E-101 R

Heat Exchanger Thermal Design
Basic Geometry
Unit Configuration
Tube
number
Exchanger type
Position
Arrangement
6096
10
Unbaffled
Tube
type
Plain
Tube
O.D.
mm
19.05
mm
Tube
pitch
m
m
25.4
mm
Tube
pattern
parallel
serie
s
mm
Tube
passes
Baffle number
Spacing at inlet
Tube length
actual
BKU
Baffle type
Spacing (cencen)
1954
Shell
Kettle
Front head
Outside diameter
mm
1422.4
1854.2
1375.4
Inside diameter
mm
1350
1827.34
1350
Nozzle type
Number of nozzles
90
Rear
Head
1350
Shell Side
Shell Side
Shell Side
Tube Side
Tube Side
Inlet
Liquid outlet
Vapor outlet
Inlet
Outlet
Actual outside diameter
mm
210
273.05
219.08
168.28
168.28
Inside diameter
mm
200
254.51
202.72
154.05
154.05
Height under nozzle
mm
17.77
17.77
17.77
Dome inside diameter
mm
No
impingemen
t
No impingement
No
impingement
3092.45
7467.6
4578.35
Vapor belt inside diameter mm

Vapor belt inside width
mm
Vapor belt slot area
mm
2
Impingement protection
Distance to tubesheet
mm
Tube Side
Tubes
Tubes
Type
Plain
Total number of
tubes
1954
Outside diameter
mm
19.05
Number of tubes
plugged
Inside diameter
mm
14.83
Tube length
actual
mm
6096
Wall thickness
mm
2.11
Tube length
effective
mm
6003.9
1.28
Tube sheet
thickness
mm
88.9
25.4
Area Ratio Ao/Ai
Materia
Pitch
mm
Pattern
90
External
enhancement
Carbon Steel
Thermal
conductivity
W/
(m*K)
47.2835
Internal
enhancement
Low circumferential fins
Low longitudinal
fins
Fin density
#/m
Fin
number
Fin height
mm
Fin thickness
mm
Fin thickness
mm
Fin height
mm
Tube root
diameter
mm
Fin
spacing
mm
Tube wall thickness

under fin
mm
Cut and twist

length
mm
Baffles
Baffles
Type
Tubes in window
Number
Unbaffled
Yes
Baffle cut:
inner/outer/interm
Actual (%
diameter)
Nominal (%
diameter)

Spacing (center-center)
mm
Actual (%
area)
Spacing at inlet
mm
Cut
orientation
Spacing at outlet
mm
Spacing at center in/out for

G,H,I,J
Thickness
mm
12.7
mm
Tube rows in baffle

overlap
50
mm
Tube rows in baffle

window
End length of the front

head
mm
Baffle hole - tube od diam

clearance
mm
End length of the rear

head
mm
Shell id - tube od diam

clearance
mm
Spacing at center for H shell
Variable Baffle Spacings
Baffle spacing
mm
Baffle cut percent, outer

Baffle cut percent, inner
Number of baffle spaces
Baffle region length
mm
Baffle cut area percent, outer

Baffle cut area percent, inner
Supports - Misc. Baffles

Supports - tubes
Longitudinal
baffle
Supports under inlet

nozzle
Thickness
Supports under outlet nozzle
Supports between baffles
Supports blanking baffles

Supports at u-bend
Supports at in/out of G,H,I,J
shell
mm
Window length at front

end
mm
Window length at
center
mm
Window length at rear

end
mm
0.4
6
.35

Supports at center of H shell
Supports for K,X shells
Bundle
Shell ID to center 1st tube row
Tube passes
10
Quadrant
(dbl.band)
From top
mm
17.77
Tube pass layout
From bottom
mm
17.77
Tube pass orientation
From right
mm
27.3
U-bend orientation
From left
mm
27.3
Horizontal pass lane width
mm
19.05
Vertical pass lane width
mm
38.1
Impingement protection
Horizontal
Interpass tube alignment
Yes
mm
Deviation in tubes/pass
2.3
mm
Outer tube limit
mm
1337.3
Impingement plate width
mm
Shell id - bundle otl diam clearance
mm
12.7
Impingement plate length
mm
Tie rod number
Gross surface area per shell
m2
764.8
Tie rod diameter
Effective surface area per

shell
m2
754.1
Sealing strips (pairs)
Bare tube area per

shell
m2
754.1
Tube to Tubesheet joint
Finned area per shell
m2
Tube projection from front tsht
mm
3.18
U-bend area per shell
m2
52
Tube projection from rear tsht
mm
Impingement distance
Impingement plate
diameter
None
Standard (horizontal)
10
mm
Exp. 2 grv
Enhancements
Internal enhancements
Tube insert type

Twist tape 360 deg twist pitch
None
mm
Twisted tape
thickness
12.7
mm
Thermosiphon Piping
Inlet circuit
Inlet circuit element
Inside diameter
mm
Length or radius
mm
Number in parallel
Number in series
Outlet circuit
Inlet circuit element
Inside diameter
mm
Length or radius
mm
Number in parallel
Number in series
Cost/Weights
kg
Cost
data
Dollar(US)
Shell
6137.6
Labor
cost
128732
Front head
868.9
Tube material
cost
36825
Rear head
Material cost
(except tubes)
21679
Weights
Shell cover
Bundle
12959.3
Total weight - empty
19965.9
Total cost (1
shell)
187237
Total weight - filled with water
40829.9
Total cost (all

shells)
187237
Setting Plan
Views on arrow A
110
9417 Overall
561
519
3092
1486
891
T1
S3
891
T2
2889
T1
110
S1
5720
S2
5627
76
76
1605
Pulling Length
1181
152
152
2 Bolts
Fixed
R ef
S1
S2
S3
T1
T2
OD
210 mm
273 mm
219 mm
168 mm
168 mm
W all
5. m m
9.3 m m
8.2 m m
7.1 m m
7.1 m m
N ozzle Data
Standar d
150 ANSI Slip
150 ANSI Slip
150 ANSI Slip
150 ANSI Slip
150 ANSI Slip
N otes
on
on
on
on
on
D es ign Data
D es ign Press ure
D es ign Tem perature
F ull Vac uum
C orr os ion Allowanc e
Test Press ure
N um ber of P as s es
R adiogr aphy
PW H T
Internal Volum e
2 Bolts
Sliding
U nits
bar
C
Shell
7.
220.
C hannel
15.
280.
mm
bar
3.175
3.175
10
19.2986
1.3755
401
519
401
S1 S2
T2
1605
1168
1130
1130
S3
P ROJ E CT : 40 23 -1 0,000 B P D E P F
E QUIP ME NT NA ME : Cru de S tab il i zer Reb oi le r
As pen Shell & Tu be Exchan ge r
E QUIP ME NT T A G NO.: 24-E -10 1
Setting Plan
D es ign Codes
ASME Sec tion V III Div . 1
TEM A R
BKU 1 350/ 17 82 - 6096

Drawi ng Nu m be r
C us tom er Spec if ic ations

Em pty
19965 k g
W eight Summ ary

F looded
40829 k g
Hot Oil Co ns i dere d i s Dowth erm-Q or equ i valent
Bundle
12959 k g
R ev is ion
D ate
3/3/2016
D wg.
C hk .
App.
Tube Layout
647.7 mm
199
199
190
190
199
199
190
190
199
199
19 .05
25 .4 000
S hell i ns i de di ameter
mm
1350.
Front head i ns ide di ameter
mm
1350.
Outer tube li mi t
mm
1337.3
T ube nu mber (c alc s .)
1954
T ube nu mber (layou t)
1954
T ube l ength
mm
6096.
T ube O.D.
mm
19.05
T ube pi tc h
mm
25.4
T ube pa ttern
90
T ube pa s s es
10
647.7 mm
T ie rod num ber
10
T ie rod di ameter
mm
S eali ng s trips (pai rs )
12.7
0
B affle type
Unbaffle d
Centre to outer baffl e c ut

Centre to inner baffl e c ut
Impi ngement protec ti on
None
S hell S i de Inlet Nozzle In s ide Di am eter
mm
200.
S hell S i de Outlet Nozzle In si de Di ameter
mm
254.508
S hell S i de Outlet Nozzle In si de Di ameter
mm
202.7174
PROJ ECT: 4023-10,000 BPD EPF

EQUIPMENT NAME: Cru de Stab ilize r Reboile
Aspen Shell & Tube
EQUIPMENT TAG NO.: 2 4- E-1 01
Des ign Codes

A S ME Code S ec VIII Div 1
T E MA R - refinery s ervic e
Cus tom er S pec ifi c ati ons
Hot Oil Cons i dered is Dowtherm-Q or equi
Revi s ion
Tube Layout
Drawi ng Num ber
Date
3/ 3/ 2016
Dwg.
A pp.

E-101 R

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E-101 R

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Heat Exchanger Thermal Design

Actual outside diameter

Height under nozzle

Dome inside diameter

Vapor belt inside diameter mm

Vapor belt slot area

Heat Exchanger Thermal Design

Area Ratio Ao/Ai

Low circumferential fins

Tube wall thickness

Cut and twist

Heat Exchanger Thermal Design

Spacing at center in/out for

Tube rows in baffle

Tube rows in baffle

End length of the front

Baffle hole - tube od diam

End length of the rear

Shell id - tube od diam

Spacing at center for H shell

Variable Baffle Spacings

Baffle cut percent, outer

Baffle cut area percent, outer

Supports - Misc. Baffles

Supports under inlet

Supports under outlet nozzle

Supports between baffles

Supports blanking baffles

Window length at front

Window length at rear

Heat Exchanger Thermal Design

Supports for K,X shells

Shell ID to center 1st tube row

Tube pass layout

Tube pass orientation

Horizontal pass lane width

Vertical pass lane width

Interpass tube alignment

Outer tube limit

Impingement plate width

Shell id - bundle otl diam clearance

Impingement plate length

Tie rod number

Gross surface area per shell

Tie rod diameter

Effective surface area per

Sealing strips (pairs)

Bare tube area per

Tube to Tubesheet joint

Finned area per shell

Tube projection from front tsht

U-bend area per shell

Tube projection from rear tsht

Tube insert type

Heat Exchanger Thermal Design

Total weight - empty

Total weight - filled with water

Total cost (all

Heat Exchanger Thermal Design

Heat Exchanger Thermal Design

Heat Exchanger Thermal Design

As pen Shell & Tu be Exchan ge r

E QUIP ME NT T A G NO.: 24-E -10 1