other personnel.)
DO NOT SLIDE THE VALVE ACROSS OR DROP THE VALVE ON THE O-RINGS AS
DAMAGE TO THE O-RINGS MAY OCCUR, GREATLY REDUCING THEIR LIFE.
4. Place the Clamp Arms on top of the inlet flange of the valve to be tested with the ends of the Clamp
Arms extended onto the flange at least as far as the center of the bolt hole circle.
TAKE CARE NOT TO DROP OR SLIDE THE CLAMPING ARMS ON THE O-RINGS AS
5. Turn the Hydraulic Clamp Pressure Drain switch to the HOLD position.
6. DEPRESS the Rapid Advance Pre-Clamp Button until the Hydraulic Rams are fully extended. This
will clamp the valve to be tested firmly in place.
7. BACK OFF the Hydraulic Clamp Pressure Regulator counter-clockwise until resistance is
encountered.
8. Turn the Hydraulic Pump Valve to the CLAMP position.
9. Find the appropriate hydraulic clamping pressure for the valve being tested by referring to the
Hydraulic Pressure Chart. Bring up the hydraulic pressure by slowly turning the Hydraulic Clamp
Pressure Regulator clockwise until the required pressure is shown on the Hydraulic Clamp Pressure
Gauge. (For valves of 1-1/2 and smaller, use hydraulic pressures set out for 2" valves as shown on the
Hydraulic Pressure Chart.)
10. Turn the Hydraulic Pump Valve to the OFF position.
NOTE 1: The pressures in the hydraulic pressure chart as theoretical minimums, can, and should
be exceeded slightly. If, during a test, the hydraulic pressure increases while the hydrostatic
pressure is increased STOP IMMEDIATELY and increase the hydraulic pressure by turning the
Hydraulic Pump Valve ON and adjusting the Hydraulic Clamp Pressure Regulator clockwise.
EXPLANATION: The tested valves internal pressure can create force that approaches or exceeds the
hydraulic systems capability to maintain a seal. As this event happens, the valve begins to move away
from the sealing O-Rings. This movement is manifested by a slight increase in hydraulic pressure, which
will be indicated on the Hydraulic Clamp Pressure Gauge. Continuation of this movement will result in
blown out O-Rings and loss of test pressure.
5
NOTE 2: If several of the same size and pressure valves are to be tested sequentially, the
Hydraulic Clamp Pressure Regulator need not be readjusted each time; simply skip steps 7 and 9
above.
CLAMPING A THREADED END VALVE ON THE HYDRAULIC TABLE
The Model RV600-AW may include a Threaded Adapter Plate with a 1-1/2" NPT nipple in the center and
a set of reducing couplings to accept the NPT threads of male valves, 1/2" through 2".
1. Place the Threaded Adapter Plate centered on the O-Ring Seal Plate and clamp in place using the same
procedure for clamping a flanged valve to 3500 psi on the Hydraulic Clamp Pressure Gauge.
2. Assemble and install the required nipples and/or bushings to fit the screwed-end valve being tested.
3. Attach the valve to be tested and proceed with the desired test.
4. To remove a valve, follow the removal instructions under REMOVING A VALVE FROM THE
HYDRULIC TABLE.
REMOVING A VALVE FROM THE HYDRAULIC TABLE
1. If another similar valve is to be tested and it is desirable to preserve the charge in the test vessel(s),
CLOSE the Test Table Isolation Valve(s).
2. OPEN the Test Table Drain Valve and ensure that all test pressure is drained from the valve.
3. Turn the Hydraulic Clamp Pressure Drain switch to the RELEASE position until the Hydraulic Clamp
Pressure Gauge pressure drops to 0 psi, and the Hydraulic Rams are retracted, then Turn the Hydraulic
Clamp Pressure Drain switch to the HOLD position.
4. Retract the Clamp Arms.
DO NOT SLIDE THE VALVE ACROSS OR DROP THE VALVE ON THE O-RINGS AS
5. Remove the valve from the O-Ring Seal Plate.
TEST VESSEL SET UP

The test vessel set up procedure is needed in order to configure the tester for water or air tests. The test
vessel accumulators must be used for all water tests. When the test vessel(s) are filled with water to the
level of the test table they will hold approximately HALF their air volume each.
SET UP FOR WATER TESTS
For water tests the water test vessel(s) need to be filled to the level of the test table. Make sure that all
pressure is relieved from all test vessels.
1. Vent the table and the test vessel(s) to be filled of all pressure, OPEN the Test Table Isolation Valve,
and remove the valve from the test table.
2. CLOSE the Test Table Drain Valve and OPEN the Test Vessel Vent Valve.
3. OPEN the Supply Water Block Valve and the test vessel(s) will begin to fill until water overflows the
test table, at this point, CLOSE the Supply Water Block Valve and see if the water level remains at the
test table.
EXPLANATION: As water flows into the bottom of the line from the test vessels to the table the
air in the system is evacuated out of the table and the Test Vessel Vent Valve. This air will flow
faster from the large port in the table than it will from the Test Vessel Vent Valve at the top of the
test vessel. This allows the water to appear at the opening of the table before it has reached the
same level in the test vessel.
4. If needed, OPEN the Supply Water Block Valve repeatedly until water remains at the level of the test
table.
5. CLOSE the Test Vessel Vent Valve. At this point, the tester is ready for any of the water tests.
SET UP FOR AIR TESTS
The test vessel set up for air tests consist of OPENING the Test Table Isolation Valve(s). If the tester has
just previously been set up for a water test it is required that the test vessel and line to the table be drained
before an air test may be performed. This is accomplished by the following procedure:
1. Clamp a blind flange in the test table to approximately 1000 psi.
2. Pressurize (or reduce the pressure in) the test vessel(s) to be drained to 100 psi.
3. OPEN the Test Table Isolation Valve.
4. OPEN the Test Table Drain Valve until the water has been drained then CLOSE.
5. Repeat 4 until no more water flows from the Test Table Drain port.
6. OPEN the Test Table Drain Valve and the Test Vessel Vent Valve until the air pressure is lost then
CLOSE both valves.
7. Once the pressure is gone, and the blind flange is removed, the Blow Down Valve may be OPENED
carefully to dry the system.
REGULATED SEAT TIGHTNESS AND LOW VOLUME SET PRESSURE TESTS WITH AIR
This test is carried out without the use of the test vessel.
This procedure begins with all valves CLOSED and NO PRESSURE on the Table.
1. CLOSE Test Table Isolation Valve(s). If the test vessel is charged from a previous test there is no
need to empty this pressure. These tests may be performed no matter what pressure is in the test
vessel.
2. Follow the instructions for CLAMPING A FLANGED VALVE ON THE HYDRAULIC TABLE.
3. Connect the appropriate Test Gauge to the Table Gauge Port.
4. BACK OFF the HP Air Regulator and OPEN the HP Air Inlet Valve.
5. OPEN the Table Inlet Valve.
6. Slowly TURN the HP Air Regulator clockwise until the pressure reached the seat tightness test
pressure (usually 90% of Set Pressure).
7. Measure the seat leakage per your procedure or use the available API 527 seat leakage fixtures.
8. At this point, the seat tightness test is complete. If it is desired to lift the valve with the limited flow
rate available through the regulator, remove any fixture on the outlet of the valve and continue to
increase the pressure on the inlet of the valve with the HP Air Regulator until the valve lifts.
9. Quickly BACK OFF the HP Air Regulator.
10. To remove the valve:
A. CLOSE the HP Air Inlet Valve.
B. Completely BACK OFF the HP Air Regulator.
C. OPEN the Test Table Drain.
D. CLOSE the Table Inlet Valve.
E. Follow the instructions in REMOVING A VALVE FROM THE HYDRAULIC TABLE.
HIGH VOLUME AIR SET PRESSURE TESTS
These tests are conducted using the test vessel up to 3,500 psi.
This procedure begins with no pressure in the test vessel, the Test Table Isolation Valve OPEN and
all other valves CLOSED or OFF.
1. Follow the SET UP FOR AIR TEST instructions in the TEST VESSEL SET UP section.
3. Connect the appropriate Test Gauge to the Table Gauge Port.
4. While observing the Test Gauge, OPEN the Blow Down Valve until the valve being tested lifts then
quickly CLOSE.
5. As the valve lifts, note the lift pressure on the Test Gauge.
6. CLOSE the Test Table Isolation Valve(s).
8
7. OPEN the Test Table Drain Valve.

8. Follow the instructions in REMOVING A VALVE FROM THE HYDRAULIC TABLE.
This procedure begins with pressure in the test vessel, the Test Table Isolation Valve, and all other
valves CLOSED or OFF, and no valve on the test table.
2. Connect the appropriate Test Gauge to the Table Gauge Port and OPEN Table Gauge Port Valve.
3. If the pressure in the test vessel is higher than the anticipated set pressure of the valve to be tested
OPEN the Test Vessel Vent Valve until the pressure is lower than the anticipated set pressure.
4. When the pressure in the test vessel is lower than the anticipated set pressure of the valve being tested
OPEN the Test Table Isolation Valve(s).
NOTE 3: It is possible to equalize the pressure in the test vessel with the pressure on the table
before OPENING the Test Table Isolation Valve. This reduces the wear on the Test Table
Isolation Valve and will indicate if the valve to be tested will lift unexpectedly, because its set
pressure is lower than anticipated, when the Test Table Isolation Valve is OPENED. This is
accomplished by simultaneously OPENING the Table Inlet and Test vessel Fill valves slowly
until the pressure in the test vessel equalizes with the pressure on the table. After equalization
occurs, CLOSE the Table Inlet and Test vessel Fill valves.
5. While observing the Test Gauge, OPEN the Blow Down Valve until the valve being tested lifts then
quickly CLOSE.
6. As the valve lifts note the lift pressure on the Test Gauge.
REGULATED SEAT TIGHTNESS AND LOW VOLUME SET PRESSURETESTS WITH
WATER
These tests may only be performed with the test vessel using HP air over water, up to 3500 psi.
This procedure begins with no pressure in the test vessel, the Test Table Isolation Valve OPEN and
all other valves in the CLOSE or OFF position.
1. Follow the SET UP FOR WATER TEST instructions in the TEST VESSEL SET UP section.
9
3. Connect the appropriate Test Gauge to the Table Gauge Port and OPEN Table Gauge Port Valve and
sensor port valve.
4. BACK OFF the HP Air Regulator and OPEN the HP Air Inlet Valve.
5. OPEN the Test vessel Fill valve.
6. Slowly Turn the HP Air Regulator clockwise until the pressure reached the seat tightness test pressure
(usually 90% of Set Pressure).
7. Measure the seat leakage per your procedure or use the available API 527 seat leakage fixtures.
8. At this point, the seat tightness test is complete. If it is desired to lift the valve with the limited flow
rate available through the regulator, remove any fixture on the outlet of the valve and continue to
increase the pressure on the inlet of the valve with the HP Air Regulator until the valve lifts.
9. Quickly BACK OFF the HP Air Regulator.
10. To remove the valve:
A. CLOSE the HP Air Inlet Valve.
B. Completely BACK OFF the HP Air Regulator.
C. CLOSE the Test Table Isolation Valve
D. OPEN the Test Table Drain.
E. CLOSE the Test vessel Fill Valve.
F. Follow the instructions in REMOVING A VALVE FROM THE HYDRAULIC TABLE.
HIGH VOLUME WATER SET PRESSURE TESTS
This procedure begins with no pressure in the test vessel, the Test Table Isolation Valve OPEN, and
all other valves CLOSED or OFF.
1. Follow the SET UP FOR WATER TEST instructions in the TEST VESSEL SET UP section.
3. Connect the appropriate Test Gauge to the Table Gauge Port and OPEN Table Gauge Port Valve and
sensor port valve.
4. While observing the Test gauge, OPEN the Blow Down Valve until the valve being tested lifts then
quickly CLOSE.
5. As the valve lifts, note the lift pressure on the Test Gauge.
10
This procedure begins with water and pressure in the test vessel, the Test Table Isolation Valve and
all other valves CLOSED or OFF, and no valve on the test table.
1. Clamp the valve to be tested.
2. If the pressure in the test vessel is higher than the anticipated set pressure of the valve to be tested
OPEN the Test Vessel Vent Valve until the pressure is lower than the anticipated set pressure.
3. When the pressure in the test vessel is lower than the anticipated set pressure of the valve being tested
OPEN the Test Table Isolation Valve(s).
NOTE 3: It is not possible to equalize the pressure in the test vessel with the pressure on the table
before opening the Test Table Isolation Valve. Following the procedure to equalizing the pressure
for air tests would introduce air to the inlet of the valve being tested.
4. As the valve lifts note the lift pressure on the Test Gauge.
6. OPEN the Test Table Drain Valve and return to the CLOSE position as soon as the table pressure goes
to zero.
BLOW DOWN TESTS
These tests are conducted using the test vessel up to 3,000 psi.
Blow down tests are conducted exactly like the High Volume Set Pressure Tests except that when the
valve lifts the operator will continue to OPEN the Blow Down valve until the pressure on the inlet of the
valve being tested reaches 110% of the set pressure. At this point, the Blow Down Valve is CLOSED
allowing the disk to settle back on the seat at the reseat pressure.
SHELL TESTING NON-RELIEF VALVES WITH THE HYDRO-STATIC TEST PUMP AND
DUAL TEST SYSTEM
1. CLOSE Test Table Isolation Valve(s). If the test vessel is charged form a previous test there is no
vessel.
2. Clamp the valve on the test table and OPEN the valve to be tested.
3. Bolt a blind flange on the top flange and connect the top pressure line.
4. Connect the appropriate Test Gauge to the Bottom Gauge Port and OPEN Table Gauge Port Valve.
11
5. Connect the appropriate Test Gauge to the Top Gauge Port and OPEN Top Gauge Port Valve.
6. OPEN the Bottom Fill, and Top Drain valves.
7. CLOSE the Top Fill and Bottom Drain valves.
8. OPEN the Supply Water Block Valve to fill the test valve with water, as indicated by a steady flow of
water from the top vent port.
9. CLOSE the Top Drain valve.
10. BACK OFF the Test Regulator and OPEN the Test Pump valve.
11. Adjust the Test Regulator until the desired pressure is on the test valve.
12. CLOSE the Bottom Fill, Supply Water Block Valve, and the Test Pump valves.
13. Open the System Drain valve until test pressure is relived from the system gauge, then close the
system drain.
NOTE 3: At this point, no flow of test water should show through the valve, test pressure will show on
the top and bottom test gauges, and the system gauge will show zero. If the valve is holding steady test
pressure on the top and bottom test gauges there ARE no leaks in the shell of the valve. If the test
pressure does show pressure decay there MAY be a leak in the shell of the valve. Other causes of
pressure decay include leaks in the test system, and/or temperature effects, and/or air trapped in the body
that is being absorbed into the test water at high pressure. A close inspection of the valve body may
confirm a leak in the shell or deny a leak despite an indication of pressure decay on the test gauges.
14. To remove test pressure, OPEN the Bottom Drain Valve.
SEAT TESTING NON-RELIEF VALVES WITH THE HYDRO-STATIC TEST PUMP AND
DUAL TEST SYSTEM
vessel.
2. Clamp the valve on the test table and OPEN the valve to be tested.
12
6. OPEN the Bottom Fill, and Top Drain valves.

7. CLOSE the Top Fill and Bottom Drain valves.
8. OPEN the Supply Water Block Valve to fill the test valve with water, as indicated by a steady flow of
water from the top drain port.
9. CLOSE the valve to be tested
10. To test the bottom port, OPEN Top B/D valve, CLOSE the Top Vent valve and skip to step 12.
11. To test the top port, OPEN Bottom B/D, and the Top fill valve, CLOSE the Top Vent valve and skip
to step 12.
12. BACK OFF the Test Regulator and OPEN the Test Pump valve.
13. Adjust the Test Regulator until the desired pressure is on the test valve.
14. CLOSE the Test Pump, Supply Water Block Valves and the Top Fill (if testing the top port), or the
Bottom Fill (if testing the bottom port) valves.
15. Open the System Drain valve until test pressure is relived from the system gauge, then close the
system drain.
NOTE 3: At this point, no flow of test water should show through the top B/D port if the bottom seat is
being tested or the bottom B/D port if the top seat is being tested. Test pressure will show on the top or
bottom test gauges, and the system gauge will show zero. If the valve is holding steady test pressure on
the top or bottom test gauges there ARE no leaks in the seat of the valve. If the test pressure does show
pressure decay there MAY be a leak in the seat of the valve. Other causes of pressure decay include leaks
in the test system, and/or temperature effects, and/or air trapped in the body that is being absorbed into the
test water at high pressure. A close inspection of the valve body may also indicate a leak in the shell that
will cause pressure decay during a seat test.
16. To remove test pressure, OPEN the Bottom, or Top Drain Valves.
REGULATED AIR SEAT TEST
vessel.
2. Clamp the valve on the test table and CLOSE the valve to be tested.
13
6. To test the bottom port, OPEN Top B/D valve, CLOSE the Top Vent valve and skip to step 8.
7. To test the top port, OPEN Bottom B/D, and the Top fill valve, CLOSE the Top Vent valve and skip
to step 8.
8. BACK OFF the Air Test Regulator and OPEN the Air Test valve.
9. Adjust the Air Test Regulator until the desired pressure is on the test valve.
10. CLOSE the Air Test, valve and the Top Fill (if testing the top port), or the Bottom Fill (if testing the
bottom port) valves.
11. Open the system drain valve until the system gauge shows zero and close the system drain.
NOTE 4: At this point, no flow of air should show through the top B/D port if the bottom seat is being
tested or the bottom B/D port if the top seat is being tested. Test pressure will show on the top or bottom
test gauges, and the system gauge will show zero.
OPTIONAL POV CIRCUIT
The optional POV test circuit provides a valved outlet that when connected to the pilot port of a relief
valve will apply the same pressure to the pilot port that the inlet of the valve sees. After clamping the
valve and connect the pilot port on the valve to be tested to the pilot port on the top of the hydraulic panel
with a line of appropriate pressure rating (not provided with the tester). OPEN the Aux Pilot Valve and
proceed with the test as normal. At the conclusion of the test, remove pressure form the inlet of the valve
as usual and CLOSE the Aux Pilot Valve before removing the line from the valve to the tester.
TROUBLE SHOOTING GUIDE

HYDRAULIC SYSTEM
PROBLEM: One ram will not extend.
SOLUTION: Look for loose hydraulic connection or fitting or a gross leak around a ram
piston.
PROBLEM: Rams will not extend.

SOLUTION: Low hydraulic oil level.
Pump check valves leaking or inoperative.
Leaking couplings or connections.
PROBLEM: Hydraulic system will not maintain pressure causing rams to retract.
SOLUTION: Hydraulic Clamp Pressure Drain switch not closed or leaking.
Pump check valves leaking or inoperative.
Leaking coupling or connections.
14
PROBLEM: Pump not operating.

SOLUTION: No air pressure.
Pump piston frozen; rebuild or replace pump.
AIR/NITROGEN TEST SYSTEM
PROBLEM: Test plate not sealing.
SOLUTION: Clean foreign matter on sealing surfaces.
Valve off center on seal plate.
Damaged O-Ring; replace.
PROBLEM: Unable to apply test pressure.
SOLUTION: No test air or nitrogen supply.
Regulator inoperative, rebuild or replace.
OIL/HYDRO TEST SYSTEM
PROBLEM: No test pressure with Pump running.
SOLUTION: Oil/Water supply cut off, restore supply.
PROBLEM: Pump not running
SOLUTION: No air pressure to unit, restore air supply
Frozen pump piston, remove the top cover from the test pump and depress the
piston, then replace the cover and retry.
Rebuild of replace pump.
PROBLEM:
System will not maintain pressure.
SOLUTION: CLOSE System Drain Valve. If the System Drain Valve is leaking, rebuild or
replace.
Faulty check valve in the test pump outlet, replace check valve O-rings.
15
HYDRAULIC PRESSURE CHARTS

(Hydraulic Pressure required in psi)
Model RV600-AW with 4 ea. 30 ton Hydraulic Rams

Inlet
Flange
Size(in)
150
300
600
900
1500
2500
2
2 1/2
3
4
5
6
8
10
12
209
276
347
508
678
852
1186
1409
1449
456
599
751
1093
1444
1808
2495
2904
912
1198
1502
2149
2798
3440
6995
1572
2140
2130
3080
4100
5096
1735
2294
2840
4107
5467
1735
2294
2840
ANSI Pressure Rating
16
SYSTEM SCHEMATIC
Model 900-6-AW
FTS11Q-2-2-3
Standard Features:
5 Gallon 3500 psi ASME code
Electroless Nickel Plated Test Vessel
for air or water service
1 3500 psi Stainless Steel line
from the test vessel to the test table
1 3500 psi Stainless Steel
isolation valve between the test
vessel and the test table
Threaded Adapters for to 2 male
inlet
High Flow Cv 25 4500 psi Stainless
Steel inlet valve to the test vessel
Hydraulic Clamp Table with safety
interlock to prevent loss of clamping
force
Model 11Q-2-2-3
Full set of 6 analog test gauges .25% FS

accuracy 25 psi to 3000 psi usable range
J-Tube Style Multi-Purpose SRV Tester

Air and Air over Water Test
Available Optional Features:
Specifications:
Larger test vessel up to 30 gallon

Higher Pressure test system up to 6000 psi
Stainless Steel test vessel
Larger line from the test vessel to the test table
Larger High Flow inlet valve
Digital test guages
For Flanged or Threaded Valves

Weight: 3200 Lbs. Size: 99 W x 30 D x 84 H
max
Model FTS11Q223 Multi-Purpose Safety Relief
Valve Test System comes complete with the
controls and test vessel required to correctly test
relief and safety relief valves for seat tightness, set
and reseat pressure with either air or water. The
J-Tube design and test vessel allow for the high
flow rates required for valid set and reseat tests
with both air and water.
Available Optional Equipment:

4500 psi Air compressor with DOT or ASME
code storage
Data Acquisition System
Muffler/Water Capture system
API 527 seat leakage fixtures
Additional Interlocks
Water Capture/Muffler System

Portable Hydraulic Lift / SS Drum / Water Capture and High Flow Muffler for Air Tests
Standard Features:
Stainless Steel Drum
High Flow Muffler and Relief Valve
Portable Hydraulic Lift
Aluminum Flange and Thread Adapters
Water Drain Valve
Included with Data Acquisition

System:
Camcorder Mount
Fiber-Optic light source and guide
Available with SS Flange and Thread
Adapters
GROTH Testers, Inc. has designed a portable Water Capture/Muffler system for
use with our Relief Valve Test Systems. This system has a hydraulic lift to
adjust for the height of the RV and includes flange adapters that clamp to the
outlet flange and threaded adapters for threaded outlet valves. The System
includes a SS capture/surge drum and high flow muffler to reduce the sound of
air relief valve tests. A relief valve is included to prevent over pressure of the
drum during test. The drum attaches firmly to the outlet of the valve during the
test and is designed to resist the reactive forces of the relief valve during lift.
When furnished with the Data Acquisition System the camcorder mount and
fiber optic light source for water tests are mounted on the drum so that the
camcorder may view the outlet of the valve through an included sight glass.
FTS140-6-6000-Z
Model 5404-05V3 Vertical Compressor Package
Standard Technical Specifications
5 HP 220/440 VAC 3 Ph. Electric motor

5000 psi maximum pressure
3 stage compressor
3450 PRM
13 amps Current draw at final Pressure
5 SCFM delivery flow at maximum pressure
Low oil pressure/ High Temp shut off
Adjustable final pressure switch
Full Instrumentation
Vertical Packages Features

Eye level controls.
Reduced floor space requirements.
Convenient for routine maintenance.
Cooling tubes and finned heads stay cleaner because they are not at floor level.
All components housed inside compressor enclosure for added safety.
Built-in auto condensate drain system and muffler/reservoir.
Insulated sound attenuation
Against-the-wall installation.
Stainless steel operation and accessory panel.
Gasketed doors with spring-loaded latches eliminate vibration clatter.
Formed metal construction provides an appealing appearance, added strength and reduced package
noise.
Piston rings on all compressor stages provide improved efficiency throughout the entire pressure
range.
Final separator.
Pressure maintaining valve.
Air inlet restriction indicator.
SPECIFICATIONS
38"
6"
SPECIFICATIONS
Compressor
Receiver
(6 Bottles)
5.6 CFM @ 3000 - 5 H.P.

7.0 CFM @ 6000 - 7.5 H.P.
9.0 cu. ft.
1850 SCF @ 3000 psi
UTILITY REQUIREMENTS
Electrical Power =
208/230/460 VAC
Single Phase/3 Phase
50/60 Hz
60"
Weight 1,900 LB
70"
15"
(TYP)
HOW TO ORDER
For easy ordering, select proper model number
MODEL #
NO. OF BOTTLES
MAX PRESSURE
03
06
09
12
3000 PSI
6000 PSI
140
EXAMPLE
Indicates a compressor with 12 bottles and a maximum pressure of 3000 psi. (as shown in picture on front)
Specifications subject to change without notice.
509
Groth Corporation, a Continental Disc company, Stafford, TX, USA
OPTIONS
0 = No Options
1 = Air Dryer
Z = Special
VALVE TEST STANDS

a Continental Disc Company
Pressure/Vacuum Relief Valve

Test Stand
Pilot Valve Test Stand
Pneumatic/Hydraulic Pressure Relief

Valve Test Stand - Manual or
Automatic Clamping
Compressor and Air Receiver
INTRODUCTION
Since 1960, the Groth name has been synonymous with the repair, manufacture or testing of valves. this
vast experience lead us into the venture of manufacturing valve test equipment. Simple in design; easy to
use; inexpensive to maintain, included with these principals, the standard modesl discussed in this
brochure offer the user many years of trouble-free operation.
Groth can also provide the following:
Optional digital interface, critical valve data can be captured with appropriate software
Optional digital pressure gauges feature data logging capability and a serial interface for data
downloading
Units designed to meet your specific requirement
Start-up assistance
The final inspection of any new or repaired valve is an actual test in accordance with approved standards
and codes. To do this, you need the best available test equipment.
We welcome you to visit our Stafford, Texas facility, where will be pleased to demonstrate various models
of test stands under actual conditions.
SERIES 200 TEST STANDS

Pressure / Vacuum Relief Valve
STANDARD
Pressure/Vacuum testing
Dial gages
Flowmeters
Manometers
Pressure vessel directly under test flange
for smooth regulated pressure or vacuum
Heavy steel construction
SS tubing
Mounting adapters and gaskets included
MODEL 210
OPTIONS
Digital Gages
Skid Mounted

The Groth Series 200 test stand contains all valves and
gages necessary to accurately verify settings for both
pressure and vacuum conditions. Seat leakage is monitored using flow meters rangng from 0.1 - 100 SCFH.
The Series 200 is designed to assist in meeting the
requirements of the 1990 Clean Air Act Amendments.
MODEL 220
502
SPECIFICATIONS
Model 200-3
Depth 43"
Weight 1,600 LB
Model 200-1
TEST SYSTEM SPECIFICATION
Depth 32"
Weight 1,200 LB
Valve size range =

MAWP
=
Test Pressure
=
66"
2" - 24"
30 psig
12 PSI Vacuum to
15 PSI Pressure
Compressed Air =
80 - 150 psig
1/2" nominal
line size
Electric Power
100/115/230 VAC
Single Phase
50/60 Hz
10 Amp
36"
58"
HOW TO ORDER
MODEL #
CLAMPING
GAGES
1 = Flange bolting
1 = Dial
2 = Digital
3 = Both
200
EXAMPLE
OTHER
Indicates a Model 210, hydraulic clamps, digital and dial gages, and no other options.
503
0 = No Special Options
Z = Special Options
PILOT VALVE TEST STAND

STANDARD
Easy setup and installation

4" dial test gages
Up to 1500 psi test pressure
SS tubing and valves
Moisture removal filter
Dome simulation vessel
Tank simulation vessel
OPTIONS
Digital gages with precision of 0.07%

Custom designed to meet your needs
MODEL 220
PILOT VALVE TEST STAND

Note:
The Groth Pilot Valve Test Stand is used to set

and test the pilot valve independent of the
main pressure relief valve. The 1990 Clean Air
Act Amendments mandate leak testing of all
pressure relief valves to insure that leakage
rates are within acceptable levels. The ability
to perform in house pilot operated relief valve
setting and testing will enable the individual
plant to expedite the process and retain complete control of records.
Dome Simulation Vessel not shown in

above picture. Contact Groth Corporation
for current drawings and layouts.
Detailed specifications are available from

Groth Products Group.
504
SPECIFICATIONS
43"
34"
11"
TEST SYSTEM SPECIFICATION

Test Pressure Model 150
Test Pressure Model 160
=
=
2 WC - 20 PSIG
15 - 1500 PSIG
Compressed Air or Nitrogen Model 150
Model 160
=
=
150 PSI
2000 PSI
Electric Power (Digital Gages)
100/115/230 VAC
Single Phase
50/60 Hz
5 Amp
HOW TO ORDER
MODEL #
GAGES
1 = Manometers
(used only for IN WC)
2 = Dial
3 = Digital
4 = Dials and Digital
150 Low pressure testing

160 High pressure testing
EXAMPLE
OTHER
Indicates a Model 150, low pressure testing, with manometers, and no options.
505
0 = None
Z = Other

Pressure Relief Valve - Pneumatic / Hydraulic
Bolt on Unit
Manual or Automatic Clamping
STANDARD
Easy setup and installation

6" dial test gages
1/2" thru 10" valve mountings
Up to 2000 psi test pressure
SS tubing & valves
360 degree accessibility
OPTIONS
Manual or hydraulic clamping with

safety interlock
Digital gages with precision of 0.07%
High pressure compressor and
air receiver
Skid mounted
SERIES 100 PRESSURE

RELIEF VALVE TEST STAND
All Groth pressure relief valve test stands combine extremely high accuracy with maximum
productivity in testing and determining set pressure.
Groth provides various options to meet your
testing needs. Mounting of valves is quick and
safe with either flange bolting, manual or automatic clamping. The test stands have easy to
read dial or digital pressure gauges.
Test stand construction is robust and is based
on almost forty years of relief valve assembly
and testing.
506
SPECIFICATIONS
TECHNICAL SPECIFICATIONS
UTILITY REQUIREMENTS/CONNECTIONS
Valve size range
1" 2500# through

10" 150# flanged
1/2" through 1-1/2"
threaded
Air Test Pressure
15-2750 psig
Water Test Pressure
15-2750 psig
High Pressure Air

Low Pressure Air
=
=
3000 psig
60 - 150 psig
1/2" nominal size
Electric Power
100/115/230 VAC
Single Phase
50/60 Hz
5 Amp
Water
20-60 psig
62"
72"
36"
98"
Weight:
HOW TO ORDER
Depth 33"
Single Stump
Dual Stump

MODEL #
CLAMPING
OTHER
1 = Dial
2 = Digital
3 = Both
1 = Bolt On
2 = Manual clamps
3 = Hydraulic clamps
110 Pneumatic, Single stump

111 Pneumatic & Hydraulic,
Single stump
120 Pneumatic & Hydraulic,
Dual stump
EXAMPLE
GAGES
Indicates a Model 110, Pneumatic SRV test stand, Manual clamps, Digital gages, and no other options.
507
0 = None
Z = Other
1250 lb
2000 lb
COMPRESSOR and AIR RECEIVER
STANDARD
Compressor generates 5 CFM @ 3000 psig

5 hp, TEFC motor
Nema 4 A.T.L. motor starter
Automatic On/Off pressure switch
Low oil level switch
Automatic condensate drain
Model 140
Note: Compressor and Bottle Rack can be modified
to meet your specific needs (i.e. higher pressures).
Contact Groth for additional information including
dimensions and layouts.
COMPRESSOR AND
AIR RECEIVER
Groths test stands are designed for high and low
pressure testing. Upon request, Groth can furnish a compressor system for your testing
needs. All components and adapters are included. Standard compressors and air receivers will
test valves up to 2000 psig.
SPECIAL FEATURES
All Compressor units are completely self contained. Each unit is designed to provide a
substantial volume of high pressure air when
needed. This eliminates the long waiting period
if a low volume compressor supplies air directly
to the valve test stand.
508
SPECIFICATIONS
38"
6"
SPECIFICATIONS
Compressor
Receiver
(6 Bottles)
5.6 CFM @ 3000 - 5 H.P.

7.0 CFM @ 6000 - 7.5 H.P.
9.0 cu. ft.
1850 SCF @ 3000 psi
Electrical Power =
208/230/460 VAC
Single Phase/3 Phase
50/60 Hz
60"
Weight 1,900 LB
70"
15"
(TYP)
HOW TO ORDER
MODEL #
NO. OF BOTTLES
MAX PRESSURE
03
06
09
12
3000 PSI
6000 PSI
140
EXAMPLE
Indicates a compressor with 12 bottles and a maximum pressure of 3000 psi. (as shown in picture on front)
509
OPTIONS
0 = No Options
1 = Air Dryer
Z = Special
a Continental Disc Company
13650 N. Promenade Blvd.

Stafford, Texas 77477
tel
fax
(281) 295-6800
(281) 295-6999
www.grothcorp.com
511
Section 5:TestStndBrc.qxd, June, 2002, 2.5m

Test Stand Technical Manual

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Test Stand Technical Manual

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GROTH CORPORATION

Smart Relief. Safe Solutions!

he project consisted to provide 2 test stands, 1 high pressure multipurpose

High Pressure Test Stand Model 110-2-2-3 [RV600AW]

High Pressure Air Compressor Model 140-6-6000-Z

Low Pressure Test Stand Model 210-3-3-O

ENAP ORDER #: 4550001601 [10-08-03]

GROTH SALES ORDER: 607610

Installation, Operation and Maintenance

conducted in compliance with your test

Installation, Operation & Maintenance:

AIR SUPPLY TO THIS TEST STAND

PRESSURE [VACUUM] SUPPLIED TO

ALWAYS USE AT LEAST THREE

DO NOT MODIFY OR ALTER THIS

Test system specifications:

0-20 PSI Dial

Bleed all pressure or vacuum from the vessel

The Groth Model 220 test stand will perform

1) Pressure Set Test

This manual is intended to describe the features

The test flange is designed to test valves from 2

2) This gage continuously displays pressure or

The control console is located to the side of the

3) A manometer is used for low pressure or

Air flow, to or from the valves being tested, can

4) Three flowmeters are used to accurately

A volume pressure vessel inside the table serves

Note: To determine leakage, all test stand piping

An electrically driven vacuum pump provides

5) The switch is used to start and stop the

6) Block valves [2] are used to isolate the

Connect plant air and water to the control

Note: Exceeding the range of the manometer

8) This gage displays the pressure of the

The Groth Model 220 Test stand meets the

9) This optional digital gage continuously

10) Nameplates indicate function as follows:

Displays plant air supply

Displays leakage flow rate

Select pressure port of

Select vacuum port of

Vacuum pump switch

Vents tank to atmosphere

Pressure test flow

Vacuum test flow

soft rubber gasket. They are secured with

Typical Emergency valve mounting

11) Test valves [one each for pressure and

The vent valve exhausts the accumulator to

Always vent the accumulator completely

12) The test flange is used for mounting all

Typical Pressure/Vacuum valve mounting

Valves from 16 through 24 are mounted

Table II - MAINTENANCE SCHEDULE

Maintenance action required

Consult manufacturers manual

PRODUCT LIMITED WARRANTY

Installation, Operation and Maintenance Manual

Model RV600-AW Relief Valve Tester System

Calder Testers Inc.

December 16, 2003

DESCRIPTION AND CAPABILITIES ................................................................................................................4

TROUBLE SHOOTING GUIDE ............................................................................................................... 14